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CONSULTANCY, ENGINEERING & PLANT REALIZATION

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CONSULTANCY, ENGINEERING & PLANT REALIZATION

ROYAL DUYVIS WIENER B.V.: YOUR PROFESSIONAL PARTNER FOR PROCESS INSTALLATIONS

ROYAL DUYVIS WIENER IS WELL KNOWN AS AN INNOVATIVE MANUFACTURER OF PREMIUM PROCESSING EQUIPMENT. ON THE BASIS OF THIS PREFERENTIAL POSITION WE ARE ALSO ACTIVE IN CONSULTANCY, ENGINEERING AND THE CREATION OF COMPLETE PROCESSING INSTALLATIONS. THIS INCLUDES THE CHOCOLATE INDUSTRY, BOTH IN THE NETHERLANDS AND INTERNATIONALLY.

We supply equipment, components, systems and services for the cocoa, chocolate, bakery, confectionery, candy and food industries. We adapt our specialist expertise in the field of technology and production processes to this in detail.

Innovative and directly applicable solutions We create innovative and directly applicable solutions for every facet of your production process. Socially Responsible Enterprise (SRE) is an important guiding principle in all our activities. A representative example? We take direct and detailed account of environmentally friendly and energy-saving solutions in all our consultancy and designs. Royal Duyvis Wiener invests in people and provides its employees ample opportunities for growth and development. This forms the basis of our strength with which we serve all our customers.

Process engineering department: custom designs for all your needsBased on the specialist expertise and experience we have built up over decades, Royal Duyvis Wiener can support all of your individual needs. We can also act in a guiding capacity, if you so require, whereby we continually assess legislation and regulations such as hygienic design and environmental requirements. Our Process engineering discipline offers you a range of qualitative services:

• Advance study and consultancy.• Process design; mass and energy balancing.• Engineering and Detail Engineering (PFD’s, P&ID’s).• Plans and drawings.• Design of equipment specifications.• Design of Energy and Product piping from boiler house to

packaging or filling.• Engineering of the entire piping system including jacketed piping.• Offer assessment and tenders.• Procurement selection.• E&I engineering.• Industrial automation.• Commissioning.• Starting up and Documentation of Installations.• Training and education.• Service & Support (preventive/corrective maintenance).

Project management services: profitable boundary conditionsWe also invite you to make use of the following cost and time saving services offered by our Project management department:

• Planning.• Cost control.• Reporting.• Coordination of the various companies involved in a project.• Coordination of all relevant Interfaces.

Utilities & Process piping Department: from design to deliveryThis department adopts a professional attitude toward the installation of equipment from Royal Duyvis Wiener and other well-known manufacturers. This includes the installation of ancillary single-skin and jacketed piping. In order to serve you better, we place our craftsmanship and experience in the installation of stainless steel piping and piping of other types of steel at the disposal of our clients. You can make use of our know-how in the following fields with peace of mind; new build, extensions, renovations, relocation of processing installations and maintenance.

Activities

• Consultancy & advice.• Site supervision.• Assembly-planning and implementation.• Assembly of both part and total projects.• The construction of processing components in our

own assembly shop.• Assembly of processing installations abroad.• Extension and renovation.

Professional planningWe use our own tools and facilities to carry out the assembly. Works are implemented based on management or fixed price. The department works to a project planning (MS Projects) and/or on the basis of an SHEQ plan.

Flexible and dynamicWe pride ourselves on a wide experience of subcontractors and the required quality. This is also guaranteed by our internal procedures and the monitoring and/or quality control department. The installation or assembly of designated makes or special designs in no problem at all for us.

Professional prefabricationIn association with HACCP, food safety and your production environment it can be of essential importance to have production installations assembled, fitted with cabling, automated and tested on the basis of prefabrication (Module construction). Royal Duyvis Wiener offers you this service. For the design and connection of processing components in terms of piping technology, Royal Duyvis Wiener possesses its own assembly hall in the Netherlands and Germany

Applications

• Turn-key projects.• Prefab-installations.• Processing components.• Pilot plants.• Tailor made installations.• Unit-skid construction. • Optimisation of Processing systems.• Relocation of Processing installations.

Directly afterwards we can be of service to you with:

• E&I and automation projects for complete plants together with process alterations.

Safety first! The safety of those involved always comes first. Royal Duyvis Wiener is a VCA**2008/05, NEN-EN-ISO 9001:2008 accredited company. Our quality policy also complies with ISO 14001. We operate with an integrally designed KAM quality system.

ROYAL DUYVIS WIENER FOLLOWS THE FOLLOWING REGULATIONS & GUIDELINES:

NEN-EN-ISO 9001: 2008 Management control system

VCA** 2008/05 Safety control system

NEN-EN-ISO 14001 Environment system

ASME Law for pressure vessels

PED module H/H1 European law for pressure vessels

NEN-EN 1024 Re-marking authority

ISO 3834 Welding coordination

CE Safety regulations

EHEDG / FDA Hygienic guidelines

HACCP Hazard Analysis Critical Control Point(s)

GMP Good Manufacturing Practice

GaMP Good Automated Manufacturing Practice

ATEX 137 / 95 Atmospheres Explosives

SHEQ Safety, Health Environmental & Quality plan

Royal Duyvis Wiener B.V. P.O. Box 101540 AA Koog a/d Zaan

Schipperslaan 151541 KD Koog a/d ZaanThe Netherlands

P. +31 75 6 126 126F. +31 75 6 158 377

[email protected]

FROM COCOA BEAN TO CHOCOLATE

EXCELLENT INNOVATIONS. GLOBAL SERVICES.

ROYAL DUYVIS WIENER AND F.B. LEHMANN COMBINES ALMOST 200 YEARS OF INNOVATIVE EXPERIENCE IN PROCESS INNOVATIONS, MACHINE CONSTRUCTION AND MAINTENANCE SERVICES. A UNIQUE COMBINATION OF EXPERTISE FOR WHICH ROYAL DUYVIS WIENER B.V. IS KNOWN WORLDWIDE. THE HEAD OFFICE IS SITUATED IN THE VERY HEART OF THE WORLD FAMOUS DUTCH COCOA AND COCOA BUTTER PROCESSING INDUSTRY. F.B. LEHMANN GMBH IS SITUATED IN AALEN GERMANY.

Competitive in cocoa and chocolate equipment The core business of Duyvis (1885), Wiener (1899) and F.B. Lehmann (1834) is clear: the engineering, manufacturing and installation of production machinery for the cocoa and chocolate industry. A solid foundation of cutting edge innovation and dedicated development teams results in an impressive level of service. Across the world Duyvis, Wiener and F.B. Lehmann’s industrial solutions are hard at work 24/7 in every industrial environment, particularlyin the cocoa and chocolate industry.

With F.B. Lehmann, Royal Duyvis Wiener is able to supply a variety of innovations from Lehmann roasting (nibs and beans) and Wiener grinding to the Duyvis cocoabutterpresses and powder technology, as well as supply equipment to produce chocolate in the traditional way (Lehmann 5-roll refining) up to the latest all-in-one Wiener chocolate technology. The group of companies offers solutions for the complete process from cocoa bean to chocolate.

Wiener and F.B. Lehmann joining DuyvisWiener has been part of the Duyvis Group since 2004. Globally acknowledged as an innovative manufacturer and supplier of cocoa and chocolate production machinery; stand alone or turnkey. A valued partner for both the cocoa and chocolate and ice cream, bakery and confectionery industries. F.B. Lehmann GmbH is the latest acquisition (2010) of Royal Duyvis Wiener.

F.B. Lehmann is well known for its bean intake, winnowing, roasting and horizontal grinding equipment, as well as its unique machinery for state-of-the-art 5-roll refiners. The unique combination of companies and technologies is a guarantee of the highest industry standards and excellent service.

Guaranteed continuity The Duyvis Wiener Lehmann team also modifies, repairs and maintains every type of cocoa and chocolate industrial installation globally. There is no problem so challenging that the Royal Duyvis Wiener team cannot provide a suitable solution, either preventative or curative. The result is an undisrupted production process minimizing down time and providing optimum yields.

Remarkable developmentThe engineers, technical and process development experts at both Royal Duyvis Wiener and F.B. Lehmann work closely and constructively together on intelligent process and product innovations. The laboratories in Koog aan de Zaan (The Netherlands) and Aalen (Germany) provide all of the facilities imaginable for testing food products in general and cocoa, chocolate and confectionery products in particular. Know-how which is directly accessible from an extensive process database.

Give us your challenge! Give us your challenge and we will help improve your quality and reduce your costs to produce cocoa, compound and chocolate.