construction and test results · 2016-09-09 · superconducting magnet division asc2016 september...

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1 R. Gupta, M. Anerella, H. Hocker, W. Sampson, J. Schmalzle, BNL S. Kahn, R. Johnson, Muons, Inc. Construction and Test Results

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Page 1: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

1

R. Gupta, M. Anerella, H. Hocker,

W. Sampson, J. Schmalzle, BNL

S. Kahn, R. Johnson, Muons, Inc.

Construction and Test Results

Page 2: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 2 ASC2016 September 5, 2016

Background • Muons, Inc. and BNL team was awarded a Phase II SBIR

for developing curved HTS dipole technology for FRIB

• FRIB dropped the plans of using HTS magnets

• Muons, Inc. and BNL team adjusted the program

Muons, Inc. continued the design on the curved dipole

BNL built and tested curved coils with cryo-coolers

• Curved HTS coil technology with cryo-coolers has a

broader application

Accelerators and beam lines

Medical and industry

Page 3: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 3 ASC2016 September 5, 2016

>>> Issue: Curved coil requires dealing with

negative curvature

>>> Strategy: Wind with positive curvature and

then push back on one side (common in LTS)

>>> Concern: Possible damage to HTS which is

brittle

Page 4: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 4 ASC2016 September 5, 2016

Practice Winding with SS Tape (1)

Page 5: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 5 ASC2016 September 5, 2016

Practice Winding with SS Tape (2)

Page 6: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 6 ASC2016 September 5, 2016

Practice Winding with SS Tape (3)

Page 7: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 7 ASC2016 September 5, 2016

Practice Winding with SS Tape (4)

Page 8: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 8 ASC2016 September 5, 2016

Test Winding of 5-turn HTS Coil with Negative Curvature

12 mm wide HTS Tape from SuperPower 12 mm wide HTS Tape from SuperPower

250 A @ 77 K

No observable

damage seen

Page 9: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 9 ASC2016 September 5, 2016

A Walk-through of Making of a HTS Coil with Negative Curvature with Computer Controlled Machine

Page 10: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 10 ASC2016 September 5, 2016

Start of HTS Coil Winding

Page 11: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 11 ASC2016 September 5, 2016

Filler Piece for Winding with Positive Curvature

3-d printed parts

Page 12: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 12 ASC2016 September 5, 2016

Filler Piece Removed

Page 13: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 13 ASC2016 September 5, 2016

One Side of the Coil Pushed for Negative Curvature

Page 14: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 14 ASC2016 September 5, 2016

Negative Curvature Clamped

Page 15: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 15 ASC2016 September 5, 2016

Epoxy on the Surface to Hold Shape

Page 16: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 16 ASC2016 September 5, 2016

~145 turns with

SuperPower 12 mm

Second Coil Wound

Page 17: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 17 ASC2016 September 5, 2016

Two

Single P

anc

akes

Page 18: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 18 ASC2016 September 5, 2016

77 K Test Results Coil #1 and Coil #2

Coil doesn’t seem to degrade

Page 19: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 19 ASC2016 September 5, 2016

Cryo-cooled HTS Magnet

Cooling and Cryostat Design

Page 20: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 20 ASC2016 September 5, 2016

Layout of the cryo-cooled system design (from outside)

Page 21: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 21 ASC2016 September 5, 2016

Layout of the cryo-cooled system design (from inside)

Page 22: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 22 ASC2016 September 5, 2016

Assembly of HTS Coils inside

the Cryostat with Cryo-coolers

Page 23: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 23 ASC2016 September 5, 2016

Coils with Insulation being Assembled in Support Structure

Page 24: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 24 ASC2016 September 5, 2016

HTS Coils Getting Installed in Support Structure

Page 25: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 25 ASC2016 September 5, 2016

HTS Coils Getting Installed in Cryostat

Page 26: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 26 ASC2016 September 5, 2016

HTS Leads Getting Installed (Cooling fins can also be seen)

Page 27: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 27 ASC2016 September 5, 2016

Copper Lead Length Adjusted

Page 28: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 28 ASC2016 September 5, 2016

All Structure Assembled (prior to closing of cryostat)

Page 29: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 29 ASC2016 September 5, 2016

Cryo-cooled Magnet Being Tested

Page 30: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 30 ASC2016 September 5, 2016

Test Results

0

50

100

150

200

250

300

0 50 100 150 200 250 300

Vo

ltag

e (m

V)

Current (A)

1st 10-turn of one coil when both coils powered

in series at ~48 K

Magnet Reached the

Expected Performance

Page 31: Construction and Test Results · 2016-09-09 · Superconducting Magnet Division ASC2016 September 5, 2016 Curved HTS Coils with Cryo-coolers Ramesh Gupta , …Slide No. 2 Background

Superconducting Magnet Division

Curved HTS Coils with Cryo-coolers Ramesh Gupta , … Slide No. 31 ASC2016 September 5, 2016

Conclusions

Construction techniques used did not cause observable

degradation in shifting HTS conductor in coils with

positive curvature to coils with negative curvature.

Curved HTS magnet cooled with cryo-coolers has been

built and tested.

The technology developed here can be useful in other

accelerator, medical, industrial and research facilities.