consulting, planning, and equipping · 2017-07-21 · lighting, sanitation or compressed air, for...

Consulting, Planning, and Equipping

Table of Contents

3Planning and equipping | Ottobock

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1 Introduction 4

2 Alignment apparatuses 12

3 Patient and Fitting Area 18

4 Plaster Casting and Plaster Modification 22

5 Vacuum Forming / Plastic Forming 34

6 Lamination and Pre-preg 44

7 Socket router and dust extraction 52

8 Tools and Workshop Equipment 64

9 Glossary / index 74

Introduction

Ottobock today: a changing company

4 Ottobock | Planning and equipping

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A changing company

The name Ottobock has stood for technology, innovation, quality and customer orientation for more than 90

years. Driven by a pioneering spirit, courage and decisiveness, the prosthetist Otto Bock founded Otto Bock

Orthopädische Industrie GmbH in Berlin in 1919. He had the courage to break new ground and set higher

standards which would revolutionise an entire industry. Under the leadership of Dr. Max Näder, Ottobock

became a company of international standing. Thanks to his creativity and inventive talent, Max Näder

continued to set standards in orthopaedics technology with the development of products such as the modular

leg prosthesis system or myoelectric arm prosthesis. The company began to establish an international sales

structure in 1958, when the first foreign branch was founded. After years of consistent and dynamic expansion,

Ottobock is now a true global player and a strong corporate brand. Today our name stands for high-quality,

functional and technologically outstanding products and services in orthopaedics and rehabilitation

technology around the world. Whatever we do, people are always our number one priority; we are committed to

helping them achieve maximum mobility, independence and normality.

Ottobock HealthCare is a modern, customer and success-oriented company with a long-standing tradition – a

global player with local roots. With 45 sales and service companies and export activities in over 140 countries

around the world, we are constantly in close contact and partnership with our customers. Thanks to this

intimate relationship with the market, we understand user needs and customer requirements and integrate

them into the products we develop. While we are confident that we have created a sustainable organisation

with our global network of development, manufacturing and production sites, we remain committed to

Germany and the local roots of our company. Duderstadt, located in Germany’s Eichsfeld region, is not only

where our largest development and production sites are situated, it is also home to the Ottobock HealthCare

headquarters.

We will continue to use our experience and expertise responsibly in order to improve the quality of life of

disabled people by providing functional and technologically outstanding solutions in the future: "Quality for

life – made by Ottobock".

Besides expert craftsmanship, high-quality materials play a key role in the production of modern fittings for

people with physical limitations. Ottobock has accompanied you in your patient care responsibilities with great

dedication for more than 90 years. In the materials product segment, we consider ourselves a problem-solver

and advisor in matters related to the practical application of various supplies and high-tech materials for the

fabrication of medical technology products. We are always developing our materials further, first and foremost

to meet the needs of users and patients, but increasingly also for compliance with continuously changing legal

standards. In addition to mechanical and chemical characteristics, the biological compatibility of materials is

especially important. The quality and safety of our materials are our top priority. You can rely on that in every

way.

"Our objective is to offer maximum mobility,

independence and normality to people with

physical disabilities. User functionality is

therefore the most important criterion that our

products have to meet."

Prof. H. G. Näder,

President and CEO

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Ottobock consulting, planning and equipping

Product expertise, understood correctly, is not limited just to the fabrication process. Product expertise includes knowledge

of the correct processing and application of products, efficient processes in orthopaedic workshops and modern methods.

This is why our core products and services, in addition to machines, apparatuses, tools and materials, include the planning

of orthopaedic workshops with ergonomic workshop processes in order to establish the best possible conditions for good

performance in trade-oriented operations. For example, improved procedures and time intervals between individual work

steps increase efficiency. What is needed are room designs, space utilisation plans, useful equipment, machines that meet

the requirements in practice, financial planning and calculation of profitability.

Ottobock has already used its extensive know-how in the realization of more than 2,000 projects at home and abroad to the

benefit of the orthopaedic technicians and their patients, planned workshops, and delivered machinery and material as well

as all necessary accessories. This is comprehensive consultation.

We want our partners not only to be able to fabricate good products and repair them, but also to be able to provide the best

possible service in their profession. Just contact us about it.

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Many years of experience for optimal consulting

Well-planned, comprehensive equipment systems make working in workshops more efficient. Work and material flows are

not interrupted, and less valuable work time is lost – excellent preconditions for satisfied patients. With proven planning

and equipping services, Ottobock planning and equipping provides you with comprehensive technical advice when

planning your workshop. Benefit from our many years of experience and our knowledge for equipping your orthopaedic or

shoe engineering operation. To date, Ottobock has planned and implemented more than 2,000 projects worldwide. Benefit

from our technical expertise as a system supplier – we offer customised solutions, complete from a single source. For you,

your staff and your patients.

Ottobock has created a comprehensive and detailed planning analysis to include all facts and conditions that must be taken

into consideration in planning your workshop project, such as a new construction, alteration, expansion or modernisation

of local, mobile or container workshops. An on-site consultation will be held together with you and your architect, where

our technical adviser will record all the relevant data, facts and requirements. Customising solutions to meet your personal

and individual needs is our strength. When preparing the design and planning, we also take financial conditions into

account. For example, it may be useful for space or cost reasons to use individual workshop sections for several applications

or to divide a project into downtown branches with a central workshop in an industrial zone. The primary aim is to reduce

fitting and repair costs in accordance with practical requirements.

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Specific know-how for sustainable planning

For planning of the new construction, alteration or modernization of an

orthopaedic workshop (container workshop, mobile workshop or local workshop)

the expertise of an external consultant is needed who knows all about the specific

requirements, because the individual processes defined by the internal structures

determine the overall planning of workshop equipment down to the minute

details. This applies whether the project involves an individual work room or a

full line of workshop equipment. This is why our planning takes shape with the

help of 3D models even before the implementation. The requirements specified

together with you and your architect are noted down in the planning analysis and

serve our specialists as a basis for the detailed planning of your custom solution.

The more knowledge and experience is brought to bear at this point, the more

efficient and productive the result will be in practice.

Our planning takes shape with 3D

models already before the

implementation stage.

Important planning criteria:

• Layout of functional zones for process optimisation

• Workshop subdivision, for example into a metal, wood and plastics section,

plastic lamination and plaster modelling room, technician's workshop and

orthotist's workshop, etc.

• Assignment of the number of staff members in relation to room size, machine

equipment and workshop equipment

• Separation of noisy and dirty areas from the patient rooms

• Short distances to the fitting rooms, workstations and machines

• Use of exhaust systems which are adapted to the local conditions and which

are in conformity with the latest regulations

• Taking into account the legal regulations such as:

– industrial code

– ordinance on workplaces

– standards for working with hazardous materials,

– accident prevention regulations

– machinery directives

– employers' liability insurance association rules and regulations

Photorealistic model of a patient

reception area

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Comprehensive technical expertise for professional implementation

Insist on our technical expertise as system supplier, because we offer you delivery, installation, commissioning and

instruction for all machines, devices and tools as well as high-quality supplies. Everything from a single source!

Service and maintenance on site are just as much a matter of course as the prompt delivery of all wear and spare parts.

Ottobock also offers customised solutions to dust extraction problems when using milling and sanding machines in

orthopaedic technology. Our range includes conventional dust collectors, large dust extraction machines and central dust

collection systems for extracting wood, plastic and metal dust and chips. Their parameters are calculated and specially

adapted to your facilities and application. Our tasks as a service provider include consultation with your electrical and

sanitary installation companies as well as the preparation of other planning documents, such as plans for electricity,

lighting, sanitation or compressed air, for example. From Ottobock body callipers to modern alignment and measuring

devices. Regularly held advanced training courses and user seminars for all our products and materials complete the offer.

We would be happy to inform you about our current seminar schedule.

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Quality assurance

High-quality products are an important goal of Ottobock. In an effort not only to maintain but also to continuously improve

our quality standards, we have implemented a process for quality improvement based on a documented Quality

Management System (QMS). The system covers much more than the fabrication of individual products. From the initial

planning and development phase onwards, it determines the overall high quality level in development, design, production

and customer service.

Ottobock's high quality level has been tested and certified according to the international DIN EN ISO 13485 standard by the

"Deutsche Gesellschaft zur Zertifizierung von Qualitäts-Management-Systemen" (German Association for the Certification of

Quality Management Systems). This certification is internationally recognised.

Customer service

At Ottobock, we place great emphasis on CUSTOMER SERVICE. Our expert representatives will assist you with their

comprehensive know-how, inform you about the latest developments and advise you in all matters concerning our products.

For complex enquiries, our product experts and specialists will be happy to help you. Our highly qualified team of field

service employees can assist with special technical solutions and their on-site implementation. We also offer comprehensive

service and marketing concepts. Visit www.ottobock.com to obtain the most up-to-date product information at any time.

Notes on the catalogue

Text, illustrations and data correspond to the technical state at the time of printing.

We reserve the right to make modifications in combination with possible improvements of our products.

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Electrical connection

Otto Bock supplies products for the US market in 3 different power voltages. The correct power supply is mentioned in the

technical specifications per product.

Option 1: 1x 115V/ 60 Hz, power plug 5-15P (1P+N+PE)

Option 2: 1x 208V/ 60 Hz, power plug L6-15P (2P+PE)

Option 3: 3x 208V/ 60 Hz, power plug L15-20P (3P+PE)

Comments


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Alignment apparatuses


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The alignment of a prosthesis or orthesis has considerable influence on the functional

qualities of the device and thus on the quality of fitting.

Optimal prosthetic alignment is achieved in three steps:

1. Bench alignment or plumb line alignment

2. Static alignment optimization

3. Dynamic alignment optimization

The Otto Bock alignment apparatus can be used to provide a systematic and

anatomically correct bench or plumb line alignment.

The PROS.A.* Assembly was designed for bench alignment of modular lower limb

prostheses as well as leg and spinal ortheses. In sagittal and frontal views, three laser

lines are projected medially, laterally and anteriorly on the prosthesis as alignment

reference lines.

For the three-dimensional alignment of a modular lower limb prosthesis, the knee

joint is fixed in the apparatus, and the prosthetic foot, prosthetic components and the

socket are mounted in accordance with the alignment recommendations. The

three-dimensional alignment is performed in a measurable and reproducible manner.

Alignment data can be documented and used for follow-up fittings.

The 3D L.A.S.A.R.** Posture has proven itself for static alignment optimization. The

3D L.A.S.A.R. Posture is used to visualize the position of the body’s centre of gravity

line, or load line, while the patient is standing.

The bench alignment of orthopaedic appliances is checked directly on the patient and

is adjusted under the conditions found in practice so that it is biomechanically

correct.

Alignment apparatuses ......................................................................................... 14

* PROS.A.: prosthetic alignment

** L.A.S.A.R.: laser assisted static alignment reference

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743A220 PROS.A. Assembly

Article number 743A220

Equipment

Quick-action clamping device, two inflatable clamping devices for attaching sockets,

holder for knee joint adapter inserts, integrated measuring accessories, e.g. mm rulers,

goniometers, height-adjustable footplate, TT and TF alignment pads

Dimensions WxDxH

800 x 900 x 2,100 mm

31 1/2 x 35 3/8 x 82 5/8 inch

To be used for

Bench alignment of Ottobock modular lower limb prostheses (TF and TT) according to

Ottobock alignment recommendations

Scope of delivery

Includes one right and one left adapter insert for Ottobock knee joints (adapter insert

article numbers: 743Y579, 743Y580, 743Y581, 743Y582, 743Y583, 743Y584, 743Y608,

743Y629, 743Y681)

743A211 Mounting frame with laser


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Mounting frame for 743A220 PROS.A. Assembly and 743A200 PROS.A. Assembly (old

version)

Dimensions WxDxH

27 7/8 x 20 1/2 x 18 1/4 inch

To be used for

Three laser lines (one frontal plumb line and two sagittal plumb lines)

Scope of delivery

Mounting frame with 3 lasers including holder, 1 power bank including USB cable,

Schuko mains adapter and holder, main switch, 743Y689 gauge for laser alignment,

mounting material, markings as mounting aid

743L30=110 LaserLine

Article number 743L30=110

Equipment

Upper laser with angle scale, rotatable 225° (+45°, -180°), for measuring

the angle of rotation (2° gradations), lower laser with vertically projected

line, swivels horizontally approx. ±9°, opening angle of the laser beams:

100°, power supply: 4 x 1.2V AA battery cells as a NiCd battery pack

(4.8V, 700mAh), charger, 100-240V / 50/60Hz, red light from

light-emitting diodes (635 nm, laser class 2), projected laser line also

visible by daylight, can be mounted on stand

Electrical connection in V/Hz/kW 1x 110 N/PE / 60 / 0.02

Colour

blue (anodised), blue (anodised)

To be used for Prosthetics:

Projection of the plumb line during prosthesis alignment and

plaster removal, checking the knee joint axes, checking the neutral level of

the pelvis, measuring flexion/extension angles and abduction/adduction

angles

Diagnosis:

Measuring and visualising body positions and postural

problems (e.g., lateral deviation in the case of scoliosis, valgus

malalignment of legs), measurement of lateral foot displacement with

respect to the hip joint and of the angle of the lower leg with respect to the

plumb line in the case of varus/valgus malalignment (up to 10 cm),

documentation before/after



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743L500 3D L.A.S.A.R. Posture

Article number 743L500

Dimensions WxDxH

24 3/4 x 11 x 20 1/2 inch

WxD space requirements

70 7/8 x 70 7/8 inch

Electrical connection in V/Hz

1x 110 - 240 N/PE / 50-60

To be used for

Static alignment or verification of body posture in:

• lower limb prosthetics

• custom lower limb orthotics

• orthopaedic foot care

• incorrect posture of pelvis and legs

• leg length discrepancy

• physiotherapy

• rehabilitation

Cameras take a live recording of the patient standing on the measuring plate

and transmit the image to a tablet PC. The tablet displays the measured

horizontal and vertical forces in the form of lines positioned with millimetre

accuracy over the patient's image.

Max. body weight 331 lbs.

Scope of delivery

Force measurement plate in two sections, 2 pc. camera stands (with 2

cameras each), tablet PC (with inserted micro-SD memory card), battery

charger for tablet PC (with USB cable)

646F219=D alignment recommendations for

modular lower-limb prostheses

743S12 Heel height measuring device

Article number 743S12

To be used for

For measuring the effective heel height

647H465

743A8 Knee pivot gauge


Material

Steel

To be used for

to determine the compromise pivot point according to Nietert (60:40 graduation)

743A80 50:50 Gauge


Version

Movable arms for prosthesis sockets of various sizes

To be used for

for precisely determining the lateral centre line of a prosthetic socket



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743A160 Ottobock transfer device


Equipment

Adapter ring, holder for exhaust tube, for clamping in the vice

Dimensions WxDxH

10 1/4 x 40 1/8 x 11 3/4 inch

Material

Galvanised square steel tubing

To be used for

Transfer applications for alignment

743R6 Orthotic joint alignment fixture

Article number 743R6

Consisting of

(a) 743Y55 alignment axis

- Light metal -

(b) 743Y70=80 parallel adapter, width 3 1/8 inch (standard) or 743Y70=50 parallel adapter,

width 2 inch (accessory)

- Light metal -

(c) 743Y56=1 alignment adapter, for gear segment bars

- Stainless steel -

(d) 743Y56=2 alignment adapter with 12x7.6 pin flange

- Stainless steel - and 501A1=12x7xM4 shoulder screw

(e) 743Y56=3 alignment adapter with 14x9.6 pin flange

- Stainless steel - and 501A1=14x9xM6 shoulder screw

(f) 743Y56=4 alignment adapter with M4 and M6 thread retainer and 501A12=3 shoulder

screw

- Stainless steel -

(g) 743Y72 Allen screw with collar

(h) 501A1=12x6xM4 shoulder screw for 743Y56=2 alignment adapter

(i) 501A1=12x8xM6 size 3 shoulder screw for alignment adapter

(j) 709S10=2.5 Allen key

(k) Shoulder screws: 30Y89, 30Y248=20, 30Y248=14-16, 30Y248=12

To be used for

as an aid for leg orthosis fabrication, suitable for the "structural orthosis fabrication" technique

based on a drawing and for the lamination resin and vacuum-forming techniques based on a

plaster cast

647H416

743A6 Orthotic alignment aid


Dimensions WxDxH

10 5/8 x 15 x 30 3/8 inch

To be used for

Three-dimensional alignment of leg orthoses and positioning of knee and ankle joint

points on a plaster negative or plaster positive, for clamping in a vice



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743R3 / 743R5 Parallel alignment tool

Article

number

743R3 743R5

Material

nickel plated

For sloth

widths

1/8 and 1/4 inch 1/4 inch

To be used

for

Adjusting and securing lower leg joint bars Adjusting and securing double joint bars

662M4 Ottobock goniometer

Article number 662M4

743Y32 Hip levelling guide

Article number 743Y32

Version

With plastic arm

Material

Aluminium

Length

13 inch

To be used for

Checking length of leg

743E5=* Socket measuring device

Article number 743E5=2 743E5=3

For socket

Thigh Lower leg

Spacing

Inches cm

Patient and Fitting Area


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The reception, waiting, patient and fitting areas are the calling card of an orthopaedic

workshop.

Special attention should therefore be paid to the furnishings of these areas. A

pleasant ambiance, where customers feel good, creates the best possible basis for

customer satisfaction.

To make wheelchair access easier, all doors should be at least 1 metre wide and open

towards the outside. Sliding doors are a good alternative.

Fitting area ........................................................................................................... 19

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Fitting area


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Fitting area

758G10=* Parallel bars

Article number 758G10=3 758G10=4 758G10=5 758G10=6

Equipment

Adjustable height and width, flat base plates, collapsible rails

Material

Steel construction

Length

118 1/8 inch 157 1/2 inch 196 7/8 inch 236 1/4 inch

Height adjustment

27 1/8 - 41 3/8 inch

Width adjustment

19 5/8 - 31 1/2 inch

Weight

127,87 lbs 143,30 lbs 158,73 lbs 198,41 lbs

Colour

Signal white (RAL 9003)

To be used for

Freestanding set-up; when not used, the parallel bars can be folded

up and put to the side

758G30=* Parallel bars

Article number 758G30=3 758G30=4 758G30=5 758G30=6

Equipment

Adjustable height and width, without braces between the vertical

tubes, vertical tubes that can be unscrewed, with base plate and

mounting elements

Material

Steel construction, powder-coated handrail

Length


Height adjustment

27 1/8 - 41 3/8 inch

Width adjustment

± 5 7/8 inch

Weight

112,43 lbs 127,87 lbs 143,30 lbs 182,98 lbs

Colour


To be used for

Mounting the base plate in the floor screed; the vertical tubes can

be screwed out when not needed

Other lengths and floor mountings are available upon request.

758G8=1 Test platform with inclined surface and steps, straight

Article number 758G8=1

Version

Handrail on one side

Equipment

Stable construction with test platform, 3 steps and inclined surface,

stud plate for better hold

Length

113 3/4 inch

Width

26 1/4 inch

Height of handrail

37 inch

Height of platform

20 1/8 inch

Weight

198,41 lbs

Colour


To be used for

Dynamic alignment optimisation of leg prostheses in everyday

situations

Base frame material

Steel

Inclined surface and staircase material

Aluminium

Handrail material

Steel, coated

Optionally the test platform can also be supplied with handrails on both sides. (758Y79=1

Handrail)


Fitting area


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758G8=LR Test platform with inclined surface and steps,

left/right

Article number 758G8=LR

Version

Handrail on one side, inclined surface optional left or right

Equipment

Sturdy structure, stairs with 3 steps, stud plate for better hold,

modular system (including surface optional left or right)

Length

89 7/8 inch

Width

47 5/8 inch

Height of handrail

37 inch

Height of platform

20 1/8 inch

Weight

198,41 lbs

Colour


To be used for

Dynamic alignment optimisation of leg prostheses in everyday

situations

Base frame material

Steel

Inclined surface and staircase material

Aluminium

Handrail material

Steel, coated

Optionally the test platform can also be supplied with handrails on both sides. (758Y79=LR

Handrail)

646D709=DE

752T1 Relief floor panels

Article number 752T1

Version

Non-slip, wear-resistant, dermatologically neutral, impervious to

detergents and humidity

Dimensions WxD

19 5/8 x 19 5/8 inch

Material

Polyurethane

Weight

per tile: 7,05 lbs

To be used for

Simulation of walking situations similar to everyday conditions in

medical supply stores, therapy, socket fitting and adaptation

Scope of delivery

6 pieces

Grade of hardness

Approx. 45 Shore A

752T2 Relief floor panels

Article number 752T2

Version

Non-slip, wear-resistant, dermatologically neutral, impervious to

detergents and humidity

Dimensions WxD

19 5/8 x 9 7/8 inch

Material

Polyurethane

Weight

2,2 lbs

To be used for

Access panels, flush connection to the 752T1 relief floor panels

Scope of delivery

2 pieces

Grade of hardness

Approx. 45 Shore A

Plaster Casting and Plaster Modification


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Plaster Casting and Plaster

Modification

Prostheses and orthoses must fit precisely to ensure not only proper functioning but

also acceptance by the patient. A plaster cast created with functional factors in mind

is a prerequisite for ensuring good contact between the prosthetic socket and the

residual limb.

To successfully fit a lower limb prosthesis, the plaster negative used for the

fabrication of a transtibial socket, transfemoral ischial containment socket or hip

disarticulation socket should be taken under weighted conditions.

In practice, the Otto Bock casting apparatus with SIT*-Cast and HIP**-Cast

accessories has proven to be very helpful for anatomically functional systematisation

of the plaster cast technique. Plaster negatives created using these devices are notable

for a high level of accuracy and anatomic fit and ensure precise and safe finishing.

Materials needed for fabricating plaster negatives and positives, for laminating

technique as well as for fabricating prosthetic sockets by vacuum-forming are

described in our 646K1=GB Materials Catalogue.

Plaster casting ...................................................................................................... 24

Plaster room equipment ........................................................................................ 25

Plaster modification tools ..................................................................................... 28

*SIT: supported ischium trochanteric

**HIP: hip disarticulation

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Plaster casting


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Plaster casting

743A150 Spinal casting aid, complete


Version

Adjustable in just a few steps, adjustable footplate, knee supports and handles,

support/anchor points for maximum safety, upper frame with head support

Dimensions WxDxH

34 5/8 x 25 5/8 x 73 1/4 - 106 1/4 inch

Workspace WxD

35 3/8 x 29 1/2 inch

Weight

165,35 lbs

To be used for

Assistance and support in casting

Scope of delivery

743A140 Spinal casting aid, lumbar version, 755Y400=1 Rack attachment,

755Y400=2 Rack attachment "scoliosis", 755Y400=3 Mirror, 755Y400=4 Head

support, 755Y400=5 Pulley, 755Y400=6 Sitting-standing aid

743G11/ 743G12 Mobile TF casting aid

Article number 743G11 743G12

Equipment Without SIT*-Cast casting forms With SIT*-Cast 743Y50=L0, =R0, =L1,

=R1, =L2, =R2, =L3, =R3, =L4, =R4

casting forms

Dimensions WxDxH

12 5/8 x 27 1/2 x 5 1/2 inch

Colour

Light grey (RAL 7035)

To be used for

For systematising functional plaster technology under weighted conditions for

transfemoral ischial sockets, use in clinics or at the patient's home, plaster

negatives can be made more easily and precisely using SIT*-Cast casting forms

647G146

743A9 Foot casting aid


Material

Plastic/stainless steel

To be used for

Creating a plaster negative of the foot with various heel heights and adjustable tip

lift in the forefoot area, especially appropriate for AFO, KAFO, inserts

Scope of delivery

1x base plate, 1x forefoot wedge, guide rods, 1/4 inch foot rest, 4x 3/4 inch height

adjustment plate, 1x 3/8 inch height adjustment plate, 1x 1/4 inch height

adjustment plate

743A11 Ottobock casting frame


Dimensions WxDxH

23 5/8 x 31 1/2 x 43 7/8 inch

Space requirements WxD

78 3/4 x 78 3/4 inch

To be used for

Functional plaster casting under weighted conditions

Scope of delivery

743A12 base plate, 743A13=S adapter rings, 743Y12 square column with lifting

clamp device and gimbal



Plaster casting


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743G5 Hip-cast plaster device

Article number 743G5

for


Version

Special silicone casting form that is integrated into the support plate and rotatable,

encompasses the ramus and forms the seat surface under weighted conditions;

position for a modular hip joint is set with pressure blocks; the iliac crests are

modelled precisely with the tension belts

Dimensions WxDxH

17 7/8 x 13 1/4 x 27 1/2 inch

Weight

16,53 lbs

Colour


To be used for

In connection with 743A11 Ottobock casting frame for anatomically functional

plaster casting technology for fitting a hip disarticulation

743Y25 Attachment board


for


Equipment

2x 743Y26 pressure blocks

Dimensions WxDxH

9 1/4 x 13 3/4 x 2 3/8 inch

To be used for

Plaster casting for hip/knee disarticulation patients

646DV14 SIT-Cast DVD

743G10 Sit-cast plaster device with pneumatics


for

for attachment to 743A11 Ottobock casting frame

Version With SIT*-Cast 743Y50=L1, =R1, =L2, =R2, =L3, =R3, =L4, =R4 casting forms

Equipment

Femoral pad can be adjusted specifically to patient via pressure regulator,

pneumatic pressure adjustment, short stroke cylinder, option of connecting

pneumatic unit to compressed air supply

Dimensions WxDxH

12 1/4 x 37 3/4 x 18 1/8 inch

Stroke length

3 inch

Max. pressure

43.5 psi

To be used for

Creating plaster negatives under weighted conditions for transfemoral ischial

containment socket

Connection hose and maintenance unit with pressure reducer for connecting the SIT-Cast

plaster device to a compressed air supply are not included in the scope of delivery.

646S1=4.08D

743Y50 Anatomical SIT-cast

Reference number 743Y50

for

For attachment to 743A11 Ottobock casting frame with 743G1(=0)/743G10(=0)

SIT-Cast plaster device

Equipment

Adjustable casting forms for the perineum area, 2 adjustable leg pads

To be used for

For modelling the plaster negative with perfect fit



Plaster room equipment


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754W20 Plaster processing station

Article number 754W20

Version

Swivelling collection container, height adjustment, variable vice

adjustment, can be bolted to the floor

Dimensions WxDxH

54 3/4 x 22 5/8 x 49 1/4 inch

Material

Galvanised steel

Colour


To be used for

Plaster processing

Scope of delivery

Includes vice and mounting materials

758A10 Plaster modelling table, stainless steel


Equipment

Tabletop with stainless steel cover (rust-proof), bevelled on the

sides, base frame made of square tubing, galvanised storage

racks

Dimensions WxDxH

70 7/8 x 35 3/8 x 33 1/2 inch

Material

Rust-proof stainless steel

758A110=* Plaster modelling table, square

Article number 758A110=1250 758A110=1420

Equipment

Worktop with opening to dispose of plaster waste, holes around

the edge of the worktop (diameter 3/4 inch) for inserting plaster

models, storage rack, can be bolted to the floor

Optional accessories:

754W33 Waste container

704B1=140-1.2 Vice (pages 27, 67)

Dimensions WxDxH 49 1/4 x 49 1/4 x 33 1/2 inch 55 7/8 x 55 7/8 x 33 1/2 inch

Material

Stainless steel

704G300 Clamping device


Version

Swivels horizontally and vertically

Base plate

5 7/8 x 5 7/8 inch

Total height (without clamping lever)

9 1/2 inch

Ø of support

1 3/8 inch

To be used for

Clamping suction pipes

Processing plaster models




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704B1=140-1.2

704B1=* Vice

Article number 704B1=

100-1.2

704B1=

120-1.2

704B1=

140-1.2

704B1=

160-1.2

Version

Opens forward

Equipment

Surface-hardened clamping jaws, adjustable, hardened guide

rail, hardened anvil, mounting device for jaw protectors,

measuring scale for quick pre-adjustment of the clamping width,

round, stable, forged vice base, without mounting materials

Material

Forged steel

Jaw width 3 7/8 inch 4 3/4 inch 5 1/2 inch 6 1/4 inch

Jaw opening


Hole spacing

3 1/2 inch 4 1/2 inch 5 3/4 inch

Colour

Anthracite grey (RAL 7016)

758Y290=3

758Y290=* Grating frame for plaster modelling tables

Article number 758Y290=2 758Y290=3 758Y290=4

for

Accessories for

758A10 and

758A11=2

Plaster

modelling table

Accessories for

758A100 and

758A110=1420

Plaster modelling

table, square

Accessories for

758A110=1250

Plaster modelling

table, square

Dimensions WxDxH

139 3/4 x 103 1/2 x

1 1/8 inch

129 7/8 x 129 7/8 x

1 1/8 inch

123 1/4 x 123 1/4 x

1 1/8 inch

Material

Galvanised steel

To be used for

Installation

on floor screed

Scope of delivery

four pieces as all-round frame, incl. outer frame, inner frame and

grating

754W1=* Plastic basin

Article number 754W1=1 754W1=2

Version With chassis and 4 caster

wheels

Without chassis

Dimensions WxDxH

33 1/8 x 22 7/8 x 16 1/8 inch

754Y10 Plaster tube support frame


for

754W1=* Plastic basin

Version

Stainless steel

Equipment

two clamps, four angle brackets

Dimensions WxDxH

18 3/4 x 30 1/2 x 31 1/2 inch

To be used for

Mounting on 754W1=* Plastic basin, for securing the plaster cast

tube when filling negative models




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754W15 Plaster separator, closed

Article number 754W15

Dimensions Ø x H

13 3/8 x 12 5/8 inch

Version

4-chamber purification system, easy to clean with film insert,

visual inspection of the height of the slurry thanks to transparent

container, no odour nuisance thanks to closed system, no

overflow, 2 inch diameter discharge connection

Equipment

Transparent container with film insert and quick-release lock

To be used for

Separating plaster; to be installed beneath the plaster/washing

basin

Scope of delivery

1 supply hose, straight, length 19 5/8 inch, 1 1/2"

1 flexible drain hose, length 19 5/8 inch, outflow 2 - 1 5/8 inch

mm

754G2=* Plaster silo

Article number 754G2=230 754G2=350

Equipment

Cover plate, plaster dosing worm gear, 4 swivelling wheels,

plaster bag ripper

Dimensions WxDxH

31 3/8 x 43 1/4 x 48 3/8 inch 33 1/4 x 43 1/4 x 58 1/2 inch

Material

Steel

Container volume

60,76 gal 92,47 gal

758R15=2

758R15=* Shelving unit for plaster models

Article number 758R15=1 758R15=2

Version Without wheels With wheels

Dimensions WxDxH

49 1/4 x 21 5/8 x 56 1/4 inch 49 1/4 x 21 5/8 x 60 1/4 inch

Material

Steel

To be used for

Storing plaster models, for tube diameters up to 1 1/8 inch


Plaster modification tools


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716G1 Plaster smoothing tool


Working length

11 inch

Version

Flat, incl. 716Z1 replaceable blade

716G2 Plaster smoothing tool


Version

Round

Equipment

incl. 716Z2 replaceable blade

Working length

11 3/4 inch

716Y5 Surform rasp holder


Length

9 7/8 inch

Scope of delivery

incl. 716Y1 blade




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716R1 Surform rasp, round


Equipment

incl. 716Y4 round blade and handle

Length

9 7/8 inch

719G1 Plaster cast scissors


Length

8 5/8 inch

756G1=* Plaster spatula

Article number 756G1=12 756G1=16 756G1=20

Version

One side pointed oval, one side flat, plastic-coated grip

Blade width

1/2 inch 5/8 inch 3/4 inch

743S1=40

743S1=S

743S1=* Ottobock diameter

Article number 743S1=40 743S1=60 743S1=H 743S1=S

for

743G5

HIP-Cast

plaster device

743G1

SIT-Cast

plaster device

Measurement range





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756B12=110 Electric plaster saw

Article number 756B12=110

Version

Robust design thanks to additional bearing of the driving shaft, powerful

drive motor

Equipment

Speed controllers for continuous vibration frequency pre-selection, linear

oscillating saw, saw blade (diameters 2 inch (756Y63=50) and 2 1/2 inch

(756Y63=65)), two open-end spanners

Electrical connection in V/Hz/kW 1 x 110-120 N / 50/60 / 0.25

Connecting cable

118 1/8 inch with two-pin earthed plug

Oscillating frequency

approx. 12,000 - 21,000 min

-1

Replacement blades for 756B12=110:

756Y62 Segment saw blade, diameter 2 1/2 inch

756Y63=50 Circular saw blade, diameter 2 inch

756Y63=65 Circular saw blade, diameter 2 1/2 inch

756D2 Compressed-air plaster saw

Article number 756D2

Equipment

1x exhaust hose, 1x steel circular saw blade, PTFE-coated, 1x depth stop,

1x Allen key, 1x open-end spanner

Sound intensity level

78 ± 2 dB(A)

Motor power

At 6 bar operating pressure: 0.29 kW

Oscillating frequency

20,000 min

-1

Hose connector

plug-in nipple

Air consumption

At 6 bar operating pressure: 148 gal/min

Should only be used with 755Y7 Service unit.

Replacement blades for 756D2:




756Y23 Segment saw blade, diameter 2 3/8 inch

756Y27 Diamond saw blade, toothed, diameter 2 1/2 inch




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756E4 Compressed-air chipping hammer

Article number 756E4

Equipment

Plastic case with 7 3/8 inch long pointed chisel, 6 7/8 inch long flat chisel,

6 7/8 inch long chisel for separating sheet metal,

7 1/8 inch long chisel for cutting sheet metal, 6 7/8 inch long chisel for

chipping off bolts, tool lubricant

Frequency

3,000 min

-1

chisel travel

2 1/2 inch

Tool attachment

(hexagonal) 3/8 inch

Hose connector

plug-in nipple

Air consumption

approx. 39.6 - 63.4 gal/min

Nominal air pressure

Max. 7 bar

Should only be used with 755Y7 Service unit.

Replacement chisels for 756E4:

756Y9=175 Chisel, length x width: 7 1/8 x 2 inch

756Y9=250 Chisel, length x width: 9 7/8 x 3/4 inch

755Y7=* Service unit

Article number 755Y7=1/4" 755Y7=3/8" 755Y7=1/2"

Equipment

Filter pressure reducer with pressure gauge, transparent plastic

container, oil mister

Material

Brass

Thread

1/4´´ inner 3/8´´ inner 1/2´´ inner

To be used for

To remove oil and water from the air

Comments


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Vacuum Forming / Plastic Forming


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Vacuum Forming / Plastic

Forming

Thermoplastics are finding increasing use in the production of orthopaedic aids. This

is because of their special properties, such as quick and easy processing, minimum

weight, excellent hygienic characteristics as well as outstanding strength, stiffness

and shape retention. Thermoplastics can also be reshaped at any time.

There are a variety of heating plates, air-recirculation heating cabinets and infrared

heating cabinets available for heating thermoplastics. We offer a range of different

products depending on the size of the plastic materials and the required heating time.

Infrared heating cabinets are particularly suited for quickly and gently heat

thermoplastics. Compared with air-recirculation heating cabinets, they heat the

plastic material up to 300 percent faster. Pre-heating is not required. Most plastic

materials can be placed directly into the cold infrared heating cabinet. Another

advantage is their low energy consumption and the way in which the plastic material

is evenly heated from the inside to the outside. Heated plastic material has a more

plastic behaviour for processing and can be more easily formed, bent around edges

and placed into undercuts.

Our Materials Catalogue 646K1=D provides technical information about plastic sheets

available from Otto Bock, together with notes on the respective areas of application as

well as supply examples and recommendations for the most favourable heating

temperatures for heating plates, air-recirculation heating cabinets and infrared

heating cabinets.

Infrared ovens and accessories ............................................................................. 36

Vacuum forming workstations and accessories .................................................... 39

Vacuum pumps ..................................................................................................... 41

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Infrared ovens and accessories


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Infrared ovens

701E40=* Infrared heating cabinet for sheet materials, with

rotatable material cart

Article

number

701E40=WS-US 701E40=S-US

Version

Material cart

with rotation function

for

switching between sheet materials and vacuum

formed sockets,

without sensor

Material cart

with rotation function

for

switching between sheet materials and vacuum

formed sockets,

sensor

for programmable

measurement of the blister depth for vacuum

formed sockets, tower light for visualising the

operating status, incl. 2-stage alarm function

Equipment

- Stainless steel housing front and interior

- Housing closed on the bottom

- Vertically opening sliding door with dual gas compression spring support and double-glazed

viewing window

- Interior lighting 2 x 25W illuminants

- Opto-electronic IR-measuring head for measuring the material surface temperature

- PID controller, temperature continuously variable from 86°F to 482°F

- Temperature display with nominal and actual values

- Heating process record with graphical gradient display

- PLC with touch panel

- Programmable timer function

- Multilingual user interface

- Control box with plug connectors for straightforward complete replacement in case of repairs

- PLC program update via external USB port

Material cart:

- With rotation function for switching between sheet materials and vacuum formed sockets

(755T4=360 tensioning frame, page 38)

- Mobile with 4 locking casters

- Material cart usable space WxD 49 5/8 x 41 inch

- Working height 42 1/2 inch

Outer

dimensions

WxDxH

63 x 50 x 56 1/4 inch

Material

Steel, stainless steel

Interior

dimensions

WxDxH

51 1/8 x 42 7/8 x 19 5/8 inch

Interior

volume

187,32 gal

Electrical

connection

in

V/Hz/kW

3x 208 PE / 50-60/ 8.5

Connecting

cable

157 inch, power plug L15-20P

Colour


To be used

for

Heating plastic materials in a vacuum forming frame or on a sheet with Teflon lining

Infrared

radiator

Panel heating with 18 infrared quartz tubes, with individual reflectors




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701E41=* Infrared heating cabinet for sheet materials

Article

number

701E41=WS-US 701E41=S-US

Version

Material cart

without rotation function

consisting of working frame with loose support

plate for switching between sheet materials and

vacuum formed sockets,

without sensor

Material cart

without rotation function

consisting of working frame with loose support

plate for switching between sheet materials and

vacuum formed sockets,

sensor

for

programmable measurement of the blister

depth for vacuum formed sockets, tower light

for visualising the operating status, incl.

2-stage alarm function

Equipment

- Stainless steel housing front and interior

- Housing closed on the bottom

- Vertically opening sliding door with dual gas compression spring support and double-glazed

viewing window

- Interior lighting 2 x 25W illuminants

- Opto-electronic IR-measuring head for measuring the material surface temperature

- PID controller, temperature continuously variable from 86°F to 482°F

- Temperature display with nominal and actual values

- Heating process record with graphical gradient display

- PLC with touch panel

- Programmable timer function

- Multilingual user interface

- Control box with plug connectors for straightforward complete replacement in case of repairs

- PLC program update via external USB port

Material cart:

- Working frame with loose support plate for switching between sheet materials and vacuum

formed sockets (755T4=360 tensioning frame, page 38)

- Mobile with 4 locking casters

- Material cart usable space WxD 49 5/8 x 41 inch

- Working height 42 1/2 inch

Outer

dimensions

WxDxH

63 x 50 x 56 1/4 inch

Material

Steel, stainless steel

Interior

dimensions

WxDxH

51 1/8 x 42 7/8 x 19 5/8 inch

Interior

volume

187,32 gal

Electrical

connection

in

V/Hz/kW

3x 208 PE / 50-60/ 8.5

Connecting

cable


Colour


To be used

for


Infrared

radiator

Panel heating with 18 infrared quartz tubes, with individual reflectors




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701E44=* Infrared heating cabinet

Article

number

701E44=S-US 701E44=WS-US

Version With sensor for programmable

measurement of the blister depth for

vacuum formed sockets

Without sensor

Equipment

Stainless steel front panel and doors, stainless steel interior, 1x sliding tray with Teflon liner,

double swing doors with double-glazed viewing window, interior lighting 2x 25W illuminants,

opto-electronic IR measuring head for measuring the material surface temperature, PID controller,

temperature continuously variable from 86°F to 482°F, PLC controller with touch panel, display of

nominal and actual value, programmable timer function, multilingual user interface, heating

process record with graphical gradient display, tower light for visualising the operating status,

alarm function

Outer

dimensions

WxDxH

35 3/8 x 27 1/2 x 36 1/4 inch

Material

Steel

Interior

dimensions

WxDxH

31 7/8 x 22 7/8 x 20 1/8 inch

Interior

volume

63,40 gal

Electrical

connection

in

V/Hz/kW

3x 208 PE / 50-60/ 3.7

Connecting

cable


Colour


To be used

for


Infrared

radiator

Panel heating consisting of 8 x 460 W infrared quartz tubes, with individual reflectors top


758S14 Lower frame for 701E44=* Infrared heating cabinet

Accessories for infrared ovens

Temperature-resistant glove

Article number 641H13 641H3

Order by

1 Pair

Length

9 1/2 inch 11 inch

Colour

Sand/beige Raw white

755T4=360 Tensioning frame, inner-Ø 14 1/8 inch

Article number 755T4=360

To be used for

For material thickness up to 3/4 inch

Spare parts for 755T4=360 tensioning frame:

755X89 Joint screw

755X87 Star handle

755X86 Clamping bar

755X90 Grip bar (short)

755X90=170 Grip bar




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758R16=1700 Shelf for infrared heating cabinet for sheet

materials

Article number 758R16=1700

Version

3x shelf top, max. sheet size 63 x 43 1/4 inch

Dimensions WxDxH

66 7/8 x 43 1/4 x 57 1/8 - 70 7/8 inch

Material

Steel

Colour


To be used for

Shelf for 701E40=* and 701E41=* Infrared heating cabinet for sheet materials

The infrared heating cabinet for sheet materials is not included in the scope of delivery.

758R27 Material cart


Version

Six compartments, four caster wheels

Dimensions WxDxH

39 3/8 x 25 5/8 x 23 5/8 inch

Material

Steel

Colour


To be used for

Storing sheet materials

Vacuum forming workstations

755T6=1-US

755T6=2-US

755T6=* Vacuum forming workstation with integrated pump

Article number 755T6=1-US 755T6=2-US

Equipment

Integrated vacuum pump, foot switch to regulate the vacuum, upper vacuum forming

tube folds 90°, tool shelf, vacuum filter (to trap dust and other small particles -

reduces the risk of operating failures and pump downtime), tank volume 3.97 gal,

max. negative pressure -11.6 psi

Dimensions WxDxH

39 3/8 x 17 3/4 x 43 1/4 inch 59 x 17 3/4 x 37 5/8 inch

Material

Steel

Delivery rate

3.5 cfm


60 dB(A)

Electrical connection

in V/Hz/kW

1x 115 N/PE / 60/ 0.3

Connecting cable

118 1/8 inch, power plug 5-15P

Colour


Version Single version (vacuum pipe top and

on the side)

1x vacuum pipe with two exchangeable

vacuum forming plates (1x diameter 9

inch and 1x diameter 13 inch)

1x exhaust tube

Double version (vacuum pipe on both

sides)

2x vacuum pipe with four exchangeable

vacuum forming plates (2x diameter 9

inch and 2x diameter 13 inch)


Vacuum forming workstations and accessories


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755T2 / 755T20 Vacuum forming workstation

Article number 755T2 755T20

Dimensions WxDxH 23 5/8 x 23 5/8 x 39 inch 23 5/8 x 23 5/8 x 47 5/8 inch

Material

Steel

Vacuum connection Ø

1/2 inch

Colour


Scope of delivery

704B1=140-1.2 vice, 704G11 clamping fixture "Orthofix" for exhaust tubes, 755X221

vacuum pipe with exchangeable vacuum forming plate (diameter 14 1/8 inch), ball

valve, 157 1/2 inch hose, mounting materials for bolting to the floor

The vacuum forming workstation has to be bolted to the floor or screwed to the 704Y30

Floor plate (optional accessory).

As an option, a 755X181 Vacuum control foot pedal can be added to the vacuum forming

workstation.

755T1=2

755T1=3

755T1=4

755T1=* Vacuum forming workstation with integrated tank

Article number 755T1=2 755T1=3 755T1=4

Version 2 x vacuum forming

workstations

3 x vacuum forming

workstations

4 x vacuum forming

workstations

Equipment

Connection to a vacuum system, e.g. 755E80=* Mobile vacuum pump with tank, tank

integrated in the frame, water trap, 1x shelf with grate, 1x replaceable HPME shelf for

cutting and gluing, vacuum pipe holder tilts 90°, foot pedals to control the vacuum,

vacuum pipes, recommended vacuum forming output 353,14 cuf per workstation

Dimensions WxDxH

49 1/4 x 29 1/2 x 29 1/2

inch

68 7/8 x 29 1/2 x 29 1/2

inch

98 3/8 x 29 1/2 x 29 1/2

inch

Material

Steel


1 inch, adapter for 1/2 inch

Colour


Other dimensions available upon request.


Vacuum forming workstations and accessories


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Accessories for vacuum forming workstations

755X180=LR Vacuum forming adapter

Article number 755X180=LR

Version

Connection on the right and left side

Equipment

Foot pedal for regulating the vacuum, particle filter, water trap, 755X221 Vacuum

pipe with 755X222=360 Replaceable vacuum forming plate (diameter 13 inch),

704G11 "Orthofix" clamping fixture for clamping the vacuum pipe

Dimensions WxDxH

14 1/8 x 27 1/2 x 23 5/8 inch

For tensioning frame Ø

10 1/4 inch and 14 1/8 inch

Material

Steel

To be used for

Installation on the right or left side of the

755T1=* Vacuum forming frame

and

758Z116=* Lamination workstation

Connection Ø

1/2 inch

755X220 Vacuum pipe with two exchangeable vacuum forming

plates

Article number 755X220


1/4 inch

1/2 inch

1 inch

Scope of delivery

1 set consisting of:

755X221 Vacuum pipe

755X222=260 Vacuum forming plate (diameter 9 inch)

755X222=360 Vacuum forming plate (diameter 13 inch)

Adapter for various vacuum connection diameters: 1/4'', 1/2'' and 1''

755X230=65

755X230=85

755X230=110

755X230=* Conical vacuum pipe

Article number 755X230=65 755X230=85 755X230=110

for

Connection to 755T1=*, 755T2, 755T20 and 755T6=* Vacuum forming workstations

Equipment

Incl. adapter for vacuum connection, diameter 1/4'', 1/2'' and 1''

Diameter

2 1/2 inch 3 3/8 inch 4 3/8 inch

Material

Galvanised steel

Length

16 1/2 inch


1/4 inch

1/2 inch

1 inch


Vacuum pumps


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Vacuum pumps

755E70=1-US Vacuum pump without tank

Article number 755E70=1-US

Equipment

Water trap, filter, vacuum meter, vacuum extraction via ball valve

Dimensions WxDxH

14 3/4 x 10 x 8 1/4 inch

Material

Steel


60 dB(A)

Suction power 3.5 cfm

End pressure

0.72 psi

Electrical connection in V/Hz/kW

1x 208/ 60/ 0.25

Connecting cable

incl. power plug L6-15P

118 1/8 inch

Hose connection output Ø

1/2 inch

Colour


755E80=2-US Mobile vacuum pump with tank

Article number 755E80=2-US

Equipment

trolley with handle, filter, vacuum meter, water trap, fill level indicator

Dimensions WxDxH

23 3/8 x 20 1/2 x 32 3/4 inch


66 dB(A)

Nominal intake volume 23.54 cfm

End pressure

0,07 psi

Tank volume

6,6 gal


3x 208 N/PE / 60/ 1,35

Connecting cable


Hose connection output Ø

1 inch

Weight

71 kg

Colour


To be used for

Vacuum supply for processing thermoplastic materials

Max. delivery rate

23.55 cfm

Tube connection

1" G

Comments


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Lamination and Pre-preg


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The vapours and gases that arise from the processing and storage of lamination resins

and adhesives are hazardous to health and must be exhausted using suitable

equipment and in compliance with regulations. This also applies to suspended

particles that arise during the processing of glass fibre and carbon fibre mats.

Lamination work areas have proved suitable for vacuum-extracting these

health-endangering substances. Gases, vapours and suspended particles are

extracted with the help of a fan, and the suspended particles are caught with an

integrated filter.

Please follow the instructions for processing and storing the lamination resins found

on the containers of Otto Bock products. Safety data sheets are available for materials

that require labels according to the Ordinance on Hazardous Substances. These EU

safety data sheets (SBD) or Material Safety Data Sheets (MSDS) contain all important

safety instructions for handling hazardous substances. We can provide you with these

data sheets on request, and provide them in compiled form on CD-ROM (Article no.

646C16=GB). The issues of work safety and environmental protection have been duly

considered in accordance with state of the art knowledge.

For a list of appropriate protective equipment for products with (risk and safety

phrases) hazardous substance symbols, see “Protective Equipment” on page 344.

For further information on lamination resins, adhesives, glass fibre and carbon fibre

mats, please consult our Materials Catalogue 646K1=GB.

Prepreg-Oven ........................................................................................................ 45

Accessories for Prepreg-Ovens .............................................................................. 45

Lamination workstations ...................................................................................... 47

Accessories and tools for lamination workstations ............................................... 48

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Prepreg-Oven


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Prepreg-Oven

701E15=USA/ 701E25=USA Prepreg oven

Article number 701E15=USA 701E25=USA

Equipment

6x vacuum distributor with external water trap, model sensor for process control via material

temperature, mobile with four locking casters, 2x swinging doors with double-glazed viewing

window, interior divisible into three zones with shelves, microprocessor temperature control,

touch screen operation, PID controller function, continuously variable temperature 122°F to

482°F, temperature unit switchable °C/°F , timer and ramp functions individually

programmable, graphical gradient display, multilingual user interface (DE, EN, FR, IT),

interior lighting 2x 25 watt, interior stainless steel, 3x fan motor with reversion of rotation

Dimensions

WxDxH

48 3/8 x 36 1/4 x 61 3/4 inch 48 3/8 x 36 1/4 x 76 3/4 inch

Material

Steel/stainless steel

Interior

dimensions

WxDxH

39 3/8 x 24 3/8 x 47 1/4 inch 39 3/8 x 24 3/8 x 70 1/2 inch

Electrical

connection in

V/Hz/kW

3x 208-230 PE/ 50-60/ 10,2

Connecting

cable


Colour


To be used for

Processing prepreg and thermoplastic materials

Accessories for Prepreg-Ovens

755X123=* Two-way exhaust pipe (prepreg)

Article number 755X123=3 755X123=4

for 701E15/ 701E25 prepreg oven

Version Short Long

Equipment

Silicone hose, shut-off valve, plug-in nipple

Temperature

range

Up to a maximum of 160 °C


Lamination workstations


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758Z131=1400-US Suction booth for processing prepreg and

carbon materials

Article number 758Z131=1400-US

Equipment Connection to an external fan

, lighting, cabinet, roll storage

Dimensions WxDxH

55 1/8 x 29 1/2 x 86 5/8 inch

Air exhaust nozzle Ø

6 1/4 inch


1x 115 N/PE / 60/ 0.15

Connecting cable

incl. power plug 5-15P

Colour


To be used for

Processing prepreg and carbon materials

758Z131=1200-US Suction booth for mixing lamination resins

Article number 758Z131=1200-US

Equipment Connection to an external fan

, lighting, cabinet, roll storage

Dimensions WxDxH

47 1/4 x 29 1/2 x 86 5/8 inch

Air exhaust nozzle Ø

6 1/4 inch


1x 115 N/PE / 60/ 0.4

Colour


To be used for

Mixing lamination resin, the 758F21 Security storage cabinet can be

placed in the cabinet

758Z137=1

758Z137=2

758Z137=* Lamination island

Article

number

758Z137=1 758Z137=2

Version Connection to a central vacuum system,

vacuum control box for setting two

different vacuum levels, three vacuum

intakes

Connection to a decentralised negative

pressure system

Dimensions

WxDxH

55 1/8 x 55 1/8 x 31 1/2 - 82 5/8 inch

Colour


Scope of

delivery

3x 760A40 Suction arms, shelf with suction system and suction openings that can be closed

manually, 3x 704G11 Height-adjustable clamping fixtures "Orthofix" for suction pipes, without

negative pressure system

For adhesive vapour suction, the workstation must be connected to a central suction

system. Other models are available upon request.




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758Z116=1250

758Z116=1750

758Z116=2500

758Z116=* Lamination workstation

Article number 758Z116=1250 758Z116=1750 758Z116=2500

Version

2 x 704G11 clamping

fixtures

3 x 704G11 clamping

fixtures

4 x 704G11 clamping

fixtures

Equipment

Connection to a vacuum system, e.g. 755E70=* Vacuum pump without tank, vacuum control

box for setting two different vacuum levels, top with roll storage and suction slots, 704G11

Clamping fixture for suction pipes "Orthofix", shelf with cutting and gluing worktop, storage

rack

Dimensions

WxDxH

49 1/4 x 25 5/8 x 70 7/8

inch

68 7/8 x 25 5/8 x 70 7/8

inch

98 3/8 x 25 5/8 x 70 7/8

inch

Volume flow

Recommended: 383 cfm Recommended: 500 cfm Recommended: 618cfm

Material

Steel

Vacuum

connection Ø

1/2 inch

Air exhaust

nozzle Ø

7 1/8 inch 7 7/8 inch 9 7/8 inch

Colour


For adhesive vapour suction, the workstation has to be connected to a central suction

system or the 760E15=* top-mount fan for lamination workstations.

Other models are available upon request.


- 760E15=* Top-mount fan

- 760A40 Suction arm (required room height 94 1/2 inch)

- 758Z184 Film holder (required room height 102 3/8 inch)

Accessories and tools for lamination workstations

760E15=* Top-mount fan for lamination workstations

Article number 760E15=3X208V-60HZ 760E15=1X115V-60HZ 760E15=1X230-50/60

Dimensions

WxDxH

30 x 13 5/8 x 17 3/8 inch

Exhaust nozzle

Ø

5 7/8 inch

Volume flow

707 cfm

Material

Steel

Electrical

connection in

V/Hz/kW

3x 208/ 60/ 0.75 1x 115/ 60/ 0.75 1x 230/ 50-60/ 0.75

Connecting

cable

78 inch, power plug

L15-20P

78 inch, power plug 5-15P

Colour


To be used for

758Z111=* Bench-top cabinet

758Z113=* Lamination workstation for decentralised vacuum system

758Z114=2000 Lamination workstation for central vacuum system

758Z116=* Lamination workstation for central vacuum system




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755E600=110 Ottobock vacuum machine

Article number 755E600=110

Equipment

Two separately controllable vacuum circuits with 6 pc. vacuum outlets, 3

pc. ball valves for regulating the vacuum, 6 pc. external filters, 2 pc.

external water tanks, water tank also serves as vacuum tank, touchscreen

incl. timer with alarm function and warning signal when water tank is full,

incl. 755Z44 protective film for touchscreen

Dimensions WxDxH

16 7/8 x 15 3/8 x 8 1/4 inch

Pressure, adjustable

6.5 inHG (=78 %)

Suction power

0.9 cfm


1 x 110 N/PE / 60/ 0,11

Connecting cable


Colour


To be used for

For fabricating thin-walled resin laminates, for thermoplastic forming of

synthetic materials

755X23 Two-way exhaust pipe


Diameter

1 3/8 inch

Length

13 1/4 inch


1/4 inch

755R6 Two-way suction pipe, straight, ⌀ 3 1/2 inch


Equipment

With gland nuts

Diameter

3 1/2 inch

Material

Steel, galvanised

Length

24 1/4 inch

Connection Ø

1/4 inch

755R100 Two-way vacuum pipe


Dimensions WxDxH

1 5/8 x 1 1/8 x 20 1/2 inch

Material

Steel, galvanised

Connection Ø

1/4 inch

704G16=1

704G16=* Suction pipe for lamination

Article number 704G16=1 704G16=2

Version With holding device Without holding device




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719S6=* Bandage scissors

Article

number

719S6=1 719S6=2 719S6=3

Version

straight Curved Curved open

Length

5 1/8 inch

719S7 Sizing scissors


Material

Crucible steel, plastic handles

Length

9 inch

To be used for

Cutting silicone liners

719S21 Aramid scissors


Version

Edge micro-serrated on both sides, curved, Botec cut, soft rubber insert

Material

Stainless steel, plastic handle

Length

7 7/8 inch

To be used for

Heavy aramids

718H7 Leather knife

Article number 718H7

Version

Tapered blade

Equipment

Wooden handle with brass collar

Blade length

4 7/8 inch

718H5 Deburring knife


Equipment

With protective cape, replaceable blade, plastic-coated handle

Length

6 1/4 inch

To be used for

Plastics

Replacement blades:

718Y130 Replacement blade, 1 package = 100 pcs.

Comments


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Socket router and dust extraction


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The processing of plastic or wood requires high-performance grinding and cutting

tools that have access to a central chip and dust suction-exhausting facility.

Suction-exhausting chips and health-risk fine dusts in compliance with current

regulations requires air-extraction systems that are specifically calculated for the

needs of your machine room and customised to your rooms and applications. The

suction-exhausting facility must be designed in such a way that a minimum air speed

of 20 m/s and a negative pressure of 771 Pa are maintained at each workstation. We

would be pleased to provide our assistance in setting up a dust suction-exhausting

facility.

Socket router ......................................................................................................... 54

Accessories for socket router ................................................................................ 56

Belt sander ............................................................................................................ 60

Accessories for belt sander ................................................................................... 60

Dust collector ........................................................................................................ 61

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Socket router

701F30=2 Socket router with integrated suction system

Article number 701F30=2

Equipment

Height-adjustable 2-level motor, integrated independently switchable

high-power suction system, suction connection for another machine,

vibrator for automatic de-dusting, anti-static filter material for carbon

particle exhaust, direct separation of chippings into a mobile chippings

receptacle (for use without additional disposable bags for chippings)

Electrical equipment

Main safety switch, control elements consisting of 4-level selection switch,

on-off switch, vibrator signal lamp, manual vibration trigger, emergency

power shut-off foot switch

Dimensions WxDxH

76 3/4 x 28 3/8 x 76 inch

Nominal volume flow

500 cfm

Option of height adjustment

Manual adjustment of the router shaft

Work surface height

35 3/8 x 47 1/4 inch

Space requirements WxD

76 3/4 x 28 3/8 inch

Filter surface area

126 square inch

Connection nozzle Ø

Without adapter: 4 7/8 inch

With included adapter: 3 7/8 inch


< 70 dB(A)

Accent colour


Filter material

Antistatic, suitable for carbon dust

Residual dust content

H3 < 0.1 mg/m³ is reliably maintained


3 x 208 PE / 60 / 3.0

Motor RPM

1,500/3,000 min

-1

Connecting cable

Approx. 196 7/8 inch connection cable with US plug type NEMA L15-20P,

3 poles, 4 wires, earthing 250V/20A

Router shaft length

18 1/8 inch

Colour


To be used for

Suitable for machining orthopaedic materials such as plaster, plastic,

carbon

Scope of delivery

Includes:

1x 702F93=1 shaft guard, long

1x 702F41=2 shaft guard, short

1x 502K2=5/8" thread protector nut

1x 702F7=5/8" threaded stud

1x 702F7=1/2"-13 threaded stud

1x 702F6=27 open-end spanner, 27 mm

1x mounting set for bolting the machine to the floor

For reducing sound transmission, we recommend 2x 702F31=105X8 insulation mats.

For stability, this machine should be bolted to the floor.

One mounting set included.

Accessories can be found starting on page 57.



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701F60 Pro-Fit 1000 Vario socket router

Article number 701F60

Equipment

Manual height adjustment, milling shaft horizontally and vertically

adjustable, continuous speed control, 5/8" milling shaft thread, adapter

from 5/8" to 1/2"-13 thread, shaft protector short and long

Dimensions WxDxH

34 x 26 3/8 x 44 1/2 - 60 1/4 inch

Option of height adjustment Manual height adjustment, 44 1/2 - 60 1/4 inch


68 dB(A)


1x 115/ 60/ 0.75

Motor RPM Variable rotation speed, max. 3,600 RPM

Connecting cable


Router shaft length

13 3/4 inch

Weight

216 lbs

Colour


Scope of delivery

Includes:

1x 702F280=1 mounting set

1x JAM-08.99.9437.0 shaft guard, long

1x JAM-08.99.9450.0 shaft guard, short

2x 702F6=27 open-end spanner, 1 1/8 inch

1x 702F7=1/2"-13 threaded stud, for tools with 1/2"-13 thread

without exhaust arm

For stability, this machine should be bolted to the floor. The 702F280=1 mounting kit is

included.


- 702F203 Exhaust arm with suction hood (Ø 3 7/8 inch)


701F40=1-US Pro-Fit 2000 Vario socket router

Article number 701F40=1-US

Equipment

Steel machine body, 5/8" milling shaft thread, adapter from 5/8" to M16

and from 5/8" to 1/2"-13 thread, suction hood, shaft guard short and long,

exhaust nozzle for external suction system, tool set for changing the socket

router cutters, tool holder

Dimensions WxDxH

48 x 31 1/2 x 61 3/8 inch

Exhaust nozzle Ø

4 7/8 inch


No

Work surface height

39 3/8 inch


69 dB(A)

Accent colour



1x 208 PE / 60 / 2,2

Motor RPM Variable rotation speed, max. 3,500

RPM

Connecting cable


Router shaft length

15 1/2 inch

Colour


Chip suction

Connection to a central chippings extraction system with a minimum air

velocity of 20 m/s (exhaust nozzle diameter 125 mm)

Scope of delivery

Includes:

2x 702F6=27 open-end spanner, 27 mm

1x 702F192 chip extraction shroud, complete

1x 702F7=5/8" threaded stud, for tools with 5/8" thread

1x 702F7=M16 threaded stud, for tools with M16 thread

1x 702F7=1/2"-13 threaded stud, for tools with 1/2"-13 thread


1x 502K2=5/8" thread protector nut, 5/8" inside thread

1x 702F195 shaft guard, long

1x 702F196 shaft guard, short


included.




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701F41=US Pro-Fit 3000 socket router

Article number 701F41=US

Equipment

Electric height adjustment, 5/8" milling shaft thread, adapter from 5/8" to

M16 thread, adapter 5/8" to 5/8", adapater from 5/8" to 1/2"-13 thread,

suction hood, shaft protector short and long, exhaust nozzle for external

suction system, tool set for changing the socket router cutters, exhaust

arm with clamping lever for positioning, tool holder, integrated pneumatic

gate valve, connection for external compressor (Ø 3/8 inch), 118 1/8 inch

compressed air hose (Ø 3/8 inch), milling shaft horizontally and vertically

adjustable, continuous speed control

Dimensions WxDxH

45 1/4 x 36 5/8 x 65 inch

Exhaust nozzle Ø

4 7/8 inch


Electric height adjustment, 15 3/4 inch

Speed Variable rotation speed, max. 3,500

RPM

Accent colour



1x 208 PE/ 60/ 2.2

Connecting cable


Router shaft length

15 1/2 inch

Colour


Chip suction

Connection to a central chippings extraction system with a minimum air

velocity of 20 m/s (exhaust nozzle diameter 4 7/8 inch)

Scope of delivery

Includes:

2x 702F6=27 open-end spanner, 1 1/8 inch

1x 702F192 chip extraction shroud, complete

1x 702F7=5/8" threaded stud, for tools with 5/8" thread

1 x 702F7=M16 threaded stud, for tools with M16 thread

1 x 702F7=1/2"-13 threaded stud, for tools with 1/2"-13 thread


1x 502K2=5/8" thread protector nut, 5/8" inside thread

1x 702F195 shaft guard, long

1x 702F196 shaft guard, short


included.

The 702F191 LED lamp is not included in the scope of delivery.


Accessories for socket router

625S70=* Electrical box

Article

number

625S70=3x208V-US 625S70=1x208V-US 625S70=1x115V-US

For

machines

For machines with 3x 208V

electrical connection,

max. 10 ampere



max. 10 ampere



max. 10 ampere

Connecting

cable

power plug L15-20P power plug L6-15P power plug 5-15P

To be used

for

The electrical box is needed to enable the automatic start-up and slide control of machines without

potential-free contact.

702Y141=* Pneumatic gate slide, 24V DC

Article

number

702Y141=

100

702Y141=

125

702Y141=

150

702Y141=

S100

702Y141=

S125

702Y141=

S150

Version

Switch not included Switch included

Dimensions

WxDxH

16 1/2 / 25 5/8 x 10 5/8 x 5 7/8 inch

Diameter

3 7/8 inch 4 7/8 inch 5 7/8 inch 3 7/8 inch 4 7/8 inch 5 7/8 inch

Material

Galvanised

Volt 24




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702F7=* Threaded studs

Article number 702F7=5/8" 702F7=M16 702F7=1/2"-13

Equipment

Milling shaft, 5/8" thread

For machines

701F39, 701F40=1, 701F41, 701F43 Pro-Fit socket router

701F30=* socket router with integrated suction system

Tool

attachment

5/8" thread M16 thread 1/2"–13 thread

To be used for

Receiver for 5/8" tools Receiver for M16 tools Adapter for 1/2"-13 tools

758Y270 / 758Y272 Tool holder

Article number 758Y270 758Y272

Version 27 tool holder 21 tool holder

Dimensions

WxDxH

29 1/2 x 3 3/8 x 19 5/8 inch 22 7/8 x 22 7/8 x 4 1/8 inch

Colour


To be used for

Wall mounting, storage of grinding and milling tools

729W22=1

729W22=2

729W22=3

729W22=4

729W22=5

729W22=* Rasp milling tools

Article

number

729W22=1 729W22=2 729W22=3 729W22=4 729W22=5

Material

Tool steel

Thread 1⁄2"–13

Cut Medium

Height x Ø

3 3/8 x 2 inch 2 3/8 x 2 inch 2 3/4 x 1 1/8

inch

1 5/8 x 1 3/8

inch

2 x 1 5/8 inch

To be used

for

Machining wood, Pedilen and foam




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749F6=T

749F6 Sanding drum, Outside-Ø 2 7/8 inch

Article

number

749F6 749F6=T

Equipment

With conical attachment, 1 sanding sleeve (80 grit)

Material

Integral foam

To be used

for

Sliding onto the shaft of Ottobock grinding and

milling machines

Sliding onto shaft of

Trautman grinding

machines

Sanding sleeves:

749Y8=73x200x24 - 24 grit

749Y8=73x200x40 - 40 grit

749Y8=73x200x60 - 60 grit

749Y8=73x200x80 - 80 grit

749Y8=73x200x100 - 100 grit

749Y8=73x200x150 - 150 grit

749Z7=* Ottobock polisher

Article number 749Z7=1/2"X45 749Z7=1/2"X60

Equipment

Including a sanding sleeve, 80 grit

Diameter

1 3/4 inch 2 3/8 inch

Material

Tool steel holder, rubber abrasive body

Thread 1/2"-13

Width

2 3/4 inch

Sanding sleeves for 749Z7=1/2"x45:

749Y16=A45 - 40 Grit

749Y16=B45 - 80 Grit

749Y16=C45 - 120 Grit

Sanding sleeves for 749Z7=1/2"x60:

749Y16=A60 - 40 Grit

749Y16=B60 - 80 Grit

749Y16=C60 - 120 Grit

749Z8=1/2"X25 Sanding drum

Article number 749Z8=1/2"X25

Equipment

With rubber tensioner, with one sanding sleeve (150 grit)

Diameter

1 inch

Thread 1/2"-13

Length

1 3/4 inch

Sanding sleeves for 749Z8=1/2"X25:

749Y22=A25 - 40 Grit

749Y22=C25 - 120 Grit




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749Z9=1/2" Sanding cone

Article number 749Z9=1/2"

Equipment

With rubber roll, with one sanding sleeve (80 grit)

Diameter

7/8 - 1 3/8 inch

Thread 1/2"-13

Length

2 3/8 inch

Sanding sleeves for 749Z9=1/2":

749Y26=40 - 40 Grit

749Y26=80 - 80 Grit

749Y26=150 - 150 Grit

749Z6=* Sanding drum

Reference

number

749Z6=1/2"X22 749Z6=1/2"X30

Equipment

With rubber tensioner, with one sanding sleeve (40 grit)

Diameter

7/8 inch 1 1/8 inch

Thread 1/2"-13


749Y9=A22 - 60 Grit

749Y9=C22 - 150 Grit


749Y90=40 - 40 Grit, special version for sanding composites and carbon

749Y9=A30 - 60 Grit

749Y9=C30 - 150 Grit

749F8=* Sanding cone

Article number 749F8=1/2"X45 749F8=1/2"X65

Equipment

With one sanding sleeve (40 grit)

Diameter

1 3/4 inch 2 1/2 inch

Thread 1/2"-13

To be used for

Processing socket bases, contact sockets, etc.

Sanding sleeves for 749F8=1/2"X45 (Only sold in package units - 6 pieces):

749Y10=A45 - 40 Grit

749Y10=B45 - 80 Grit

Sanding sleeves for 749F8=1/2"X60 (Only sold in package units - 6 pieces):

749Y10=A65 - 40 Grit

749Y10=B65 - 80 Grit

749F16=1/2 Silicone sanding cones

Article number 749F16=1/2

Thread 1/2"-13

To be used for

for polishing and rounding edges of thermoplastic materials

Scope of delivery

749F16=1/2-1 Cone, tapered

749F16=1/2-2 Cone, tapered and pointed

749F16=1/2-3 Cone, round

749F16=1/2-4 Cone, round with grooves



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Belt sander

701P250=1-US Belt sander

Article number 701P250=1-US

Dimensions WxDxH

28 x 34 5/8 x 70 1/3 inch

Exhaust nozzle Ø

4 7/8 inch

WxD space requirements

88 1/4 x 68 1/8 inch

Belt width

12 5/8 inch

Belt speed

236 - 630 inch/s


1x 208/ 60/ 2,2

Connecting cable

118 1/8 inch, power plug L6-15P

Colour


Version

Effective grinding height 17 3/4 inch, pneumatic belt tension, light bar,

integrated floor suction, dust extractionon the abrasive belt,

variable speed control, incl. 649G60=2175X320 sanding belt

Compressed air at approx. 87 psi must be supplied on site for operation.

Accessories for belt sander

649G60=2175X320 Sanding belt

Article number 649G60=2175X320

for

701P250=* Belt sander

Length

85 5/8 inch

Grit

40

Width

12 5/8 inch



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Dust collector

701Z125=* Dust collector

Article number 701Z125=US 701Z125=1x208V-US

Equipment

Vacuum resistant housing, antistatic filter element with vibration dedusting (automatic with

run-time addition), high-performance centrifugal fan with three-phase motor of energy

efficiency class IE3, integrated muffler, air outlet grid, 2 caster and 2 fixed wheels, chip

container with bag

Dimensions

WxDxH

29 1/2 x 42 1/8 (52) x 75 inch

Exhaust nozzle

Ø

4 7/8 inch

Volume flow

735 cfm

Nominal volume

flow

518 cfm

Filter surface

area

4,8 m²

Sound intensity

level

61 dB(A)

Accent colour


Residual dust

content

< 0,1 mg/m³

Dust collection

volume

43.59 gal

Electrical

connection in

V/Hz/kW

3x 208 PE/ 60/ 2.2 1x 208/ 60/ 2.2

Connecting

cable

118 inch, power plug L15-20P 118 inch, power plug L6-15P

Weight

750 lbs

Colour


To be used for

Mobile extraction system, designed to capture, transport and separate dry materials such as

wood and plastic dust and shavings.

The dust collector is suitable for connecting 1

socket router at the same time.

Version

Compact, space-saving design,

optimal dust collection achieved by effective pre-separation and highly effective filtration,

high level of device efficiency achieved by means of a ventilating fan placed at the clean-gas

side,

high extraction performance, long filter service life, easy to handle and operate

The criteria for the H3 test mark (residual dust content < 0.1 mg/m3) are met.



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701Z15=US Dust collector

Article number 701Z15=US

Equipment

Pre-separator with suction port and non-return valve, separator with

antistatic filter unit and jet pulse cleaning, fan cell with 3 kW motor, chip

container with bag, electrical circuit with flow rate monitor

Electrical equipment

Switch cabinet with main switch and integrated restart inhibit, filter

monitor with signal lamp, gate slide control, max. 8 machines

Dimensions WxDxH

59 7/8 (73 1/4) x 29 1/2 x 77 3/4 inch

Exhaust nozzle Ø

7 1/8 inch

Volume flow

1471.44 cfm

Nominal volume flow 1077.09 cfm

Filter surface area

9.6 m²


65 dB(A)

Accent colour


Dust collection volume

43.59 gal


3 x 208 / 60 / 3.0

Connecting cable


Colour


To be used for

Mobile dust collector, designed to capture, transport and separate dry

materials such as wood and plastic dust and shavings.

This Dust Collector is suitable for connecting 2 machines

simultaneously.

Scope of delivery

incl. 3 pcs. 702F25=5 disposable bag for chippings

Version

Solid compact design,

optimal dust collection achieved by pre-separation and effective filtration,

high level of efficiency achieved by means of a ventilating fan placed at the

clean-gas side,

superior dust collection performance, durable,

long-life filter. Easy to handle and operate.

Compressed air at approx. 87 - 116 psi supplied by the customer is required to operate the

dust collector.

701Z80=US Dust collector V80 Compact All-in-One


Equipment

Suction performance regulated by frequency controller, exhaust nozzle top

left, air return via filter system, motorised cleaning, fine particle filter,

99.99% cleaning performance, slide control, controller for automatic

start-up of processing machines with potential-free contact, touch screen

control

Dimensions WxDxH

63 x 33 5/8 x 78 inch

Nominal volume flow 1765 cfm


59 dB(A)


3x 208 / 60 / 3.0

Connecting cable


Weight

560 kg

Colour


To be used for

Connecting three socket routers at the same time

Connection Ø

7 7/8 inch

Chippings collection volume

25 gal



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701Z85=US Dust collector V80 Compact All-in-One I-LCC


Equipment

Suction performance regulated by frequency controller, exhaust nozzle top

left, air return via filter system consisting of filter cassette with bag filters,

fine filter, ultra-fine filter, motorised cleaning, 99.99% cleaning

performance, slide control, controller for automatic start-up of processing

machines with potential-free contact, touch screen control, fire

extinguishing system, mobile chip collection drum

Dimensions WxDxH

95 1/4 x 35 x 94 1/2 inch

Nominal volume flow 3354.89 cfm


59 dB(A)


3 x 208 / 60 / 5.5

Connecting cable


Colour


To be used for

Suitable for connecting five socket routers at the same time

Connection Ø

9 7/8 inch

Chippings collection volume

31.17 gal

Tools and Workshop Equipment


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9

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Numerous tools and hand power tools are required to fabricate and repair prostheses,

orthoses and orthopaedic appliances. Clearly arranged storage and placement of

these objects ensures quick access and order at the workplace. Available oiled and

unoiled compressed air as well as a sufficient number of electric sockets at the

workplace prevents unnecessary paths and increases efficiency.

This allows for fast, high quality fabrication and repair of prostheses, orthoses and

orthopaedic appliances.

The primary aim is to reduce the costs for fitting and repair in accordance with the

practice requirements.

Workbenches ........................................................................................................ 65

Accessories for workbenches ................................................................................ 67

Tools ..................................................................................................................... 68

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Workbenches

758A65=* Workbench for processing adhesives, with integrated

suction

Article number 758A65=1.5-US 758A65=2-US

Equipment

Exhaust nozzle right (diameter 5 7/8 inch), cabinet right, gluing worktop with edge suction,

multiplex worktop, suction top with shelf (depth 7 7/8 inch), lighting and suction slots that

can be closed

Dimensions

WxDxH

59 x 29 1/2 x 46 inch 78 3/4 x 29 1/2 x 46 inch

Exhaust nozzle

Ø

5 7/8 inch

Work surface

height

29 1/2 inch

Accent colour


Electrical

connection in

V/Hz/kW

3x 208/ 60/ 0.4

Connecting

cable

power plug L15-20P

Colour


Due to the exhaust nozzle on the right side, 7 7/8 inch of space for the exhaust air duct has

to be allowed on the right next to the workbench for processing adhesives.

758A81=1

758A81=* Workbench with drawer unit

Article number 758A81=1 758A81=2 758A81=3 758A81=4

Version

Drawer unit right, four drawers, cylinder lock with two keys for locking the drawers, steel

roller bearings, drawer extends up to 90% of the overall length, handle strip that can be

labelled

Height

adjustment

range

36 - 32 1/4 inch 26 - 32 1/4 inch 33 1/2 - 39 3/4 inch

Material

1 5/8 inch multiplex beech wood worktop, welded steel frame

Cabinet

dimensions

WxDxH

22 1/4 x 22 1/2 x 21 5/8 inch

Width 59 inch 78 3/4 inch 59 inch 78 3/4 inch

Load capacity

176 lbs per drawer

Number of

drawers

2x 3 inch, 1x 3 7/8 inch, 1x 7 7/8 inch

Colour


Other dimensions available upon request. The workbench is delivered

assembled

.



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758A82=1

758A82=* Workbench with drawer cabinet

Article number 758A82=1 758A82=2 758A82=3 758A82=4

Version

Drawer cabinet right, cylinder lock with two keys for locking the drawers, steel roller

bearings, drawer extends up to 90% of the overall length, handle strip that can be labelled

Height 29 1/8 inch 35 inch

Material

1 5/8 inch multiplex beech wood worktop, welded steel frame

Cabinet

dimensions

WxDxH

22 1/4 x 28 1/2 x 27 1/2 inch 22 1/4 x 28 1/2 x 33 1/2 inch

Width 59 inch 78 3/4 inch 59 inch 78 3/4 inch

Load capacity

176 lbs per drawer

Number of

drawers

3 drawers (1x 5 7/8 inch, 1x 7 7/8 inch,

1x 9 7/8 inch)

6 drawers (2x 3 inch, 2x 3 7/8 inch,

2x 7 7/8 inch)

Colour


Other dimensions available upon request. The workbench is delivered

assembled

.

Accessories for workbenches

704Y700 Vice lift with floor column


Equipment

Includes mounting materials for bolting to floor and workbench, height-adjustable

and rotating mounting plate; pre-drilled

Dimensions WxDxH

7 1/4 x 8 1/4 x 30 3/8 - 42 1/8 inch

Suitable for

workbenches with a

work surface height of

33 1/2 inch and 35 inch

Height adjustment

range

34 5/8 - 42 1/8 inch

Material

Steel

Colour


To be used for

Mounting on the workbench, as freestanding version only with 704Y300 Floor plate

704B1=140-1.2

704B1=* Vice

Article number 704B1=100-1.2 704B1=120-1.2 704B1=140-1.2 704B1=160-1.2

Version

Opens forward

Equipment

Surface-hardened clamping jaws, adjustable, hardened guide rail, hardened anvil,

mounting device for jaw protectors, measuring scale for quick pre-adjustment of the

clamping width, round, stable, forged vice base, without mounting materials

Material

Forged steel

Jaw width 3 7/8 inch 4 3/4 inch 5 1/2 inch 6 1/4 inch

Jaw opening


Hole spacing

3 1/2 inch 4 1/2 inch 5 3/4 inch

Colour




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704Y5=* Vice rotating base

Article number 704Y5=100-1.2 704Y5=120-1.2 704Y5=140-1.2

Equipment

360° rotation range, without mounting materials

For vice

704B1=100-1.2 704B1=120-1.2 704B1=140-1.2,

704B1=160-1.2

Material

Steel

Colour


704Y40 Vice jaws for pyramid adapter


Version

Openings on the side and top for holding prosthesis components with pyramid

adapter, magnetic for easy attachment to the vice jaws

Material

Steel, galvanised

Length

3 7/8 inch

To be used for

Horizontal or vertical clamping of pyramid adapters

755X223 Bracket


Version

Tube with attachment plate for clamping in the vice or installation under the

workbench, swiveling clamping piece for exhaust tube

Dimensions WxDxH

3 7/8 x 3 1/2 x 17 3/4 inch

704G300 Clamping device


Version

Swivels horizontally and vertically

Base plate

5 7/8 x 5 7/8 inch

Total height (without

clamping lever)

9 1/2 inch

Ø of support

1 3/8 inch

To be used for

Clamping suction pipes

Processing plaster models

704G8 Pipe vice


Equipment

Hinged design with automatically closing securing hook, drop forged movable jaw,

movable jaw and fixed jaw exchangeable, gripping surfaces milled and hardened,

strong spindle with adjustable T-handle

Jaw opening

2 3/8 inch

Colour

blue

To be used for

For pipes up to 2 inches


Tools


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Tools

711S1=* Bending iron

Article

number

711S1=6X4 711S1=8X6 711S1=9X7

Version

straight jaws

Material

CV steel

Jaw opening

1/8 and 1/4 inch 1/4 and 3/8 inch 1/4 inch and 3/8 inch

Length

9 5/8 inch

711S4=* Bending iron

Article

number

711S4=3X3.5 711S4=6X4 711S4=8X6

Version

rounded jaws

Material

CV steel

Jaw opening

1/8 inch 1/8 and 1/4 inch 6 and 8 mm

1/4 and 3/8 inch

Length

9 5/8 inch

711S5 Bending iron


Version

round jaws

Material

CV steel

Jaw opening

1/8 and 1/4 inch

Length

12 1/4 inch

709S15=* Allen screwdriver

Article

number

709S15=

2

709S15=

2.5

709S15=

3

709S15=

4

709S15=

5

709S15=

6

709S15=

8

709S15=

10

Material

Nickel-plated CV-steel, plastic T-handle

Key size

2 mm

(1/8 inch)

2,5 mm

(1/8 inch)

3 mm

(1/8 inch)

4 mm

(1/8 inch)

5 mm

(1/4 inch)

6 mm

(1/4 inch)

8 mm

(3/8 inch)

10 mm

(3/8 inch)

Blade

length

3 7/8 inch

710D4 Torque wrench, 35 - 265.4 lbf. in.


Version

1/4" square drive

Equipment

Adjustable and readable torque value

Measurement range

35 - 265.4 lbf. in. (4 - 30 Nm)

Total wrench length

9 5/8 inch

Scope of delivery

Includes hex insert (bit) 710Y2=3, 710Y2=4, 710Y2=5, 710Y2=6, 710Y2=8, 710Y2=10


Tools


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710D12 Torque wrench, 18 - 106 lbf. in.


Version

1/4" square drive

Equipment

Adjustable and readable torque value, includes calibration certificate

Measurement range

18 - 106 lbf. in. (2 - 12 Nm)

Total wrench length

8 1/4 inch

Scope of delivery

Includes hex insert (bit) 710Y2=3, 710Y2=4, 710Y2=5

710D20 Torque wrench, 8.85 - 221.26 lbf. in


Version

1/4" square drive

Equipment

Adjustable and readable torque value, includes calibration certificate

Measurement range

8.85 - 221.26 lbf. in. (1 - 25 Nm)

Total wrench length

11 1/2 inch

Scope of delivery

No hex insert (bit) included

710Y2=* Hex bit

Article

number

710Y2=3 710Y2=4 710Y2=5 710Y2=6 710Y2=8 710Y2=10

for

710D1 (old version), 710D4

710D12

710D1 (old version), 710D4

Version

1/4´´ square drive

Material

Chrome-vanadium

Key size

3 mm 4 mm 5 mm 6 mm 8 mm 10 mm

Shaft

length

1 1/8 inch 1 3/4 inch

Torque

Max.

permissible:

10.5 Nm

Max.

permissible:

20 Nm

Max.

permissible:

25 Nm

Max.

permissible:

40 Nm

Max.

permissible:

45 Nm

Max.

permissible:

60 Nm

710D21 Torque wrench, 2.65 - 10.62 lbf. in.


Version

1/4“ hexagon head drive

Equipment

Numerical torque display, click signal

Measurement range

2.65 - 10.62 lbf. in. (0,3 - 1,2 Nm)

Total wrench length

6 1/8 inch

Scope of delivery

No hex insert (bit) included

710Y21=* Bits for Hexagon Socket Screws

Article number 710Y21=2 710Y21=3 710Y21=4 710Y21=5 710Y21=6

for

Hexagon socket screws

Equipment

Hex-Plus, tough, for universal use

Key size

2 mm 3 mm 4 mm 5 mm 6 mm

Shaft length

3 1/2 inch

To be used for

710D21 torque wrench

Version

1/4" hexagon, suitable for DIN ISO 1173-D 6.3 bit holders


Tools


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718H5 Deburring knife


Equipment

With protective cape, replaceable blade, plastic-coated handle

Length

6 1/4 inch

To be used for

Plastics

Replacement blades:

718Y130 Replacement blade, 1 package = 100 pcs.

718S2 Deburring knife


Version

Movable and replaceable blade, blade holder extends up to 100 mm

Material

Plastic magazine handle

To be used for

Plastic and metals

Replacement blade:

718Y2 Replacement blades, 1 package = 10 pcs.

718R1 Tube deburring device


Diameter

1 5/8 inch

To be used for

For interior and exterior

719R4 Tube cutter


Version

Especially compact and handy design, cutting wheel for especially long service lives and

especially suitable for stainless steel

Equipment

Integrated deburring knife, replacement cutting wheel in the handle, interchangeable cutting

wheel

Length

7 1/4 inch

To be used for

For trimming and deburring stainless steel tubes, suitable for tubes with diameters 1/4 - 1 3/8

inch

756L9 Ottobock cutter


Cutting height

1/4 inch

Cutting width

2 inch

To be used for

Cutting silicone and PU liners: rounded cutting edges, liners will not tear on the cutting edge,

to mount on workbench tops up to 2 inch thick


Tools


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2

3

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5

6

7

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756L10 Liner trimmer


To be used for

Trimming and bevelling the proximal end of gel liners in one work step. The liner trimmer

leaves a smooth edge.

719S20 Scissors for synthetic fibres Special scissors for cutting

synthetic fabrics


To be used for

Cutting TF Adapt liners, liners with textile coating

719G3 Bandage scissors


Version

With excentric lock, lower blade toothed

Material

Stainless steel

Length

6 1/4 inch

719S6=* Bandage scissors

Article

number

719S6=1 719S6=2 719S6=3

Version

straight Curved Curved open

Length

5 1/8 inch

719L1 Leather scissors


Version

Curved, with toothed blade, painted handles

Material

Forged steel

Length

230 mm

Length

9 inch


Tools


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2

3

4

5

6

7

8

9

756E2=110V "Triac" hot air gun

Article number 756E2=110V

Version

Continuously adjustable temperature and air flow

Temperature range

104 - 1292 °F

Air volume

8.5 cfm

Electrical connection in V/Hz/kW 1 x 120 N/PE / 50/60 / 1.6

Connecting cable

with US plug

Round nozzle Ø

(interchangeable) 1/4 inch

756E11=110V "Ghibli" hot air gun

Article number 756E11=110V

Version

Continuously adjustable temperature, two air flow levels

Equipment

With 1/4 inch standard nozzle

Temperature range

68 - 1112 °F

Air volume

Level 1: 10.60 cfm

Level 2: 12.36 cfm

Electrical connection in V/Hz/kW 1 x 110 N/PE / 50/60 / 1.56

Connecting cable

3 m with two-pin earthed plug

Standard nozzle Ø

1/4 inch

Glossary / index


1

2

3

4

5

6

7

8

9

3

3D L.A.S.A.R. Posture 15

5

50:50 Gauge 15

A

Allen screwdriver 69

Anatomical SIT-cast 25

Aramid scissors 50

Attachment board 25

B

Bandage scissors 50, 72

Belt sander 60

Bending iron 69

Bits for Hexagon Socket Screws 70

Bracket 68

C

Clamping device 26, 68

Compressed-air chipping hammer 32

Compressed-air plaster saw 31

Conical vacuum pipe 41

D

Deburring knife 50, 71

Dust collector 61 f

Dust collector V80 Compact All-in-One 62

Dust collector V80 Compact All-in-One

I-LCC

63

E

Electrical box 56

F

Foot casting aid 24

G

Grating frame for plaster modelling

tables

27

H

Heel height measuring device 15

Hex bit 70

Hip-cast plaster device 25

Hip levelling guide 17

hot air gun 73

I

Infrared heating cabinet 38

Infrared heating cabinet for sheet

materials

36 f

K

Knee pivot gauge 15

L

Lamination island 47

Lamination workstation 48

LaserLine 14

Leather knife 50

Leather scissors 72

Liner trimmer 72

M

Material cart 39

Mobile TF casting aid 24

Mobile vacuum pump with tank 42

Mounting frame with laser 14

O

Orthotic alignment aid 16

Orthotic joint alignment fixture 16

Ottobock casting frame 24

Ottobock cutter 71

Ottobock diameter 30

Ottobock goniometer 17

Ottobock polisher 58

Ottobock sanding drum 58

Ottobock transfer device 16

Ottobock vacuum machine 49

P

Parallel alignment tool 17

Parallel bars 20

Pipe vice 68

Plaster cast scissors 30

Plaster modelling table 26

Plaster processing station 26

Plaster separator 28

Plaster silo 28

Plaster smoothing tool 29

List of Key Words


Plaster spatula 30

Plaster tube support frame 27

Plastic basin 27

Pneumatic gate slide 56

Prepreg oven 46

Pro-Fit 1000 Vario socket router 55

Pro-Fit 2000 Vario socket router 55

Pro-Fit 3000 socket router 56

PROS.A. Assembly 14

R

Rasp milling tools 57

Relief floor panels 21

S

Sanding belt 60

Sanding cone 59

Sanding drum 58 f

Scissors for synthetic fibres 72

Service unit 32

Shelf for infrared heating cabinet for

sheet materials

39

Shelving unit for plaster models 28

Silicone sanding cones 59

Sizing scissors 50

Socket measuring device 17

Socket router with integrated suction

system

54

Spinal casting aid 24

Suction booth for mixing lamination

resins

47

Suction booth for processing prepreg

and carbon materials

47

Suction pipe for lamination 49

Surform rasp 30

Surform rasp holder 29

T

Temperature-resistant glove 38

Tensioning frame 38

Test platform with inclined surface and

steps

20 f

Threaded studs 57

Tool holder 57

Top-mount fan for lamination

workstations

48

Torque wrench 69 f

Tube cutter 71

Tube deburring device 71

Two-way exhaust pipe 46, 49

Two-way suction pipe 49

Two-way vacuum pipe 49

V

Vacuum forming adapter 41

Vacuum forming workstation 40

Vacuum forming workstation with

integrated pump

39

Vacuum forming workstation with

integrated tank

40

Vacuum pipe with two exchangeable

vacuum forming plates

41

Vacuum pump without tank 42

Vice 27, 67

Vice in anthracite grey 27, 67

Vice jaws for pyramid adapter 68

Vice lift with floor column 67

Vice rotating base 68

W

Workbench for processing adhesives 66

Workbench with drawer cabinet 67

Workbench with drawer unit 66

|

||Electric plaster saw 31

||Sit-cast plaster device with

pneumatics

25

Index


Article Page Article Page Article Page

620-629

625S70 56

640-699

641H3 38

641H13 38

649G60 60

662M4 17

700-799

701E15 46

701E25 46

701E40 36

701E41 37

701E44 38

701F30 54

701F40 55

701F41 56

701F60 55

701P250 60

701Z15 62

701Z80 62

701Z85 63

701Z125 61

702F7 57

702Y141 56

704B1 27, 67

704G8 68

704G16 49

704G300 26, 68

704Y5 68

704Y40 68

704Y700 67

709S15 69

710D4 69

710D12 70

710D20 70

710D21 70

710Y2 70

710Y21 70

711S1 69

711S4 69

711S5 69

716G1 29

716G2 29

716R1 30

716Y5 29

718H5 50, 71

718H7 50

718R1 71

718S2 71

719G1 30

719G3 72

719L1 72

719R4 71

719S6 50, 72

719S7 50

719S20 72

719S21 50

729W22 57

743A6 16

743A8 15

743A9 24

743A11 24

743A80 15

743A150 24

743A160 16

743A211 14

743A220 14

743E5 17

743G5 25

743G10 25

743G11 24

743G12 24

743L30 14

743L500 15

743R3 17

743R5 17

743R6 16

743S1 30

743S12 15

743Y25 25

743Y32 17

743Y50 25

749F6 58

749F8 59

749F16 59

749Z6 59

749Z7 58

749Z8 58

749Z9 59

752T1 21

752T2 21

754G2 28

754W1 27

754W15 28

754W20 26

754Y10 27

Index


Article Page Article Page Article Page

755E70 42

755E80 42

755E600 49

755R6 49

755R100 49

755T1 40

755T2 40

755T4 38

755T6 39

755T20 40

755X23 49

755X123 46

755X180 41

755X220 41

755X223 68

755X230 41

755Y7 32

756B12 31

756D2 31

756E2 73

756E4 32

756E11 73

756G1 30

756L9 71

756L10 72

758A10 26

758A65 66

758A81 66

758A82 67

758A110 26

758G8 20, 21

758G10 20

758G30 20

758R15 28

758R16 39

758R27 39

758Y270 57

758Y272 57

758Y290 27

758Z116 48

758Z131 47

758Z137 47

760E15 48

Comments


Distributed by: Otto Bock HealthCare LPOttobock USP 800 328 4058 · F 800 962 2549professionals.ottobockus.com

Otto Bock HealthCare Canada, Ltd.Ottobock CanadaP 800 665 3327 · F 800 463 3659professionals.ottobock.ca

© O

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consulting, planning, and equipping · 2017-07-21 · lighting, sanitation or compressed air, for...

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