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CONTACTORS & THERMAL OVERLOAD RELAYS The difference is Innovative Thinking

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Page 1: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

CONTACTORS &

THERMAL OVERLOAD RELAYS

The difference is Innovative Thinking

Page 2: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

H E C O M P A N Y

Larsen & Toubro is a technology-driven

USD 8.5 billion company that infuses

engineering with imagination. The Company

offers a wide range of advanced solutions in

the field of Engineering,Construction,

Electrical & Automation, Machinery and

Information Technology.

L&T Switchgear, which is a part of the

Electrical & Automation business, is India’s

largest manufacturer of low voltage

switchgear, with the scale, sophistication

and range to meet global benchmarks. With

over four decades of experience in this field,

the Company today enjoys a leadership

position in the Indian market with growing

presence in international markets.

It offers a complete range of products

including controlgear, powergear, motor

starters, energy meters, wires and a host of

other accessories.

T

Page 3: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

CO

NT

EN

TS

PA

GE

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Supernova Product Range 4

Outshining Traits 5

Super Functioning 6

Technical Details 7-8

Selection Char t for fuse protected DOL Star ter Feeder

Selection Char t for fuseless protected DOL Star ter Feeder

Selection Char t for capacitor switching 11

Selection Char t for Autotransformer Star ters 12

Selection Char t for Three Phase Slip Ring Motors

Selection Char t for Lighting Circuit Switching 14

Three phase Transformer Switching 15

Ordering Details & Accessories 15-16

Thermal Overload Relay 17-18

Dimensional Drawings 19-21

9

10

13

Page 4: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

OVERLOADR E L A Y S

T H E R M A L

C O N T A C T O R SMO

3

Page 5: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

The latest range of contactors andthermal overload relays, rated from9A to 110A

L&T offers complete range of Supernova Products covering Contactors / Thermal Overload

MO CONTACTORS ANDRTO THERMAL OVERLOAD RELAYS

The range of Soft Starters – SUPERNOVA.Range extends from simple soft start controldevices to advanced systems that matchcomplex requirements.

Range of Soft Starters:CSX Series CSXi Series EMX3 Series

SOFT STARTERS

The unique range of 3 Phase Inverter Duty Motors(LTI Series) operate at desirable base speed,reducing the cost of switchgear, cable & inverter.These motors can operate from its rated speed to10% of rated speed without any reduction introque.They are suitable for lower speed or lowerfrequency operation. They can be offered forconstant power application in field weakening mode.

MOTORS

PRODUCT RANGE

Relays, Soft Starters and Motors.

4

Page 6: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

O U T S H I N I N G

Patentedcassette type bridge

Safety shroudsfor power terminals

Tamper proofsettings

Mechanicalinterlock

Box clampterminations

Modularload feeder

TRAITS

Page 7: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

Safe

Space saving

Unique styling and visual appeal

Customer friendly

Lug less termination

Built in surge suppressors

Low VA consumption

Wide range of accessories

SUPERF U N C T I O N I N G

In keeping with the mission to deliver the best, Larsen & Toubro understands the requirements of the RoHS directive.The directive restricts the use of hazardous substances in electrical and electronic equipments and bans electricalequipment containing more than agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominatedbiphenyl (PBS) and polybrominated diphenyl ether (PBDE) flame retardants. Larsen & Toubro ensures that its productsand their components fully comply with the directive.

6

Page 8: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

MO 9 MO 12 MO 18 MO 25 MO 32

Catalogue No. CS94564 CS94565 CS94566 CS94567 CS94568

Conformance to standards. IS 13947-4-1, IEC 60947-4-1, EN 60947-4-1

POWER CONTACTS

No. of poles 3 3 3 3 3

Rated insulation vottage, Ui 690 V 690 V 690 V 690 V 690 V

Rated impulse withstand voltage, Uimp 8 kV 8 kV 8 kV 8 kV 8 kV

Conventional thermal current, Ith Utilization category AC-1 30 A 35 A 40 A 45 A 50 A

Utilization category AC-2 9 A 12 A 18 A 25 A 32 A

Motor duty : 3dp, 415 V, 50Hz Utilization category AC-3 9 A / 4 kW 12 A / 5.5 kW 18 A / 9.3 kW 18 A / 11 kW 32 A / 17.3 kW

Utilization category AC-4 9 A / 4 kW 12 A / 5.5 kW 18 A / 9.3 kW 18 A / 11 kW 32 A / 17.3 kW

Making capacity 400 450 450 550 550

Breaking capacity, 415 V 350 350 350 550 550

Mechanical life, No. of operating cycles 10 million 10 million 10 million 10 million 10 million

Mechanical 7200 7200 7200 7200 7200

Utilization category AC-2 750 750 750 750 750

Main terminal capacity Utilization category AC-3 750 750 750 750 750

Utilization category AC-4 300 300 300 300 300

Service temperature

Iug (mm )2 - - - - -

Solid conductor (mm )2 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10

Stranded conductor (mm )2 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10

Finerly stranded conductor (mm2 ) 2 x 6 2 x 6 2 x 6 2 x 6 2 x 6

Link (mm x mm) - - - - -

AUXILIARY CONTACTS

No. of snap on aux. contact poles (Side or Front Mounting) 4 4 4 4 4

Conventional thermal current, Ith 10 A 10 A 10 A 10 A 10 A

AC-15 rating at 415V, 50Hz 4 A 4 A 4 A 4 A 4 A

Terminal capacity (solid or multistranded conductors) - mm2 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5

COIL

Voltages available for AC 50 Hz operative, Uc (V) 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 2

240, 360, 415, 525 240, 360, 415, 525 240, 360, 415, 525 240, 360, 415, 525 240, 360, 415, 525 24

Pick up VA 77 77 77 77 77

VA 9 9 9 9 9

Watts 2.8 2.8 2.8 2.8 2.8

Limits of operations Pick up (% Uc) 75 - 110 75 - 110 75 - 110 75 - 110 75 - 110

Drop off (% Uc 35-65 35-65 35-65 35-65 35-65

H 83.5 83.5 83.5 83.5 83.5

Overall Dimensioins (mm) W 45 45 45 45 45

D 93.5 93.5 93.5 93.5 93.5

Weight 0.44 kg 0.44 kg 0.44 kg 0.445 kg 0.445 kg

Technical Details

7

Page 9: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

MO 40 MO 45 MO 50 MO 60 MO 70 MO 80 MO 95 MO 110

CS94569 CS94570 CS94572 CS94573 CS94574 CS94576 CS94577 CS94578

3 3 3 3 3 3 3 3

690 V 690 V 1000 V 1000 V 1000 V 1000 V 1000 V 1000 V

8 kV 8 kV 8 kV 8 kV 8 kV 8 kV 8 kV 8 kV

50 A 50 A 65 A 80 A 110 A 125 A 145 A 160 A

40 A 45 A 50 A 60 A 70 A 80 A 95 A 110 A

40 A / 22.5 kW 45 A / 25 kW 50 A / 30 kW 60 A / 33.5 kW 70 A / 37 kW 80 A / 40 kW 95 A / 45 kW 110 A / 55 kW

40 A / 22.5 kW 45 A / 25 kW 50 A / 30 kW 60 A / 33.5 kW 70 A / 37 kW 80 A / 40 kW 95 A / 45 kW 110 A / 55 kW

550 550 1000 1000 1000 1500 1500 1500

550 550 900 900 900 1200 1200 1200

10 million 10 million 10 million 10 million 10 million 10 million 10 million 10 million

7200 7200 3600 3600 3600 3600 3600 3600

750 750 750 750 750 750 750 750

750 750 750 750 750 750 750 750

300 150 300 300 150 300 300 150

-50 C to 55 C0 0

- - - - - - - -

2 x 10 2 x 10 - - - - - -

2 x 10 2 x 10 2 x 35 2 x 35 2 x 35 2 x 70 2 x 70 2 x 70

2 x 6 2 x 6 2 x 25 2 x 25 2 x 25 2 x 50 2 x 50 2 x 50

- - - - - - - -

4 4 6 6 6 8 8 8

10 A 10 A 10 A 10 A 10 A 10 A 10 A 10 A

4 A 4 A 4 A 4 A 4 A 4 A 4 A 4 A

2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5

, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220, 24, 42, 110, 220,

25 240, 360, 415, 525 240, 360, 415, 525 240, 415, 525 240, 415, 525 240, 415, 525 240, 415, 525 240, 415, 525 240, 415, 525

77 77 144 144 144 240 240 240

9 9 15 15 15 25 25 25

2.8 2.8 5 5 5 6.5 6.5 6.5

75 - 110 75 - 110 75 - 110 75 - 110 75 - 110 75 - 110 75 - 110 75 - 110

35-65 35-65 35-65 35-65 35-65 35-65 35-65 35-65

83.5 83.5 124 124 124 135 135 135

45 45 55 55 55 70 70 70

93.5 93.5 124 124 124 135 135 135

0.445 kg 0.445 kg 1.1 kg 1.1 kg 1.1 kg 1.6 kg 1.6 kg 1.6 kg

8

Page 10: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

0.30-0.45

0.30-0.45

0.45-0.67

0.67-1.0

1.8-2.7

2.4-3.6

2.4-2.6

3.5-5.0

0.67-1.0

1.0-1.5

1.2-2.1

3.5-5.0

4.0-6.0

6.3-9.0

6.3-9.0

6.3-9.0

8.5-12.5

8.5-12.5

12.5-18

17-24

17-24

22-32

22-32

30-40

35-45

30-50

45-75

45-75

45-75

66-110

66-110

Sr Motor Rating: Motor Rating: Contactor Overload Nominal Backup Switch

No. 1 , 240 V, 50Hz 3 , 415 V, 50Hz Hzф ф Relay Disconnector

Fuse

hp kW Il hp kW I Type Type Range(A) Type (A) Range(A)l

1 0.125 0.09 0.4 MO 9 RTO 2 FN32/FNX32

2 0.16 0.12 0.45 MO 9 RTO 2 FN32/FNX32

3 0.2 0.15 0.57 MO 9 RTO 2 FN32/FNX32

4 0.25 0.19 0.75 MO 9 RTO 4 FN32/FNX32

5 0.33 0.25 0.9 MO 9 RTO 4 FN32/FNX32

6 0.5 0.37 1.2 MO 9 RTO 6 FN32/FNX32

7 0.25 0.18 2 0.75 0.55 1.6 MO 9 RTO 6 FN32/FNX32

8 0.5 0.4 3.6 1 0.75 2.1 MO 9 RTO 8 FN32/FNX32

9 1.5 1.1 2.7 MO 9 RTO 10 FN32/FNX32

10 1.75 1.3 3 MO 9 RTO 10 FN32/FNX32

11 2 1.5 3.5 MO 9 RTO 16 FN32/FNX32

12 2.5 1.8 4.8 MO 9 RTO 16 FN32/FNX32

13 3 2.25 5 MO 9 RTO 16 FN32/FNX32

14 1 0.75 7.5 4 3 6.4 MO 9 RTO 20 FN32/FNX32

15 5 3.7 7.9 MO 9 RTO 20 FN32/FNX32

16 1.25 0.9 8 5.5 4 8.5 MO 9 RTO 20 FN32/FNX32

17 2 1.5 9.5 6 4.5 9 MO 12 RTO 25 FN32/FNX32

18 3 2.25 14 7.5 5.5 11.2 MO 12 RTO 32 FN32/FNX32

19 10 7.5 14.8 MO 18 RTO 32 FN32/FNX32

20 12.5 9.3 19 MO 25 RTO 50 FN63/FNX63

21 15 11 22 MO 25 RTO 63 FN63/FNX63

22 17.5 13 24 MO 32 RTO 63 FN63/FNX63

23 20 15 29 MO 32 RTO 63 FN63/FNX63

24 25 18.6 35 MO 40 RTO 80 FN100/FNX100

25 30 22.5 40 MO 45 RTO 80 FN100/FNX100

26 35 26 47 MO 70 MN5 100 FN100/FNX100

27 40 30 55 MO 70 MN5 100 FN100/FNX100

28 45 33.5 60 MO 70 MN5 100 FN100/FNX100

29 50 37 66 MO 80 MN5 125 FN125/FNX125

30 60 45 80 MO 95 MN5 125 FN125/FNX125

31 75 55 100 MO 110 MN5 160 FN160/FNX160

Selection Chart for Fuse protected DOL Starter Feeder

Type 2 Co-ordinationAccording to IEC 60947-4-1

Notes:-

1) The selection is valid only for complete L & T combinations i.e. SDF+DIN Fuse+Contactor.

2) In any case if this combination is changed to accommodate another brand/rating of SDF/DIN Fuse etc,

it shall be the responsibility of the person making such a change to assure Type 2 performance.

3) Selection is for normal starting conditions with starting time.

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HF

HN,000

HN,000

HN,000

HN,000

HN,000

HN,000

HN,00

HN,00

9

Page 11: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

0.30-0.45

0.30-0.45

0.45-0.67

0.67-1.0

1.8-2.7

2.4-3.6

2.4-2.6

3.5-5.0

0.67-1.0

1.0-1.5

1.2-2.1

3.5-5.0

4.0-6.0

6.3-9.0

6.3-9.0

6.3-9.0

8.5-12.5

8.5-12.5

12.5-18

17-24

17-24

22-32

22-32

30-40

35-45

30-50

45-75

45-75

45-75

66-110

Type Range(A)

Type '2' Co-ordination, Iq=50 kA at 415V, 3Ø, 50 Hz.

as per Standards : IEC 60947-4-1, IS 13947 (Part 4/Sec 1), EN 60947-4-1

Sr.

No.

Motor Rating: 3 , 415V, 50Hzφ Overload Relay MCCB

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

hp

0.125

0.16

0.2

0.25

0.33

0.5

0.75

1

1.5

1.75

2

2.5

3

4

5

6

7.5

10

12.5

15

17.5

20

25

30

35

40

45

50

60

75

kW

0.09

0.12

0.15

0.19

0.25

0.37

0.55

0.75

1.1

1.3

1.5

1.8

2.25

3

3.7

4.5

5.5

7.5

9.3

11

13

15

18.6

22.5

26

30

33.5

37

45

55

FLC, In (A)

0.4

0.45

0.57

0.75

0.9

1.2

1.6

2.1

2.7

3

3.5

4.8

5

6.4

7.9

9

11.2

14.8

19

22

24

29

35

40

47

55

60

66

80

100

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 9

MO 32

MO 32

MO 70

MO 80

MO 80

MO 80

MO 80

MO 80

MO 80

MO 80

MO 80

MO 80

MO 80

MO 95

MO 110

Type

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM 16

DM100

DM 100

DM 100

DM 100

DM 100

DM 100

DM 100

DM 100

DM 100

DM 100

DM 160

DM 160

Rating

0.63

0.63

1

1

1

1.6

1.6

2.5

2.5

4

4

5

5

7.5

7.5

10

12

16

25

25

30

35

50

50

60

70

70

80

100

120

Contactor

NOTES :

1 Selection Chart is for Standard 3-phase, Squirrel cage Motor with Average Power Factor,and Efficiency.2 Motor ratings at 415 V, 50 Hz.3 Contactor ratings indicated are the minimum ratings suitable for the application.Higher Sizes / Ratings can be used.4 Normal Motor Starting time (5 sec.) is assumed. For higher Starting time, refer back to L&T.5 All the MCCBs are Instantaneous type only.6 Selection is valid only for complete L&T combinations ie. "Contactor, Relay & MCCB". Compliance to Type '2' co-ordination

is not assured in case these combinations are changed to accommodate another brand / rating of products.

Selection Chart for Fuseless protected DOL Starter Feederswith MCCBs, Type 'DM’

Type

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

RTO

MN5

MN5

MN5

MN5

MN5

10

Page 12: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

When capacitors are switched into a circuit, they are charged during a transient period to their final value. During this period,

high current peaks, at frequencies in the order of a few thousand hertz, may be produced. These, naturally, impose particular

demands on the switchgear. The amplitude and frequency of these switch-on currents are determined by charecteristics and

configuration of the electrical network.

Consequences for the contactors

For fixed capacitor banks, a conventional three pole contactor can be employed provided the inrush current is lower than the

peak current capacity of the contactor. For APFC arrangements, it is advisable to use our capacitor switching contactor type MPX.

Application

MO contactors are suited for capacitor bank switching for the peak current and power values in the table below. The kVAR

ratings according to the table below are applicable to "star" connected capacitors (less current, cable savings). The capacitors

must be discharged (maximum residual voltage at terminals < 50 V) before being re-energized when the contactors are

making.

Selection Chart forCapacitor switching

According to IEC 60947-4-1: AC-6b Utilization category

Type Powers in kVAr 50/60 Hz (AC-6b)

220/240 V 415/440 V Max peak

current

40 C0 55 C0 70 C0 40 C0 55 C0 70 C0 I (kA)

MO 9

MO 12

MO 18

MO 25

MO 32

MO 40

MO 45

MO 50

MO 60

MO 70

MO 80

MO 95

MO 110

Selection Table

If, in an application, the current peak is greater than the maximum peak current specified in the table above, select a higher

ratingcontactor or add inductances.

4

5

7

10

13

16

19

21

25

29

33

39

45

4

5

7

10

13

16

19

21

25

29

33

39

45

3

4

6

9

11

14

16

17

21

24

28

33

38

7

14

14

19

24

30

34

38

45

53

60

71

83

7

14

14

19

24

30

34

38

45

53

60

71

83

6

11

11

16

20

26

29

32

38

45

51

61

70

0.4

0.5

0.7

1.0

1.3

1.6

1.8

2.0

2.4

2.8

3.2

3.7

4.3

11

Page 13: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

Selection Table

An Autotransformer starter allows to start a squirrel cage

motor with a reduced starting current due to the reduced

voltage within the accelerating duration. On the contrary of

the Star-Delta wiring, this Autotransformer starting method

needs three wires and three terminals on the motor. At the

starting period, the motor is wired to the Autotransformer

taps: the Star Contactor "C3" and the Autotransformer

Contactor "C2" are closed, the motor is under reduced

voltage. Consequently, the torque is reduced as the square of

the applied voltage. The Autotransformers are generally

equipped of three taps at each phase in order to adapt the

starting parameters to the field requirements. When the

motor reaches 80 ... 95% of its nominal speed, the Star

Contactor opens. Then, the Line Contactor "C1" is making

and the Autotransformer Contactor is opening. This starting

process is done without any network interruption.

Selection Chart forAutotransformer starters

Sr Motor Contactor Overload Nominal Backup Switch

No. Rating: Relay Fuse Disconnector

3 , 415 V,ф Fuse

50Hz

hp kW Line Autotransformer Star Type Range Type Range

C1 C2 C3 (A) (A)

90% 80% 70% 60%

1 7.5 MO MO MO MO MO MO MO 9-15 HF 32 FN 32/

18 18 12 9 9 9 RTO FNX 32

2 11 MO MO MO MO MO MO MO 14-23 HF 50 FN 63/

25 25 18 18 12 18 RTO FNX 63

3 18.5 MO MO MO MO MO MO MN5 20-33 HF 63 FN 63/

40 32 25 25 18 25 FNX 63

4 22 MO MO MO MO MO MO MN5 30-50 HN,000 80 FN 100/

50 40 32 32 25 32 FNX 100

5 30 MO MO MO MO MO MO MN5 30-50 HN,000 100 FN 100/

60 50 40 40 25 40 FNX 100

6 37 MO MO MO MO MO MO MN5 45-75 HN,000 100 FN 100/

70 60 50 40 32 40 FNX 100

7 45 MO MO MO MO MO MO MN5 45-75 HN,000 100 FN 100/

95 95 60 50 40 50 FNX 100

8 55 MO MO MO MO MO MO MN5 66-110 HN,00 125 FN 125/

110 110 95 60 50 60 FNX 125

10

15

25

30

40

50

60

75

12

Page 14: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

Three kinds of contactors are used to control three-phase slip-ring motors:

The Stator ContactorsThe Acceleration ContactorsThe Rotor Short Circuit Contactors•

Selection Chart forThree Phase Slip Ring Motors

According to IEC 60947-4-1: AC-2 Utilization category

Contactors MO MO MO MO MO MO MO MO MO MO MO MO MO

9 12 18 25 32 40 45 50 60 70 80 95 110

Load factor 15% Ie/AC-2 A 13.5 19 26 35 50 55 55 70 95 125 125 200 220

25% Ie/AC-2 A 12 17 23 32 45 50 50 63 85 110 110 165 185

40% Ie/AC-2 A 10.5 15 19.5 27 39 42 42 54 73 95 95 135 150

60% Ie/AC-2 A 9.5 13 17.5 2 34 37 37 48 65 85 85 120 135

Stator Contactors

Contactors MO MO MO MO MO MO MO MO MO MO MO MO MO

9 12 18 25 32 40 45 50 60 70 80 95 110

Load factor 15% Ie/AC-2 A 45 58 70 105 112 125 125 160 210 245 245 290 330

25% Ie/AC-2 A 40 51 63 93 102 115 115 140 180 215 215 260 300

40% Ie/AC-2 A 35 42 54 80 87 95 95 120 155 185 185 230 260

60% Ie/AC-2 A 30 39 47 70 76 86 86 110 140 163 163 200 230

Rated operational rotor voltage:

Maximum values for starting V 1100 2200(2600)

and braking (1320 if star connection)

Maximum values for starting

and electrical braking V 550(600 if star connection) 690(730)

Rotor Short-Circuit Contactors

Contactors MO MO MO MO MO MO MO MO MO MO MO MO MO

9 12 18 25 32 40 45 50 60 70 80 95 110

Rated operational current 22 25 27 40 55 60 60 85 9 5 105 105 135 145

Ie/AC-1 for air temperature

near the contactor

≤ 55 C0

Acceleration Contactors

Acceleration Contactors

The sizing of these contactors is based on the AC-1 rated operational current. Delta connection of these contactors are

considered (reduce currents by 35% if star connection is used). The table below lists the factors to be applied to the AC-1

current of the contactors in order to obtain the permissible limit value of the motor rated operational rotor current. This table

takes into account the number of cycles an hour (without inching) and the current flow time per cycle, in the contactor.

Rotor Short-Circuit Contactors

The duty of this contactor is characterised by small closing stresses. The decisive factor is the thermal stress. Delta

connection of the contactor is considered (reduce currents by 35% if star connection is used). The following table gives the

permissible values of the rated operational rotor current, as a function of load factor. Temperature: 55 C maximum near the0

contactor.

13

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Lighting Circuit SwitchingAccording to IEC 60947-4-1: AC-5a, 5b Utilization category

General

The operating conditions of lighting circuits have the following characteristics:

Continous duty: the switching device can remain closed for several days or even months

A dispersion factor of 1: all luminaries in the same group are switched on or off simultaneously

A relatively high temperature around the device due to the enclosure, the presence of fuses, oran unventilated control panel location

Contactor Selection

They are based on:

A 220/240 V single-phase circuit

An ambient temperature of 55 C,O

taking into account the operating conditions

An electrical life of more than 10 years(200 days’ operation per year)

They take into account:

The total current

Transient phenomena which occur at switch-on

the starting current and their duration

The circulation of any harmonics which may be present

Lamp characteristics Maximum permissible number of lamps per phase

W A MO MO MO MO MO MO MO MO MO MO MO MO MO

9 12 18 25 32 40 45 50 60 70 80 95 110

60 0.27 57 65 70 103 142 155 155 220 246 272 272 355 390

100 0.45 34 38 42 62 85 93 93 132 147 163 163 210 240

200 0.91 17 19 20 30 42 46 46 65 73 80 80 105 120

300 1.37 11 12 13 20 28 30 30 43 48 53 53 70 80

500 2.28 6 7 8 12 16 26 26 26 29 32 32 42 48

1000 4.55 3 4 4 6 8 13 13 13 14 16 16 21 24

Voltage: 220/240 V ACIncandescent and halogen lamps

Lamp characteristics Maximum permissible number of lamps per phase

W A MO MO MO MO MO MO MO MO MO MO MO MO MO

9 12 18 25 32 40 45 50 60 70 80 95 110

Non Corrected

20 0.39 41 41 53 66 89 112 112 143 143 143 205 205 410

40 0.45 35 35 46 57 77 97 97 124 124 124 177 177 354

65 0.70 22 22 30 37 50 62 62 80 80 80 114 114 228

80 0.80 20 20 26 32 43 55 55 70 70 70 100 100 200

110 1.2 13 13 17 21 29 36 36 46 46 46 66 66 132

With parallel correction

20 0.17 94 94 123 152 205 258 258 329 329 329 470 470 940

40 0.26 61 61 80 100 134 169 169 215 215 215 367 367 614

65 0.42 38 38 50 61 83 104 104 133 133 133 190 190 380

80 0.52 30 30 40 50 67 84 84 107 107 107 153 153 306

110 0.72 22 22 29 36 48 61 61 77 111 111 222 222 266

Fluorescent lamps with starter single fittingVoltage: 220/240V AC

Selection Chart for

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Contactor selection is based on the making and continuous current carrying capacity.

Three phaseTransformer Switching

According to IEC 60947-4-1

Utilisation Category: AC-6a

General

A very high current peak of extremely short duration is produced when a low-voltage transformer is switched on. These

inrush currents, which are caused by the initial build-up of the magnetic field, may be as high as 30 times the rated current of

the transformer. The inrush currents, are, however, different for each transformer type. They are dependent on the following:

The position of transformer winding

The characteristic values of the magnetic circuit

The phase angle of the voltage at the instant of switch-on

Ordering Details

AC operated contactor MO MO MO MO MO MO MO MO MO MO MO MO MO

9 12 18 25 32 40 45 50 60 70 80 95 110

Operational Powerat Ue: 50/60 Hz

220/240V kVA 4 4 5 9.5 13 15 15 19 20 22 22 23 26

415/440V kVA 8 8 9 18 24 28.5 28.5 36 38 41 41 43 50

MaximumPermissible A 330 330 360 750 1000 1200 1200 1500 1600 1700 1700 1800 2100Ipeak

Selection Table

Type AC1 AC3

Rating Rating

(A) (A)

MO 9 30 9

MO 12 35 12

MO 18 40 18

MO 25 45 25

MO 32 50 32

MO 40 50 40

MO 45 50 45

MO 50 65 50

MO 60 80 60

MO 70 110 70

MO 80 125 80

MO 95 145 95

MO 110 160 110

Cat No.

CS94564

CS94565

CS94566

CS94567

CS94568

CS94569

CS94570

CS94572

CS94573

CS94574

CS94576

CS94577

CS94578

Contactors: Type MO

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16

Accessories

CS94598

Suitable for all MO ContactorsAdd on Auxiliary Contact Block

Mounting Position Contacts Terminal Markings MOCat No.

Side Mounted first left 1NO+1NC 13-14, 21-22 CS94580Side Mounted first right 1NO+1NC 33-34, 41-42 CS94581Side Mounted second left 1NO+1NC 53-54, 61-62 CS94582Side Mounted second right 1NO+1NC 73-74, 81-82 CS94583Top Mounted single pole 1NO 13-14 CS94585Top Mounted single pole 1NC 11-12 CS94586Top Mounted two pole 2NO 13-14, 23-24 CS94591Top Mounted two pole 1NO+1NC 13-14, 21-22 CS94592Top Mounted two pole 2NC 11-12, 21-22 CS94593Top Mounted four pole 4NO 13-14, 23-24, 33-34, 43-44 CS94594Top Mounted four pole 3NO+1NC 13-14, 23-24, 33-34, 41-42 CS94595Top Mounted four pole 2NO+2NC 13-14, 23-24, 31-32, 41-42 CS94596Top Mounted four pole 1NC+3NO 13-14, 21-22, 31-32, 41-42 CS94597Top Mounted four pole 4NC 11-12, 21-22, 31-32, 41-42

Ordering suffix for coil voltage

AC 24V 42V 48V 110V 220V 230V 220/240V 240V 320V 360V 380V 415V 440V 525V

Coils GOOO HOOO JOOO AOOO KOOO NOOO QOOO BOOO ROOO COOO LOOO DOOO POOO MOOO

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L&T introduces the RTO range of Thermal Overload Relays to complementthe MO range of contactors. RTO-1 thermal overload relay offers a total of 16 ranges

from 0.2 A to 40 A within 45mm width. It protects the load against overloadand phase failureand is modularin design.

OVERLOADR E L A Y S

• Visual status indication-tripped / non-tripped from front

• Phase failure sensitive

• Ambient temperature compensated

• Auto manual /Reset function

• Trip free feature

• Test function-simulates the tripping of the Relay from the front

• START ant STOP/RESET buttons from the front panel

• 3contacts: Alarm, Trip and Start

• Isolated alarm circuit (N.O.) contact

• Sealable in OFF condition

• Hinge able shrouds

• Sealable transparent top cover

• Mounting Adapter for separate mounting

• Mechanical Reset Cord

T H E R M A L

FEATURES

EXCLUSIVE FEATURES

ACCESSORIES

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Terminalcapacity 2x2.5 mm ,2 solid or finelystranded2x2.5 mm , solid or finely stranded

Type of screw- M3, class 6.8Tightening Torque-1.5 Nm

2

Type RTO-1 MN5

Cat Nos.

Main Circuit

Rated Insulation

Voltage Ui 690V

Rated impulse

withstand voltage Uimp 6 kV

Rated operational voltage 415 V, 50 Hz

Type of operation Direct acting, Trip free mechanism

Trip Class 10A

Wires Lugs

Solid-2x2.5 to 1x10 sq. mm

Finely stranded-2x2.5 to

Main Terminal Capacity 6 sq. mm

Tightening Torque-2.5 Nm

Type of screw-M4, Class 6.8 50 sq. mm

for power conductors.

Temp. Compensation -20 to +55 C0 -5 to +55 C0

Auxiliary Circuit

No. of contacts 1 NO-Alarm

1 NO-Start

1 NC-Trip

Rated insulation voltage 690 V

Rated impulse withstand 6 kV

AC-15 Rating 2A at 415 V, 50 Hz

Thermal current 6 Amp

Technical Details

I-T Characteristics

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14.4 14.4

50

43

27

26

1222.8

35

45 Contactor Width

12

19

.6

28

56

60

113

10.5 10.5 10.5

60

70

83.5 Contactor Height

102

47

61.5

45 12 45

93.5

Conta

cto

r D

epth

72.5

39.5

Overall Dimensions with Mechanical Interlock

Dimensional DrawingsMO Frame I: 9, 12, 18, 25, 32, 40, 45

Overall Dimensions With Auxiliary Contact Block

19

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1 L

13 L

25 L

3

2T

14

T2

6T

3

MO

70

27

43

82

26

18

18

142

68

39

29.5

45

5512 12

10.5 10.5 10.5

123.6 (contactor Height)

105

100

160

Overall Dimensions with Mechanical Interlock

55 12 55

83

50

122 (

conta

cto

r D

epth

)

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

MO 70

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

MO 70

122

Dimensional DrawingsMO Frame II: 50, 60, 70

20

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15

44

10.5 10.5 10.5

174.3

154.3

74.2

46.2

30.2

12

60

70

34.8

Contactor Width

M4 Mounting Screw

68.3

2.5

12

All dimensions in mm.

70 70

152

88.5

55.6

134.5

Conta

cto

r D

epth

Note: Mechanical interlock kit can be fitted even with side auxiliarycontacts in that case width will increase by 12 mm per auxiliarycontact block.

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

MO 110

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

MO 110

47

61.5

M0

-SA

L

Contactor Height

135

823.3 23.3

Ø8.5

1 L1 3 L2 5 L3

2 T1 4 T2 6 T3

MO 110

31

34

32

27

43

93.1

26 115

120

31

33

34

32

MO Frame III: 80, 95, 110

Dimensional Drawings

21

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Notes

Page 24: CONTACTORS & THERMAL OVERLOAD RELAYS - …shrimanelectrical.com/lnt/contactors/MO Contactor.pdf · Selection Chart for Three Phase Slip Ring Motors ... 690 V 690 V 1000 V 1000 V 1000

SP 50532 BH161209