construction polymers - chemco systems...chemco systems, inc. , technical representative. surface...

Contents

ChemCo website

Bonding Agents

Product Summary

Injection Resins and Seals Grouts Coatings Binders Misc.

CCS

Construction Polymers

for Concrete Repair

TM

ChemCo Systems, Inc.2800 Bay Road, Redwood City, CA 94063Phone 650-261-3790 Fax 650-261-3799www.chemcosystems.com

http://www.chemcosystems.com

Contents

ChemCo website

Bonding Agents

Product Summary


Contents

Cont

ents

Section 1 Product Line Summary Chart

Section 2 Bonding Agents

Section 3 Injection Resins and Seals

Section 4 Grouts

Section 5 Coatings

Section 6 Binders

Section 7

Mscellaneous:Competitive Comparison Guide

Performance Guide Chemical Resistance Product Guide

Evaluation and Preparation of Surfaces.



Contents

ChemCo website

Bonding Agents

Product Summary


Leaders in Construction Polymers www.chemcosystems.com

ChemCo Systems 2800 Bay Rd, Redwood City CA 94063 800-757-6773, 650-261-3790 (fx)

CCS™ Product Line

Bonding Agents

CCS* Bonder Primary Uses Liquid LWL (Long Work

Life) Bonder in placement of fresh (plastic) concrete to old concrete. Rebar grouting. Void filling. Low exotherm. Great potlife for high ambient temperatures. ASTM C 881 Type IV Grp 2

SWL (Short Work Life)

Bonding and grouting uses requiring short set times. Bonder in placement of fresh to old concrete at low ambient temperature. ASTM C 881 Type IV Grp 2

Paste LWL Filling of wide cracks, gaps and voids. Fairing and leveling compound. Can be used for bonding of carbon and glass fiber sheeting. ASTM C 881 Type IV Grp 3

SWL General, including steel plate bonding uses and bolt grouting. Fast set. Seal for crack injection repair. ASTM C 881 Type IV Grp 3

Low Modulus Filling spalls, gaps and cracks. Bonding wood, rubber/plastics to concrete and masonry and steel. Non-sag for vertical and overhead use. ASTM C 881 Type III Grp 3

Traffic Marker State of California standard set epoxy adhesive for pavement markers. Chem/Rad

Resistance Bonding concrete, masonry, stone and steel in environments requiring chemical/radiation resistance. Non-sag for vertical and overhead use.

DucPutty Underwater putty and sealant for bonding concrete, steel, wood and fiberglass. Extremely tacky. Can be mixed underwater. Toughened with Kevlar®.

217 – Security Seal

Kevlar® toughened non-sag sealant for precast panel joints in jails and detention centers. Overhead spall and joint repair. Fairing and leveling in tough applications. Long useful mix life.

Injection Resins and Seals

CCS* Grout Primary Uses Standard Workhorse injection resin for the repair of structural cracks and delaminations in concrete. Steel

plate bonding. Bolt grouting. ASTM C 881, Type IV, Grp 1; AASHTO M 235

Standard- High Ambient Temp

When ambient temperatures exceed 90 F. Relatively long potlife. Structural concrete repair. Steel plate bonding. Bolt grouting. ASTM C 881, Type IV, Grp 1; AASHTO M 235

Low Viscosity Injection resin for the repair of cracks and delaminations in concrete. Low viscosity for use with fine cracks down to 5 mils and low temperatures. ASTM C 881, Type IV, Grp 1; AASHTO M 235

Slump Pumping Repair of slabs and walls where opposite side cannot be sealed. Short potlife, extremely fast cure.

High Temperature Injection resin for structural concrete repair and steel plate bonding at high structure temperatures. ASTM C 881, Type IV, Grp 1; AASHTO M 235

Low Exotherm Long potlife, low exotherm on cure for repair of honeycombed concrete, large voids and delaminations. Excellent for many void grouting applications under tanks and equipment.

Capsule and Pressure Pot Low viscosity, extremely long potlife for repairs using pre-mixed capsules or multi-port pressure pot injection systems.

Underwater Underwater repair of concrete structures in fresh or saltwater. ASTM C 881, Type IV, Grp 1; AASHTO M 235

Low Modulus Bonding for mechanical shock or slight movement; rigid to flexible. ASTM C881, Type III, Grp 1

Seal Fast set crack seal, excellent grindability, low odor. Sets up in about an hour for crack injection. Easy mix 1:1 ratio. For normal overnight set, use Bonder Paste, Short Work Life.

Low Temp Seal For same day cure/use at low ambient temperature. High bond strength. Bonds to damp surfaces.

StripSEAL™ Fast setting, strippable seal for injection repair in 30-40 minutes. No grinding required. No odor. Flexible for use on moving cracks. Peels off like a tape. Ideal for precast panel repairs.

SuperSEAL™ Very fast setting seal, sets below 30F, can inject in 45 minutes, deodorized mercaptan cure.


Contents

ChemCo website

Bonding Agents

Product Summary


Leaders in Construction Polymers www.chemcosystems.com

Grouts

CCS* Grout Primary Uses Dowel/Rebar/Bolt, LWL Paste for dowel/rebar/bolt grouting at moderate to high ambient temperatures. Long work life.

1:1 by volume mix ratio. High HDT and compressive test performance.

Dowel/Rebar/Bolt, SWL Paste for dowel/rebar/bolt grouting at low to moderate ambient temperatures. Short work life, fast curing. 1:1 by volume mix ratio.

Control Joint Pourable liquid to fill saw-cut control joints, wire slots and traffic loops. Excellent durability for industrial floors.

Control Joint, HB and HBP

High build liquid to fill saw-cut control joints, wire slots and traffic loops on sloped surfaces. Meets FAA P-606 standards for use in airport high voltage runway lighting slots.

Polyurea SWL High speed pourable or pumpable polyurea for filling control joints. Cures at low temperatures and floor can be re-opened in 2 hours or less. Can also be used for rapidly closing wall or floor penetrations.

Coatings (all 0 VOC and exceed LEEDS IEQ 4.4)

CCS* Coating Primary Uses General Purpose Floor and wall coating for civil engineering, industrial and automotive repair facilities requiring

resistance to common industrial chemicals. Very good solvent resistance.

High Chemical Resistance Industrial uses requiring resistance to strong acids (sulfuric, acetic, lactic) and other chemicals. Sewer and waste water treatment facilities. Popular product is available in several colors.

Concentrated Sulfuric Acid Resistance

Epoxy Novolac coating with excellent resistance to concentrated sulfuric acid, other strong acids and bases and many industrial chemicals.

Utility Floor coatings in a choice of viscosities with excellent water resistance and good tolerance for automotive chemicals. More flexible and shock resistant than other epoxy coatings. Best for covering small cracks. Can be used on driving ramps and other high use areas.

Utility LV Low build, low cost, general purpose coating with excellent water resistance. Best used in mullticoat applications.

AC-1 for Asphalt and Concrete

Flexible asphalt and concrete pavement coating for exterior use where substrates require resistance to automotive and aircraft chemicals.

High Build Marine Structures Coating for concrete, steel and wood marine structures. Thickened single coat application below or above waterline, resists tidal action at time of application. Salt or fresh water use.

Marine Structures Coating for concrete, steel and wood marine structures. Two coat application below or above waterline. Salt or fresh water environment.

Epoxy, Healer/Sealer Safe substitute for HMWMs. Ultra low viscosity, 100% solids epoxy for horizontal crack filling and primer/sealing on interior and exterior decks. Fills cracks by gravity and capillary action down to 2-mil width. Very low odor.

Polyurea Membrane Ambient temperature cure, hand applicable membrane for deck coating. Can also be sprayed without heated impingement mixing.

HiTemp Very high HDT coating for applications requiring heat resistance above 200°F.

FC Complies with FDA 21 CFR 175.300 for dry bulk and aqueous food contact; good chemical resistance.

MVR Primer Reduces Moisture Vapor Transmission rates on slab on grade floor from as high as 15 lb/1000 ft/ 24 hr to below 3 lb as tested by ASTM F1869. Can be used on damp or wet floors cured for as little as 7 days, allowing placement of non-breathing coatings or floorings.

QuikPrime Epoxy primer for polyurea, epoxy and polyurethanes. Optional use on dry substrates; required use on damp substrates. Will adhere to wet substrates and even works underwater. Very high performance general use primer for all applications including green concrete.

Binders

CCS* Binder Primary Uses Patch, Nosing, Slurry Low modulus mortar binder for spall and joint repair, slurry coats and overlays.

Bridge Deck Flexible binder for concrete deck slurry coats.

Flooring, Industrial Universal binder for trowel applied flooring applications.

Flooring, Decorative Light color epoxy binder for decorative aggregate surfacing.

Polyurea LWL Polyurea binder for nosing and joint applications and spall repair. Reasonable working time.


Contents

ChemCo website

Bonding Agents

Product Summary


Bonding Agents

Bond

ing

Agen

ts

CCS Bonding Agents

Liquid, LWL

Liquid, SWL

Paste, LWL

Paste, SWL

Paste, Low Modulus

Paste, Traffic Marker

Paste, Chem/Rad Resistance

DucPutty

217-Security Seal



Contents

ChemCo website

Bonding Agents

Product Summary


CCS Bonding Agents


Contents

ChemCo website

Bonding Agents

Product Summary


ChemCo Systems2800 Bay Road, Redwood City, CA 94063, PH: 650.261.3790, FAX: 650.261.3799

CCS™ BONDER LIQUID LWLLong Work Life Epoxy Liquid Adhesive For Bonding

CCS Bonder Liquid LWL (Long Work Life) is a two component, long working life, structural adhesive.The physical properties of the product allow its use in applications requiring resistance to creep and stress relaxation, maintenance of mechanical properties at high ambient temperatures and high load bearing strength. Applications include the structural bonding of plastic (fresh) concrete to hardened (existing) concrete; bonding of concrete, masonry, stone, wood, steel and FRP; and anchoring bolts, dowels and rebar into downward oriented holes or horizontal slots in concrete, masonry or stone and as a binder in polymer concretes with aggregates. The working/cure time and viscosity of Bonder Liquid, Long Work Life can be adjusted by blending with the appropriate companion products. The product bonds to dry, damp and wet substrates and meets the ASTM C881 Types I, II, IV and V (and AASHTO M 235) requirements for bonding agents in non-load and load bearing applications.

Features:

Convenient 2 : 1, by vol. mix ratioLong work life for high temperatures, limited access

Bonds to dry, damp and wet substratesLow exotherm aids mass applications

Adjustable work life/viscosity using related product blendsExceptional substrate wetting/water displacement

Environmentally safe - No VOC solvents

Limitations: The recommended minimum substrate temperature during installation and cure is 45° F. (For installation and cure temperatures down to 40° F or when a faster cure is needed, use CCS Bonder Liquid SWL.) The maximum in-service temperature should not exceed 20° Fbelow the HDT in bonding applications subjected tosubstantial and sustained shear stresses that may cause creep. When bonding plastic concrete containing resinous admixtures, establish the suitability of the concrete mix before actual use. Do not add solvents or otherwise thin this material.

Packaging & Colors: Standard package sizes of Part A & Part B are 3 and 15 gallons. Standard color is concrete gray.

Chemical Resistance: CCS Bonder Liquid LWL has excellent resistance to a wide range of commonly encountered chemicals including acids and bases, aircraft and automotive fluids, cutting oils, etc. Performance is a function of the specific chemical and concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

Surface Preparation: Concrete surfaces may be dry, damp or wet but must be sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

Mixing: CCS Bonder Liquid LWL is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 2 :1, by volume. Read material safety data (MSDS) information

before handling the product. Wear safety glasses and rubber gloves when handling the materials. Premix the individual components before drawing from bulk packaging. Transferthe appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing will take 2 - 3 minutes.

Installing: Pour mixed material onto the prepared substrate and spread to the specified coverage with a V-notch trowel, squeegee or paint roller surfaces. Allow all coated substrate surfaces to rest for 5 - 10 minutes before pouring fresh concrete or mating with another surface. In plastic to hardened concrete bonding applications, the bond line should be at least 15 mils. Lightweight concrete may require a second coat of adhesive. In other bonding applications, bond line thickness is less critical but should be at least 4 mils above the peaks in the surface profile. For large surface area coverage, CCS Bonder Liquid LWL can be sprayed using a low pressure pole gun with a ¼” or 3/8” tip.

For installation of reinforcement, the slot width or hole diameter is typically ¼” greater than the width of the insert--this represents an annular space of 1/8”. For large diameter and oversize anchor applications, holes can be prefilled with dried pea gravel and then Bonder Liquid LWL parts A and B are premixed and poured to match the top of the gravel fill to complete the polymer concrete mix. CCS Bonder LWL can also be used in premixed grouting applications with selected aggregates, please consult ChemCo Systems for recommendations.

Blending With Compatible Products: The working life/cure time of Bonder Liquid, LWL may be decreased, if required, by pre-blending the Part B with the Part B of the short work life product, Bonder Liquid, SWL. The viscosity of Bonder Liquid, LWL may be increased by blending the mixed product with mixed companion paste product, Bonder Paste, LWL. The long and short work life and liquid and paste forms of the product employ a 2 :1 (by vol.) mixing ratio that must be maintained at all times.


Contents

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Bonding Agents

Product Summary


CCS Bonder Liquid LWL - Page 2 of 2

TYPICAL PROPERTIES (1)

PROPERTY (2 ) TEST METHOD VALUE

MIX RATIO, A : B, BY VOL 2 : 1BY WT 100 : 35

WEIGHT PER GALLON, LB: PART A ASTM D 1475 12.1PART B 7.9MIXED 10.7

@ 50° F @ 73° F @ 105° FVISCOSITY, P: PART A ASTM D 2393 300 110 35

PART B 10 4 1MIXED 70 30 10

GEL TIME, 1 QUART, HOURS ASTM D 2471 4.4 1.4 0.5

THIN FILM PROPERTIES:OPEN TIME, HOURS AASHTO T-237 5 4 0.7HARD DRY TIME, HOURS ASTM D 1640 36 10 3CURE TIME, DAYS AASHTO T-237 14 7 3

TENSILE STRENGTH, PSI ASTM D 638 6000ELONGATION AT BREAK, % ASTM D 638 2

COMPRESSIVE YIELD STRENGTH, PSI ASTM D 695 10,000COMPRESSIVE MODULUS, PSI ASTM D 695 350,000

FLEXURAL STRENGTH, PSI ASTM D 790 10,000FLEXURAL MODULUS, PSI ASTM D 790 450,000

HEAT DEFLECTION TEMP., °F ASTM D 648 120

BOND STRENGTH, PSI: 2 DAY CURE @60° F ASTM C 882 1000 (3)14 DAY CURE @ 60° F 1500 (3)

(1) THE PROPERTIES LISTED ARE TYPICAL AND DESCRIPTIVE OF THE PRODUCT AND SHOULD NOT BE USED FOR SPECIFICATION PURPOSES. FORSPECIFICATION PREPARATION, REFERENCE CHEMCO SYSTEMS, INC., PRODUCT GUIDELINE SPECIFICATION.

(2) CURE SCHEDULE, 7 DAYS AT 73° ± 4°F AND TEST TEMPERATURE, 73° ± 4°F UNLESS OTHERWISE INDICATED.(3) COMPRESSIVE STRENGTH OF CEMENT MORTAR, 4500 PSI.

Clean up: Excess mixed product is best removed from the work area and tools before it hardens. Use of rags and solvents such as acetone or heavy-duty detergents facilitate cleaning. Cured product may be removed from tools by soaking in an epoxy stripper.Shelf Life: Three years minimum in unopened, original containers when stored between 60° and 90° F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage. Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, CAREFULLY READ THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS.Part A: Liquid epoxy resin, HMIS Health Hazard Rating - 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin.Part B: Liquid epoxy hardener, HMIS Health Hazard Rating - 2 (Moderate Hazard). Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.

DISCLAIMER: NO EXPRESS WARRANTY IS MADE WITH RESPECT TO THE RESULTS OF ANY USE OF THIS PRODUCT. NO IMPLIED WARRANTIES, INCLUDING AND NOT LIMITED TO AN IMPLIED WARRANTY OF MERCHANTABILITY OR AN IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE MADE WITH RESPECT TO THIS PRODUCT. NO LIABILITIES FOR PERSONAL INJURY, LOSS OR DAMAGE RESULTING FROM THE USE OF THIS PRODUCT IS ASSUMED. CHEMCO SYSTEMS, INC., RESERVES THE RIGHT TO ALTER OR DISCONTINUE THE PRODUCT DESCRIBED HEREIN AT ANY TIME AND WITHOUT PRIOR NOTICE.

CCSTM a trade name of ChemCo Systems, Inc.

Publication Number: CCS-120, Bonder Liquid LWL March 2010


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Bonding Agents

Product Summary



CCS™ BONDER LIQUID, SWLShort Working Life Epoxy Liquid Adhesive For Bonding

CCS Bonder Liquid, SWL (Short Work Life) is a two component, short working life, structural, epoxy liquid adhesive designed for application on horizontal surfaces and in downward oriented holes. The physical properties of the product allow its use in applications requiring resistance to creep and stress relaxation, maintenance of mechanicalproperties at high ambient temperatures and high load bearing strength. Primary applications include the structural bonding of plastic (fresh) concrete to hardened (existing) concrete, bonding of hardened concrete, masonry and stone to themselves and each other, grouting keyways, and anchoring bolts, dowels and rebar into downward oriented holes in concrete, masonry or stone. The product is designed for bonding and grouting applications requiring short set times and for bonding fresh to existing concrete at low ambient temperatures. The working/cure time and viscosity of Bonder Liquid, SWL can be adjusted by blending with the appropriate companion products (see below). The product bonds to dry, damp and wet (no free standing water) substrates and meets the ASTM C 881 requirements for bonding agents in load bearing applications.

FeaturesConvenient 2 : 1, by vol. mix ratio

Short work life for fast cure or use at low temperaturesBonds to dry, damp and wet (no free standing water) substrates

Adjustable work life/viscosity using related product blendsExceptional substrate wetting/water displacement


Limitations: The recommended minimum substrate temperature during installation and for cure is 40 deg. F. (For installation and cure at high ambient temperatures or when a longer work life is needed, use CCS Bonder Liquid, LWL). The maximum in-service temperature should not exceed 20 deg. F below the HDT in applications subjected to substantial and sustained shear stresses that may cause creep. When bonding plastic concrete containing resinous admixtures, establish the suitability of the concrete mix before actual use. Do not add solvents or otherwise thin this material. The viscosity may be increased by blending with the appropriate companion product (see, Blending With Compatible Products).

Packaging & Colors: Standard package sizes of Part A & Part B are 3 and 15 gallons. Standard color is Concrete gray (blue-gray

Shelf Life: Three years minimum in unopened, original containers when stored between 60 and 90 deg. F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage.

Chemical Resistance: Bonder Liquid, SWL has excellent resistance to a wide range of commonly encountered chemicals including acids and bases, aircraft and automotive fluids, cutting oils, etc. Performance is a function of the specific chemical and concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

Surface Preparation: Concrete surfaces may be dry, damp or wet (no free standing water) but must be sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

Mixing: Bonder Liquid, SWL is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 2 :1, by volume. Read all material safety data (MSDS) information before handling the product. Wear safety glasses and clean neoprene rubber gloves when handling the materials. Premix the individual components before drawing from bulk packaging. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Mixing will take 2 -3 minutes. Pour mixed material onto the prepared substrate and spread to the specified coverage with a V-notch trowel, squeegee or paint roller. For large areas, spray application of the material is recommended. When mating two solid surfaces, apply bonding agent to both surfaces. Allow all coated substrate surfaces to rest for 5 - 10 minutes before pouring fresh concrete or mating with another surface. In plastic to hardened concrete bonding applications, the bond line should be at least 15 mils. Lightweight concrete may require a second coat of adhesive. In other bonding applications, bond line thickness is less critical but should be at least 4 mils above the peaks in the surface profile.

Blending With Compatible Products: The working life/cure timeof Bonder Liquid, SWL may be increased, if required, by pre-blending the Part B with the Part B of the long work life product, "Bonder Liquid, LWL". The viscosity of Bonder Liquid, SWL may be increased by blending the mixed product with mixed the companion paste product, "Bonder Paste, SWL". The long and short work life and liquid and paste forms of the product employ a 2:1 (by vol.) mixing ratio that must be maintained at all times.


Contents

ChemCo website

Bonding Agents

Product Summary


CCS Bonder Liquid, SWL - Page 2 of 2


Property ( 2 ) Test Method Value

Mix Ratio, A : B, by vol 2 : 1by wt 100 : 35

Weight per Gallon, lb: Part A ASTM D 1475 12.1Part B 8.1Mixed 10.8

@ 50°F @ 73°F @ 105° FViscosity, p: Part A ASTM D 2393 300 105 35

Part B 10 5 1Mixed 80 40 10

Gel Time, 1 quart, hours ASTM D 2471 0.5 0.3 0.1

Thin Film Properties:Open Time, hours AASHTO T-237 4 3 0.2Hard Dry Time, hours ASTM D 1640 24 8 2Cure Time, days AASHTO T-237 10 4 1

Tensile Strength, psi ASTM D 638 6500Elongation at Break, % ASTM D 638 1.5

Compressive Yield Strength, psi ASTM D 695 12,000Compressive Modulus, psi ASTM D 695 350,000

Flexural Strength, psi ASTM D 790 10,500Flexural Modulus, psi ASTM D 790 400,000

Heat Deflection Temp, deg. F ASTM D 648 124

Bond Strength, psi: 2 day moist cure ASTM C 882 165014 day moist cure 2550

(1) The properties listed are typical and descriptive of the product and should not be used for specification purposes. For specification preparation, reference the ChemCo Systems, Inc., product guideline specification.

(2) Cure schedule, 7 days at 73° ± 4 F and test temperature, 73° ± 4 F unless otherwise indicated.

Clean up: Excess mixed product is best removed from the work area and tools before it hardens. Use of rags and solvents such as acetone or heavy-duty detergents facilitate cleaning. Cured product may be removed from tools by soaking in an epoxy stripper.

Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: Liquid epoxy resin, HMIS Health Hazard Rating- 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoidprolonged or repeated contact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating- 3 (Serious Hazard). Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or onclothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.

DISCLAIMER: NO EXPRESS WARRANTY IS MADE WITH RESPECT TO THE RESULTS OF ANY USE OF THIS PRODUCT. NO IMPLIED WARRANTIES, INCLUDING AND NOT LIMITED TO AN IMPLIED WARRANTY OF MERCHANTABILITY OR AN IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE MADE WITH RESPECT TO THIS PRODUCT. NO LIABILITIES FOR PERSONAL INJURY, LOSS OR DAMAGE RESULTING FROM THE USE OF THIS PRODUCT IS ASSUMED.CHEMCO SYSTEMS, INC., RESERVES THE RIGHT TO ALTER OR DISCONTINUE THE PRODUCT DESCRIBED HEREIN AT ANY TIME AND WITHOUT PRIOR NOTICE.

CCSTM is a trade name of ChemCo Systems, Inc.

Publication Number: EP CCS-121, Bonder Liquid, SWL Publication Date: May 1998


Contents

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Bonding Agents

Product Summary



CCS™ BONDER PASTE LWLLong Working Life Epoxy Paste Adhesive For Bonding

CCS Bonder Paste, LWL (Long Work Life) is a two-component, long working life, structural, epoxy paste adhesive designed for application on vertical surfaces and in horizontal and overhead oriented holes. The physical properties of the product allow its use in applications requiring resistance to creep and stress relaxation, maintenance of mechanical properties at high ambient temperatures and high load bearing strength. Primary applications include the filling of wide cracks, gaps and voids in concrete and masonry, bonding of hardened concrete, masonry and stone to themselves and each other and anchoring bolts, dowels and rebar into horizontal and overhead oriented holes in concrete, masonry or stone. The working/cure time and viscosity of Bonder Paste, LWL can be adjusted by blending with the appropriate companion products (see below). The product is non-sagging in an applied thickness of 1/2 inch, bonds to dry, damp and wet (no free standing water) substrates and meets the ASTM C 881 requirements for bonding agents in load bearing applications.

FeaturesConvenient 2: 1, by vol. mix ratio

Long work life for high temperatures, limited accessBonds to dry, damp and wet (no free standing water) substrates

Adjustable work life/viscosity with related product blendsExceptional substrate wetting/water displacement


Limitation: The recommended minimum substrate temperature during installation and cure is 50 deg. F. (For installation and cure temperatures down to 40° F or when a faster cure is needed, use CCS Bonder Paste, SWL.) The maximum in-service temperature should not exceed 20 deg. F below the HDT in applications subjected to substantial and sustained shear stresses that may cause creep. When bonding plastic concrete containing resinous admixtures, establish the suitability of the concrete mix before actual use. Do not add solvents to this material. The viscosity may be decreased only by blending with the appropriate companion product (see, Blending With Compatible Products).Packaging & Colors: Standard package sizes of Part A & Part B are 3 and 15 gallons. Standard color is Concrete gray (blue-gray

Chemical Resistance: Bonder Paste, LWL has excellent resistance to a wide range of commonly encountered chemicals including acids and bases, aircraft and automotive fluids, cutting oils, etc. Performance is a function of the specific chemical and concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.Surface Preparation: Concrete surfaces may be dry, damp or wet (no free standing water) but must be sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

Mixing: Bonder Paste, LWL is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 2 :1, by volume. Read all material safety data (MSDS) information before handling the product. Wear safety glasses and clean neoprene rubber gloves when handling the materials, Premix the individual components before drawing from bulk packaging. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing willtake 2 - 3 minutes.

Blending With Compatible Products: The working life/cure timeof Bonder Paste, LWL may be decreased, if required, by pre-blending the Part B with the Part B of the short work life product, Bonder Paste, SWL. The viscosity of Bonder Paste, LWL may be decreased by blending the mixed product with mixed companion liquid product, Bonder Liquid, LWL. The long and short work life and liquid and paste forms of the product employ a 2:1 (by vol.) mixing ratio that must be maintained at all times.

Installing: For fairing and leveling applications, apply mixed material on the prepared substrate using a margin or finishing trowel. Fill wide cracks, gaps and voids by pumping or caulking the material into place. When bonding two solid surfaces, apply bonding agent to both surfaces. Establish contact between the surfaces using positive contact pressure. Maintain contact pressure until the adhesive has set. Remove excess material (squeeze-out) before the material sets. When grouting bolts, dowels and rebar into horizontal and overhead holes, place the required amount of material in the hole (approx. 40% of hole volume) using a caulking gun with a nozzle of appropriate length. Retract the nozzle tip as the hole fills. Insert the bar slowly while rotating to expel air. Secure the bar in the center of the hole



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Bonding Agents

Product Summary


CCS Bonder Paste, LWL - Page 2 of 2



Mix Ratio, A:B, by vol 2:1by wt 100:35


@ 50°F @ 73° F @ 105°FViscosity, p: Part A ASTM D 2393 7700

Part B 4800Mixed 6700

Gel Time, 1 quart, hours ASTM D 2471 4.4 1.4 0.5

Non-Sag Thickness, inches ASTM D 2730 ½



Flexural Strength, psi ASTM D 790 10,000Flexural Modulus, psi ASTM D 790 450,000

Heat Deflection Temp., deg F ASTM D 648 120

Bond Strength, psi: 2 day cure @ 60° F ASTM C 882 1000 (3)14 day cure @ 60° F 1500 (3)


(2) Cure schedule, 7 days at 73° ± 4 F and test temperature, 73° ± 4 F unless otherwise indicated.(3) Compressive strength of cement mortar, 4500 psi.

Clean up: Excess mixed product is best removed from the work area and tools before it hardens. Use of rags and solvents such as acetone or heavy-duty detergents facilitate cleaning. Cured product may be removed from tools by soaking in an epoxy stripper

Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: Liquid epoxy resin, HMIS Health Hazard Rating - 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin.Part B: Liquid epoxy hardener, HMIS Health Hazard Rating - 3 (Serious Hazard). Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame



Publication Number: 3 EP CCS-122, Bonder Paste, LWL Publication Date: Dec. 1995


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CCSTM BONDER PASTE, SWLShort Working Life Epoxy Paste Adhesive For Bonding

CCS Bonder Paste, SWL (Short Work Life) is a two-component, short working life, structural, epoxy paste adhesive designed for application on vertical surfaces and in horizontal and overhead oriented holes. The excellent physical properties of the product allow its use in applications requiring resistance to creep and stress relaxation, maintenance of mechanical properties at high ambient temperatures and high load bearing strength. Primary applications include general bonding of hardened concrete, masonry and stone to themselves or each other, steel plate bonding (external reinforcement), bonding applications on vertical and overhead surfaces and anchoring bolts, dowels and rebar into horizontal and overhead oriented holes in concrete, masonry or stone. The product is designed for bonding and grouting applications requiring short set times or for installation and cure at low ambient temperatures. It also may be used as a surface seal in a pressure injection crack repair process. The working/cure time and viscosity of Bonder Paste, SWL can be adjusted by blending with the appropriate companion products (see below). The product is non-sag to an applied thickness of ½ inch, bonds to dry, damp and wet substrates and meets the ASTM C 881 requirements for bonding agents in load bearing applications.

FeaturesConvenient 2 : l by vol. mix ratio

Short work life for fast cure or use at low temperaturesBonds to dry, damp and wet (no free standing water)

substratesAdjustable work life/viscosity using related product blends

Exceptional substrate wetting/water displacementEnvironmentally safe - No VOC solvents

Limitations: The recommended minimum substrate temperature during installation and for cure is 40 deg. F. (For installation and cure at high ambient temperatures or when a longer work life is needed, use CCS Bonder Paste, LWL.) The maximum in-service temperature should not exceed 20 deg. F below the HDT in applications subjected to substantial and sustained stresses that may cause creep. When bonding plastic concrete containing resinous admixtures, establish the suitability of the concrete mix before actual use. Do not add solvents to this material. The viscosity may be decreased only by blending with the appropriate companion product (see, Blending With Compatible Products.)

Packaging & Colors: Standard package sizes of Part A & Part B are 3 and 15 gallons. Standard color is Concrete gray (blue-gray

Shelf Life: Three years minimum in unopened, original containers when stored between 60 end 90 deg. F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage.

Chemical Resistance: Bonder Paste, SWL has excellent resistance to a wide range of commonly encountered chemicals including acids and bases, aircraft and automotive fluids, cutting oils, etc. Performance is a function of the specific chemical end concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

Surface Preparation: Concrete surfaces may be dry, damp or wet (no free standing water) but must be sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

Mixing: Bonder Paste, SWL is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 2 : 1, by volume. Read all material safety data (MSDS) information before handling the product. Wear safety glasses and clean neoprene rubber gloves when handling the materials. Premix the individual components before drawing from bulk packaging. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing will take 2 - 3 minutes. For general purpose and steel-plate bonding, apply mixed material with a trowel to the surfaces and spread to the specified bond line thickness on both surfaces to be mated. Establish contact between the surfaces using positive contact pressure. Maintain contact pressure until the adhesive has set. Remove excess material (squeeze-out) before the material sets. When grouting bolts, dowels and rebar into horizontal and overhead holes, place the required amount of material in the hole (approx. 40% of hole volume) using a caulking gun with a nozzle of appropriate length. Retract the nozzle tip as the hole fills. Insert the bar slowly while rotating to expel air. Secure the bar in the center of the hole.

Blending With Compatible Products: The working life/cure timeof Bonder Paste, SWL may be increased, if required, by pre-blending the Part B with the Part B of the long work life product, Bonder Paste, LWL. The viscosity of Bonder Paste, SWL may be decreased by blending the mixed product with mixed companion liquid product, Bonder Liquid, SWL. The long and short work life and liquid and paste forms of the product employ a 2:1 (by vol.) mixing ratio. that must be maintained at all times.


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CCS Bonder Paste, SWL - Page 2 of 2



Mix Ratio, A:B, by vol 2: 1by wt 100: 35

Weight per Gallon, lb: Part A ASTM D 1475 12.3Part B 8.4 Mixed 11.1

@50° F @ 73° F @105° FViscosity, p: Part A ASTM D 2393 -- 7100 --

Part B -- 6400 --Mixed -- 6900 --

Non-Sag Thickness, inches ASTM D 2730 ½Gel Time, 1 quart, hours ASTM D 2471 0.5 0.3 0.1



Flexural Strength, psi ASTM D 790 10,000 Flexural Modulus, psi ASTM D 790 420,000


Bond Strength, psi: ASTM C 8822 day cure @ 60° F - - -

14 day cure @ 60° F 1500 (3)

(1) The properties listed are typical end descriptive of the product end should not be used for specification purposes. For specification preparation, reference the ChemCo Systems, Inc., product guideline specification.


Clean up: Excess mixed product is best removed from the work area end tools before it hardens. Use of rags and solvents such as acetone or heavy-duty detergents facilitate cleaning. Cured product may be removed from tools by soaking in an epoxy stripper.

Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: Liquid epoxy resin, HMIS Health Hazard Rating - 2 {Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating - 3 (Serious Hazard). Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.



Publication Number: 3 EP CCS-123, Bonder Paste, SWL Publication Date: Dec. 1995


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CCSTM BONDER PASTE, LOW MODULUSToughened Epoxy Paste Adhesive For Spall Repair and Bonding

CCS Bonder Paste, Low Modulus is a two - component, low modulus, toughened epoxy paste adhesive designed for application on horizontal, vertical and overhead surfaces. The low modulus and stress relaxation properties of the product allow its use in applications requiring resistance to freeze/thaw and thermal cycling and large changes in ambient temperature. Unlike other rigid epoxies, the product will withstand high levels of thermal and mechanical shock. Primary uses include the filling of spalls, cracks, gaps and voids in and bonding of flexible materials including plastics and other elastomers to concrete, masonry, stone and steel. The product is ideally suited for bonding preformed polymer materials, e.g., polyurethane and rubber mats, neoprene pads and PVC sheets to rigid construction materials. It is non-sag up to 1/4 inch in thickness on vertical and overhead surfaces. The product bonds to dry, damp and wet substrates. Meets ASTM C881, Type III, Grade 3.

FeaturesConvenient 2:1, by vol. mix ratio

Low modulus properties for freeze/thaw resistanceBonds to dry, damp and wet

Non sag at applied thickness of 1/4 inchHigh thermal and mechanical shock resistance

Recommended for bonding flexible materials to rigidEnvironmentally safe - No VOC solvents

Limitations: The recommended minimum substrate temperature during installation and cure is 40 °F. Not recommended for use as a rigid materials bonding agent in applications subjected to substantial and sustained shear stresses that may cause creep. Do not add solvents or otherwise thin this material.

Packaging & Color: Standard package sizes of Part A + Part B are 3 and 15 gallons. Color is Opaque amber (unpigmented)

Shelf Life: Three years minimum in unopened, original containers when stored between 60 and 90 °F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage.

Chemical Resistance: CCS Bonder Paste, Low Modulushas excellent resistance to a wide range of commonly encountered chemicals and bases, aircraft and automotive fluids, cutting oils, etc. Performance is a function of the specific chemical and concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

Surface Preparation: Concrete surfaces may be dry or damp (not wet) but must be sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension; Steel surfaces should be cleaned to white metal according to SSPC SP 5. Successful bonding of flexible to rigid materials, particularly preformed polymer materials may require special surface preparation procedures to remove mold release agents and surface skins. Contact ChemCo Systems, Inc., for recommended procedures for bonding dissimilar materials.

Mixing: CCS Bonder Paste, Low Modulus is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 2 :1, by volume. Read material safety data (MSDS) information before handling the product. Wear safety glasses and rubber gloves when handling the materials. Premix the individual components before drawing from bulk packaging. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing will take 2 - 3minutes. Do not add solvents or otherwise thin this material.

Installing: For spall repair, fairing and leveling applications, apply mixed material on the prepared substrate using a margin or finishing trowel. Fill cracks, gaps and voids by pumping or caulking the material into place. When bonding two solid surfaces, apply mixed material with a trowel and spread to the specified bond line thickness on both surfaces to be mated. Establish contact between the surfaces using positive contact pressure. Maintain contact pressure until the adhesive has set. Remove excess material (squeeze-out) before the material sets.


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CCS Bonder Paste, Low Modulus - Page 2 of 2




Color: Part A VISUAL Opaque amberPart B Opaque amberMixed Opaque amber


Viscosity, p: Part A ASTM D 2393 220Part B 80Mixed 100

Non-Sag Thickness, inches ASTM D 2730 1/4

Gel Time, 200 g, minutes ASTM D 2471 30

Bond Strength to ASTM D 4541ASTM C 109 dry substrate Cement mortar failure (3)Cement Mortar, psi: damp substrate Cement mortar failure (3)



Clean up: Excess mixed product is best removed from the work area and tools before it hardens. Use of rags and solvents, such as acetone or heavy-duty detergents facilitate cleaning. Cured product may be removed from tools by soaking in an epoxy stripper.

Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: Liquid epoxy resin, HMIS Health Hazard Rating - 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating - 3 (Serious Hazard}. Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.



Publication Number: 3 EP CCS-139, Low Modulus Publication Date: Mar 2010


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CCSTM BONDER, TRAFFIC MARKER PASTEEpoxy Paste Adhesive For Bonding Traffic Markers To Pavement

CCS Bonder Paste, Traffic Marker is a two-component, short working life, non-sag, epoxy paste adhesive designed for application on pavements to bond traffic markers and preformed curbs and car stops in parking lots. The product meets the State of California Specification 8040-51M-09, "Standard Set Epoxy Adhesive for Pavement Markers." Suitable substrates include concrete, masonry, stone and asphalt. All substrates must be surface dry at the time of epoxy adhesive application. Bonder Paste, Traffic Marker features a convenient 1 : 1, by volume component mix ratio. Its buttery nature contributes to ease of application and efficient product use. The components do not contain volatile solvents (VOC's).


Short work life/fast cure for short downtimeNon-sag consistency for efficient use

Meets State of California Specification 8040-51M-09Environmentally safe - No VOC solvents

Limitations: Substrates must be surface dry. The recommended minimum substrate temperature during installation and for cure is 50 deg. F. The recommended maximum substrate temperature during application is 100 deg. F. When hand mixing the adhesive, it is recommended that not more than one quart be mixed at one time, and the markers aligned and pressed into place within five minutes after mixing operations are started. Do not add solvents or otherwise thin this material.

Packaging & Colors: Standard package sizes of Part A + Part B are 2 and 10 gallons. Color is Concrete gray (blue-gray).


Chemical Resistance: Bonder Paste, Traffic Marker has excellent resistance to a wide range of commonly encountered deicing chemicals, salts and aircraft and automotive fluids. It has limited resistance to hydrocarbon solvents. Performance is a function of the specific chemical and concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

Surface Preparation Substrates must be surface dry, sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Remove all loose, unsound and deteriorated pavement surface layers. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension.

Mixing: Bonder Paste, Traffic Marker is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 1:1, by volume. Read all material safety data (MSDS) information before handling the product. Wear safety glasses and clean neoprene rubber gloves when handling the materials. Premix the individual components before drawing from bulk packaging. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. When hand mixing the adhesive, it is recommended that not more than one quart be mixed at one time. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing will take 2 - 3 minutes.

Installing: Apply mixed material uniformly on the cleaned pavement surface or on the bottom of the marker in a quantity sufficient to result in complete coverage of the area of contact of the marker with no voids present and with slight excess after the marker has been pressed into place. The marker is placed in position and pressure applied until firm contact is made with the pavement. Immediately remove excess adhesive around the edge of the marker, excess adhesive on the pavement, and adhesive on the exposed surfaces of the markers. Clean mixing and application tools frequently.



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CCS Bonder Paste, Traffic Marker - Page 2 of 2




Color: Part A Visual WhitePart BlackMixed Gray

Weight per Gallon, lb: Part A ASTM D 1475 11.0 - 11.3Part B 11.3 - 11.6Mixed 11.2 - 11.5


Initial Set to Bear Traffic, hours@ 90° F 2@ 70° F 4@ 50° F 7

Full Cure Time, hours 24

Slant Shear Strength AASHTO T-237ASTM C 109 cement mortar), psi Cement mortar failure (3)

(dry to dry)



Handling and. Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS.Part A: Liquid epoxy resin, HMIS Health Hazard Rating- 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating- 3 (Serious Hazard). Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.



Publication Number: 6 EP CCS-145, Bonder Paste, Traffic Marker Publication Date: May, 1996


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CCS™ Bonder Paste, Chem/Rad ResistantEpoxy Paste Adhesive For Chemical/Radiation Resistant Bonding

CCS Bonder Paste, Chem/Rad Resistance is a two component, long working life, high modulus and creep resistant, epoxy paste adhesive designed for bonding precast concrete segments to concrete or steel, bonding concrete, masonry, stone and steel to themselves or each other and filling spalls, gaps and cracks where high chemical and/or radiation resistance is required. The product is unique in the degree of chemical and radiation resistance attained by an ambient temperature curing epoxy adhesive. CCS Bonder Paste, Chem/Rad Resistance may be applied on horizontal, vertical and overhead surfaces and is non-sag up to 1/4 inch in thickness. The product may be extended with up to 1 volume of dried silica sand without loss of non-sag properties. Sand extension reduces the heat generated by the curing reaction and allows for the placement of thicker cross sections of material when resistance to sag or flow is not an application requirement, CCS Bonder Paste, Chem/Rad Resistance employs a convenient 2 : 1, by volume mix ratio and bonds to dry and damp substrates. Due to its long working life, the product is ideallysuited for applications requiring significant installation time.


High chemical and radiation resistanceBonds to dry and damp substrates

No sag or flow at applied thickness of 1/4 inchEnvironmentally safe - No VOC solvents

Limitations: The recommended minimum substrate temperature during installation is 60 deg. F. The minimum substrate temperature for cure is 50 deg. F. The maximum in-service temperature should not exceed 20 deg. F below the HDT in bonding applications subjected to substantial and sustained shear stresses that may cause creep. Do not add solvents or otherwise thin this material.

Packaging & Colors: Standard package sizes of Part A & Part B are 3 and 15 gallons. Color is Dark amber (unpigmented)

Shelf Life: One-year minimum in unopened, original containers when stored between 60 and 90 deg. F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage.

Chemical Resistance: CCS Bonder Paste, Chem/Rad Resistance provides excellent resistance to water, detergent and salt solutions, alcoholic and carbonated beverages, gasoline, kerosene, crude, fuel and mineral oil, strong alkali and inorganic acids in concentrations up to 25% and to most organic acids. Exposure to organic acids, strong acids and alkali in higher concentrations, hot water (above 140° F), bleaches and other highly corrosive chemicals should be occasional and time limited. Resistance under these conditions should be determined by actual test before the product is applied. The product has limited resistance to hydrocarbon solvents. CCS Bonder Paste, Chem/Rad Resistance also is resistant to radiation. For specific information on chemical resistance/exposure conditions and radiation resistance, contact a ChemCo Systems, Inc., technical representative.

Surface Preparation: Concrete surfaces may be dry or damp (not wet) but must be sound and free of all bond-inhibiting substances. Prepare surfaces in accordance with ASTM D 4259 or ACI 503R and ChemCo Systems' specific recommendations. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

Mixing: CCS Bonder Paste, Chain/Red Resistance is a two-component system. The resin to hardener (Part A : Part B) mix ratio is 2 :1, by volume. Read all material safety data (MSDS) information before handling the product. Wear safety glasses and clean neoprene rubber gloves when handling the materials. Premix the individual components before drawing from bulk packaging. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the pot life of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing will take 2 - 3 minutes. The preferred aggregate for extending the material is high silica content sand (>85% SiO2), washed, kiln-dried, graded bagged. The sand particles should be round to sub angular in shape. Depending on the application, #16, 20 or 30 mesh size is recommended. Add aggregate to the combined Parts A and B and mix an additional 2 - 3 minutes.

Installing: For fairing, leveling and gap filling applications, apply mixed material on the prepared substrate using a margin or finishing trowel. When bonding two solid surfaces, apply mixed material with a trowel to the surfaces and spread to the specified bond line thickness on both surfaces to be mated. Establish contact between the surfaces using positive contact pressure. Maintain contact pressure until the adhesive has set. Remove excess material (squeeze-out) before the material sets. Fill wide cracks and voids by pumping or caulking the material in place.



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CCS Bonder Paste, Chem/Rad Resistance - Page 2 of 2




Color: Part A VISUAL AmberPart B Dark amberMixed Dark amber

Weight per Gallon Part A ASTM D 1475 9.5(approx.), lb Part B 9.2

Mixed 9.4

Non-Sag Thickness, inches ASTM D 2730 ¼


Open Time, 1/2" bead, hours CHEMCO 4

Compressive Yield Strength, psi ASTM D 695 8000Compressive Modulus, psi ASTM D 695 200,000

Flexural Strength, psi ASTM D 790 6000Flexural Modulus, psi ASTM D 790 200,000


Slant Shear Strength, dry, psi AASHTO T-237 Cement mortar failure (3)

Compressive Yield Strength ASTM D 695Development, psi @ 25 hours 1500

@ 40 hours 6400@ 48 hours 7500@ 14 days 8000


(2) Cure schedule, 14 days at 73° ± 4 F and test temperature, 73° ± 4 F unless otherwise indicated.(3) Cure schedule, 7 days at 73° ± 4 F and test temperature, 73° ± 4 F. Compressive strength of cement mortar, 4500 psi.

Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: Liquid epoxy resin, HMIS Health Hazard Rating - 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeatedcontact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating - 3 (Serious Hazard). Contains alkaline amines. Danger! Causes severe eye and skin burns. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or onclothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.

DISCLAIMER: NO EXPRESS WARRANTY IS MADE WITH RESPECT TO THE RESULTS OF ANY USE OF THIS PRODUCT. NO IMPLIED WARRANTIES, INCLUDING AND NOT LIMITED TO AN IMPLIED WARRANTY OF MERCHANTABILITY OR AN IMPLIEDWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE MADE WITH RESPECT TO THIS PRODUCT. NO LIABILITIES FOR PERSONAL INJURY, LOSS OR DAMAGE RESULTING FROM THE USE OF THIS PRODUCT IS ASSUMED.CHEMCO SYSTEMS, INC., RESERVES THE RIGHT TO ALTER OR DISCONTINUE THE PRODUCT DESCRIBED HEREIN AT ANY TIME AND WITHOUT PRIOR NOTICE


Publication Number: 3 EP CCS-142, Bonder Paste, Chain/Red Resistance Publication Date: Dec. 1995


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CCSTM GROUT, DUCPUTTYEpoxy for Underwater and Splash Zone Application

CCS Grout, DucPutty is a two-part, non-sag, epoxy paste. This extremely tacky putty adhesive is designed for the protection, bonding and sealing of concrete, steel, wood and FRP in the splash zone of salt-water marine structures. The product can also be use to bond surfaces which are constantly wet or submerged in water even when subjected to heavy wave action. CCS Grout, DucPutty is extremely tacky and is toughened with Kevlar® fibers for durability in high wear and impact-prone repairs exposed to impacts and mechanical shock. Useful for leaks or flowing water applications including sewer pipes.

TYPICAL APPLICATIONS:

Concrete coating and spall repair on piers, seawalls, dock floors, drainage ditches, abutments and sewer pipe.

Protection and patching of steel structure surfaces such as pilings, drilling rigs, ship hulls, buoys, well jackets and bulkheads.

Patching and protective coating of wooden boats, pilings and telephone poles.

Sealing seams and ports of grouted steel and fiberglass jackets encapsulating piles.

As an underwater adhesive.

LIMITATIONS: The material is not recommended for use below 50 °F. Very heavy wave action before set may dislodge material. Placement of sample test patches or repairs are highly recommended before commencement of large-scale repairs or modifications. Do not add solvents or otherwise thin.Product contains no VOCs and is not regulated as hazardous for transport.

PACKAGING: Standard package sizes of Part A + Part B are 1.8 and 9 gallon units.

SHELF LIFE: Two years minimum in unopened, original containers when stored between 60 and 90 °F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage.

CHEMICAL RESISTANCE: CCS Grout, DucPutty has excellent resistance to a wide range of commonly encountered deicing chemicals, salts and aircraft and automotive fluids. It has limited resistance to hydrocarbon solvents. Performance is a function of the specific chemical and concentration, exposure times and housekeeping procedures. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

APPLICATION INSTRUCTIONS:Surface PreparationWet or dry sandblast to remove all loose and deteriorated material, other surface contaminants such as tars, oils, paints, waterproofing materials, rust, barnacles, etc. which may interfere with the formation of a good bond. Cleaned concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

Mixing - Transfer the appropriate quantities of Part A and Part B from their container onto a flat clean board or sheet of rigid plastic. Begin to mix the components with putty or palette knifeor a margin trowel. Vigorous kneading by hand is required for 3 to 5 minutes to obtain adequate and complete mixing. For mixing larger quantities of material, a heavy duty Kol or similar mixer may be employed. The material should always be mixed under dry conditions. For easier application, mixing and faster cure in cold weather, precondition material at 70-110 °F.Preconditioning at warmer temperatures will reduce the useful life of the mixed components.Installing - For underwater application the technician should wear a diver's wet suit, rubber gloves, a life jacket and be secured with a life line. In a splash zone application the coating should extend to 1 foot below and above the tidemarks.

a) Unsupported Paste The thick mass of the mixed material is applied to the substrate above the waterline, distributed uniformly over the area to be coated with the gloved hand and worked gradually downwards below the waterline. The average film thickness after distribution of the material over the area to be coated should be 1/4 to 3/4 inch; the edges should be feathered. To establish good contact with wet surfaces the paste should be held against the area for 10 to 15 seconds. Wetted tools such as palette knives or trowels may be used to facilitate uniformity of the coating.

b) Supported Paste The mixed material may be applied to surfaces using a fabric support. In this application the mixed material is doctored onto canvas, glass cloth or other suitable fabric with a putty knife or squeegee to produce a film thickness of 1/4 to 1 inch. The wet lay-up is transferred to the surface to be coated and hand-pressed in place. Whenever possible, the in place lay-up is secured with temporary or permanent studs or bands to facilitate bonding to the substrate during cure.

c) Thick Coating If layers or patches thicker than 1" are required, it is strongly suggested that a test patch of the required thickness be placed and allowed to cure for a minimum of 48 hours. This is due to the potential to develop slight shrinkage cracks and the potential for exotherm particularly in warmer waters as the polymer cures under certain environments. The optimum method to get thickness greater than 1" is to build up maximum thickness layers about 24 hours apart.


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CCS Grout, DucPutty - Page 2 of 2


PROPERTY (2 ) TEST METHOD VALUE

MIX RATIO, A:B, BY VOL 4:5BY WT 100: 113

COLOR: PART A VISUAL STRAW/WHITEPART B BLACKMIXED DARK GRAY


NON-SAG CHARACTER MIXED ASTM D 2730 3/4(INCHES)

GEL TIME, MIN. (200G) ASTM C 881 60

THIN FILM PROPERTIES: ASTM D 1640HARD DRY TIME, HOURS @73° F 3

@60° F 8

BOND STRENGTH, PSI: ASTM D 4541 250 (2)(APPLIED TO CURED CEMENT MORTAR,SPECIMEN PREPARED AND CURED UNDER WATER)

(1) CURE SCHEDULE, 7 DAYS AT 73° ± 4° F AND TEST TEMPERATURE, 73° ± 4° F UNLESS OTHERWISE INDICATED.(2) COMPRESSIVE STRENGTH OF CEMENT MORTAR, 4500 PSI.

CLEAN UP: Excess mixed product is best removed from the work area and tools before it hardens. Use of rags and solvents such as acetone or heavy-duty detergents facilitate cleaning. Cured product may be removed from tools by soaking in an epoxy stripper.

HANDLING AND TOXICITY: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, READ CAREFULLY THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: liquid epoxy resin, HMIS Health Hazard Rating - 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction. Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating - 2 (Moderate Hazard). Contains alkaline amines. Warning! Causes eye and skin irritation. May cause allergic skin and respiratory reaction. Combustible, corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor. Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.



Publication Number: C EP CCS-104, DucPutty Publication Date: Mar 2010


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YIELD AS JOINT FILLER/LOOP SEALANT:The following material estimates do not take into consideration

material lost in mixing and application or excess material for overfilling the joint or slot.

Joint Dimensions, inches Approx. CoverageWidth Depth Lineal feet/gallon

1/2 1/4 1541/2 3/8 1023/4 3/8 683/4 1/2 511 3/4 25

CCS Bonder 217SECURITY SEALTYPE: Two-component, solvent-free, epoxy resin / hardener.

PRIMARY USE: Filling wide slots, cracks, gaps and voids; fairing and leveling uneven surfaces.Bonding rigid construction materials to themselves or each other.Security sealant for precast panel joints in jails and detention centers.

SUBSTRATES: Concrete, masonry, stone, steel, wood and FRP.Product has very high sag resistance and is suitable for horizontal, vertical and overhead oriented holes, slots and joints.

MINIMUM TEMP: Installation: 40° F, (substrate temperature).COVERAGE: As a joint filler, 0.13 cu. ft./gal.

ASTM C 881: Meets requirements for paste bonding agents in cured concrete bonding: ASTM C881, Type I,II and IV (non-load and load bearing applications) and AASHTO M-237.

The properties listed in this bulletin are typical and descriptive of the product and should not be used for specification purposes. For specification preparation, reference the specification of this product available from ChemCo Systems, Inc.

DESCRIPTION: CCS™ Bonder 217 is a two-component, high modulus, structural; epoxy paste adhesive designed for application on vertical and overhead surfaces. Primary uses include fairing and leveling uneven concrete, filling of wide slots, cracks, gaps and voids in concrete and masonry, bonding of rigid construction materials, e.g., hardened concrete, masonry, stone, steel, wood and FRP to themselves or each other and anchoring bolts, dowels and rebar into horizontal and overhead oriented holes and slots in concrete, masonry stone or wood. CCS™ Bonder 217 bonds to dry, damp and wet substrates and can be applied up to 3/4 inch thick without sag or flow. The product is toughened with Kevlar® to be non-brittle, pick-proof and exhibits high tear resistance. The product does not contain volatile organic compounds (VOC's).

FEATURES: The excellent physical properties of the product allow its use in applications requiring resistance to creep and stress relaxation, maintenance of mechanical properties at high ambient temperatures and high load bearing strength. Exceptional substrate wetting and water displacement properties ensure excellent adhesion under adverse application conditions, e.g., cold, wet concrete. High sag resistance for overhead applications. Toughened with Kevlar® for improved mechanical shock resistance. Long useful potlife and open times.

LIMITATIONS: The recommended minimum substrate temperature during installation and cure is 40°F. The maximum in-service temperature should not exceed 20°F below the HDT in bonding applications subjected to substantial and sustained shear stresses that may cause creep. Do not add solvents to this material. The component viscosity may be decreased by heating with a drum or pailheater for easier mixing and application.

PACKAGING: Standard package sizes of Part A + Part B are 2, 10 and 100 gallon units.

SHELF LIFE: Three years minimum in unopened, original containers when stored between 60 and 90° F in a dry place away from sunlight. Remixing of components may be required upon prolonged storage.

COLOR SELECTION: The standard color of the mixed components is concrete gray. Custom colors are available and may require minimum quantities and/or slightly higher cost.

CHEMICAL RESISTANCE: CCS™ Bonder 217 Paste has excellent resistance to a wide range of commonly encountered chemicals including acids and bases, aircraft and automotive fluids, petroleum fuels, cutting oils, etc. It has limited resistance to hydrocarbon solvents. For information on specific chemicals and exposure conditions, contact a ChemCo Systems, Inc., technical representative.

SURFACE PREPARATION: Concrete surfaces may be dry, damp or wet but must be sound and free of all bond-inhibiting substances. Prepare surfaces for bonding in accordance with ASTM D 4259,"Standard Practice for Abrading Concrete," or ACI 503R, Chapter 5,"Preparing Surfaces for Epoxy Compound Application," and ChemCo Systems, Inc.'s specific recommendations. Properly prepared concrete surfaces should have a minimum strength of 250 psi in direct tension. Steel surfaces should be cleaned to "white metal" according to SSPC SP 5.

MIXING: CCS™ Bonder 217 Paste is a two-component adhesive. The resin to hardener (Part A: Part B) mix ratio is 1:1, by volume. Premix the individual components before drawing from bulk packaging. Wear safety glasses and rubber gloves when handling the material. Transfer the appropriate quantities of Part A and Part B into a mixing container. Use quantities that can be applied before the potlife of the material expires. Blend thoroughly using a Jiffy mixer blade attached to a low speed (350 - 750 rpm) electric or pneumatic drill. Proper mixing will take 2 - 3 minutes. Pre-warming the separate components to at least 70° F or as high as 125° F will allow easier mixing.

INSTALLING: For fairing and leveling applications, apply mixed material on the prepared substrate using a margin or finishing trowel. Pumping or caulking the material into place may fill wide cracks, gaps and voids. When bonding two solid surfaces, apply bonding agent to both surfaces. Establish contact between the surfaces using positive contact pressure. Maintain contact pressure until the adhesive has set. Remove excess material (squeeze-out) before the material sets. To grout bolts, dowels and rebar into horizontal and overhead holes, place the required amount of material in the hole (approx. 40% of hole volume) using a bulk loading caulking gun with a nozzle of appropriate length. Retract the nozzle tip as the hole fills. Insert the bar slowly while rotating to expel air. Secure the bar in the center of the hole. (Albion Engineering is an excellent source for manual and air-operated bulk loading caulk guns.) For external reinforcing applications, flat substrates should have a minimum of 1/16” or 1.5 mm adhesive thickness. For additional application information, seeACI 503R, Chapter 7, "Applying Epoxy Compounds."

Epoxy Paste for Filling, Fairing,

Leveling and BondingSecurity Sealant


Contents

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Bonding Agents

Product Summary


CCS™ Bonder 217 Paste - Page 2 of 2


PROPERTY TEST METHOD VALUE

MIX RATIO, A:B, BY VOL 1:1BY WT 100: 98


@ 50 F @73 F @105 FVISCOSITY, POISE: PART A ASTM D 2393 -- 10000 --

PART B -- 8500 --MIXED -- 9250 --

NON-SAG THICKNESS, INCHES ASTM D 2730 -- 3/4 --

GEL TIME, 1 QUART, MINUTES ASTM C 881 150 70 33

THIN FILM PROPERTIES:OPEN TIME, HOURS AASHTO T-237 -- 3 --HARD DRY TIME, HOURS ASTM D 1640 -- 6 --CURE TIME, DAYS AASHTO T-237 -- 1 --

COMPRESSIVE YIELD STRENGTH, PSI ASTM D 695 8400COMPRESSIVE MODULUS, PSI ASTM D 695 250,000

FLEXURAL STRENGTH, PSI ASTM D 790 10,500FLEXURAL MODULUS, PSI ASTM D 790 630,000

TEAR RESISTANCE, LB/IN ASTM D 624 110 (3)

HEAT DEFLECTION TEMP, ° F ASTM D 648 126

BOND STRENGTH, PSI: 2 DAY CURE @60° F ASTM C 882 2100 (2)14 DAY CURE @60° F 2500 (2)

(1) CURE SCHEDULE, 7 DAYS AT 73° ± 4° F AND TEST TEMPERATURE, 73° ± 4° F UNLESS OTHERWISE INDICATED.(2) COMPRESSIVE STRENGTH OF CEMENT MORTAR, 4500 PSI.(3) CROSSHEAD SPEED 2 IN/MIN

Clean up: All tools and equipment must be cleaned before the mixed material cures. Cleaning can be facilitated with a solvent such as acetone or heavy-duty detergents. Cured material may be removed from equipment and tools by soaking in an epoxy stripper.

Handling and Toxicity: This bulletin does not accompany the product when sold. For hazard warnings, safe handling and first aid instructions, see part A and B MSDS.

CAREFULLY READ THE MATERIAL SAFETY DATA SHEETS AND CONTAINER WARNING LABELS. Part A: Liquid epoxy resin, HMIS Health Hazard Rating- 2 (Moderate Hazard). Warning! Causes eye and skin irritation. May cause allergic skin reaction, Harmful if swallowed. Avoid contact with eyes, skin and clothing. Wash thoroughly after handling. Avoid prolonged or repeated contact with skin. Part B: Liquid epoxy hardener, HMIS Health Hazard Rating- 2 (Moderate Hazard). Contains alkaline amines. Warning! Causes severe eye and skin irritation. May cause allergic skin and respiratory reaction, mild corrosive. Do not get in eyes or skin or on clothing. Avoid breathing vapor, Keep container closed. Use only with adequate ventilation. Wash thoroughly after handling. Keep away from heat and open flame.

DISCLAIMER: NO EXPRESS WARRANTY IS MADE WITH RESPECT TO THE RESULTS OF ANY USE OF THIS PRODUCT. NO IMPLIED WARRANTIES INCLUDING AND NOT LIMITED TO AN IMPLIED WARRANTY OF MERCHANTABILITY OR AN IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE MADE WITH RESPECT TO THIS PRODUCT. NO LIABILITIES FOR PERSONAL INJURY, LOSS OR DAMAGE RESULTING FROM THE USE OF THIS PRODUCT IS ASSUMED. CHEMCO SYSTEMS, INC., RESERVES THE RIGHT TO ALTER OR DISCONTINUE THE PRODUCT DESCRIBED HEREIN AT ANY TIME AND WITHOUT PRIOR NOTICE.

Product is for industrial/commercial use only.

CCS TM is a trade name of ChemCo Systems, Inc.

Publication Number: 6 EP CCS-217 Paste Publication Date: Mar 2010


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