conference on fly ash utilisation – 8th...
TRANSCRIPT
Energy Scenario
• About 70% of Power Generation in India is by Coal Fired Power Plants
• In the process of electricity generation large quantity of fly ash gets produced and becomes available as a by-product of coal-based power stations.
59.2
1.8
11.9
15.4
11.7
Generation ( %)
Thermal (2,07,200 MW)Nuclear ( 6,300 MW)Hydro ( 41,650 MW)R.E ( 53,900 MW)Captive >1 MW( 40,950 MW)
Power Generation ( Installed Capacity)
Installed Capacity - 3.50 Lakh MW ( As on 31st Dec -2018)
71.7
2.7
8.9
4.7 12.0
Generation % ( Billion Kwh)
Thermal (951 ) Nuclear ( 38 ) Hydro (122 ) R.E ( 65.8 ) Captive >1 MW(166 )
Power Generation ( 2017-18)
Present Scenario
Power Generation Coal based
( Billion Units )
Coal Consumed ( Million
Tons)
Ash Generated (
Million Tons)
Ash Utilised ( Million
Tons )
Percentage Utilisation
( %)
951 608 200 118 59
Ash Generation Vs Utilisation ( FY 2017-18)
Many Power Utilities Unable to meet MOEF Targets on Ash Utilisation
Air Pollution
EnvironmentalPollution
Land Pollution
Pond Pollution
Storage Problem
Challenges in Ash Management
New Coal/Lignite based Power Plants & Expansion UnitsCommissioned after the notification Dtd 3rd Nov-2009 to achievethe target utilisation as per the table below :
MOEF Notifications – On Ash Management
Sl. No. Fly Ash Utilisation Target
1 50% Fly Ash Generated One Year from Date of Commissioning
2 70% Fly Ash Generated Two Years from Date of Commissioning
3 90% Fly Ash Generated Three Years from Date of Commissioning
4 100% Fly Ash Generated Four Years from Date of Commissioning
- Contd …..
Year of Commissioning 100 % Ash Utilisation by
2010 2014
2011 2015
2012 2016
2013 2017
2014 2018
2015 2019
2016 2020
2017 2021
2018 2022
National Green Tribunal Order on Fly Ash Utilisation
As per the NGT order Dtd: 20th Nov-2018, the Power Stationswhich have not achieved 100% Ash Utilisation as on 31st Dec-2017, to deposit damages to environment restoration as follows:
Sl. No. Capacity of Thermal Power Plant Cost of Damages
1 Up to 500 MW Rs 1 Crore
2 Up to 1000 MW Rs 3 Crores
3 Beyond 1000 MW Rs 5 Crores
- Contd…..
National Green Tribunal Order on Fly Ash Utilisation
To avoid adverse impact on public health and to give effect to the “ Precautionary Principle “ & the “ Polluter Pays “ principle applied under Section -20 of NGT act -2010
Amount to be deposited with CPCB , 12% interest will be charged for delayed payment
Any false claim attracts 5 times penalty
Vision Statement
Ashtech India ( Pvt) Ltd, shall be professionally Managed companycommitted to total customer satisfaction and enhancing stakeholdervalue
Ashtech India ( Pvt) Ltd, shall be innovative, entrepreneurial andempowered team constantly creating value and attain globalbenchmarks.
Ashtech India ( Pvt) Ltd, shall foster a culture of caring, trust andcontinuous learning while meeting the expectations of employees,stakeholders and society.
Company Profile
• With vast and rich experience of above two decades inthe field of Fly Ash utilization , Ashtech has achievedmany laurels.
• An ISO 9001: 2015 certified company.• We have a dedicated team of professionals and
experts to maximise gainful utilisation of Fly Ash
-- Contd.
Key Personnel• Sri. U.P. Pani - Ex. Director (H.R) N T P C • Dr. Vimal Kumar - Ex. Director Fly Ash Mission ( GOI)• Sri. Prasad Rao - Ex. Sr. V P Reliance • Sri. Anil Pillai - Ex. CEO , JSW Cement• Sri. Subhas Bidwai - Ex. G.M ( Demech)• Sri. Vipin Dave - Ex. G.M Reliance• Sri. Sudhir Jetti - Expert AAC Units• Sri. Rakesh Kaul - Expert Cement Plants• Sri. Bankat Mandhania - Director Ashtech• Sri. Sanjay Mandhania - Director Ashtech• Sri. Satish Mandhania - Director Ashtech
Infrastructure
• Handling about 7.0 Million tons per annum of Fly ash fromvarious power stations across the country.
• With more than 1700 employees and 550 + heavy vehicleslike dumpers , trucks, bulkers , transit mixtures cater tothe requirement of customers across the country.
Manufacturing Unit
Cement blending & packing plant 1500 TPD @ Adani, Mangalore. Ash transportation through Pneumatic Conveying
USA
Our Exports & Presence
● ●
● ● Europe ●
●
Saudi Arabia
Bahrain
●
●●
●
● UAE
Oman QatarIran● ● ● GCC● ●
● MENA
• Hiranandani Gardens, Mumbai
• L&T Mono Rail Project, Mumbai
• Nirmal Lifestyle, Mumbai
• SD Corporation – Twin Towers, Mumbai
• Bandra-Worli Sea Link Project, Mumbai
• Tata Atomic Power Station Project, Boisar
• SCLR Project, Vidyavihar
• Magarpatta City, Pune
• Reliance Metro Project, Mumbai
• Nanded City, Pune
• Pipavav Shipyard Limited, Gujarat
• Bangalore International Airport, Bangalore
Important Projects in India
Twin Towers, Mumbai
Mumbai Metro Project – Phase 1, Andheri
Pipavav Port, Gujarat
Important Projects in India
• The Burj Khalifa (Tallest Building in the World), Dubai
• Palm Islands, Dubai
• Dubai Marina, Dubai
• Etisalat Head Office, Dubai
• Abu Dhabi Cricket Stadium, Abu Dhabi
• Hidd Port Project, Kingdom of Bahrain
• Financial Harbor Project, Kingdom of Bahrain
• Shaikh Khalifa Causeway Bridge, Kingdom of Bahrain
• Alba Extension Silos, Kingdom of Bahrain
• Hidd Pump Station, Kingdom of Bahrain
• Khalifa Sports City, Qatar
• Ras Lafan Project, Qatar
• Shahid Rajaee Port Project, Iran
• Naga Hamadi Barrage Project, Egypt
• Salalah Port, Oman
• Baka Power & Desalination Plants, Oman
Palm Islands, Dubai
The Burj Khalifa, DubaiEtisalat Head Office, UAE.
Important Projects outside India
Use of Information Technology
• GPS based System to track transportation on real time • E- Fleet System ( Logistic Support Services )• Implementation of ERM• Video Conference facility with customers & project
sites
Above Systems improved Service delivery , Customer satisfaction , Efficiency of operations
• Ashtech transports 7.0 Million Tons ( per annum) of Fly Ash from various Power Plants to end users.
• Out of which about 6.0 Million Tons of Fly Ash is used in Cement Plants, RMC & Value added products.
Contribution to Environment
Contributing to reduction of 5.6 Million Tons of Greenhouse gas per annum.
• Pneumatic conveying system• Air Classification system• Cement manufacturing• AAC ( Light Weight Block) manufacturing• Cenosphere processing• Pond Ash Management• Embankment / Low Lying area Filling.
Complete Ash Management Solution Provider
We have a successful track record of converting waste into a resourcefulraw material.
Achieved 100% Ash Utilisation at :• Dahanu T P S• Rosa• Butibori• GMR , Kamalanga• NTPC, Badarpur• TNEB Ennore TPS , etc.
Ashtech - A business partner in Power Generation Management
- Contd ……
From a negative cost , created value from Fly Ash for above Power Plants. We are confident of replicating the same at other locations.
Ashtech - A business partner in Power Generation Management
• Installing AAC Block Manufacturing Unit and Cementgrinding unit inside power plant locations - to Utilize FlyAsh Sustainably and generate revenue for the powerplants
• We are in the process of installing India’s Firstmechanised Cenosphere Collection & Processing Unit.
Tree Plantation
Proactive Approach to take care of Environment -
Plantation outside factory Premises.
Care for Environment