DC/MKT3, DC-AT/EAT-CN | 01/11/2018 © Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

1

Configuration and commissioning of Turnkey Production Systems ICSM 2018, Shanghai, 02-11-2018

Till Guener Rexroth China, Engineering Assembly Technology

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 2

Contradictory Demands

High variability Low invest Low cost Complete automation

Low set up time Short product lifecycle High productivity Full flexibility

DC/MKT3, DC-AT/EAT-CN | 01/11/2018 © Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

3

Vision of the Factory of the Future ICSM 2018 | Turnkey Production Systems

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018 © Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

4

Link of Vision FoF and I4TP

1. Incoming order Quantity: Delivery:

500 pcs. 4 days

2. Provision of equipment 3. Material flow & production Click

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 5

Maturity Level of I 4.0

Technology-centered & non customer-centric

Industry 4.0 is a system approach

Unspecific use cases

Solitary products & solutions

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 6

Major hurdle for Industry 4.0 - Communication

Visualization / SCADA

control and MES systems

Wascmodu

Trocodul

Tempeur

Gesgkeit

Waschmodu

Trockenmodul

Temperatur

Geschwindigkeit

Wasmodu

Trnmodul

Teur

Geskeit

Abc_23-xy_Vors.

Bbc_24-xy_Tist

? ? ? ? Standardization required

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 7

Idea – IoT Gateway

Base Ontology

EDDL

„Common denominator“

Asset Administration Shell XY

Service A Service B …

Operation i

Operation j

Property a

Property b

Event x

Asset Administration Shell AB …

Event y

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 8

Idea – IoT Gateway

Asset Administration Shell XY

Service A

Operation i

Property a

Event x

• ID • Type

• Name • Type

Asset Administration Shell and Service can exist as types and instances!

• Name • Parameters (Name+Data type) • Return data type

• Name • Data type • Data value • Properties

(readable, writeable, eventable)

• Name • Data type • Data value

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 9

Idea – IoT Gateway Asset Administration Shell

ID = „Actuator001“, Type = „http://example.org/intelligentActuator/v1.0“

Service Name: „Header“

Type: „DF-Header-v1“ Property

Name: „serialnumber“ Data type: string

readable

Property Name: „manufacturer“

Data type: string readable

Service Name: „Submodel Actuator“

Type: „XYZ/actuator“ Operation

Name: „moveOut“ Parameter: none

Return data type: void

Despite the use of only a few descriptive elements, many applications can be implemented!

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 10

Idea – IoT Gateway

Based on Java and OSGi-Framework With OSGi dynamic adding of modules at runtime possible Usually sold with a device Responsible as interface between machine

and cloud (reads data and sends it to cloud)

The objective of the joint project I4TP is to fully integrate the IoT Gateway with a

reconfigurable role

Factory of the Future

DC/MKT3, DC-AT/EAT-CN | 01/11/2018

ICSM 2018 | Turnkey Production Systems

© Bosch Rexroth AG 2018. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. 11

Summary – IoT Gateway

Visualization / SCADA

control and MES systems

Wascmodu

Trocodul

Tempeur

Gesgkeit

Waschmodu

Trockenmodul

Temperatur

Geschwindigkeit

Wasmodu

Trnmodul

Teur

Geskeit

Abc_23-xy_Vors.

Bbc_24-xy_Tist

IoT Gateway IoT Gateway IoT Gateway IoT Gateway