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CC1500Installation & Technical Data

Issue July 2013 PLEASE LEAVE ON SITE

CC1500 OPTIMISER COMPENSATOR WITH HWS CONTROL

In the ‘box’ display, controller and firmware on SD card0ptional retrofit kit for replacing fascia mounting controllers

Features:■■ 3 Line Operator Display ■ 30 Characters■■ 4 Navigation Buttons ■ Controller With Status LED Indication■■ SD Memory Card ■ Preset Boiler Algorithm■■ Preset to accept two Clarkson Controls Digital Extension Timers (DET)■■ Underfloor Heating Start up Algorithm ■ Sensor selection types (per controller)■■ Heating/Summer Shut Off on outside air temperature■■ Heating Time Schedule (2-ON,2-OFF’s)■■ HWS Time Schedule (2-ON,2-OFF’s)■■ Fixed Timed Start (1-ON,1-OFF)■■ HWS boost/Legionella Time schedule (1-ON,1-OFF)■■ 2 stage Frost Protection or 3 Stage with return water sensor fitted ■■ Fire Alarm Interlock■■ Holiday schedule (3 each with a start and stop date)■■ Daylight Savings (Automatically on the last Sunday March/October)■■ Engineering/Access Setup (Password Protected)

Specification:■■ Power Supply 240/24v AC/DC (PS Not Supplied As Standard)■■ Retrofit Kit (Option) Din Rail, Fascia Traffolyte Label, cable between LCD/Controller

15 Watt DC PSU, Pins, nuts & washers.■■ Hardware based on the Elesta RCO550 Series Controller – See separate data sheet for full details www.Elesta.de/en

Applications:■■ Fire Alarm/Safety Circuit (note: must be linked if not required on all applications)■■ Single Boiler with VT Radiator Circuit & HWS Cylinder (Scheme A)■■ Single Boiler with VT Underfloor Heating Circuit & HWS Cylinder (Scheme B)■■ Single Boiler with VT Radiator Circuit & HWS Hot Water Generator (Scheme C)■■ Single Boiler with VT Underfloor Heating Circuit & HWS Hot Water Generator (Scheme D)■■ Two Boilers with VT Radiator Circuit & HWS Cylinder (Scheme A)■■ Two Boilers with VT Underfloor Heating Circuit & HWS Cylinder(Scheme B)■■ Two Boilers with VT Radiator Circuit & HWS Hot Water Generator(Scheme C)■■ Two Boilers with VT Underfloor Heating Circuit & HWS Hot Water Generator (Scheme D)

Controller Hardware Links:■■ Fire Alarm/Safety Circuit – DI5 (note: DI5 must be linked if not required on all applications)■■ Single Boiler with VT Radiator Circuit & HWS Cylinder – Link DI3,Link DI4■■ Single Boiler with VT Underfloor Heating Circuit & HWS Cylinder– Link DI3■■ Single Boiler with VT Radiator Circuit & HWS Hot Water Generator– Link DI3,Link DI4,Link DI6■■ Single Boiler with VT Underfloor Heating Circuit & HWS Hot Water Generator– Link DI3,Link DI6■■ Two Boilers with VT Radiator Circuit & HWS Cylinder– Link DI4■■ Two Boilers with VT Underfloor Heating Circuit & HWS Cylinder– Link DI3■■ Two Boilers with VT Radiator Circuit & HWS Hot Water Generator– Link DI4,Link DI6■■ Two Boilers with VT Underfloor Heating Circuit & HWS Hot Water Generator– Link DI6■■ Heating/Summer Shut Off (for heating on all applications) – Link DI3, Link DI4■■ Password enable - Link UI6

Note: For heating applications where no duty share is required e.g. Biomass, Heat Pump applications, remove link DI3

Operator Display & Controller ConnectionsUsing a suitable 4 core screened cable the connections should be made as follows:

Operator Display Terminal A to Controller Terminal A2

Operator Display Terminal B to Controller Terminal B2

Operator Display Terminal P to Controller Terminal P2

Operator Display Terminal G to Controller Terminal G2

When the connections above and the field devices have all been connected then power can be switched on and the operator display will display

“ELESTA” Nr: 1 Compensator.

The controller will also initialise the software progamme and the status LEDs will be illuminated showing the current state of the inputs and outputs.

WARNING: POWER MuST NOT bE SWITCHED ON uNTIL THE OPERATOR DISPLAy AND CONTROLLER HAVE bEEN CONNECTED AS INDICATED AbOVE

Input/Output FunctionsUI1 - Outside Air Temperature Sensor UI2 - Room Temperature SensorUI3 - VT Flow Temperature SensorUI4 - Boiler Flow Temperature Sensor UI5 - Boiler Return Temperature Sensor(Option)UI6 - Password Protected (Enable Link)UI7 - Heating/Summer Shut Off LinkUI8 - HWS Secondary Flow Temperature SensorAO1 - VT Heating Actuator (or AX-RLC)AO2 - HWS Divert Actuator (AX-RLC or AX-RM1F)AO3 - Boiler Shunt Pump Enable (AX-RM1F)AO4 - Fixed Timed Start (AX-RM1F)DI1 - Digital Extension Timer (Heating)DI2 - Digital Extension Timer (HWS)DI3 - Duty Share LinkDI4 - Underfloor Selection LinkDI5 - Fire Alarm/Safety Circuit StatusDI6 - HWS Cylinder Control LinkDO1 - Boiler 1 EnableDO2 - Boiler 2 EnableDO3 - VT Pump EnableDO4 - HWS Pumps/Hot Water Generator Enable

If you need to convert the 0-10v analogue outputs to digital outputs we recommend the following:AX-RLC for valve modulation (AO1/AO2) or (change the actuator)

CC1500 Scheme A TwO BOIlerS wITh VT rADIATOr CIrCuIT & hwS CylInDer

NOTES:1. For retrofit the following existing sensors can be reused per controller.

Honeywell (Aquatrol 2000), JEL (MOC), Allen Martin (Odyssey), Trend IQ2XX, 10K3A1, Satchwell (CSMC etc).2. Pump outputs are control signals and should be used to energise the respective pump starters with

respect to the pump electrical current and voltage contact rating 230V - 4A.3. All inputs are to be wired in screened cable - the screen being earthed at the controller end only.4. Recommended sensors Thermokon.5. Recommended interface modules. For digital On/Off RX-RM1F. For digital drive open/close valves AX-RLC

NOTES:1. For retrofit the following existing sensors can be reused per controller.

Honeywell (Aquatrol 2000), JEL (MOC) Allen Martin (Odyssey), Trend IQ2XX, 10K3A1, Satchwell (CSMC etc).2. Pump outputs are control signals and should be used to energise the respective pump starters with

respect to the pump electrical current and voltage contact rating 230V - 4A.3. All inputs are to be wired in screened cable - the screen being earthed at the controller end only.4. Recommended sensors Thermokon.5. Recommended interface modules. For digital On/Off RX-RM1F. For digital drive open/close valves AX-RLC

CC1500 Scheme b TwO BOIlerS wITh VT unDerflOOr heATInG CIrCuIT & hwS CylInDer

CC1500 Wiring DiagramAPPlICATIOn A1 - X 2 BOIler OPTIOn, 1 hwS CIrCuIT (CylInDer Or GenerATOr)

Supported Sensors:NTC10K, Satchwell T, Drayton, Honeywell 20k

CC1500 Scheme C TwO BOIlerS wITh VT rADIATOr CIrCuIT & hwS hOT wATer GenerATOr

NOTES:1. For retrofit the following existing sensors can be reused per controller.

Honeywell (Aquatrol 2000), JEL (MOC) Allen Martin (Odyssey), Trend IQ2XX, 10K3A1, Satchwell (CSMC etc).2. Pump outputs are control signals and should be used to energise the respective pump starters with

respect to the pump electrical current and voltage contact rating 230V - 4A.3. All inputs are to be wired in screened cable - the screen being earthed at the controller end only.4. Recommended sensors Thermokon.5. Recommended interface modules. For digital On/Off RX-RM1F. For digital drive open/close valves AX-RLC

NOTES:1. For retrofit the following existing sensors can be reused per controller.

Honeywell (Aquatrol 2000), JEL (MOC) Allen Martin (Odyssey), Trend IQ2XX, 10K3A1, Satchwell (CSMC etc).2. Pump outputs are control signals and should be used to energise the respective pump starters with

respect to the pump electrical current and voltage contact rating 230V - 4A.3. All inputs are to be wired in screened cable - the screen being earthed at the controller end only.4. Recommended sensors Thermokon.5. Recommended interface modules. For digital On/Off RX-RM1F. For digital drive open/close valves AX-RLC

CC1500 Scheme D TwO BOIlerS wITh VT unDerflOOr heATInG CIrCuIT

& hOT wATer GenerATOr

■■ Ensuring that the screen and controller are connected correctly as indicated in the data sheet the power can now be switched ON.■■ The screen and controller will now initalise and the “ELESTA” screen will be displayed.■■ Press navigation key “E” and the Main Menu will be displayed and using the “UP” and “Down” Navigation Keys you can now scroll through the menus.■■ To enter and exit the particular menu use key “E”

■■ Items prefixed with “>” are for indication/information■■ Items prefixed with “*” can be changed using the “E” to enter and UP/DOWN to change the value, move down until the >< meet and press “E” to exit.

NOTE:If UI6 is linked this will initiate Password Protection (Password 7308)If UI6 is not linked there is NO Password Protection

Welcome Screen Main Menu Screen

TIMESCHEDuLESENGINEERINGOVERVIEW

Up

LED IndicatorGreenOn - Plant OnOff - Plant Off

RedOn - HolidayFlashing - Frost

Refresh Screen

Down Enter/Exit

S

E

TIMESCHEDuLES

HEATING

EXTENSION Normal OFF

HOT WATER

EXTENSION Normal OFF

BOOST WATER

FIXED TIME START

HOLIDAYS

HOT WATER>Operation Cylinder or GFWH>DHWS Enable ON>DHWS Type Cylinder>Sec Flow Temp ---ºC *DHW Set Temp 45.0ºC *Boost Set Temp 60.0ºC>Working Temp 45.0ºC>HWS Valve 100%

HEATING>Heating Type Std Htg>OAT ----ºC>Room Temp ----ºC *Room Set Temp 20.0ºC>VT Calc Temp ----ºC>VT Flow Temp ----ºC >VT Valve 100% *VT Max Flow Temp 80.0ºC *VT Min Flow Temp 30.0ºC *VT Max OAT Temp 18.0ºC *New UFH Option OFF

bOILERS>Boilers HWS Type>Demand Temp 61.0ºC *Min Work Temp 56.0ºC *Stage 2 Set Temp 3.0ºC>Boilers Mode Duty/Share>Boilers Enable On>Boiler Load 100%>Boiler 1 ON>Boiler 2 ON>Boiler Primary Pumps ON>Demand Temp 61.0ºC>Demand Temp 61.0ºC

OPTIMISER>Outside Temp ---ºC>Room Temp ---ºC *Room Temp 19.0ºC>Pre-Heat 168m *Min OAT Setting -6.0ºC

FROST SETTINGS>Outside Temp ---ºC *Stage 1 Set Temp 3.5ºC>Stage 1 = Off *Stage 2 Set Temp 1.5ºC>Stage 2 = Off>Room Temp ---ºC *Stage 2 Set Temp 12.0ºC>Stage 3 = Off>Frost Boiler Temp ---ºC *Frost Set Boiler Temp 5.0ºC *Frost Working Temp 12.0ºC

SySTEM SETTINGS>Outside Temp ---ºC>Fire Alarm Normal>Time Status Active Schedules *Time 08:00 *DD.MM.YY 01.05.13 *Day (1=MON – 7=SUN) 3>Day of the Week Wednesday *Sensor Type 10K3A1>Operation *Summer Set 19.0ºC

ENGINEERING

SYSTEM SETTINGS

FROST SETTINGS

OPTIMISER

BOILERS

HEATING

HOT WATER

bOOST WATER*Monday ON 06:00*Monday OFF 07:00*Tuesday ON 06:00*Tuesday OFF 07:00*Wednesday ON 06:00*Wednesday OFF 07:00*Thursday ON 06:00*Thursday OFF 07:00*Friday ON 06:00*Friday OFF 07:00*Saturday ON 06:00*Saturday OFF 07:00*Sunday ON 06:00*Sunday OFF 07:00

ELESTA (Press E)

FIXED TIME START*Monday ON 06:00*Monday OFF 07:00*Tuesday ON 06:00*Tuesday OFF 07:00*Wednesday ON 06:00*Wednesday OFF 07:00*Thursday ON 06:00*Thursday OFF 07:00*Friday ON 06:00*Friday OFF 07:00*Saturday ON 06:00*Saturday OFF 07:00*Sunday ON 06:00*Sunday OFF 07:00

HOLIDAyS*Holiday 1 START 26.02*Holiday 1 STOP 26.02*Holiday 2 START 28.04*Holiday 2 STOP 28.04*Holiday 3 START 25.07*Holiday 3 STOP 25.07Note: Holiday Start on set day at 01:00

Holiday Stop on set day at 01:00

HEATING*Monday ON 1 07:00*Monday OFF 1 12:00*Tuesday ON 1 07:00*Tuesday OFF 1 12:00*Wednesday ON 1 07:00*Wednesday OFF 1 12:00*Thursday ON 1 07:00*Thursday OFF 1 12:00*Friday ON 1 07:00*Friday OFF 1 12:00*Saturday ON 1 07:00*Saturday OFF 1 12:00*Sunday ON 1 07:00*Sunday OFF 1 12:00

*Monday ON 2 12:00*Monday OFF 2 17:00*Tuesday ON 2 12:00*Tuesday OFF 2 17:00*Wednesday ON 2 12:00*Wednesday OFF 2 17:00*Thursday ON 2 12:00*Thursday OFF 2 17:00*Friday ON 2 12:00*Friday OFF 2 17:00*Saturday ON 2 12:00*Saturday OFF 2 17:00*Sunday ON 2 12:00*Sunday OFF 2 17:00

If only 1 ON/1 OFF per day is required then the respective Day 1 OFF & Day 2 ON should be set to the same time i.e. Monday 1 OFF=12:00 / Monday 2 ON=12:00

HOT WATER*Monday ON 1 07:00*Monday OFF 1 12:00*Tuesday ON 1 07:00*Tuesday OFF 1 12:00*Wednesday ON 1 07:00*Wednesday OFF 1 12:00*Thursday ON 1 07:00*Thursday OFF 1 12:00*Friday ON 1 07:00*Friday OFF 1 12:00*Saturday ON 1 07:00*Saturday OFF 1 12:00*Sunday ON 1 07:00*Sunday OFF 1 12:00

*Monday ON 2 12:00*Monday OFF 2 17:00*Tuesday ON 2 12:00*Tuesday OFF 2 17:00*Wednesday ON 2 12:00*Wednesday OFF 2 17:00*Thursday ON 2 12:00*Thursday OFF 2 17:00*Friday ON 2 12:00*Friday OFF 2 17:00*Saturday ON 2 12:00*Saturday OFF 2 17:00*Sunday ON 2 12:00*Sunday OFF 2 17:00

If only 1 ON/1 OFF per day is required then the respective Day 1 OFF & Day 2 ON should be set to the same time i.e. Monday 1 OFF=12:00 / Monday 2 ON=12:00

OVERVIEW Outside Temp ---ºCFire Alarm NormalTime Status Active Schedules

VT Flow Temp ----ºC Room Temp ----ºC DHW Flow Temp ----ºC

Boiler Flow Temp ----ºC Operation Cylinder DHW Only Pre-Heat 0m

3 Mill Pool, nash lane, Belbroughton, worcestershire Dy9 9Af 01562 730874 www.clarksoncontrols.co.uk

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