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Container Refrigerator Service Manual Issued : October 2012 90400003E

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Container RefrigeratorService Manual

Issued : October 2012

90400003E

© 2012 DENSO CORPORATION

All rights reserved. This material may not be reproduced or copied, in whole or in part, without the written permission of DENSO Corporation.

Table of Contents

Table of Contents

Operation Section

1. Features

1.1 Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2. Product Liability (PL) Information

2.1 Precautions for Refrigerator Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

3. Product Outline

3.1 Primary Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

3.2 Construction and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

3.3 Configuration of Each Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

3.4 Refrigeration Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

4. Explanation of Operation

4.1 Display Part Names. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

4.2 Operation Switch Names. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

4.3 Normal Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

4.4 Operation Menu Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

4.5 List of Items for Setting Menu 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

4.6 List of Items for Setting Menu 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

4.7 List of Items for the Information Display Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

4.8 Operating Method for Setting Menu 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

4.9 Operating Method for Setting Menu 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

4.10 Information Display Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

4.11 Defrost Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56

4.12 Eco-Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57

4.13 PTI Mode Item List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58

4.14 PTI Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60

4.15 Manual Defrost Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64

4.16 Wake Up Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

4.17 Wake Up Mode Item List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80

5. Explanation of Controls

5.1 Transitioning Between Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83

5.2 Cooling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84

5.3 Defrost Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84

6. Alarm Code Display and Operation During and Abnormality

6.1 Alarm Code Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-85

6.2 Alarm Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-86

6.3 Method to Display Present Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96

6.4 Method to Display Past Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-97

Table of Contents

7. CF Card Mode and Operation Method

7.1 CF Card Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98

7.2 Initial Display Screen for CR Card Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-99

7.3 Operation Menu Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-99

7.4 List of Items for the CF Card Mode Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100

7.5 CF Card Mode Menu Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100

Repair Section

1. Alarm Codes and Troubleshooting

1.1 Response Method by Alarm Code, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-103

2. Replacement Parts

2.1 Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108

3. Part Installation Locations

3.1 Diagram 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110

3.2 Diagram 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-111

3.3 Diagram 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112

3.4 Diagram 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-113

3.5 Diagram 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114

4. Primary Component Characteristics

4.1 Characteristic Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-115

5. Parts Disassembly and Assembly

5.1 Disassembly and Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118

6. Refrigerant Recovery and Charging Method

6.1 CAUTION Items for Refrigerant Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-139

6.2 Refrigerant Recovery Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-143

6.3 Refrigerant Charging Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144

7. Operating Current/Pressure Graph

7.1 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-149

7.2 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-150

8. Emergency Operation Method

8.1 Determinations for Switching to Emergency Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-151

8.2 Emergency Operation Procedure (Expansion Valve-Side Preparation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-152

8.3 Emergency Operation Procedure (ECU-Side Preparation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-153

8.4 Emergency Operation Procedure (Reefer Unit enforcement operation) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154

Table of Contents

Circuit diagram / Wiring diagram (A3)

1. Wiring Diagram

1.1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-155

Circuit diagram / Wiring diagram (A4)

1. Connector Layout Diagram

1.1 ECU Connector Layout Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-157

Table of Contents

Operation Section1–1

1. Features

1.1 Product Features

The DENSO sea container transport refrigerator uses an economizer cycle equipped with two compressors. In an economizer

cycle, a portion of the high-pressure refrigerant from the compressor is expanded by the economizer expansion valve, and then

supercooled by an economizer to improve refrigeration capacity.

In the economizer cycle, compressor rotational speed is controlled by an inverter. Inverter control enables

more accurate temperature regulation in relation to fluctuations in both ambient temperature and container-

internal temperatures, thereby reducing power consumption. In addition, using two compressors lowers the

compressor compression ratio, thereby decreasing compressor motive power.

The sea container transport refrigerator is specially constructed for mounting to the container box. Since

container boxes have no mating surface, insulation performance is improved.

Operation Section1–2

Operation Section1–3

2. Product Liability (PL) Information

2.1 Precautions for Refrigerator Use

The following signal word explanations contain important information to prevent harm and material losses

to personnel, and to promote safe and correct usage of the sea container transport refrigerator. Familiarize

yourself with the following items, and follow the relevant content as necessary throughout this manual.

*1 : *Serious injury is defined herein as those injuries such as vision loss, burns (high temperature, lowtemperature), electric shock, broken bones, and poisoning. The subsequent effects and treatmentof the aforementioned injuries require hospitalization and/or long-term outpatient hospital visitation.

*2 : *2 Injury is defined herein as wounds, burns, electric shock, etc. whose subsequent treatment doesnot require hospitalization or long-term outpatient hospital visitation.

*3 : Material loss is defined herein as extensive losses in regards to residence, household articles, live-stock, pets, etc. Material loss also includes damage that impacts the environment.

Symbol Meaning

Indicates a high possibility that "improper handling by the user may result

in death or serious injury*1".

Indicates a possibility that "improper handling by the user may result in

death or serious injury*1".

Indicates a possibility that "improper handling by the user may result in

injury*2 and/or material loss*3".

Always turn the transport refrigerator power switch OFF before removing the power plug.

• Failure to do so may lead to electrical shock.

Always open the transport refrigerator circuit breaker when inspecting the control box.

• Failure to do so may lead to electric shock from the high voltage applied to the circuit breaker,

even if the transport refrigerator power supply switch (operation switch) is OFF.

Never touch power plugs or electrical components with wet hands.

• Doing so may lead to electrical shock.

Provide sufficient ventilation when working inside the compartment.

• Failure to provide sufficient ventilation may lead to serious accidents.

Do not store volatile or inflammable items in either compartment.

• Doing so may lead to an explosion and/or fire.

Do not approach the transport refrigerator with an open flame.

• Leaving open fires in the work area may lead to serious accidents due to the production of toxic

gases arising from refrigerant contacting the flame.

When operating the transport refrigerator, verify that there are no personnel in the container.

• Leaving personnel inside the container may lead to death from exposure to the cold.

Do not touch any portion of the transport refrigerator other than the control panel during operation.

• Doing so may lead to injuries due to the rotating condenser and cooling fans, or injuries from

other components such as the compressor.

DANGER

WARNING

CAUTION

Operation Section1–4

Do not place any objects or your hand over the air intakes or air outlets.

• Doing so may lead to injury due to fan rotation.

Install a ground fault breaker on the power supply side of the system.

• Failure to do so may lead to electrical shock.

Always perform grounding work on the power supply side of the system.

• Unstable grounding may lead to electrical shock.

In the event of a transport refrigerator abnormality, immediately stop the refrigerator, and contact a

specialist for inspections and repair.

• Continuing to operate the transport refrigerator under abnormal conditions may lead to fires.

Do not allow anyone other than a specialist disassemble or repair the transport refrigerator.

• Incorrect disassembly or repairs may lead to injuries due to incorrect operation, as well as elec-

trical shock and fires.

Always stop the transport refrigerator by turning the power supply switch OFF prior to cleaning,

maintenance, and inspections. In addition, open the circuit breaker, and remove the power plug.

• Failure to do so may lead electrical shock or injury from rotating parts.

Never grasp the cord to remove the power plug.

• Pulling on the cord may lead to heat generation and/or sparking due to a portion of the wire core

being open circuited.

When connecting the power plug, verify that there is no dust adhering to the plug, and then firmly

insert the plug into the outlet.

• Using a dusty plug, or a plug that is not firmly connected may lead to electrical shock and/or fire.

Do not connect the power cord during transport refrigerator operation. In addition, do not use an

extension cord.

• Doing so may lead to electrical shock, heat generation, and/or fires.

Beware of the following when handling the power cord.

• Do not excessively bend, pull, or twist the power cord.

• Do not place heavy items on the power cord.

• Do not run the power cord between objects.

Doing so may lead to electrical shock, heat generation, and/or fires.

Do not get water on any electrical systems such as the electrical box module, etc.

• Doing so may lead to short circuits, electrical shock, and/or fires.

Use caution, as there are cases in which the evaporator and condenser fan start to operate without

warning while the transport refrigerator is running.

• Failure to use caution during transport refrigerator operation may lead to injury.

Operation Section1–5

Periodically check to ensure that power supply side outlets are not damaged.

• Using a damaged power outlet may lead to short circuits, electrical shock and/or fires.

Never use any refrigerant other than R404A with the transport refrigerator.

• Charging with other than the specified refrigerant may lead to transport refrigerator damage.

Use ether oil as the lubricating oil for the transport refrigerator.

• Using other than the specified lubricating oil may lead to transport refrigerator damage.

Securely close the electrical box module lid.

• Failure to securely close the lid so may lead to short circuits, electrical shock and/or fires due to

water intrusion.

Remove the electrical box module wire, wiring harnesses, and connector prior to arc welding any

portion of the container.

Operation Section1–6

3. Product Outline

3.1 Primary Specifications

Item Specification

Container Internal Temperature Adjustment

Range

-35°C ~ 30°C (-31°F ~ 86°F)

Product Specifi-

cations

Power Supply Use three-phase 440 VAC x 60 Hz as the standard;

however, 380/415 VAC x 50 Hz is also possible.

Condenser Cooling Method Air-cooled type

Controller Electronic controller

Compressor Completely enclosed rotary type x 2

Evaporator Plate-fin type

Condenser Plate-fin type

Cooling Fan Propeller fan

Cooling Fan Motor Three-phase AC motor

Condenser Fan Propeller fan

Condenser Fan Motor Three-phase AC motor

Defrost

Defrost Method Electric heater

Defrost Com-

mand

Automatic/manual

Defrost Comple-

tion

When the defrost completion temperature is detected, or

the defrost operating time

Refrigerant Control Electronic expansion valve

Temperature Control Method Compressor rotational speed control

Protective/Safety Systems High-pressure switch, relief valve, thermal switch (motor,

heater), fuses (control circuit: 8 A, 10 A)

Refrigerant R404A (quantity: 6.3 kg)

Transport Refrigerator Lubri-

cation

Ether oil

Weight 270 kg

Operation Section1–7

3.2 Construction and Part Names

(1) Overview

• Container Front Wall (Viewed from Container Exterior)

Operation Section1–8

• Container Front Wall (Viewed from Container Interior)

Operation Section1–9

3.3 Configuration of Each Unit

(1) Evaporator Module

Operation Section1–10

Operation Section1–11

(2) Compressor Module

Operation Section1–12

(3) Electrical Box Module

Operation Section1–13

(4) Inverter Module

Operation Section1–14

3.4 Refrigeration Cycle

F010154

Sight Glass

Economizer Expansion

Valve

Heater Thermal Switch

Evaporator Expansion Valve

Evaporator Inlet

Temperature SensorEvaporator Outlet

Temperature Sensor

Supply Air Temperature

Sensor

Low Stage Compressor

Suction Temperature Sensor

Charging Port

(Low Pressure Side)

Charging Port (High Pressure Side)

Return Air Temperature SensorDefrost Temperature Sensor

High Pressure Switch

Economizer

Economizer

Inlet Temperature

Sensor

Economizer

Outlet Temperature

Sensor

Evaporator

Heater

Dryer

Receiver

Condenser

Capillary Tube

Condenser Fan and Motor

Cooling Fan and Motor

Ambient Temperature Sensor

High Stage Compressor

Discharge Temperature Sensor

High Pressure Sensor

Low Pressure Sensor

Low Stage Compressor

Body Temperature

Sensor

High Stage Compressor

Body Temperature Sensor

High Stage Compressor

Low Stage Compressor

Oil Separator

Middle Pressure

Sensor

Operation Section1–15

4. Explanation of Operation

4.1 Display Part Names

No. Name Display Content

1

LED

Display

Light

COOL (Amber) Lit during cooling operation.

HEAT (Amber) Lit during heater operation.

DEFROST (Amber) Lit during defrost operations.

IN RANGE (Green) Lit when the container-internal temperature is being controlled to the

set temperature.

ALARM (Red) Lit or flashing when there is a system abnormality.

2 Set Value Display • Normally displays the set temperature.

• When performing settings, displays the setting code.

3 Measured Value Display • Normally displays the container-internal temperature. (During

chilled operation, displays the supply air temperature. During fro-

zen operation, displays the return air temperature.)

• Shows the measured value for each item when the operational

status is displayed.

• Shows the alarm code when an alarm is being displayed.

4 Sub-Display • Normally indicates whether the measured value display is showing

the supply air temperature (SUPPLY) or the return air temperature

(RETURN).

• Displays the alarm case number when an alarm occurs.

• Displays information relevant to each setting and operation being

performed.

F008359

C O O L H E AT DEFROST IN RANGE A L A R M

XXXXXXXXX

1

2 3

7 6 5 4

Operation Section1–16

4.2 Operation Switch Names

5 Fahrenheit Display Lit when the temperature is set to display in the Fahrenheit scale.

6 Celsius Display Lit when the temperature is set to display in the Celsius scale.

7 ECO Display Lit when eco-mode operation is set.

No. Operation Switch Name Function

1 DEF Switch • Displays the defrost temperature during defrost operation.

• Manually start defrost operation.

2 PTI Switch • Starts PTI operation (checks for any system abnormalities).

• Starts individual component operation (checks for any individual com-

ponent abnormalities).

3 ECO Switch Starts eco-mode operation.

4 SET Switch Enters the set mode for each setting operation.

5 ALARM Switch • Displays the alarm code and the alarm case number.

• Clears the alarm.

6 DATA Switch Display operational information such as system pressure and temperature.

7 °C/°F Switch Switches the temperature display between Celsius and Fahrenheit (while

the switch is depressed).

8 SUP/RET Switch Switches the temperature display between the supply air temperature and

the return air temperature (while the switch is depressed).

9 ESC Switch Returns the display for each mode to the first level.

10 Switch Switches between display codes and data set values (up).

11 Switch Switches between display codes and data set values (down).

12 ENTER Switch Determines the operations for each mode.

No. Name Display Content

F008040

Operation Section1–17

4.3 Normal Display Screen

When the set temperature is -10°C or higher.

When the set temperature is -10.1°C or lower.

F008291

SUPPLY

Set Temperature Supply Air Temperature

* The display switches from the supply air temperature (SUPPLY) to the return

air temperature (RETURN) while the switch is being pressed.

* The display switches from Celsius (°C) to Fahrenheit (°F) while the switch is being pressed.

* "ECO" is illuminated during eco-mode.

F008292

RETURN

* The display switches from the return air temperature (RETURN) to the supply

air temperature (SUPPLY) while the switch is being pressed.

* The display switches from Celsius (°C) to Fahrenheit (°F) while the switch is being pressed.

* "ECO" is illuminated during eco-mode.

Set Temperature Return Air Temperature

Operation Section1–18

4.4 Operation Menu Transitions

F010155

Settings

60 seconds passes with no switch operation.

Information

Display Menu

Past Alarm Mode*

PTI Selection Mode

Eco Mode

Switching

pressed for

approximately three seconds.

pressed for approximately

three seconds.

Temperature

Display Switches

Measured

Temperature Switching

pressed for

approximately three seconds.

pressed for

approximately three seconds.

Defrost Temperature Display

(Only During Defrost Operation)

Manual

Defrost Operation

While is being pressed.

While is being pressed.

While is being pressed.

Alarm Mode*

pressed, or 60 seconds

passes with no switch operation.

pressed, or 60 seconds

passes with no switch operation.

Setting Menu 1

Setting Menu 2

pressed, or 60 seconds

passes with no switch operation.

Normal Display

*For the operation method, refer to "Alarm Code Display and Operation During an Abnormality."

Operation Section1–19

4.5 List of Items for Setting Menu 1

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

1 Set temperature change S01 - STCHG P1-23

2Switching between Celsius and Fahren-

heitS02 - C/FCHG P1-23

3 Defrost interval change S03 - dEFTCHG P1-24

4 Sensor logging interval change S05 - LOGICHG P1-24

5 Dehumidification operation S06 - dEHCHG P1-25

6 Set humidity change S07 - SHCHG P1-25

7 Defrost completion temperature change S08 - dEFTTCHG P1-26

8 Current limit S09 - AMPLCHG P1-26

9 Battery check S10 - bATCHK P1-27

Operation Section1–20

4.6 List of Items for Setting Menu 2

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

1 Container ID code S11 - CNTNCHG P1-28

2 Time S12 - TIME P1-29

3 Date S13 - dATE P1-30

4Supply air temperature sensor 2 configu-

rationS14 - SUP2CHG P1-31

5Return air temperature sensor 2 configu-

rationS15 - RET2CHG P1-31

6Ambient temperature sensor 2 configura-

tionS16 - AMb2CHG P1-32

7 USDA sensor configuration S17 - USdACHG P1-32

8 Humidity sensor configuration S18 - HUMSCHG P1-33

9 Door opening sensor configuration S19 - VPSCHG P1-33

10High stage compressor operating time

clearS26 - CLRHSCHR P1-34

11Low stage compressor operating time

clearS27 - CLRLSCHR P1-34

12Cooling fan motor 1 (right side) operating

time clearS28 - CLREFMRHR P1-34

13Cooling fan motor 2 (left side) operating

time clearS29 - CLREFMLHR P1-35

14 Condenser fan motor operating time clear S30 - CLRCFMHR P1-35

15 Heater operating time clear S31 - CLRHTRHR P1-35

16 High stage inverter operating time clear S32 - CLRHSIRHR P1-36

17 Low stage inverter operating time clear S33 - CLRLSIRHR P1-36

18Transport refrigerator operation during a

high-pressure abnormalityS37 - HPANLCHG P1-37

19Transport refrigerator operation during a

low-pressure abnormalityS38 - LPAbNCHG P1-37

20 LCD backlight ON/OFF S42 - bLOFF P1-38

21 Trip start S43 - TRIPS P1-38

Operation Section1–21

4.7 List of Items for the Information Display Menu

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

1 Return air temperature 1 01 ***.* RET1 P1-39

2 Supply air temperature 1 02 ***.* SUP1 P1-39

3 Ambient temperature 1 03 ***.* AMb1 P1-39

4 USDA1 temperature 04 ***.* USdA1 P1-40

5 USDA2 temperature 05 ***.* USdA2 P1-40

6 USDA3 temperature 06 ***.* USdA3 P1-40

7 Cargo temperature 07 ***.* CARGO P1-41

8 Relative humidity 08 *** RETRH P1-41

9 Ventilation flow volume 09 *** VENT P1-41

10 Return air temperature 2 10 ***.* RET2 P1-42

11 Supply air temperature 2 11 ***.* SUP2 P1-42

12 Ambient temperature 2 12 ***.* AMb2 P1-42

13 Defrost temperature 13 ***.* dEFT P1-43

14 High stage compressor discharge tem-

perature14 ***.*

HSCdTP1-43

15 High stage compressor body temperature 16 ***.* HSCbT P1-43

16 Low stage compressor suction tempera-

ture18 ***.*

LSCSTP1-44

17 Low stage compressor body temperature 19 ***.* LSCbT P1-44

18 Evaporator inlet temperature 20 ***.* EI P1-44

19 Evaporator outlet temperature 21 ***.* EO P1-45

20 Economizer inlet temperature 22 ***.* ECI P1-45

21 Economizer outlet temperature 23 ***.* ECO P1-45

22 High pressure 24 - HP **** P1-46

23 Middle pressure 25 - MP **** P1-46

24 Low Pressure 26 - LP **** P1-46

25 High stage compressor current 27 **.* HSCC P1-47

26 Low stage compressor current 28 **.* LSCC P1-47

27 High stage inverter frequency display 29 *** HSIF P1-47

28 Low stage inverter frequency display 30 *** LSIF P1-48

29 High stage inverter temperature 31 *** HSIT P1-48

30 Low stage inverter temperature 32 *** LSIT P1-48

31 Evaporator expansion valve opening 33 *** EVA EXP P1-49

32 Economizer expansion valve opening 34 *** ECO EXP P1-49

33 Cooling fan status 35 *** EFM P1-49

34 Main power supply voltage 37 *** VOL P1-50

Operation Section1–22

35 Main power supply U-phase current 38 **.* L1 P1-50

36 Main power supply V-phase current 39 **.* L2 P1-50

37 Main power supply W-phase current 40 **.* L3 P1-51

38 Main power supply frequency 41 ** HZ P1-51

39 High stage compressor operating time 42 - HSCRHR P1-51

40 Low stage compressor operating time 43 - LSCRHR P1-52

41 Cooling fan motor 1 (right side) operating

time44 -

EFMRRHRP1-52

42 Cooling fan motor 2 (left side) operating

time45 -

EFMLRHRP1-52

43 Condenser fan motor operating time 46 - CFMRHR P1-53

44 Heater operating time 47 - HTRHR P1-53

45 High stage inverter operating time 48 - HSIRHR P1-53

46 Low stage inverter operating time 49 - LSIRHR P1-54

47 Supply air temperature log data 50 - SUP dATA P1-54

48 Return air temperature log data 51 - RET dATA P1-55

49 Program version 52 - PGM VER P1-55

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

Operation Section1–23

4.8 Operating Method for Setting Menu 1

(1) Set Temperature Change

• Change the container-internal set temperature to the desired value.

1) Press to display "SO1".

2) Press to display the current set temperature.

3) Use the or switch to set the desired tem-

perature.

Press and hold either switch to cycle through the dig-

its successively.

4) Press to confirm the setting.

(2) Switching Between Celsius and Fahrenheit

• Switch the temperature display (between Centigrade/Fahrenheit.)

1) Press to display "SO1".

2) Use the or switch to display "SO2."

3) Press to display the present setting.

4) Use the and switches to toggle between

Celsius and Fahrenheit.

5) Press to confirm the setting.

F008294

-15.0

-10.0

STCHG

or

Press to confirm.

F008295

F

C

C/FCHG

or

Press to confirm.

Operation Section1–24

(3) Defrost Interval Change

• Change the defrost interval with the timer.

1) Press to display "SO1".

2) Use the or switch to display "SO3."

3) Press to display the present setting.

4) Use the or switch to change the defrost in-

terval.

Set values: 03H, 06H, 09H, 12H, 24H

5) Press to confirm the setting.

(4) Sensor Logging Interval Change

• Change the interval at which the sensor output is recorded.

1) Press to display "SO1".

2) Use the and switches to display "SO5."

3) Press to display the present setting.

4) Use the or switch to change the interval.

Set values: 15 min, 30 min, 60 min, 120 min

5) Press to confirm the setting.

F010156

09H

12H

dEFTCHG

or

Press to confirm.

F008298

30MIN

60MIN

LOGICHG

or

Press to confirm.

Operation Section1–25

(5) Dehumidification Operation Settings

• Set the dehumidification mode.

1) Press to display "SO1".

2) Use the or switch to display "S06."

3) Press to display the present setting.

4) Use the or switch to toggle between ON

and OFF.

5) Press to confirm the setting.

(6) Set Humidity Change

• Change the container-internal set humidity to the desired value.

1) Press to display "SO1".

2) Use the or switch to display "S07."

3) Press to display the current set humidity.

4) Use the or switch to set the desired humid-

ity.

Press and hold either switch to cycle through the dig-

its successively.

5) Press to confirm the setting.

F010157

ON

OFF

dEHCHG

or

Press to confirm.

F010158

90

20

SHCHG

or

Press to confirm.

Operation Section1–26

(7) Defrost Completion Temperature Change

• Change the defrost completion temperature.

1) Press to display "SO1".

2) Use the or switch to display "S08."

3) Press to display the present setting.

4) Use the or switch to change the defrost

completion temperature.

Set temperature: 10°C, 25°C

5) Press to confirm the setting.

(8) Current Limit

• Set the current limit.

1) Press to display "SO1".

2) Use the or switch to display "SO9."

3) Press to display the present setting.

4) Use the or switch to change the current lim-

it.

Set values: 10.5 A, 13 A, 15 A, 17 A, 19 A

5) Press to confirm the setting.

F010159

25.0

10.0

dEFTTCHG

or

Press to confirm.

F010160

17A

OFF

or

AMPLCHG

Press to confirm.

Operation Section1–27

(9) Battery Check

• Verify the battery voltage.

1) Press to display "SO1".

2) Use the or switch to display "S10."

3) Press to check the battery voltage.

When the check is completed successfully, the battery

voltage will display. When the battery is not connect-

ed, a value of 10.1 V or more will display.

F010161

8.0V

bATCHK

Completed Successfully

Operation Section1–28

4.9 Operating Method for Setting Menu 2

(1) Container ID Code

• Register the container ID code.

1) Press and hold for approximately three seconds

to display "S11."

2) Press to show a scroll display of the present set-

ting.

3) Pressing , , , or will cause the left

end of the character string to flash.

4) Use the or switch to change the flashing

characters.

5) Use the or switch to change between flash-

ing characters.

6) Change the first character, then repeat the process for

the remaining character.

7) Press to confirm the setting.

Normally, the container ID code will be shown in a

scroll display. However, during an abnormality, "ER-

ROR" will be displayed.

F008301

CNTNCHG

ZZZU9999999ZZZU9999999

AZZU9999999AZZU9999999

A ~ Z (Four Letters) 0 ~ 9 (Seven Digits)

Hidden Characters

ZZZU9999999

ZZZU9999999ZZZU9999999

AZZU9999999AZZU9999999

or

or

or

Press to confirm.

*Press to scroll to

the right, or to

scroll to the left to view

the hidden characters

in order.

Operation Section1–29

(2) Time

• Set the time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S12."

3) Press to display the time.

4) Pressing , , , or will cause the

"hour" to flash.

5) Use the or switch to change the flashing

value.

6) Use the or switch to change to "minutes."

7) Use the or switch to change the value.

8) Press to confirm the setting.

F008302

12:00

12:00

13:00

13:00

13:01

TIME

or

or

or

or

Press to confirm.

Operation Section1–30

(3) Date

• Set the date.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S13."

3) Press to display the date.

4) Pressing , , , or will cause the

"day" to flash.

5) Use the or switch to change the flashing

"day."

6) Use the or switch to toggle between the

flashing "day", "month", and "year."

7) Use the or switch in the same fashion to

change the remaining values.

8) Press to confirm the setting.

F008303

01APR2010

02APR2010

02MAY2010

01APR2010

02APR2010

dATE

or

or

or

MonthDay Year

APR 201001

or

Press to confirm.

Operation Section1–31

(4) Supply Air Temperature Sensor 2 Configuration

• Set supply air temperature sensor 2 ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S14."

3) Press to display the present setting.

4) Use the or switch to set the sensor "ON" or

"OFF."

5) Press to confirm the setting.

(5) Return Air Temperature Sensor 2 Configuration

• Set return air temperature sensor 2 ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S15."

3) Press to display the present setting.

4) Use the or switch to set the sensor "ON" or

"OFF."

5) Press to confirm the setting.

F008304

ON

OFF

SUP2CHG

or

Press to confirm.

F008305

ON

OFF

RET2CHG

or

Press to confirm.

Operation Section1–32

(6) Ambient Temperature Sensor 2 Configuration

• Set ambient temperature sensor 2 ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S16."

3) Press to display the present setting.

4) Use the or switch to set the sensor "ON" or

"OFF."

5) Press to confirm the setting.

(7) USDA Sensor Configuration

• Set the USDA sensor ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S17."

3) Press to display the present setting.

4) Use the or switch to set the USDA sensor.

Set values: OFF (no sensor)

3P (Using USDA #1 ~ 3)

4P (Using USDA #1 ~ 4, Cargo)

5) Press to confirm the setting.

F008306

ON

OFF

AMb2CHG

or

Press to confirm.

F008307

3P

OFF

USdACHG

or

Press to confirm.

Operation Section1–33

(8) Humidity Sensor Configuration

• Set the humidity sensor ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S18."

3) Press to display the present setting.

4) Use the or switch to set the sensor "ON" or

"OFF."

5) Press to confirm the setting.

(9) Door Opening Sensor Configuration

• Set the door opening sensor ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S19."

3) Press to display the present setting.

4) Use the or switch to set the sensor "ON" or

"OFF."

5) Press to confirm the setting.

F008308

ON

OFF

HUMSCHG

or

Press to confirm.

F008309

ON

OFF

VPSCHG

or

Press to confirm.

Operation Section1–34

(10) High Stage Compressor Operating Time Clear

• Clear the high stage compressor operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S26."

3) When is pressed, "CLRHSCHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

(11) Low Stage Compressor Operating Time Clear

• Clear the low stage compressor operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S27."

3) When is pressed, "CLRLSCHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

(12) Cooling Fan Motor 1 (Right Side) Operating Time Clear

• Clear the cooling fan motor 1 (right side) operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S28."

3) When is pressed, "CLREFMRHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

F008315

CLRHSCHR

CLEAR ENd

Press and hold for

approximately five seconds.

F008316

CLRLSCHR

CLEAR ENd

Press and hold for

approximately five seconds.

F008317

CLEAR ENd

CLREFMRHR

Press and hold for

approximately five seconds.

Operation Section1–35

(13) Cooling Fan Motor 2 (Left Side) Operating Time Clear

• Clear the cooling fan motor 2 (left side) operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S29."

3) When is pressed, "CLREFMLHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

(14) Condenser Fan Motor Operating Time Clear

• Clear the condenser fan motor operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S30."

3) When is pressed, "CLRCFMHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

(15) Heater Operating Time Clear

• Clear the heater operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S31."

3) When is pressed, "CLRHTRHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

F008318

CLREFMLHR

CLEAR ENd

Press and hold for

approximately five seconds.

F008319

CLRCFMHR

CLEAR ENd

Press and hold for

approximately five seconds.

F008320

CLRHTRHR

CLEAR ENd

Press and hold for

approximately five seconds.

Operation Section1–36

(16) High Stage Inverter Operating Time Clear

• Clear the high stage inverter operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S32."

3) When is pressed, "CLRHSIRHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

(17) Low Stage Inverter Operating Time Clear

• Clear the low stage inverter operating time.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S33."

3) When is pressed, "CLRLSIRHR" will flash.

4) Press and hold for approximately five seconds to

clear the operating time.

F010162

CLRHSIRHR

CLEAR ENd

Press and hold for

approximately five seconds.

F010163

CLEAR ENd

CLRLSIRHR

Press and hold for

approximately five seconds.

Operation Section1–37

(18) Transport Refrigerator Operation During a High-Pressure Abnormality

• Set the transport refrigerator to continue/stop operating during a high pressure abnormality.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S37."

3) Press to display the present setting.

4) Use the or switch to set the transport refrig-

erator to remain ON (continue operating) or to turn

OFF (stop operating).

5) Press to confirm the setting.

(19) Transport Refrigerator Operation During a Low-Pressure Abnormality

• Set the transport refrigerator to continue/stop operating during a low pressure abnormality.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S38."

3) Press to display the present setting.

4) Use the or switch to set the transport refrig-

erator to remain ON (continue operating) or to turn

OFF (stop operating).

5) Press to confirm the setting.

F008326

OFF

ON

HPANLCHG

or

Press to confirm.

F008327

OFF

ON

LPAbNCHG

or

Press to confirm.

Operation Section1–38

(20) LCD Backlight ON/OFF

• Set the LCD backlight ON or OFF.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S42."

3) Press to display the present setting.

4) Use the or switch to set the backlight ON

or OFF.

5) Press to confirm the setting.

(21) Trip Start

• Set the departure date used for the last trip readout log data.

1) Press and hold for approximately three seconds

to display "S11."

2) Use the or switch to display "S43."

3) Press to display the present setting.

4) Press and hold for approximately three seconds

to display today's date.

Today's date will be set as the departure.

F008331

OFF

ON

bLOFF

or

Press to confirm.

F008332

02APR2010

01APR2010

TRIPS

Press and hold for

approximately three seconds.

Operation Section1–39

4.10 Information Display Menu Operation

(1) Return Air temperature 1 Display

• Display the present return air temperature 1 (°C).

1) Press to display "01".

2) The return air temperature 1 (°C) will appear as the

measured value.

(2) Supply Air Temperature 1 Display

• Display the present supply air temperature 1 (°C).

1) Press to display "01."

2) Use the or switch to display "02."

3) The supply air temperature 1 (°C) will appear as the

measured value.

(3) Ambient Temperature 1 Display

• Display the present ambient temperature 1 (°C).

1) Press to display "01".

2) Use the or switch to display "03."

3) The ambient temperature 1 (°C) will appear as the

measured value.

F008433

RET1

°C

F008434

SUP1

°C

F008435

AMb1

°C

Operation Section1–40

(4) USDA1 Temperature Display

• Display the present USDA1 temperature (°C).(Skipped when the sensor is set to OFF.)

1) Press to display "01."

2) Use the or switch to display "04."

3) The USDA1 temperature (°C) will appear as the mea-

sured value.

(5) USDA2 Temperature Display

• Display the present USDA2 temperature (°C). (Skipped when the sensor is set to OFF.)

1) Press to display "01."

2) Use the or switch to display "05."

3) The USDA2 temperature (°C) will appear as the mea-

sured value.

(6) USDA3 Temperature Display

• Display the present USDA3 temperature (°C). (Skipped when the sensor is set to OFF.)

1) Press to display "01."

2) Use the or switch to display "06."

3) The USDA3 temperature (°C) will appear as the mea-

sured value.

F008429

USdA1

°C

F008430

USdA2

°C

F008431

USdA3

°C

Operation Section1–41

(7) Cargo Temperature Display

• Display the present cargo sensor temperature (°C). (Skipped when the sensor is set to OFF.)

1) Press to display "01."

2) Use the or switch to display "07."

3) The cargo sensor temperature (°C) will appear as the

measured value.

(8) Relative Humidity Display

• Display the present relative humidity (%.) (Skipped when the sensor is set to OFF.)

1) Press to display "01."

2) Use the or switch to display "08."

3) The relative humidity (%) value will appear as the

measured value.

(9) Ventilation Flow Volume Display

• Display the present ventilation flow volume (m3/h.) (Skipped when the sensor is set to OFF.)

1) Press to display "01."

2) Use the or switch to display "09."

3) The flow volume (m3/h) will appear as the measured

value.

F008432

CARGO

°C

F008445

RETRH

%

F008444

m3/h

VENT

Operation Section1–42

(10) Return Air Temperature 2 Display

• Display the present return air temperature 2 (°C).

1) Press to display "01."

2) Use the or switch to display "10."

3) The return air temperature 2 (×C) will appear as the

measured value.

(11) Supply Air Temperature 2 Display

• Display the present supply air temperature 2 (°C).

1) Press to display "01."

2) Use the or switch to display "11."

3) The supply air temperature 2 (°C) will appear as the

measured value.

(12) Ambient Temperature 2 Display

• Display the present ambient temperature 2 (°C).

1) Press to display "01."

2) Use the or switch to display "12."

3) The ambient temperature 2 (°C) will appear as the

measured value.

F008436

RET2

°C

F008437

SUP2

°C

F008438

AMb2

°C

Operation Section1–43

(13) Defrost Temperature Display

• Display the present defrost temperature (°C).

1) Press to display "01."

2) Use the or switch to display "13."

3) The defrost temperature (°C) will appear as the mea-

sured value.

(14) High Stage Compressor Discharge Temperature Display

• Display the present high stage compressor discharge temperature (°C).

1) Press display "01."

2) Use the or switch to display "14."

3) The high stage compressor discharge temperature

(°C) value will appear as the measured value.

(15) High Stage Compressor Body Temperature Display

• Display the present high stage compressor body temperature (°C).

1) Press to display "01."

2) Use the or switch to display "16."

3) The high stage compressor body temperature (°C)

will appear as the measured value.

F008439

dEFT

°C

F008440

°C

HSCdT

F008441

°C

HSCbT

Operation Section1–44

(16) Low Stage Compressor Suction Temperature Display

• Display the present low stage compressor suction temperature (°C).

1) Press to display "01."

2) Use the or switch to display "18."

3) The low stage compressor suction temperature (°C)

will appear as the measured value.

(17) Low Stage Compressor Body Temperature Display

• Display the present low stage compressor body temperature (°C).

1) Press to display "01."

2) Use the or switch to display "19."

3) The low stage compressor body temperature (°C) will

appear as the measured value.

(18) Evaporator Inlet Temperature Display

• Display the present evaporator inlet temperature (°C).

1) Press to display "01."

2) Use the or switch to display "20."

3) The evaporator inlet temperature (°C) will display as

the measured value.

F008442

°C

LSCST

F008443

°C

LSCbT

F008455

EI

°C

Operation Section1–45

(19) Evaporator Outlet Temperature Display

• Display the present evaporator outlet temperature (°C).

1) Press to display "01."

2) Use the or switch to display "21."

3) The evaporator outlet temperature (°C) will display as

the measured value.

(20) Economizer Inlet Temperature Display

• Display the present economizer inlet temperature (°C).

1) Press to display "01."

2) Use the or switch to display "22."

3) The present economizer inlet temperature (°C) will be

displayed as the measured value.

(21) Economizer Outlet Temperature Display

• Display the present economizer outlet temperature (°C).

1) Press to display "01."

2) Use the or switch to display "23."

3) The present economizer outlet temperature (°C) will

be displayed as the measured value.

F008456

EO

°C

F008457

ECI

°C

F008458

°C

ECO

Operation Section1–46

(22) High Pressure Display

• Display the present high-pressure value (KPa).

1) Press to display "01."

2) Use the or switch to display "24."

3) The high-pressure value (KPa) will appear on the sub-

display.

(23) Middle Pressure Display

• Display the present middle pressure value (KPa).

1) Press to display "01."

2) Use the or switch to display "25."

3) The middle pressure value (KPa) will appear on the

sub-display.

(24) Low-Pressure Display

• Display the present low-pressure value (KPa).

1) Press to display "01."

2) Use the or switch to display "26."

3) The low-pressure value (KPa) will appear on the sub-

display.

F008419

HP 170 KPa

F008420

MP 90 KPa

F008421

LP 10 KPa

Operation Section1–47

(25) High Stage Compressor Current Display

• Display the present high stage compressor current (A).

1) Press to display "01."

2) Use the or switch to display "27."

3) The high stage compressor current (A) will appear as

the measured value.

(26) Low Stage Compressor Current Display

• Display the present low stage compressor current (A).

1) Press to display "01."

2) Use the or switch to display "28."

3) The low stage compressor current (A) will appear as

the measured value.

(27) High Stage Inverter Frequency Display

• Display the present high stage inverter frequency (Hz).

1) Press to display "01."

2) Use the or switch to display "29."

3) The high stage inverter frequency (Hz) will appear as

the measured value.

F008427

A

HSCC

F008428

A

LSCC

F008003

HSIF

Hz

Operation Section1–48

(28) Low Stage Inverter Frequency Display

• Display the present low stage inverter frequency (Hz).

1) Press to display "01."

2) Use the or switch to display "30."

3) The low stage inverter frequency (Hz) value will ap-

pear as the measured value.

(29) High Stage Inverter Temperature Display

• Display the present high stage inverter temperature (°C).

1) Press to display "01."

2) Use the or switch to display "31."

3) The high stage inverter temperature (°C) will appear

as the measured value.

(30) Low Stage Inverter Temperature Display

• Display the present low stage inverter temperature (°C).

1) Press to display "01."

2) Use the or switch to display "32."

3) The low stage inverter temperature (°C) will appear as

the measured value.

F008004

LSIF

Hz

F006859

HSIT

°C

F006860

LSIT

°C

Operation Section1–49

(31) Evaporator Expansion Valve Opening Display

• Display the present percentage of evaporator expansion valve opening (%).

1) Press to display "01."

2) Use the or switch to display "33."

3) The percentage of evaporator expansion valve open-

ing (%) will appear as the measured value.

(32) Economizer Expansion Valve Opening Display

• Display the present percentage of economizer expansion valve opening (%).

1) Press to display "01."

2) Use the or switch to display "34."

3) The percentage of economizer expansion valve open-

ing (%) will appear as the measured value.

(33) Cooling Fan Status Display

• Display the present status of the cooling fan.

1) Press to display "01."

2) Use the or switch to display "35."

3) The cooling fan status will appear as the measured

value.

Cooling fan status: OFF, LO, HI

F008005

EVA EXP

%

%

F008006

ECO EXP

%

%

F008007

EFM

Operation Section1–50

(34) Main Power Supply Voltage Display

• Display the present voltage (V) for the main power supply.

1) Press to display "01."

2) Use the or switch to display "37."

3) The voltage (V) for the main power supply will appear

as the measured value.

(35) Main Power Supply U-Phase Current Display

• Display the present U-phase current (A) for the main power supply.

1) Press to display "01."

2) Use the or switch to display "38."

3) The U-phase current (A) for the main power supply

will appear as the measured value.

(36) Main Power Supply V-Phase Current Display

• Display the present V-phase current (A) for the main power supply.

1) Press to display "01."

2) Use the or switch to display "39."

3) The V-phase current (A) for the main power supply will

appear as the measured value.

F008422

VOL

V

F008423

L1

A

F008424

L2

A

Operation Section1–51

(37) Main Power Supply W-Phase Current Display

• Display the present W-phase current (A) for the main power supply.

1) Press to display "01."

2) Use the or switch to display "40."

3) The W-phase current (A) value for the main power

supply will appear as the measured value.

(38) Main Power Supply Frequency Display

• Display the present frequency (Hz) for the main power supply.

1) Press to display "01."

2) Use the or switch to display "41."

3) The frequency (Hz) for the main power supply will ap-

pear as the measured value.

(39) High Stage Compressor Operating Time Display

• Display the high stage compressor operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "42."

3) Press to show the high stage compressor oper-

ating time on the sub-display.

F008425

L3

A

F008426

HZ

Hz

F008446

HSCRHR

234567H

Operation Section1–52

(40) Low Stage Compressor Operating Time Display

• Display the low stage compressor operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "43."

3) Press to show the low stage compressor operat-

ing time on the sub-display.

(41) Cooling Fan Motor 1 (Right Side) Operating Time Display

• Display the cooling fan motor 1 (right side) operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "44."

3) Press to show the cooling fan motor 1 (right side)

operating time on the sub-display.

(42) Cooling Fan Motor 2 (Left Side) Operating Time Display

• Display the cooling fan motor 2 (left side) operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "45."

3) Press to show the cooling fan motor 2 (left side)

operating time on the sub-display.

F008447

LSCRHR

234567H

F008448

234567H

EFMRRHR

F008449

EFMLRHR

234567H

Operation Section1–53

(43) Condenser Fan Motor Operating Time Display

• Display the condenser fan motor operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "46."

3) Press to show the condenser fan motor operat-

ing time on the sub-display.

(44) Heater Operating Time Display

• Display the heater operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "47."

3) Press to show the heater operating time on the

sub-display.

(45) High Stage Inverter Operating Time Display

• Display the high stage inverter operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "48."

3) Press to show the high stage inverter operating

time on the sub-display.

F008450

CFMRHR

234567H

F008451

HTRHR

234567H

F008459

HSIRHR

234567H

Operation Section1–54

(46) Low Stage Inverter Operating Time Display

• Display the low stage inverter operating time accumulated up until the present.

1) Press to display "01."

2) Use the or switch to display "49."

3) Press to show the low stage inverter operating

time on the sub-display.

(47) Supply Air Temperature Log Data Display

• Display the supply air temperature log data.

1) Press to display "01."

2) Use the or switch to display "50."

3) Press to show the supply air temperature log

data as the measured value, and the log entry date on

the sub-display.

4) Use the or switch to toggle between log en-

try dates.

F008460

LSIRHR

234567H

F010203

SUP dATA

01 APR 15

05 APR 10

or

MonthDay Time

01 APR 15

Operation Section1–55

(48) Return Air Temperature Log Data Display

• Display the return air temperature log data.

1) Press to display "01."

2) Use the or switch to display "51."

3) Press to show the return air temperature log

data as the measured value, and the log entry date on

the sub-display.

4) Use the or switch to toggle between log en-

try dates.

(49) Program Version Display

• Display the present program version.

1) Press to display "01."

2) Use the or switch to display "52."

3) Press to show the program version on the sub-

display.

F010204

RET dATA

20 MAY 08

28 MAY 20

20 MAY 08

or

MonthDay Time

F008452

RA 16.09.00

PGM VER

Operation Section1–56

4.11 Defrost Operation

(1) Defrost Temperature Display

• Display the defrost temperature during defrost operation.

1) Press during defrost operation.

The defrost temperature (°C) will appear while is

pressed.

2) Release to return to the normal display.

(2) Manual Defrost Operation

• Manually start defrost operation.

1) To start defrost operation, press for approxi-

mately three seconds during frozen or chilled opera-

tion.

2) Defrost operation stops automatically.

F008335

SUPPLY

SUPPLY

-5.0dEFT

While is being

pressed

Release .

F008336

SUPPLY

SUPPLY

Press and hold for

approximately three seconds.

Operation Section1–57

4.12 Eco-Mode Operation

(1) Eco-Mode Setting

• Set the eco-mode.

1) Press for approximately three seconds during

the normal display mode.

When the "ECO" display illuminates, the system is in

eco-mode.

F008362

SUPPLY

SUPPLY

ON OFF

Press and hold

for

approximately three seconds.

Operation Section1–58

4.13 PTI Mode Item List

Modes to check device operation when leaving port, etc.

PTI Mode Step Item

Full

Short

1 PTI mode preparation

2 Alarm check

3 Heater energization check

4 Heater contactor weld check

5 Condenser fan motor energization check

6 Condenser fan motor contactor weld check

7 Cooling fan motor high-speed energization check

8 Cooling fan motor high-speed contactor weld check

9 Cooling fan motor low-speed energization check

10 Cooling fan motor low-speed contactor weld check

11 Pressure sensor check

12 Economizer outlet sensor accuracy check

13 Economizer expansion valve operation check

14 Return air temperature sensor, air outlet temperature sensor accu-

racy check

15 Evaporator outlet temperature sensor accuracy check

16 Spare sensor accuracy check

17 Evaporator expansion valve open-close check

18 Compressor energization check

19• Compressor contactor weld check

• PTI short mode completion

-

20 Chilled heating check

21 Chilled cooldown check

22 Chilled temperature fluctuation check

23 Defrost check

24 Frozen cooldown operation

25 Low pressure sensor accuracy check

26 PTI full mode completion

Operation Section1–59

Item Description

MANUAL

Individual operation of the high stage compressor

Individual operation of the low stage compressor

Individual operation of the condenser fan motor

Individual low-speed operation of the cooling fan motor

Individual high-speed operation of the cooling fan motor

Individual operation of the evaporator expansion valve

Individual operation of the economizer expansion valve

Individual heater operation

DATA Information display menu content check

P/S TEST Not used

Operation Section1–60

4.14 PTI Mode Operation

(1) SHORT PTI Operation

• Initiate SHORT PTI operation.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "SHORT PTI" displays, press to start the

SHORT PTI mode.

The "Step" is displayed during SHORT PTI.

4) When PTI is completed successfully and "NORMAL-

ENd" is displayed, press to return to the normal

display (normal operation).

F008280

FULL PTI

SUPPLY

SHORT PTI

F010206

SHORT PTI

01/19PTI

NORMALENd

Current

Step

Total

Steps

PTI 01/19

Completed Successfully

Normal Display

Operation Section1–61

5) When there is an abnormality, the "Step" in which the

abnormality occurred and the alarm code number will

display.

6) Turn the power supply OFF during an abnormality.

The PTI mode is now concluded.

F010207

03/19PTI

01/01ALM

During an Abnormality

Operation Section1–62

(2) FULL PTI Operation

• Initiate FULL PTI operation.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "FULL PTI" displays, press to start the

FULL PTI mode.

The "Step" is displayed during FULL PTI.

4) When PTI is completed successfully and "NORMAL-

ENd" is displayed, press to return to the normal

display (normal operation).

F008281

FULL PTI

SUPPLY

SHORT PTI

F010208

FULL PTI

01/26PTI

NORMALENd

PTI 01/26

Current

Step

Total

Steps

Completed Successfully

Normal Display

Operation Section1–63

5) When there is an abnormality, the "Step" in which the

abnormality occurred and the alarm code number will

display.

6) Turn the power supply OFF during an abnormality.

The PTI mode is now concluded.

F010209

05/26PTI

01/01ALM

During an Abnormality

Operation Section1–64

4.15 Manual Defrost Operation

(1) Individual Operation of the High Stage Compressor

• Operate the high stage compressor individually for approximately 10 seconds (increase the rotational

speed by 2 rps/sec).

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008018

FULL PTI

MANUAL

HSC

HSC

SUPPLY

Operation Section1–65

5) When "HSC" displays, press .

6) Use the or switch to select "HSC ON", and

then press to start individual high stage com-

pressor operation.

During operation, the present current value is dis-

played.

7) When operation is complete, the system returns to the

individual operation setting for the high stage com-

pressor.

To operate other components, press several

times to return to the setting display.

F008339

ON

OFF

U1.0V1.0W1.0

HSC

HSC

HSC

ONHSC

Press to begin

operation.

or

Operation Completed

Returns to the settings display.

*If under 10 A, up until the first decimal place will be shown.

If 10 A or greater, the value is displayed in 1-A increments.

Operation Section1–66

(2) Individual Operation of the Low Stage Compressor

• Operate the low stage compressor individually for approximately 10 seconds (increase the rotational

speed by 2 rps/sec).

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008020

FULL PTI

MANUAL

HSC

LSC

SUPPLY

Operation Section1–67

5) When "LSC" displays, press .

6) Use the or switch to select "LSC ON", and

then press to start individual low stage compres-

sor operation.

During operation, the present current value is dis-

played.

7) When operation is complete, the system returns to the

individual operation setting for the low stage compres-

sor.

To operate other components, press several

times to return to the setting display.

F008340

LSC

U1.0V1.0W1.0

ON

OFFLSC

LSC

ONLSC

Returns to the settings display.

or

Press to begin

operation.

Operation Completed

*If under 10 A, up until the first decimal place will be shown.

If 10 A or greater, the value is displayed in 1-A increments.

Operation Section1–68

(3) Individual Operation of the Condenser Fan Motor

• Operate the condenser fan motor individually for approximately 60 seconds.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008022

FULL PTI

MANUAL

HSC

CFM

SUPPLY

Operation Section1–69

5) When "CFM" displays, press .

6) Use the or switch to select "CFM ON", then

press to start individual condenser fan motor op-

eration.

During operation, the present current value is dis-

played.

7) When operation is complete, the system returns to the

individual operation setting for the condenser fan mo-

tor.

To operate other components, press several

times to return to the setting display.

F008341

CFM

U1.0V1.0W1.0

ON

OFFCFM

CFM

ONCFM

Returns to the settings display.

or

Press to begin

operation.

Operation Completed

*If under 10 A, up until the first decimal place will be shown.

If 10 A or greater, the value is displayed in 1-A increments.

Operation Section1–70

(4) Individual Low-Speed Operation of the Cooling Fan Motor

• Operate the cooling fan motor individually at low speed for approximately 300 seconds.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008024

FULL PTI

MANUAL

HSC

EFML

SUPPLY

Operation Section1–71

5) When "EFML" displays, press .

6) Use the or switch to select "EFML ON",

then press to start individual low-speed opera-

tion of the cooling fan motor.

During operation, the present current value is dis-

played.

7) When operation is complete, the system returns to the

individual low speed operation setting for the cooling

fan motor.

To operate other components, press several

times to return to the setting display.

F008342

U1.0V1.0W1.0

EFML

ON

OFFEFML

EFML

ONEFML

Returns to the settings display.

Operation Completed

or

Press to begin

operation.

*If under 10 A, up until the first decimal place will be shown.

If 10 A or greater, the value is displayed in 1-A increments.

Operation Section1–72

(5) Individual High-Speed Operation of the Cooling Fan Motor

• Operate the cooling fan motor individually at high speed for approximately 300 seconds.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008026

FULL PTI

MANUAL

HSC

EFMH

SUPPLY

Operation Section1–73

5) When "EFMH" displays, press .

6) Use the or switch to select "EFMH ON",

then press to start individual high-speed opera-

tion of the cooling fan motor.

During operation, the present current value is dis-

played.

7) When operation is complete, the system returns to the

individual high speed operation setting for the cooling

fan motor.

To operate other components, press several

times to return to the setting display.

F008343

U1.0V1.0W1.0

EFMH

ON

OFFEFMH

EFMH

ONEFMH

Returns to the settings display.

Operation Completed

or

Press to begin

operation.

*If under 10 A, up until the first decimal place will be shown.

If 10 A or greater, the value is displayed in 1-A increments.

Operation Section1–74

(6) Individual Operation of the Evaporator Expansion Valve

• Operate the evaporator expansion valve individually.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008028

FULL PTI

MANUAL

HSC

EVAEXP

SUPPLY

Operation Section1–75

5) When "EVAEXP" displays, press to display the

evaporator expansion valve opening (%).

6) Use the or switch to change the evaporator

expansion valve opening (%).

Press and hold either switch to cycle through the dig-

its successively.

7) Press to start individual evaporator expansion

valve operation.

When operation is complete, the system returns to the

original settings.

F008344

50

51

EVAEXP

EVAEXP

EVAEXP

or

Press to begin

operation.Returns to the settings display.

Operation Section1–76

(7) Individual Operation of the Economizer Expansion Valve

• Operate the economizer expansion valve individually.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008030

FULL PTI

MANUAL

HSC

ECOEXP

SUPPLY

Operation Section1–77

5) When "ECOEXP" displays, press to display the

economizer expansion valve opening (%).

6) Use the or switch to change the economiz-

er expansion valve opening (%).

Press and hold either switch to cycle through the dig-

its successively.

7) Press to start individual economizer expansion

valve operation.

When operation is complete, the system returns to the

original settings.

F008345

50

51

ECOEXP

ECOEXP

ECOEXP

or

Press to begin

operation.Returns to the settings display.

Operation Section1–78

(8) Individual Heater Operation

• Operate the heater individually for approximately 300 seconds.

1) Press during the normal display mode.

2) Press the or switch to select the PTI mode.

Modes: FULL PTI, SHORT PTI, MANUAL, DATA, P/S

TEST

3) When "MANUAL" displays, press .

4) Use the or switch to select the component

to manually operate.

Set values: HSC, LSC, CFM, EFML, EFMH, EVAEXP,

ECOEXP, HTR

F008032

FULL PTI

MANUAL

HSC

HTR

SUPPLY

Operation Section1–79

5) When "HTR" displays, press .

6) Use the or switch to select "HTR ON", then

press to start individual heater operation.

During operation, the present current value is dis-

played.

7) When operation is complete, the system returns to the

individual operation setting for the heater.

To operate other components, press several

times to return to the setting display.

F008346

HTR

U1.0V1.0W1.0

ON

OFFHTR

HTR

ONHTR

Returns to the settings display.

or

Press to begin

operation.

Operation Completed

*If under 10 A, up until the first decimal place will be shown.

If 10 A or greater, the value is displayed in 1-A increments.

Operation Section1–80

4.16 Wake Up Mode Operation

Wake Up Mode Operation

When the power supply is OFF, a battery built into the transport refrigerator enables a portion of the setting

menus to be changed and the information display menus to be checked.

In addition, a service tool can be used via a PC connection to download various data types.

• Press for approximately three seconds to transition to the Wake Up Mode.

• The operation methods for the setting menus and information display menus are the same as for normal

operation.

4.17 Wake Up Mode Item List

(1) Setting Menu

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

1 Set temperature change S01 - STCHG P1-23

2Switching between Celsius and Fahren-

heitS02 - C/FCHG P1-23

3 Defrost interval change S03 - dEFTCHG P1-24

4 Sensor logging interval change S05 - LOGICHG P1-24

5 Dehumidification operation S06 - dEHCHG P1-25

6 Set humidity change S07 - SHCHG P1-25

7 Defrost completion temperature change S08 - dEFTTCHG P1-26

8 Current limit S09 - AMPLCHG P1-26

9 Battery check S10 - bATCHK P1-27

F010210

Setting

Menu

Information

Display

Menu

When the

Power

Supply

is OFF

When the

Power

Supply

is ON

Normal

Display

Settings

Press and hold for

approximately three seconds.

60 seconds passes with no

switch operation.

Power Supply ON

Wake Up Mode

Operation Section1–81

(2) Information Display Menu

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

1 Return air temperature 1 01 ***.* RET1 P1-39

2 Supply air temperature 1 02 ***.* SUP1 P1-39

3 Ambient temperature 1 03 ***.* AMb1 P1-39

4 USDA1 temperature 04 ***.* USdA1 P1-40

5 USDA2 temperature 05 ***.* USdA2 P1-40

6 USDA3 temperature 06 ***.* USdA3 P1-40

7 Cargo temperature 07 ***.* CARGO P1-41

8 Relative humidity 08 *** RETRH P1-41

9 Ventilation flow volume 09 *** VENT P1-41

10 Return air temperature 2 10 ***.* RET2 P1-42

11 Supply air temperature 2 11 ***.* SUP2 P1-42

12 Ambient temperature 2 12 ***.* AMb2 P1-42

13 Defrost temperature 13 ***.* dEFT P1-43

14 High stage compressor discharge tem-

perature14 ***.*

HSCdTP1-43

15 High stage compressor body temperature 16 ***.* HSCbT P1-43

16 Low stage compressor suction tempera-

ture18 ***.*

LSCSTP1-44

17 Low stage compressor body temperature 19 ***.* LSCbT P1-44

18 Evaporator inlet temperature 20 ***.* EI P1-44

19 Evaporator outlet temperature 21 ***.* EO P1-45

20 Economizer inlet temperature 22 ***.* ECI P1-45

21 Economizer outlet temperature 23 ***.* ECO P1-45

22 High pressure 24 - HP **** P1-46

23 Middle pressure 25 - MP **** P1-46

24 Low pressure 26 - LP **** P1-46

25 High stage compressor current 27 **.* HSCC P1-47

26 Low stage compressor current 28 **.* LSCC P1-47

27 High stage inverter frequency display 29 *** HSIF P1-47

28 Low stage inverter frequency display 30 *** LSIF P1-48

29 High stage inverter temperature 31 *** HSIT P1-48

30 Low stage inverter temperature 32 *** LSIT P1-48

31 Evaporator expansion valve opening 33 *** EVA EXP P1-49

32 Economizer expansion valve opening 34 *** ECO EXP P1-49

33 Cooling fan status 35 *** EFM P1-49

34 Main power supply voltage 37 *** VOL P1-50

35 Main power supply U-phase current 38 **.* L1 P1-50

Operation Section1–82

36 Main power supply V-phase current 39 **.* L2 P1-50

37 Main power supply W-phase current 40 **.* L3 P1-51

38 Main power supply frequency 41 ** HZ P1-51

39 High stage compressor operating time 42 - HSCRHR P1-51

40 Low stage compressor operating time 43 - LSCRHR P1-52

41 Cooling fan motor 1 (right side) operating

time44 -

EFMRRHRP1-52

42 Cooling fan motor 2 (left side) operating

time45 -

EFMLRHRP1-52

43 Condenser fan motor operating time 46 - CFMRHR P1-53

44 Heater operating time 47 - HTRHR P1-53

45 High stage inverter operating time 48 - HSIRHR P1-53

46 Low stage inverter operating time 49 - LSIRHR P1-54

47 Supply air temperature log data 50 - SUP dATA P1-54

48 Return air temperature log data 51 - RET dATA P1-55

49 Program version 52 - PGM VER P1-55

No. Setting DescriptionSet

Value

Measured

ValueSub-Display

Reference

Page

Operation Section1–83

5. Explanation of Controls

5.1 Transitioning Between Operating States

F010211

Cycle Initialization

Defrost Operation

Operation Stopped PTI

Completed Successfully

Cooling Operation

Decision Established for

Defrost Operation Start or

Defrost Operation

Command (Manual)

Defrost Completed

AC Power Supply

ON OFF or Major

Malfunction

AC Power Supply

OFF ON

PTI Completed or

Abnormality Present

PTI Command (Manual)

AC Power Supply OFF ON

(Operation Resumes)

Operation Section1–84

5.2 Cooling Operation

Chilled operation is divided into chilled operation and frozen operation in accordance with the set tempera-

ture.

When the set temperature is -10°C or higher, the system runs in chilled mode; when the set temperature is

lower than -10°C, the system runs in frozen mode.

During cooling operation the temperature inside the container is adjusted by changing the compressor ro-

tational speed, and turning the heater ON and OFF.

(1) Chilled Operation

• When the set temperature is -10°C or higher, the system runs in chilled mode.

• In chilled mode, the cooling fan operates at high speed.

(During Eco mode, the cooling fan will operate at low speed.)

• In chilled mode, the compressor rotational speed is regulated to adjust the air outlet temperature to the

set temperature.

When there is a danger of supercooling, the thermistor turns OFF (compressor stops), and the heater is

energized to start heating operation.

• The condenser fan and each expansion valve are optimally controlled.

• When a humidity sensor (optional) is installed, humidification operation (S06) is turned ON, and humidi-

fication operation is conducted in accordance with the set humidity (S07).

(2) Frozen Operation

• When the set temperature is lower than -10°C, the system runs in frozen mode.

• In frozen mode, the cooling fan operates at low speed.

• In frozen mode, the compressor rotational speed is regulated to adjust the return air temperature to the

set temperature.

When there is a danger of supercooling, the thermistor turns OFF (compressor stops), and the cooling

fan is switched to high-speed operation.

• The condenser fan and each expansion valve are optimally controlled.

• Humidification operation cannot be set when in frozen mode.

5.3 Defrost Operation

Defrost operation starts when the defrost interval set for the defrost timer is reached.

During defrost operation the compressor, cooling fan, and condenser fan are stopped.

The heater is energized to heat the evaporator and melt any frost.

Defrost operation is completed when the defrost stop sensor reaches the set stop temperature, or when 90

minutes have elapsed since defrost operation began.

After defrost operation is completed, cold insulation operation (cooling operation with the cooling fan

stopped) is initiated to start cooling operation.

Operation Section1–85

6. Alarm Code Display and Operation During and Abnormality

6.1 Alarm Code Display

Alarm codes are divided into "abnormal operation codes" that require the applicable component to be

stopped and repaired, and "backup operation codes", under which continued transport refrigerator opera-

tion is possible.

Code Component Status Malfunction Level LED Display

Abnormal Operation Code Component stops Serious malfunction Flashing

Backup Operation CodeContinued operation at a

substitute value

Serious malfunction Flashing

Minor malfunctionIlluminated or Extin-

guished

F008351

C O O L H E AT DEFROST IN RANGE A L A R M

SUPPLY

LED Display

Operation Section1–86

6.2 Alarm Code List

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

A01

High stage compressor dis-

charge temperature sensor

open circuit or short circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A03

High stage compressor body

temperature sensor open cir-

cuit or short circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A05

Low stage compressor inlet

temperature sensor open cir-

cuit or short circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A06

Low stage compressor body

temperature sensor open cir-

cuit or short circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A07Ambient temperature sensor 1

open circuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A08Return temperature sensor 1

open circuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A09Supply air temperature sensor

1 open circuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A10

Evaporator inlet temperature

sensor open circuit or short

circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A11

Evaporator outlet tempera-

ture sensor open circuit or

short circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A12

Economizer inlet temperature

sensor open circuit or short

circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A13

Economizer outlet tempera-

ture sensor open circuit or

short circuit

Back-up operation Lit

When the sensor

value reverts to the

normal value.

A14Defrost temperature sensor

open circuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A15High pressure sensor open

circuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

Operation Section1–87

A16Middle pressure sensor open

circuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A17Low pressure sensor open cir-

cuit or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A18Current sensor U open circuit

or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A19Current sensor V open circuit

or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A20Current sensor W open circuit

or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A21USDA #1 sensor open circuit

or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A22USDA #2 sensor open circuit

or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A23USDA #3 sensor open circuit

or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A24Cargo sensor open circuit or

short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A25Ambient temperature sensor 2

open circuit or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A26Return temperature sensor 2

open circuit or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A27Supply air temperature sensor

2 open circuit or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

A28Humidity sensor open circuit

or short circuitBack-up operation Lit

When the sensor

value reverts to the

normal value.

A29Ambient air temperature dif-

ferential abnormalityNormal operation Lit

When the sensor

value reverts to the

normal value.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–88

A30Return air temperature differ-

ential abnormalityNormal operation Lit

When the sensor

value reverts to the

normal value.

A31Supply air temperature differ-

ential abnormalityNormal operation Lit

When the sensor

value reverts to the

normal value.

A32Low pressure sensor accu-

racy abnormalityNormal operation Lit

When the sensor

value reverts to the

normal value.

A33Vent position sensor open cir-

cuit or short circuitNormal operation Lit

When the sensor

value reverts to the

normal value.

B01

High stage compressor dis-

charge temperature abnor-

mality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the high stage

compressor dis-

charge temperature

reverts to the normal

value.

B02High stage compressor body

temperature abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the high stage

compressor body

temperature reverts

to the normal value.

Perpetually stopped FlashingWhen the power

supply is OFF.

B03

Low stage compressor dis-

charge temperature abnor-

mality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the low stage

compressor dis-

charge temperature

reverts to the normal

value.

B04Low stage compressor body

temperature abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the low stage

compressor body

temperature reverts

to the normal value.

Perpetually stopped FlashingWhen the power

supply is OFF.

B05 Inverter contactor abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When voltage is

applied to the

inverter contactor

coil during an

inverter contactor

operation command.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–89

B06High stage compressor dis-

charge pressure abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the high pres-

sure sensor value

reverts to the normal

value.

Perpetually stopped FlashingWhen the power

supply is OFF.

B07Low stage compressor suc-

tion pressure abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the low pres-

sure sensor value

reverts to the normal

value.

Perpetually stopped FlashingWhen the power

supply is OFF.

B08Cooling fan contactor abnor-

mality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When voltage is

applied to the cool-

ing fan contactor coil

during a cooling fan

contactor operation

command.

Perpetually stopped FlashingWhen the power

supply is OFF.

B09Condenser fan motor contac-

tor abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When voltage is

applied to the con-

denser fan motor

contactor coil dur-

ing a condenser fan

motor contactor

operation command.

Perpetually stopped FlashingWhen the power

supply is OFF.

B10 Heater contactor abnormality

Only active when turned ON

as an optional selection.Lit

When voltage is

applied to the heater

contactor coil dur-

ing a heater contac-

tor operation

command.

Perpetually stopped FlashingWhen the power

supply is OFF.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–90

B11 Out-of-range Normal operation Lit

When the tempera-

ture returns into

range, when the set

temperature is

changed, or when

PTI is started.

B12 Set temperature not achieved Normal operation Lit

When the tempera-

ture returns into

range, when the set

temperature is

changed, or when

PTI is started.

B13Insufficient refrigeration

capacityNormal operation Lit

When the difference

between the return

and supply air tem-

peratures returns to

the normal value.

B14Vent open during frozen oper-

ationNormal operation Lit

Recovers when the

ventilation volume is

at or below the nor-

mal value.

C01High stage inverter communi-

cation abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Released 40 sec-

onds after the alarm

occurs.

Perpetually stopped FlashingWhen the power

supply is OFF.

C02High stage compressor abnor-

mal rotating torque

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when the

power supply is

turned OFF or when

there is no alarm

from the inverter.

C03High stage inverter power

supply line short circuitPerpetually stopped Flashing

When the power

supply is OFF.

C04Phase interruption in the high

stage inverter output

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

Perpetually stopped FlashingWhen the power

supply is OFF.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–91

C05High stage inverter overcur-

rent

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C06High stage inverter heat sink

high temperature abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the fin tem-

perature reverts to

the normal value.

C07High stage inverter fan abnor-

malityPerpetually stopped Flashing

When the power

supply is OFF.

C08High stage inverter motor

overload

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C09 High stage inverter overload

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C10High stage inverter main cir-

cuit overvoltage abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the high stage

inverter voltage

reverts to the normal

value.

C11High stage inverter loss of

synchronism detection

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C12High stage inverter main cir-

cuit low voltage abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the high stage

inverter voltage

reverts to the normal

value.

C13High stage inverter control

power supply abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the high stage

inverter voltage

reverts to the normal

value.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–92

C14High stage inverter hardware

abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

Perpetually stopped FlashingWhen the power

supply is OFF.

C15High stage inverter abnormal-

ity other than C01 - C14

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C16Low stage inverter communi-

cation abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Released 40 sec-

onds after the alarm

occurs.

Perpetually stopped FlashingWhen the power

supply is OFF.

C17Low stage compressor abnor-

mal rotating torque

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when the

power supply is

turned OFF or when

there is no alarm

from the inverter.

C18Low stage inverter power sup-

ply line short circuitPerpetually stopped Flashing

When the power

supply is OFF.

C19Phase interruption in the low

stage inverter output

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

Perpetually stopped FlashingWhen the power

supply is OFF.

C20Low stage inverter overcur-

rent

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–93

C21Low stage inverter heat sink

high temperature abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the fin tem-

perature reverts to

the normal value.

C22Low stage inverter fan abnor-

malityPerpetually stopped Flashing

When the power

supply is OFF.

C23Low stage inverter motor

overload

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C24 Low stage inverter overload

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C25Low stage inverter main circuit

overvoltage abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the low stage

inverter voltage

reverts to the normal

value.

C26Low stage inverter loss of syn-

chronism detection

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

C27Low stage inverter main circuit

low voltage abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the low stage

inverter voltage

reverts to the normal

value.

C28Low stage inverter control

power supply abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the low stage

inverter voltage

reverts to the normal

value.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–94

C29Low stage inverter hardware

abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

Perpetually stopped FlashingWhen the power

supply is OFF.

C30Low stage inverter abnormal-

ity other than C16 - C29

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

Recovers when

there is no alarm

from the inverter.

D01 Power supply low voltage

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the power

supply voltage

reverts to the normal

value.

D02Abnormal power supply volt-

age increase

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the power

supply voltage

reverts to the normal

value.

D03Power supply frequency

abnormality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the power

supply frequency

reverts to the normal

value.

D04 Phase cannot be detected

Previous phase sequence is

memorized, and operation

continues.

LitWhen the power

supply is OFF.

D05 Battery disconnected Operation continues Lit

When the battery

voltage reverts to

the normal value.

D06 Control panel abnormalityKey entry is disabled, and

operation continues.Lit

When all key

switches are OFF or

when the power

supply is OFF.

D07

Communication abnormality

between the main ECU and

the control panel

Key entry is disabled, and

operation continues.Lit

When communica-

tion resumes

between the main

ECU and the con-

trol panel.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–95

D1112-volt power supply abnor-

mality

Normal operation after

THERMO OFF and the

alarm release conditions are

reached (perpetually

repeated).

Lit

When the 12-volt

power supply volt-

age reverts to the

normal value.

D12 RTC abnormality Normal operation Lit

Normally recovers

when the time is

acquired.

D13 EEPROM abnormality Operation continues LitWhen the power

supply is OFF.

D14 Flash memory abnormality Normal operation LitWhen the power

supply is OFF.

D15 ADC abnormality Perpetually stopped FlashingWhen the power

supply is OFF.

E01

Communication abnormality

between the panel ECU and

the main ECU

Operation continues Lit

When communica-

tion resumes

between the panel

ECU and the main

ECU.

Code

No.Details of Abnormality

Operation When Abnormality Occurred Condition for

ReleaseOperation Details LED Display

Operation Section1–96

6.3 Method to Display Present Alarms

Display the alarm code(s) when an alarm occurs.

1) When an alarm occurs, press .

2) The alarm code will appear as the measured value,

and the alarm code case number will be shown on the

sub-display.

3) When there are two or more alarm code cases, use

the or switch to display the next alarm

code.

A maximum of ten past alarm code cases can be dis-

played.

F008489

05 ALARMS

ALM 01/05

ALM 02/05

Operation Section1–97

6.4 Method to Display Past Alarms

Display the alarm code(s) for alarms that have occurred in the past. (When an alarm occurs, the alarm code

is recorded as a past alarm.)

1) Press and hold for approximately three seconds.

2) The alarm code will appear as the measured value,

and the alarm occurrence date will be shown on the

sub-display.

3) When there are two or more past alarm code cases,

use the or switch to display the next past

alarm code.

A maximum of ten past alarm code cases can be dis-

played.

F010213

1830 0303

2322 2403

or

Press and hold for

approximately three seconds.

Hour Minute Day Month

2322 2403

Normal Display

Operation Section1–98

7. CF Card Mode and Operation Method

7.1 CF Card Mode

When the CF card is inserted and power is introduced, the system transitions to CF card mode.

The CF card can be used for transport refrigerator software updates, settings data writing, etc.

F008354

Power Supply

OFF ON

CF Card Mode

Normal Refrigeration

Operation

CF Card Inserted

CF Card Not Inserted

Operation Section1–99

7.2 Initial Display Screen for CR Card Mode

The initial display screen shows the remaining CF card capacity.

7.3 Operation Menu Transitions

F010214

500Mb

Remaining CF Card Capacity

F008356

CF Card

Mode MenuDisplay of

Remaining CF

Card Capacity

Enter Each

Type of Menu

Completed

(Component

Stopped)

Operation Section1–100

7.4 List of Items for the CF Card Mode Menu

7.5 CF Card Mode Menu Operation

(1) Software Update

• Update the main ECU software.

1) Press to display "SW" as the measured value.

2) Use the or switch to select the file to be up-

dated.

3) Press to prepare the update.

"SW UPdATE" will flash.

4) Press to prepare the update.

During the update, the remaining amount of the up-

date task will be displayed.

5) When the update is completed successfully, "UPdT

ENd" will display. If an abnormality has occurred, "UP-

dT FAIL" will display.

Menu Content Set ValueMeasured

ValueSub-Display Reference Page

Software update -CF- SW UPdATE P1-100

Settings data writing -CF- Id SETTING P1-101

Log data reading -CF- LOG dOWNLOAd P1-102

F008364

PG121501

SW UPdATE

UPdT ENd

UPdATE

30/100

File Name

Displayed

Operation Section1–101

(2) Settings Data Writing

• Write settings data from the CF card to the main ECU.

1) Press to display "SW" as the measured value.

2) Use the or switch to display "ID" as the

measured value, then press to confirm the set-

ting.

3) Use the or switch to select the file to be

written.

4) Press to prepare for writing.

"idSETTING" will flash.

5) Press to start writing.

During the writing process, the remaining amount of

the writing task will be displayed.

6) When writing is completed successfully, "IdSET ENd"

will display. If an abnormality has occurred, "IdSET

FAIL" will display.

F008365

1G110955

IdSETTING

IdSET ENd

SETTING

30/100

File Name

Displayed

Operation Section1–102

(3) Log Data Reading

• Read the main ECU log data to the CF card.

1) Press to display "SW" as the measured value.

2) Use the or switch to display "LOG" as the

measured value, then press to confirm the set-

ting.

3) Use the or switch to select the log data to

be read.

Selection range: LAST TRIP, 30DAYS, 60DAYS,

90DAYS, ALL TRIP

4) Press to prepare for reading.

"LG.dWNLOAd" will flash. If the CF card does not

have a sufficient amount of remaining capacity, "dIS-

AbLE" will display.

5) Press to start reading.

During the reading process, the remaining amount of

the reading task will be displayed.

6) When reading is completed successfully, "LOG ENd"

will display. If an abnormality has occurred, "LOG

FAIL" will display.

F010140

LAST TRIP

LG.dWNLOAd

LOG ENd

dOWNLOAd

30/100

Repair Section2–103

1. Alarm Codes and Troubleshooting

1.1 Response Method by Alarm Code, and Related Parts

When an alarm LED is lit, unit operation continues. Therefore, load cargo, and if there is no replacement

part, continue operation as is.

A flashing alarm LED indicates that another sensor is unsatisfactory. Since there is no substitute means of

operation and the unit is stopped, perform troubleshooting, and replace parts as necessary.

When an alarm occurs, verify the cause of the malfunction and take the appropriate actions in accordance

with the following charts.

Repair Section2–104

A1

5

A16

A17

A18

A19

A2

0

A2

1

A22

A23

A2

4

A2

5

A26

A27

A28

A29

A3

0

A3

1

A0

1

A03

A0

5

A06

A07

A08

A09

A1

0

A11

A12

A13

A1

4

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th

e m

ea

su

red

va

lue

s

be

twe

en

se

nso

r 1

an

d t

he

op

tio

na

l se

nso

r.

1.

Se

nso

r a

bn

orm

alit

y

2. W

irin

g h

arn

ess o

pe

n c

ircu

it,

inco

rre

ct

wirin

g,

po

or

co

nn

ecto

r co

nta

ct,

etc

.

1.

Po

we

r su

pp

ly p

ha

se

in

terr

up

tio

n

2. W

irin

g h

arn

ess o

pe

n c

ircu

it,

inco

rre

ct

wirin

g,

po

or

co

nn

ecto

r co

nta

ct,

etc

.

3.

Fa

ulty m

ag

ne

tic c

on

tacto

r o

pe

ratio

n

1.

Se

nso

r a

bn

orm

alit

y

2. W

irin

g h

arn

ess o

pe

n c

ircu

it,

inco

rre

ct

wirin

g,

po

or

co

nn

ecto

r co

nta

ct,

etc

.

1.

Se

nso

r a

bn

orm

alit

y

2. W

irin

g h

arn

ess o

pe

n c

ircu

it,

inco

rre

ct

wirin

g,

po

or

co

nn

ecto

r co

nta

ct,

etc

.

1.2

. S

en

so

r a

bn

orm

alit

y

3. W

irin

g h

arn

ess o

pe

n c

ircu

it,

inco

rre

ct

wirin

g,

po

or

co

nn

ecto

r co

nta

ct,

etc

.

1.

Me

asu

re t

he

co

rre

sp

on

din

g s

en

so

r re

sis

tan

ce

va

lue

s

(CN

1, 2

) a

nd

co

nve

rt t

he

m in

to t

em

pe

ratu

res u

sin

g t

he

th

erm

isto

r ch

ara

cte

ristics c

ha

rt.

Me

asu

re t

he

te

mp

era

ture

in

th

e v

icin

ity o

f th

e c

orr

esp

on

din

g s

en

so

r, a

nd

ch

eck t

ha

t it is

the

sa

me

as t

he

co

nve

rte

d v

alu

e.

2. C

he

ck t

he

wirin

g h

arn

ess f

rom

th

e c

orr

esp

on

din

g s

en

so

r u

p t

o t

he

ECU

an

d c

on

ne

cto

r C

N1

fo

r p

oo

r co

nta

ct,

etc

.

1.

Me

asu

re t

he

ou

tpu

t va

lue

s (

pin

s 2

-3, 8

-9, a

nd

11

-12

on

C

N3

) fo

r th

e c

orr

esp

on

din

g s

en

so

rs a

nd

co

nve

rt t

he

m in

to

pre

ssu

res u

sin

g t

he

pre

ssu

re c

ha

racte

ristics t

ab

le.

Me

asu

re

the

pre

ssu

re in

th

e v

icin

ity o

f th

e c

orr

esp

on

din

g s

en

so

r, a

nd

ch

eck t

ha

t it is t

he

sa

me

as t

he

co

nve

rte

d v

alu

e.

2. C

he

ck t

he

wirin

g h

arn

ess f

rom

th

e c

orr

esp

on

din

g s

en

so

r u

p t

o t

he

ECU

an

d c

on

ne

cto

r C

N3

fo

r p

oo

r co

nta

ct, e

tc.

1.C

he

ck t

ha

t th

ere

is n

o p

ha

se

in

terr

up

tio

n in

ea

ch

ph

ase

of

the

po

we

r su

pp

ly.

2. C

he

ck t

ha

t th

e b

reake

r a

nd

te

rmin

al b

oa

rd s

cre

ws a

re

tig

ht,

an

d v

erify

th

at C

N7, C

N1

0, a

nd

CN3

5 a

re n

ot

po

orly o

r lo

ose

ly c

on

ne

cte

d. In

ad

ditio

n,

ch

eck t

he

wirin

g h

arn

ess f

rom

th

e s

en

so

r u

p t

o t

he

ECU

an

d t

he

co

nn

ecto

r fo

r a

ny

ab

no

rma

litie

s.

3. C

he

ck f

or

ma

gn

etic c

on

tacto

r b

reaka

ge

.

1.

Me

asu

re t

he

co

rre

sp

on

din

g s

en

so

r re

sis

tan

ce

va

lue

s

(CN

1, C

N2,

CN

40

) a

nd

co

nve

rt t

he

m in

to t

em

pe

ratu

res u

sin

g

the

th

erm

isto

r ch

ara

cte

ristics c

ha

rt.

Me

asu

re t

he

te

mp

era

ture

in

th

e v

icin

ity o

f th

e c

orr

esp

on

din

g s

en

so

r, a

nd

ch

eck t

ha

t it is

the

sa

me

as t

he

co

nve

rte

d v

alu

e.

2. C

he

ck t

he

wirin

g h

arn

ess f

rom

th

e c

orr

esp

on

din

g s

en

so

r u

p t

o t

he

ECU

an

d c

on

ne

cto

r C

N1

fo

r p

oo

r co

nta

ct,

etc

.

1.

Measu

re t

he o

utp

ut

valu

e (

pin

s 5-6

on C

N3

) fo

r th

e s

enso

r and

conve

rt it

into

a h

um

idity

usi

ng the h

um

idity

senso

r ch

ara

cterist

ics

table

. M

easu

re the h

um

idity

in the v

icin

ity o

f th

e h

um

idity

senso

r,

an

d c

he

ck that it

is the s

am

e a

s th

e c

onve

rted v

alu

e.

2. C

heck

the w

irin

g h

arn

ess

fro

m the h

um

idity

senso

r up to the E

CU

and c

onnect

or

CN3

for

poor

conta

ct, abnorm

alit

ies,

etc

.

1.

Me

asu

re t

he

re

sis

tan

ce

va

lue

fo

r b

oth

se

nso

rs a

nd

ch

eck

tha

t th

e v

alu

es a

re t

he

sa

me

.2

. C

he

ck t

ha

t th

e in

sta

llatio

n lo

ca

tio

n f

or

ea

ch

se

nso

r is

co

rre

ct.

3. C

he

ck t

he

wirin

g h

arn

ess f

rom

ea

ch

se

nso

r u

p t

o t

he

ECU

a

nd

co

nn

ecto

r C

N3

fo

r p

oo

r co

nta

ct, a

bn

orm

alit

ies,

etc

.

Hig

h S

tage

Com

pres

sor D

isch

arge

Tem

pera

ture

Sen

sor

Hig

h S

tage

Com

pres

sor B

ody

Tem

pera

ture

Sen

sor

Low

Sta

ge C

ompr

esso

r Suc

tion

Tem

pera

ture

Sen

sor

Low

Sta

ge C

ompr

esso

r B

ody

Tem

pera

ture

Sen

sor

Am

bie

nt Te

mp

era

ture

Se

nso

r 1

Re

turn

Air T

em

pe

ratu

re S

en

so

r 1

Su

pp

ly A

ir T

em

pe

ratu

re S

en

so

r 1

Eva

po

rato

r In

let Te

mp

era

ture

Se

nso

r

Eva

po

rato

r O

utle

t Te

mp

era

ture

Se

nso

r

Eco

no

miz

er

Inle

t Te

mp

era

ture

Se

nso

r

Eco

no

miz

er

Ou

tle

t Te

mp

era

ture

Se

nso

r

De

fro

st Te

mp

era

ture

Se

nso

r

Hig

h P

ressu

re S

en

so

r

Mid

dle

Pre

ssu

re S

en

so

r

Lo

w P

ressu

re S

en

so

r

Cu

rre

nt

Se

nso

r U

Cu

rre

nt

Se

nso

r V

Cu

rre

nt

Se

nso

r W

Hu

mid

ity S

en

so

r

Am

bie

nt Te

mp

era

ture

Se

nso

rs 1, 2

Re

turn

Air T

em

pe

ratu

re S

en

so

rs 1, 2

Su

pp

ly A

ir T

em

pe

ratu

re S

en

so

rs 1, 2

US

DA

Se

nso

r 1

US

DA

Se

nso

r 2

US

DA

Se

nso

r 3

Ca

rgo

Te

mp

era

ture

Se

nso

r

Am

bie

nt Te

mp

era

ture

Se

nso

r 2

Re

turn

Air T

em

pe

ratu

re S

en

so

r 2

Su

pp

ly A

ir T

em

pe

ratu

re S

en

so

r 2

6 6 76 77 6 8 10 -- - - - - - 6 6 67

Ala

rm C

od

e

Lis

tD

escrip

tio

nP

ossib

le C

au

se

Ve

rifica

tio

n M

eth

od

Re

late

d P

art

sIn

stal

latio

n Lo

catio

n (R

efer

to th

e D

iagr

am)

Part

Cod

e

Dia

gra

m3

-1

Dia

gra

m3

-2

Dia

gra

m3

-3

Dia

gra

m3

-4

Dia

gra

m1

-9

Dia

gra

m2

-6

Dia

gra

m2

-4

Dia

gra

m2

-7

Dia

gra

m2

-8

Dia

gra

m3

-5

Dia

gra

m3

-6

Dia

gra

m2

-10

Dia

gra

m3

-7

Dia

gra

m3

-14

Dia

gra

m3

-8

Dia

gra

m2

-1

- - -

Dia

gra

m2

-2

Dia

gra

m2

-3

-

Dia

gra

m1

-9

Dia

gra

m2

-6

Dia

gra

m2

-6

Dia

gra

m2

-4

Dia

gra

m2

-5

Dia

gra

m2

-5

Dia

gra

m1

-14

Dia

gra

m1

-9

F010216

Repair Section2–105

1 3066 10

13

11

23 2 4 3

Diagram

3-9

Diagram1

-13

Diagram

3-5

Diagram

3-8

Diagram

3-10

Diagram

3-11

Diagram1

-1

Diagram1

-2

Diagram

4-8

Diagram

3-1

2

Diagram1

-4

Diagram1

-3

A3

2

A3

3

B01

B0

2

B0

3

B0

4

B05

B0

6

B0

7

1.

Wiring

harness open

circu

it,

incorrect

wiring

, poor connector contact,

etc

.

2.

Evaporator

inlet temperature

sensor

abnorma

lity

3.

Low

pressure

sensor abnorma

lity

1. Sensor abnorma

lity

2.

Wiring

harness open

circu

it,

incorrect

wiring

, poor connector contact,

etc

.

1.

Evaporator expansion

va

lve

abnorma

lity

2.

Insuffic

ient refr

igerant

1.

Evaporator expansion

va

lve

abnorma

lity

2.

Insuffic

ient refr

igerant

1.

Evaporator expansion

va

lve

abnorma

lity

2.

Insuffic

ient refr

igerant

1.

High

pressure

increase

abnorma

lity

2.

Fuse

2 b

lown

3. Magnetic contactor abnorma

lity

4.

Wiring

harness open

circu

it,

incorrect

wiring

, poor connector contact,

etc

.

1. Check that the

condenser fan

is

rotating

, and

rotating

in

the

correct

direction

.2

. Condenser fins c

logged

with

dirt or

condenser corrosion

/damage

3. Condenser fan

damage

4. Condenser fan

motor damage

5. MC5

(condenser fan

contactor)

damage

6. C

logged dryer

7. The

temperature

in

the

vic

inity of the

transport

refr

igerator has exceeded

the

specification

range

.

Insuffic

ient refr

igerant

Insuffic

ient refr

igerant

1. Check

the w

iring

harnesses

from

the evaporator

inlet temperature

sensor

and the

low

pressure sensor

up to

the

EC

U and

connectors C

N1 and C

N3

for poor

contact

, abnormal

ities

, etc

.2.

Measure

the resistance

value

for the evaporator

inlet temperature

sensor

and convert it into a temperature

using

the therm

istor characteristics chart.

Measure

the temperature

in the vicinity

of the

corresponding

sensor, and

chec

k that

it is

the same as

the converted va

lue.

In add

ition

, check

that

the

evaporator

inlet temperature

sensor

location

is correct

.3.

Measure

the output

value

(pins

11-12

on C

N3)

for the

low

pressure

sensor

and

convert

it into

a pressure us

ing the pressure

sensor

characteristics table.

Measure

the pressure

in the vicinity

of the

low

pressure

sensor, and chec

k that

it is

the same as

the converted va

lue.

1. Check that the vent position sensor w

ires are

connected.

2. Check the w

iring harness from

the vent position sensor up to

the EC

U and connector C

N5 poor contact, abnormalit

ies, etc

.

1. Check for poor contact

in connectors

near the

evaporator

expansion

va

lve

as we

ll as the

EC

U connector (C

N1

2).

Check the

wiring

harness from

the

expansion

va

lve

up

to

the

EC

U for any abnorma

lities. Conduct a

short

PT

I and

check

that the

va

lve

opens and

closes.

2. Add

the

specified

quantity

of refr

igerant.

1. Check for poor contact

in connectors

near the

evaporator

expansion

va

lve

as we

ll as the

EC

U connector (C

N1

2).

Check the

wiring

harness from

the

expansi on

va

lve

up

to

the

EC

U for any abnorma

lities. Conduct a

short

PT

I and

check

that the

va

lve

opens and

closes.

2. Add

the

specified

quantity

of refr

igerant.

1. Check for factors

causing

the

abnorma

l h

igh

pressure

increase

.2

. V

isua

lly check to

see

if fuse

F2

is b

lown

.3

. Check for

24

VAC

on

the

co

il side

of MC1

(compressor

contactor)

.4

. Check the

wiring

harness from

the

pressure

sw

itch

up

to

the

EC

U and

the

connectors

for any abnorma

lities.

1. Check for poor contact

in connectors

near the

evaporator

expansion

va

lve

as we

ll as the

EC

U connector (C

N1

2).

Check the

wiring

harness from

the

expansion

va

lve

up

to

the

EC

U for any abnorma

lities. Conduct a

short

PT

I and

check

that the

va

lve

opens and

closes.

2. Add

the

specified

quantity

of refr

igerant.

1.Check v

isua

lly.

2.Check v

isua

lly.

3.Check v

isua

lly.

4. Turn

contactor MC5

ON

and

measure

the

current va

lue

.5

. Check for magnetic contactor brea

kage

.6

. Check for a

temperature

difference

in

the

pip

ing

before

and

after the

dryer.

7. Check to

see

if the

condenser

inlet temperature

has

exceeded

50

°C.

Add

the

specified

quantity

of refr

igerant.

Add

the

specified

quantity

of refr

igerant.

Econom

izer

Inlet Temperature

Sensor

Low

Pressure

Sensor

Vent Position

Sensor

High

Stage

Compressor

Low

Stage

Compressor

High

Pressure

Sw

itch

Evaporator

Expansion

Va

lve

Co

il

Evaporator

Expansion

Va

lve

Body

Condenser

Fan

Condenser

Fan

Motor

Condenser

Fan

Contactor

Dryer

The

sensor accuracy is outs

ide

the

specification

range

.

The

vent position

sensor output va

lue

is outs

ide

the

measurement range

.

The

refr

igerant temperature

at the

high

stage

compressor outlet exceeds the

standard

va

lue

.

The

high

stage

compressor body temperature

exceeds the

standard

va

lue

.

The

refr

igerant temperature

at the

low

stage

compressor outlet exceeds the

standard

va

lue

.

The

low

stage

compressor body temperature

exceeds the

standard

va

lue

.

Pressure

sw

itch

operation

The

high

stage

compressor outlet pressure

exceeds the

standard

va

lue

.

The

low

stage

compressor suction

pressure

has

dropped

be

low

the

standard

va

lue

.

Alarm

Code

L

ist

Description

Possib

le Cause

Verification

Method

Re

lated

Parts

Instal

lation

Location

(Refer

to the D

iagram)

Part

Code

F010217

Repair Section2–106

27

12 1 27

271

Dia

gra

m5

-2

--

--

--

6D

iag

ram

1-13

Dia

gra

m1

-7

11

Dia

gra

m1

-2

9 23

Dia

gra

m2

-9

Dia

gra

m4

-1

Dia

gra

m5

-2

Dia

gra

m5

-1

Dia

gra

m5

-1

Dia

gra

m3

-10

Dia

gra

m3

-9

Co

olin

g F

an

Mo

tor

Co

nd

en

se

r F

an

Mo

tor

He

ate

r

Eva

po

rato

r

Eva

po

rato

r

Eva

po

rato

r

Ve

nt

Po

sitio

n S

en

so

r

Hig

h S

tag

e I

nve

rte

r

Lo

w S

tag

e In

ve

rte

r

Lo

w S

tag

e In

ve

rte

r

Lo

w S

tag

e C

om

pre

sso

r

Hig

h S

tag

e C

om

pre

sso

r

Hig

h S

tag

e I

nve

rte

r

B08

1. A

bn

orm

al te

mp

era

ture

in

cre

ase

in

th

e

mo

tor

win

din

gs.

2. F

use 3

blo

wn

3. W

irin

g h

arn

ess o

pe

n c

ircu

it, in

co

rre

ct

wirin

g, p

oo

r co

nn

ecto

r co

nta

ct, e

tc.

1. A

bn

orm

al te

mp

era

ture

in

cre

ase

in

th

e

mo

tor

win

din

gs

2. F

use 2

blo

wn

3. W

irin

g h

arn

ess o

pe

n c

ircu

it, in

co

rre

ct

wirin

g, p

oo

r co

nn

ecto

r co

nta

ct, e

tc.

1. A

bn

orm

al te

mp

era

ture

in

cre

ase

in

th

e

he

ate

r

2. F

use

4 b

low

n

3. W

irin

g h

arn

ess o

pe

n c

ircu

it, in

co

rre

ct

wirin

g, p

oo

r co

nn

ecto

r co

nta

ct, e

tc.

Exce

ssiv

e f

rost

on

th

e e

va

po

rato

r

Exce

ssiv

e f

rost

on

th

e e

va

po

rato

r

Exce

ssiv

e f

rost

on

th

e e

va

po

rato

r

1. T

he

exh

au

st

ou

tle

t is

op

en

2. F

au

lty s

en

so

r

1.

Op

era

tin

g o

uts

ide

th

e s

pe

cific

atio

n

ran

ge

.

2. O

pe

n c

ircu

it, e

tc. in

th

e c

om

mu

nic

atio

n

wirin

g h

arn

ess b

etw

ee

n t

he

in

ve

rte

r a

nd

ECU

.

3. P

oo

r co

nn

ecto

r co

nta

ct.

4. W

he

n M

C1

is O

FF

5. T

he

po

we

r su

pp

ly v

olta

ge

ha

s f

alle

n

be

low

th

e u

sa

ge

ra

ng

e.

6. D

C r

ea

cto

r d

am

ag

e

7. O

pe

n c

ircu

it in

th

e o

utp

ut lin

es, m

oto

r

ab

no

rma

lity

1.

Ch

eck f

or

facto

rs c

au

sin

g t

he

ab

no

rma

l te

mp

era

ture

in

cre

ase

in

th

e m

oto

r w

ind

ing

s.

2. V

isu

ally

ch

eck to

se

e if fu

se

F3

is b

low

n.

3.

Ch

eck fo

r 2

4 V

AC

on

th

e c

oil

sid

e o

f M

C6

or

MC7

.4

. C

he

ck t

he

wirin

g h

arn

ess f

rom

th

e m

oto

r u

p t

o t

he

ECU

a

nd

th

e c

on

ne

cto

r fo

r a

ny a

bn

orm

alit

ies.

1.

Ch

eck f

or

facto

rs c

au

sin

g t

he

ab

no

rma

l te

mp

era

ture

in

cre

ase

in

th

e m

oto

r w

ind

ing

s.

2. V

isu

ally

ch

eck to

se

e if fu

se

F2

is b

low

n.

3.

Ch

eck fo

r 2

4 V

AC

on

th

e c

oil

sid

e o

f M

C5

.4

. In

ad

ditio

n, ch

eck t

he

wirin

g h

arn

ess f

rom

th

e m

oto

r u

p t

o

the

ECU

an

d t

he

co

nn

ecto

r fo

r a

ny a

bn

orm

alit

ies.

1.

Ch

eck f

or

facto

rs c

au

sin

g t

he

ab

no

rma

l te

mp

era

ture

in

cre

ase

in

th

e h

ea

ter.

2. V

isu

ally

ch

eck to

se

e if fu

se

F4

is b

low

n.

3.

Ch

eck fo

r 2

4 V

AC

on

th

e c

oil

sid

e o

f M

C2

.4

. C

he

ck t

he

wirin

g h

arn

ess f

rom

th

e h

ea

ter

the

rma

l sw

itch

u

p t

o t

he

ECU

an

d t

he

co

nn

ecto

rs f

or

an

y a

bn

orm

alit

ies.

Ch

eck t

ha

t th

ere

is n

o f

rost

on

th

e e

va

po

rato

r fr

om

th

e

insp

ectio

n p

ort

. If

th

ere

is fro

st,

co

nd

uct

ma

nu

al d

efr

ostin

g.

1.

Ch

eck t

ha

t th

ere

is n

o f

rost

on

th

e e

va

po

rato

r fr

om

th

e

insp

ectio

n p

ort

. If

th

ere

is fro

st,

co

nd

uct

ma

nu

al d

efr

ostin

g.

2.

Ch

eck t

ha

t th

e c

arg

o h

as b

ee

n p

re-c

oo

led

.

1.

Ch

eck t

o s

ee

if

the

exh

au

st

ou

tle

t is

op

en

.2

. C

he

ck t

ha

t th

e v

en

t p

ositio

n s

en

so

r w

ire

s a

re c

on

ne

cte

d.

1. T

urn

th

e p

ow

er

su

pp

ly O

FF

an

d t

he

n b

ack O

N, a

nd

th

en

ve

rify

th

at th

e tra

nsp

ort

re

frig

era

tor

op

era

tes w

ith

ou

t a

ny

pro

ble

ms.

2. If

th

e c

om

pre

sso

r is

fo

un

d to

be

no

t o

pe

ratin

g a

s a

re

su

lt o

f

the

ch

eck a

bo

ve, ch

eck c

on

tin

uity in

th

e c

on

ne

cto

r fo

r th

e

inve

rte

r co

mm

un

ica

tio

n w

irin

g h

arn

ess.

3. V

isu

ally

ch

eck f

or

sig

ns o

f fr

ett

ing

we

ar

on

th

e t

erm

ina

ls,

an

d t

he

pre

se

nce

of

we

ar

pa

rtic

les.

Ch

eck b

oth

th

e E

CU

-sid

e

an

d s

en

so

r-sid

e c

on

ne

cto

rs.

Vis

ua

lly c

he

ck t

o s

ee

if

the

fe

ma

le t

erm

ina

l is

sp

rea

d o

pe

n.

Vis

ua

lly c

he

ck to

se

e if th

e m

ale

te

rmin

al is

be

nt.

4.

Ch

eck c

on

tin

uity in

th

e w

irin

g h

arn

ess b

etw

ee

n t

he

ECU

an

d c

on

tacto

r. V

isu

ally

ch

eck fo

r w

ea

r o

n th

e E

CU

co

nn

ecto

r

term

ina

ls.

5.

Ch

eck t

he

in

ve

rte

r in

pu

t vo

lta

ge

.

6.

Ch

eck c

on

tin

uity b

etw

ee

n t

he

DC

re

acto

r te

rmin

als

.

7.

Ch

eck r

esis

tan

ce

be

twe

en

th

e m

oto

r le

ad

s o

n t

he

in

ve

rte

r-

sid

e o

utp

ut.

B09

B1

0

B11

B12

B13

B1

4

C0

1

C02

C03

C0

4

C0

5

C06

C07

C08

C09

C1

0

C11

C12

C13

C1

4

C1

5

C16

C17

C18

C19

C2

0

C2

1

C22

C23

C2

4

C2

5

C26

C27

C28

C29

C3

0

1.

Ch

eck t

ha

t th

ere

is n

o f

rost

on

th

e e

va

po

rato

r fr

om

th

e

insp

ectio

n p

ort

. If

th

ere

is fro

st,

co

nd

uct

ma

nu

al d

efr

ostin

g.

2.

Ch

eck t

ha

t th

e c

arg

o h

as b

ee

n p

re-c

oo

led

.

Ala

rm C

od

e

Lis

tD

escrip

tio

nP

ossib

le C

au

se

Ve

rifica

tio

n M

eth

od

Re

late

d P

art

sIn

stal

latio

n Lo

catio

n (R

efer

to th

e D

iagr

am)

Part

Cod

e

Co

olin

g f

an

mo

tor

the

rma

l o

pe

ratio

n

Vo

lta

ge

is n

ot

ap

plie

d t

o t

he

co

nta

cto

r co

il d

urin

g

a c

on

de

nse

r fa

n O

N c

om

ma

nd

.

Vo

lta

ge

is n

ot

ap

plie

d t

o t

he

co

nta

cto

r co

il d

urin

g

a h

ea

ter

ON

co

mm

an

d.

Aft

er

co

min

g in

to r

an

ge, th

e v

alu

e g

oe

s o

ut

of

ran

ge

fo

r a

fix

ed

pe

rio

d o

f tim

e.

Th

e s

et

tem

pe

ratu

re w

as n

ot

rea

ch

ed

with

in a

fixe

d p

erio

d o

f tim

e.

Insu

ffic

ien

t re

frig

era

tio

n c

ap

acity

Th

e e

xh

au

st

ou

tle

t is

op

en

du

rin

g f

roze

n

op

era

tio

n.

An

ab

no

rma

lity h

as o

ccu

rre

d in

th

e in

ve

rte

r.

F010218

Repair Section2–107

18

18

Diagram

4-2

Diagram

4-2

Transformer

Transformer

1. The

power supp

ly vo

ltage

is be

low

the

usage

range

for one

second

.

2.

Wiring

harness open

circu

it,

incorrect

wiring

, connector poor contact,

etc

.

3. Transformer ma

lfunction

1. The

power supp

ly vo

ltage

is above

the

usage

range

for one

second

.

2.

Wiring

harness open

circu

it,

incorrect

wiring

, connector poor contact,

etc

.

3. Transformer ma

lfunction

1. Measure

the power supply

voltage; check

that the value is

at least

360 V

.2. Check

for abnormalit

ies

in the w

iring between the transformer and

the C

N25 connector.

3. Measure

the voltage at pins 1 and 2

on C

N25. Check

that the

voltage between p

ins 1 and 2

= power supply

voltage x

15 V

/440 V

.

1. Measure

the power supply

voltage; check

that the value is

500 V

or

less

.2. Check

for abnormalit

ies

in the w

iring between the transformer

and the C

N25 connector.

3. Measure

the voltage at pins 1 and 2

on C

N25. Check

that the

voltage between p

ins 1 and 2

= power supply

voltage x

15 V

/440 V

.

D01

D0

2

16

25

22

Diagram

4-6

21

Diagram

4-4

17

Diagram

4-5

16

Diagram

4-6

17

Diagram

4-5

16

Diagram

4-6

--

--

Diagram

4-7

Diagram

4-3

Ma

in EC

U

Battery

Contro

l Pane

l

Electron

ic Expansion

Va

lve

Co

il

Ma

in EC

U

Ma

in EC

U

Contro

l Pane

l

Current Sensor R

, S

, T

Phase

Se

quence

Connector

1. The

power supp

ly fre

quency is outs

ide

the

usage

range

.

2.

Wiring

harness open

circu

it,

incorrect

wiring

, connector poor contact,

etc

.

3. Ma

in EC

U ma

lfunction

4. A

device

is generating

no

ise

1. B

lown

fuse

2.

Fau

lty current sensor,

wiring

harness

3. Power supp

ly phase

interruption

1. Battery

connector d

isconnected

2. Poor connector contact.

3.

Fau

lty battery

1.

Key sw

itch

ma

lfunction

2. An

obstruction

has been

in

contact w

ith

the

key sw

itch

for an

extended

period

of

1.

Fau

lty w

iring

harness

2. Contro

l pane

l EC

U ma

lfunction

Fau

lty w

iring

harness

Layer short

in

the

electron

ic expansion

Ma

in EC

U ma

lfunction

1. Measure

the

power supp

ly fre

quency; check that the

va

lue

is

48

~ 5

2 Hz or 5

8 ~

62

Hz.

2. Check for abnorma

lities in

the

wiring

between

the

transformer and

CN

25

connector.

3. Measure

the

vo

ltage

between

pins 1

and

2 on

CN

25

; check that the

va

lue

is at

least 1

2 VAC

.4

. Check whether the

device

generating the

no

ise

is

connected

to

the

same

power supp

ly line

(e

lectr

ic we

lder,

etc

.)

1.

Is fuse

F2

/F3

blown

?

2.

Is each

wiring

harness connected

to

each

current sensor?

Check to

ma

ke

sure

connector C

N6

is fu

lly connected

.

3. Check for phase

interruption

in

the

power supp

ly.

1. Check to

see

if the

battery

is connected

.

2. Check for

looseness in

the

connector C

N2

8 term

ina

ls.

3. Measure

the

vo

ltage

between

pins 1

and

2 on

connector

CN

28

. If

the

va

lue

is 10

V or more

, the

battery

is fau

lty.

1. Check each

key sw

itch

operation

.

2. Check for any items in

contact w

ith

the

pane

l.

Check for

loose

term

ina

ls in

connector C

N01

on

the

contro

l pane

l side

and

connector C

N2

4 on

the

ma

in EC

U s

ide

. A

lso

check for w

iring

harness abnorma

lities.

Disconnect connector C

N1

2 and

verify

that the

alarm

code

disappears

.

Check for

loose

term

ina

ls in

the

contro

l pane

l side

connector

and

connector C

N2

4 on

the

ma

in EC

U s

ide

. A

lso

check for

wiring

harness abnorma

lities.

Rep

lace

the

ma

in EC

U.

16

Diagram

4-6

Ma

in EC

UMa

in EC

U ma

lfunction

Rep

lace

the

ma

in EC

U.

16

Diagram

4-6

Ma

in EC

UMa

in EC

U ma

lfunction

Rep

lace

the

ma

in EC

U.

16

Diagram

4-6

Ma

in EC

U

Contro

l Pane

l EC

U

Ma

in EC

U ma

lfunction

Rep

lace

the

ma

in EC

U.

D0

3

D0

4

D05

D0

6

D0

7

D11

D1

2

D1

3

D1

4

D15

E01

Alarm

Code

L

ist

Description

Possib

le Cause

Verification

Method

Re

lated

Parts

Instal

lation

Location

(Refer

to the D

iagram)

Part

Code

The

ma

in power supp

ly vo

ltage

is be

low

the

usage

range

.

The

ma

in power supp

ly vo

ltage

is above

the

usage

range

.

The

ma

in power supp

ly fre

quency is outs

ide

the

usage

range

.

The

power supp

ly phase

se

quence

cannot be

determ

ined

.

The

battery

is d

isconnected

.

The

operation

pane

l key sw

itch

is stuck down

.

Commun

ications between

the

EC

U and

contro

l

pane

l have

been

interrupted

.

The

12

-vo

lt power supp

ly is be

low

the

usage

range

.

RTC

abnorma

lity

EEPROM

abnormality

Flash

memory

abnorma

lity

ADC

abnorma

lity

Commun

ications between

the

EC

U and

contro

l

pane

l have

been

interrupted

.

F010219

Repair Section2–108

2. Replacement Parts

2.1 Replacement Parts List

Part Num-

berPart Name

Installation Location

(Refer to the Diagram)

1 CompressorHigh Stage Compressor Diagram 3-9

Low Stage Compressor Diagram 3-10

2 Dryer Diagram 3-12

3 Expansion Valve BodyFor Evaporator Diagram 1-3

For Economizer Diagram 1-10

4 Expansion Valve CoilFor Evaporator Diagram 1-4

For Economizer Diagram 1-11

5 Expansion Valve Coil CoverFor Evaporator Diagram 1-5

For Economizer Diagram 1-12

6 Thermistors

Ambient Temperature Sensor Diagram 1-9

Vent Position Sensor Diagram 1-13

Humidity Sensor Diagram 1-14

Return Air Temperature Sensor Diagram 2-6

Evaporator Inlet Temperature

Sensor

Diagram 2-7

Evaporator Outlet Temperature

Sensor

Diagram 2-8

Economizer Inlet Temperature

Sensor

Diagram 3-5

Economizer Outlet Temperature

Sensor

Diagram 3-6

High Stage Compressor Dis-

charge Temperature Sensor

Diagram 3-1

High Stage Compressor Body

Temperature Sensor

Diagram 3-2

Low Stage Compressor Suction

Temperature Sensor

Diagram 3-3

Low Stage Compressor Body

Temperature Sensor

Diagram 3-4

7 ThermistorsSupply Air Temperature Sensor 1 Diagram 2-4

Supply Air Temperature Sensor 2 Diagram 2-5

8 Thermistor Defrost Temperature Sensor Diagram 2-10

9 Heater Thermal Switch Diagram 2-9

Repair Section2–109

10 Pressure Sensors

High Pressure Sensor Diagram 3-7

Middle Pressure Sensor Diagram 3-14

Low Pressure Sensor Diagram 3-8

11 Condenser Fan Motor Diagram 1-2

12 Cooling Fan Motor Diagram 1-7

13 Condenser Fan Diagram 1-1

14 Cooling Fan Diagram 1-6

15 Sight Glass Diagram 3-13

16 Main ECU Diagram 4-6

17 Control Panel Diagram 4-5

18 Transformer Diagram 4-2

19 Power Supply Switch Diagram 4-11

20 Power Supply Switch Cap Diagram 4-12

21 Battery Diagram 4-4

22 Contactor

Compressor Contactor (MC1) Diagram 4-15

Phase Sequence Contactors

(MC3, MC4)

Diagram 4-3

23 Contactors

Heater Contactor (MC2) Diagram 4-1

Condenser Fan Contactor (MC5) Diagram 4-8

Cooling Fan HI Contactor (MC6) Diagram 4-9

Cooling Fan LO Contactor (MC7) Diagram 4-10

24 Circuit Breaker Diagram 4-13

25 Current Sensors R, S, T Diagram 4-7

26 Fuses Diagram 4-14

27 InvertersLow Stage Inverter Diagram 5-1

High Stage Inverter Diagram 5-2

28 Noise Filter Diagram 5-5

29 ReactorsLow Stage DC Reactor Diagram 5-3

High Stage DC Reactor Diagram 5-4

30 High Pressure Switch Diagram 3-11

31 Power Cord Diagram 1-8

Part Num-

berPart Name

Installation Location

(Refer to the Diagram)

Repair Section2–110

3. Part Installation Locations

3.1 Diagram 1

Repair Section2–111

3.2 Diagram 2

Repair Section2–112

3.3 Diagram 3

Repair Section2–113

3.4 Diagram 4

Repair Section2–114

3.5 Diagram 5

Repair Section2–115

4. Primary Component Characteristics

4.1 Characteristic Values

(1) Compressor

(2) Expansion Valve

(3) Pressure Sensor

Resistance Value 0.73 ±7%

Insulation Resistance (500 VDC Megger) At least 10 M

Installation Bolts (M8) 8.4 ~ 15.6 N·m

Resistance Value 46 ±3

Insulation Resistance (500 VDC Megger) At least 10 M

Output voltage value

Pressure (MPa)

1.1

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

-0.1

F010225

-0.1 0.1 0.3 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.5 2.7 2.9 3.1 3.3 3.5

0

1

Output Vo

ltage (V)

Repair Section2–116

(4) Humidity Sensor (Optional)

(5) Temperature Sensor

(6) Condenser Fan Motor

Output Voltage Value

Resistance Value

Current Value60 Hz operation 1.0 A

50 Hz operation 0.6 A

Resistance Value 39.9 ±10 %

Insulation Resistance (500 VDC Megger) At least 10 M

Installation Bolts (M8) 8.4 ~ 15.6 N·m

Clearance between Fan and Shroud 3.0 ~ 5.0 mm

Relative Humidity (%RH)

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

2.2

2.4

2.6

2.8

3

0

F010226

0 10 20 30 40 50 60 70 80 90 100

0.2

Ou

tpu

t V

olta

ge

(V

)

(°C)

(°F)

Temperature

200

1008060

40

40

1086

4

2

10.80.6

0.4

0.2

0.1

F010227

-60

-76

-50

-58

-40

-40

-30

-22

-20

-4

-10

14

0

32

10

50

20

68

30

86

40

104

50

122

60

140

70

158

80

176

90

194

100

212

110

230

120

248

130

266

Standard

Resistance Va

lue

(k

)

Repair Section2–117

(7) Cooling Fan Motor

* : Value for two motors.

(8) Heater

* : As per the following, the current value is for one phase when six heaters are connected in a con-figuration.

(9) Contactors

(Cooling Fan LO Contactor, Cooling Fan HI Contactor, Condenser Fan Contactor, Heater

Contactor, Compressor Contactor, Phase Sequence Contactor)

(10) High Pressure Switch

Current Value

60 Hz operationHigh speed 3.0 A*

Low speed 0.7 A*

50 Hz operationHigh speed 1.7 A*

Low speed 0.4 A*

Resistance ValueHigh speed 30.1 ±10 %

Low speed 115 ±10 %

Insulation Resistance (500 VDC Megger) At least 10 M

Installation Bolts (M8) 8.4 ~ 15.6 N·m

Clearance between Fan and Shroud 3.0 ~ 5.0 mm

Current Value 4.8 A (when 440 VAC)*

Resistance Value 79 ±5 %

Insulation Resistance (500 VDC Megger) At least 0.3 M

Resistance Value 3 ±10 %

Insulation Resistance (500 VDC Megger) At least 10 M

High-Pressure Operating Val-

ues

F010146

F010147

Repair Section2–118

5. Parts Disassembly and Assembly

5.1 Disassembly and Assembly Procedures

(1) Compressors

(Removal Procedure)

1) Remove the terminal cover.

2) Remove the power supply terminal screws.

3) Loosen the connector seal nut to disconnect the pow-

er cord.

4) Peel the heat insulator off of the compressors.

5) Remove the temperature sensor clips from the com-

pressors.

6) Remove the sensors from the clips. Reuse the clips.

7) Remove the compressor installation bolts.

8) Disconnect the high and low-pressure pipe joints.

High Stage Compressor Body Temperature Sensor

HeatInsulator

Clip

TemperatureSensor

Low StageCompressor BodyTemperature Sensor

S (White)T (Black)

TerminalCover

TerminalCover

G (Green)

R (Red)

F010172

Part Compressor

Refrigerant

Recovery

Required

Special Tools -

Other Required

Parts

O-rings, heat insulators, waterproof washers

Repair Section2–119

(Installation Procedure)

1) Connect the compressor high and low-pressure pip-

ing connections.

High-pressure piping tightening torque: 41.0 (39.2 ~

44.1) N·m

Low-pressure piping tightening torque: 25.0 (17.5 ~

32.5) N·m

2) Tighten the compressor installation bolts.

Tightening torque: 12.0 (8.4 ~ 15.6) N·m

3) Insert the temperature sensors into the clips.

4) Attach the clips and sensors to the brackets on the

compressor body.

5) Attach heat insulators so that there is no gap between

the compressors and sensors.

6) Connect the power cord to the power supply termi-

nals.

Tightening torque: 2.7 (2.4 ~ 2.9) N·m

7) Tighten the connector seal nut.

Tightening torque: 1.9 (1.8 ~ 2.0) N·m

8) When attaching the terminal cover, replace the water-

proof washers with new parts, then tighten the bolts.

Tightening torque: 3.0 (2.7 ~ 3.3) N·m

ATTENTION

Items

• Do not reuse O-rings, heat insulators, or the waterproof washers for terminal cover

installation.

• Do not allow items such as loose threads or dust to adhere to pipe connections.

Doing so may lead to loose pipe connections. Do not wear cotton gloves when con-

necting pipes.

• Preliminarily tighten pipes by hand, then use an open-end wrench (spanner) to per-

form the final tightening.

• Do not confuse the wiring locations for the power supply terminals. If the wir-

ing procedure is not followed, the compressor will rotate in the opposite direc-

tion.

R (Red), S (White), T (Black), G (Green)

• Use insulated washers to install the compressor.

• Since an oil separator is included, there is not need to add oil.

• Quickly connect all pipes after the compressor piping caps are removed. Failing to do

so may lead to moisture being adsorbed by the oil.

• Do not scratch the outside of the compressor when performing work. Doing so may

lead to corrosion and/or rusting due to the paint peeling.

Part Compressor

Repair Section2–120

(2) Dryer

(Removal Procedure)

1) Remove the dryer bracket.

2) Peel off the butyl rubber on the piping connections.

3) Loosen the nuts on the connection joints.

4) Remove the dryer bracket.

(Installation Procedure)

1) Install the dryer by using the removal procedure in re-

verse order.

Tightening torque: 34.3 (29.4 ~ 39.2) N·m

(3) Sight Glass

(Removal Procedure)

1) Heat the brazed sections of the pipe with a burner and

remove the sight glass.

(Installation Procedure)

1) Install the sight glass by brazing the pipe.

F010173

DryerBracket

PipingConnectionPoints

Part Dryer

Refrigerant

Recovery

Required

Special Tools -

Other Required

Parts

Insulating sheet, butyl rubber

ATTENTION

Items

-

F010174

Sight Glass

BrazedSections

Part Sight Glass

Refrigerant

Recovery

Required

Special Tools Brazing tool

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–121

(4) Expansion Valve (Evaporator Side)

(Removal Procedure)

1) Remove the bracket.

2) Remove the coil sub-assembly.

3) Loosen the piping nut and remove the expansion

valve.

4) Heat the two brazed sections of the pipe with a burner

and remove the expansion valve.

Reuse the removed piping.

(Installation Procedure)

1) Attach the expansion valve by using the removal pro-

cedure in reverse order.

Piping connection points

Tightening torque: 22.1 (19.6 ~ 24.5) N·m

Bracket

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

Brazed Section

BrazedSection

Reuse

O-Rings(Cannot Reuse)

Bracket

BrazedSections

Expansion ValveCoil Sub-Assembly

F010175

PartExpansion Valve

(Evaporator Side)

Refrigerant

Recovery

Required

Special Tools Brazing tool

Other Required

Parts

O-rings

ATTENTION

Items

When brazing, wrap the

expansion valve body in a

damp cloth or the like to pro-

vide cooling.

The O-rings cannot be

reused.

Repair Section2–122

(5) Expansion Valve (Economizer Side)

(Removal Procedure)

1) Remove the bracket.

2) Remove the coil cover.

3) Remove the coil sub-assembly.

4) Remove the expansion valve from the piping at the

brazed sections.

(Installation Procedure)

1) Attach the expansion valve by using the removal pro-

cedure in reverse order.

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

Bracket

Expansion ValveCoil Sub-Assembly

Coil Cover

Expansion Valve(Economizer Side)

BrazedSections

F010176

PartExpansion Valve

(Economizer Side)

Refrigerant

Recovery

Required

Special Tools Brazing tool

Other Required

Parts

-

ATTENTION

Items

When brazing, wrap the

expansion valve body in a

damp cloth or the like to pro-

vide cooling.

Repair Section2–123

(6) Pressure Sensors

(Removal Procedure)

1) Disconnect the pressure sensor connectors.

2) Remove the pressure sensors.

(Installation Procedure)

1) Install the sensors by using the removal procedure in

reverse order.

Tightening torque: 10.0 (9.0 ~ 11.0) N·m

Replacement Unit

Middle Pressure Sensor

LowPressureSensor

Union

PressureSensor

HighPressureSensor

Refrigerant gas willleak from here if theunion is removed. (Removal Prohibited)

Part to beRemoved

F010177

Part Pressure Sensor

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–124

(7) Sensors

(Removal Procedure)

1) Remove the sensors by cutting the wires.

(Installation Procedure)

1) Prepare the sensor-side and device-side wires as

shown in the figure above.

2) Place heat shrink tubing (large, small) over the de-

vice-side wires.

3) Use butt-type terminals to crimp the cut wires togeth-

er.

4) Place heat shrink tubing (small) over the butt-type ter-

minal connections, and then heat the tubing to shrink

it in place.

5) Place the heat shrink tubing (large) over the two

wires, and then use heat to shrink the tubing in place.

DefrostTemperatureSensor

Supply AirTemperatureSensorSensors

F010178

Part Sensors

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

Butt type terminals, heat

shrink tubing (large, small)

ATTENTION

Items

-

Butt-Type Terminal

At least 10 mm

Heat Shrink Tubing(Small)

Heat Shrink Tubing(Large)

At least 10 mm

40 mm

40 mm6.3 mm

6.3 mm

Device Side Sensor Side

F010179

Repair Section2–125

(8) Condenser Fan/Motor

(Removal Procedure)

1) Remove the fan cover.

2) Use a pulley remover to remove the fan.

3) Disconnect the condenser motor contactor terminals

inside the electric box, and then cut the sensing cord.

4) Remove the motor cord from the electric box.

5) Remove the motor installation bolts and the insulated

washers.Fan Cover Condenser Fan

Condenser Motor

Installation Bolt

InstallationBolts

Insulated Washer(Do Not Reuse)

F010180

PartCondenser Fan/

Motor

Refrigerant

Recovery

Not required

Special Tools Pulley remover

Other Required

Parts

Insulated washers, butt-type

terminal, heat shrink tubing

ATTENTION

Items

• Do not reuse the insulated

washers.

• Make the motor shaft flush

with the edge of the fan.

• Adjust the clearance

between the fan and the

shroud to between 3 mm

and 5 mm.

Repair Section2–126

(Installation Procedure)

1) Use insulated washers and bolts to install the motor.

Tightening torque: 12.0 (8.4 ~ 15.6) N·m

2) Insert the wires into the heat shrink tubing.

3) Use butt-type terminals to crimp the cut wires togeth-

er.

4) Place heat shrink tubing over the butt-type terminal

connections, and then heat the tubing to shrink it in

place.

5) Attach the fan to the motor shaft.

Tightening torque: 9.3 (7.4 ~ 10.2) N·m

6) Attach the fan cover.

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

7) Insert the motor wires into the electric box.

8) Connect the wires to the condenser motor contactor

terminals.

At least 10 mmAt least 10 mm

Butt-Type Terminal

Condenser Fan

Flush

Condenser Motor

Motor Shaft

Heat Shrink Tubing

F010181

Repair Section2–127

(9) Cooling Fan/Motor

(Removal Procedure)

1) Open the inspection lid.

2) Open the terminal cover.

3) Cut the wires.

4) Remove the installation bolts.

5) Remove the fan and the motor.

(Installation Procedure)

1) Attach the fan to the motor.

Tightening torque: 9.3 (7.4 ~ 10.2) N·m

2) Attach the motor and fan.

Tightening torque: 12.0 (8.4 ~ 15.6) N·m

3) Insert the wires into the heat shrink tubing.

4) Use butt-type terminals to crimp the cut wires togeth-

er.

5) Place heat shrink tubing over the butt-type terminal

connections, and then heat the tubing to shrink it in

place.

6) Attach the terminal cover.

Tightening torque: 1.8 (1.3 ~ 2.3) N·m

7) Attach the inspection lid.

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

Inspection Lid

Installation Bolts

Installation BoltsTerminal CoverF010182

PartCooling Fan/

Motor

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

Butt type terminals, heat

shrink tubing

ATTENTION

Items

• Adjust the clearance

between the fan and the

shroud to between 3 mm

and 5 mm.

• When assembling the fan

and the motor, press the

motor shaft in up to the

stepped portion of the

shaft.

EvaporatorFan

Evaporator Motor

At least 10 mmAt least 10 mm

Butt-Type Terminal Heat Shrink Tubing

Press the fan in up to the stepped portion of the shaft.

F010183

Repair Section2–128

(10) Main ECU

(Removal Procedure)

1) Disconnect all of the connectors.

2) Remove the installation bolts.

(Installation Procedure)

1) Install the main ECU by using the removal procedure

in reverse order.

Tightening torque: 4.7 (4.2 ~ 5.2) N·m

F010184

Installation Bolt Installation Bolt

Installation BoltInstallation Bolt

Part Main ECU

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–129

(11) Control Panel

(Removal Procedure)

1) Disconnect connector CN24.

2) Remove the installation bolts.

(Installation Procedure)

1) Install the control panel by using the removal proce-

dure in reverse order.

Tightening torque: 2.6 (2.3 ~ 2.8) N·m

(12) Transformer

(Removal Procedure)

1) Disconnect each terminal.

2) Remove the installation bolts.

(Installation Procedure)

1) Install the transformer by using the removal procedure

in reverse order.

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

F010185

Front Side

Rear Side InstallationBolts (12)

Connector

Part Control Panel

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

F008411

Part Transformer

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–130

(13) Toggle Switch

(Removal Procedure)

1) Remove the toggle cap.

2) Disconnect each terminal.

3) Remove the installation nut.

(Installation Procedure)

1) Insert the wires into the heat shrink tubing.

2) Solder each connection terminal.

3) Attach the toggle switch.

Nut tightening torque: 1.2 (1.0 ~ 1.4) N·m

Toggle Cap

F010186

Part Toggle Switch

Refrigerant

Recovery

Not required

Special Tools Soldering tool

Other Required

Parts

Heat shrink tubing

ATTENTION

Items

-

Soldering Toggle Switch

Heat Shrink Tubing

F010187

Repair Section2–131

(14) Circuit Breaker

(Removal Procedure)

1) Remove the cover.

2) Disconnect each terminal.

3) Remove the installation screws.

(Installation Procedure)

1) Install the circuit breaker by using the removal proce-

dure in reverse order.

Tightening torque: 1.8 (1.3 ~ 2.3) N·m

F008413

Part Circuit Breaker

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–132

(15) Current Sensors R, S, T

(Removal Procedure)

1) Cut the cords.

2) Remove the installation screws.

(Installation Procedure)

1) Place heat shrink tubing over the wires, and then use

butt-type terminals to make the connections.

2) Attach the current sensors.

Tightening torque: 1.8 (1.3 ~ 2.3) N·m

Current SensorR, S, T

F010188

Part Current Sensors R, S, T

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

Butt type terminals, heat

shrink tubing

ATTENTION

Items

-

At least 10 mmAt least 10 mm

Butt-Type Terminal Heat Shrink Tubing

Do not wrap thewire around thecurrent sensor;pass the wire straight through.

F010189

Repair Section2–133

(16) Inverters

(Removal Procedure)

1) Remove the inverter case installation bolts.

2) Remove the inverter case cover.

3) Disconnect the inverter cords.

4) Remove the inverter installation bolts.

(Installation Procedure)

1) Cut off the incorrect wiring prevention cover attached

to the reactor connection terminal block with a pair of

nippers.

2) Remove the short bar attached to the reactor terminal

block.

3) Remove the labels attached to the communication

sensor terminal block and the compressor connection

terminal block.

F010190High Stage Inverter Low Stage Inverter

Part Inverter

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

Packing, waterproof washers

ATTENTION

Items

• Do not reuse the packing

for the inverter case cover

or the waterproof washers.

• Use caution, as if the cord

to the compressor is incor-

rectly connected, the com-

pressor will rotate in

reverse.

Incorrect WiringPrevention Cover

Label

Label

Short BarF010191

Repair Section2–134

4) Install the inverters by using the removal procedure in

reverse order.

Inverter case tightening torque

: 12.0 (8.4 ~ 15.6) N·m

Inverter unit tightening torque

: 5.0 (3.5 ~ 6.5) N·m

Inverter case cover tightening torque

: 5.0 (3.5 ~ 6.5) N·m

RRed

SWhite

TBlack

URed

ShieldGreen

GroundGreen

VWhite

WBlack

M-5R+

S+

M-6R-

S-

M-7 S5

M-8SC

S1

Low StageHigh Stage

Wiring

Harness No.

to Reactor

from Electric Box to Compressor

Inverter

Symbol

Wiring

Harness No.

Inverter

Symbol

M-1R+

S+

M-2R-

S-

M-3 S5

M-4SC

S1

P1

S3

P2 PC A1 A2

R+ R- S+ S- IG

+V AC AM AC MP

S2S1 S6S5S4 SCHCS7 RPH1MA MB MC

Compressor Load Line

Lines for Communication with ECU

F010192

Repair Section2–135

(17) Noise Filter

(Removal Procedure)

1) Remove the inverter cover.

2) Disconnect the cord.

3) Remove the installation bolts.

(Installation Procedure)

1) Install the noise filter by using the removal procedure

in reverse order.

Installation bolt tightening torque: 1.8 (1.3 ~ 2.3) N·m

(18) Reactors

(Removal Procedure)

1) Remove the inverter cover.

2) Disconnect the cords.

3) Remove the installation bolts.

(Installation Procedure)

1) Install the reactors by using the removal procedure in

reverse order.

Installation bolt tightening torque: 1.8 (1.3 ~ 2.3) N·m

F010193Noise Filter

Part Noise Filter

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

F010194

High Stage DC Reactor Low Stage DC Reactor

Part Reactor

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–136

(19) Battery

(Removal Procedure)

1) Disconnect the connectors.

2) Remove the bracket.

(Installation Procedure)

1) Install the battery by using the removal procedure in

reverse order.

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

BatteryF010195

Part Battery

Refrigerant

Recovery

Not required

Special Tools Hexagonal nut

Other Required

Parts

-

ATTENTION

Items

-

Repair Section2–137

(20) Heater

(Removal Procedure)

1) Remove the heater brackets.

2) Cut the heater wires.

(Installation Procedure)

1) Insert the wires into the heat shrink tubing.

2) Use butt-type terminals to crimp the cut wires togeth-

er.

3) Place heat shrink tubing over the butt-type terminal

connections, and then heat the tubing to shrink it in

place.

4) Attach the heater brackets.

Tightening torque: 5.0 (3.5 ~ 6.5) N·m

Heater Bracket Heater BracketF010196

Part Heater

Refrigerant

Recovery

Not required

Special Tools -

Other Required

Parts

Butt type terminals, heat

shrink tubing

ATTENTION

Items

Do not confuse the wire col-

ors.

Connection to Control Box Magnetic Contactor

Wire Color: Red

Wire Color: Black

Wire Color: Blue

Wire Color: Blue

Wire Color: Black

Wire Color: Red

Wire Color: White

Wire Color: Green

Wire Color: Yellow

Wire Color: Yellow

Wire Color: Green

Wire Color: White

T-1

T-1

T-2

T-2

T-1

T-1

T-2

T-2

T-3

T-3

T-3

T-3

Make connections usingbutt-type terminals andheat shrink tubing.

F010197

At least 10 mmAt least 10 mm

Butt-Type Terminal Heat Shrink Tubing

F010198

Repair Section2–138

(21) Fuses

(Removal Procedure)

1) Remove the fuses with long nose pliers.

(Installation Procedure)

1) Install the fuses gently by hand; do not use tools.

Fuse F12

Fuse F13

Fuse F11

F010199

Fuse F4

Fuse F3

Fuse F2

Fuse F1

Long Nose Pliers

Fuse

F010200

Repair Section2–139

6. Refrigerant Recovery and Charging Method

6.1 CAUTION Items for Refrigerant Handling

The following explains the refrigerant (R404A) handling procedures.

< ATTENTION >

The release of refrigerant to the atmosphere is strictly prohibited by law. Do not release refrigerant

to the atmosphere. Always use a refrigerant recovery device to remove refrigerant from the cycle.

R404A cannot be reused; request that a Freon recovery specialist handle R404a refrigerant dispos-

al.

(1) CAUTION Items for Refrigerant Charging (Safety)

Work by anyone other than an expert is strictly prohibited.

• There are a number of dangers in refrigerant charging work associated with handling high-pressure gas.

Always have an expert perform charging work.

CAUTION Items for Storage and Handling of Refrigerant Cylinders (or Service Cans)

• Store refrigerant cylinders in a dry, dark location.

• Do not store refrigerant cylinders in locations where the refrigerant temperature may become excessively

high such as near an open flame, in direct sunlight, or inside a vehicle (including the trunk).

• Do not topple or drop refrigerant cylinders.

F007742

Danger

F007743

NG

D

anger

The cyli

nder will br

eak.

Bang

Repair Section2–140

Do not work with the refrigerant cylinder in close proximity to a person's face.

• Never attach the gauge manifold or charging hoses with the refrigerant cylinder near a person's face.

Accidental discharge of liquid refrigerant may lead to serious bodily injury.

Always wear safety glasses.

• Always wear safety glasses when charging refrigerant. If refrigerant enters the eye, moisture within the

eye may freeze, causing blindness.

In addition, there is a danger of frostbite if liquid refrigerant comes in contact with the hands. Always use

sufficient caution.

Treatment if Refrigerant Enters the Eyes

• Do not rub the affected eye with hands or a handkerchief.

• Immediately flush the affected eye with clean water.

• Seek medical attention from an ophthalmologist (specialist eye doctor).

F007744

NG

Danger

F007745

OK

Safety G

lasses, OK

F007746

NG Getting refrigerant in your eyes

can cause blindness!

Repair Section2–141

Removing Refrigerant from the Refrigeration Cycle

• Do not release refrigerant to the atmosphere. Always use a refrigerant recovery device to remove refrig-

erant from the cycle.

(2) CAUTION Items for Charging R404A Refrigerant (Service)

Gauge Manifold Handling

• Use the special gauge manifold for R404A refrigerant.

F007747

LO H I

Gauge Manifold

Open

Vent to

Atmosphere

NG

F007748Low-Pressure Valve High-Pressure Valve

High-Pressure GaugeLow-Pressure Gauge

Repair Section2–142

Refrigerant Handling

• Do not use an R404A refrigerant cylinder that is laying horizontally or inverted.

(The R404A cylinder is a receiver type, structured so that the liquid refrigerant comes out of the valve

when the cylinder is positioned vertically.)

• Always charge R404A refrigerant in a liquid state.

• Always use R404A refrigerant cylinders with a scale (accuracy: ±10 g) to ensure accurate charging.

< ATTENTION >

Never charge refrigerant above the specified quantity.

If refrigerant is overcharged (by +50 g or more), remove all of the refrigerant from the cycle, perform

evacuation once again, and then begin recharging. Do not release refrigerant to the atmosphere;

always use a refrigerant recovery device to remove refrigerant from the cycle. R404A cannot be re-

used; request that a Freon recovery specialist handle R404a refrigerant disposal.

Quick Joint Connections

• Refrigerant pressure is very high. Firmly attach the quick joints with two hands to ensure proper connec-

tion.

F007749

Vertical Cylinder

Liquid Refrigerant

Receiver Type Type in which Liquid Refrigerant is Taken from the Top

Release refrigerant after the cylinder is placed vertically.

Scale

R

4

0

4

A

F006977

Repair Section2–143

6.2 Refrigerant Recovery Method

(1) CAUTION Items for Recovery Work

• Recover the refrigerant from the high-pressure side to prevent refrigeration machine oil from entering the

recovery device.

• To ensure that all of the refrigerant is recovered, when the high-pressure side pressure drops to 0.1 MPa

or lower, recover the refrigerant from the low-pressure side.

• In circumstances other than the aforementioned, conduct work in accordance with the refrigerant recov-

ery device owner's manual.

Recovery Container

Recovery Device

Gauge Manifold

Container Refrigerator

Low-Pressure Side

Charging Port

Gauge Manifold

High-Pressure

Side Charging

Port

F010465

Repair Section2–144

6.3 Refrigerant Charging Method

(1) Refrigerant Charging Procedure

Gauge Manifold

Connect the vacuum pump

and refrigerant cylinder.

Container Refrigerator

Low-Pressure Side Charging Port

Gauge Manifold

High-Pressure

Side Charging

Port

Evacuation

Refrigerant Charging Quantity Verification

Gas Leak Check

Refrigerant Charging Quantity: 6.30 ± 0.05 kg

Charging from High-Pressure Side

Charging from Low-Pressure Side

(When Charging from the High-Pressure Side is Not Possible)

Refrigerant

Charging

F010466

Repair Section2–145

(2) Evacuation

1) Disconnect the center hose (yellow) on the gauge manifold from the regulator, and then connect the hose to

the vacuum pump (two-stage).

2) Start evacuation by running the vacuum pump and opening the high and low-pressure valves on the gauge

manifold.

3) Perform evacuation for at least 60 minutes. When the dial on the low-pressure gauge reaches -0.1 MPa (-750

mmHg), close the high and low-pressure valves on the gauge manifold, and turn the vacuum pump switch

OFF.

F007754

Gauge Manifold

HI : Open

LO : Open

High-Pressure Side

Low-Pressure Side

Pump Operation

LO

(Low-Pressure Valve)

HI (High-Pressure Valve)

F010467

Gauge Manifold

HI : Closed

LO : Closed

High-Pressure Side

Low-Pressure Side

Pump Operation

LO

(Low-Pressure Valve)

HI (High-Pressure Valve)

Repair Section2–146

(3) Refrigerant Charging (Charging from the High-Pressure Side)

1) Disconnect the center hose (yellow) connected to the vacuum pump, and then connect the hose to the refrig-

erant cylinder (or service can).

[ ADVICE ]

• Manage the refrigerant quantity by placing the refrigerant cylinder on a scale with an accuracy of ±10 g.

• Leave the engine OFF.

2) Evacuate any air from inside the hose by opening the refrigerant cylinder valve, and then pressing the purge

valve on the gauge manifold.

3) Open the gauge manifold high-pressure valve to begin charging liquid refrigerant.

4) Charge the specified quantity of refrigerant, and then close the high-pressure valve and the refrigerant cylin-

der valve.

< ATTENTION >

Always charge the refrigerant in a liquid state.

• When the specified quantity of refrigerant cannot be charged from the high-pressure side, charge from

the low-pressure side.

F010470

Gauge Manifold

HI : Left Closed

LO : Left Closed

Refrigerant Cylinder Valve : Open

HI

(High-Pressure Valve)

LO

(Low-Pressure Valve)

Open the valve.

Low-Pressure Side

High-Pressure Side

Blue Red

Yellow

Press the

purge valve.

Refrigerant Cylinder

F010471

HI

(High-Pressure Valve)

Open the valve.

Refrigerant Cylinder

Low-Pressure Side High-Pressure Side

Blue Red

Yellow

LO

(Low-Pressure Valve)

Gauge Manifold

HI : Open, then close after charging to

the specified quantity is completed.

LO : Left Closed

Repair Section2–147

(4) Refrigerant Charging (Charging from the Low-Pressure Side)

• When the specified quantity of refrigerant cannot be charged from the high-pressure side, run the trans-

port refrigerator and charge from the low-pressure side.

1) Start the vehicle engine, and while idling, start the transport refrigerator.

2) Open the refrigerant cylinder valve, then repeatedly open and close the low-pressure valve until the specified

quantity of refrigerant is charged.

< ATTENTION >

• Since liquid refrigerant is also charged from the low-pressure side, always repeatedly and slowly

open and close the low-pressure valve.

Opening the valve too quickly may lead to compressor damage due to liquid compression.

3) When charging is complete, close the gauge manifold and refrigerant cylinder valves.

F010472

HI

(High-Pressure Valve)

LO

(Low-Pressure Valve)

Open the valve.

Never open the

high-pressure side.

Low-Pressure Side High-Pressure Side

Blue Red

Yellow

Gauge Manifold

HI : Left Closed

LO : Open "slowly" only a "slight" amount

Refrigerant Cylinder Valve : Open

Refrigerant Cylinder

F010473

HI

(High-Pressure Valve)

Close the valve.

Refrigerant Cylinder

LO

(Low-Pressure Valve)

Low-Pressure Side High-Pressure Side

Blue Red

Yellow

Gauge Manifold

HI : Left Closed

LO : Closed

Refrigerant Cylinder Valve : Close

Repair Section2–148

(5) Refrigerant Charging Quantity Verification

• When charging is complete, run the transport refrigerator at 2°C or -18°C until operation stabilizes.

• Verify the normal operating range using the operating current/pressure graph.

(6) Gas Leak Check

• Check for gas leaks from openings in the refrigeration cycle as well as the high and low-pressure charging

ports using a gas leak tester.

F007764

Probe

High-Pressure Hose

Low-Pressure Hose

Repair Section2–149

7. Operating Current/Pressure Graph

7.1 60 Hz

F010468

10 15 20 25 30 35 40

2

4

6

8

10

12

14

16

0.5

1

1.5

2

2.5

3

3.5

0

0.1

0.2

0.3

0.4

0.5

When at maximum rotation

When balanced

When at maximum rotation

When balanced

10 15 20 25 30 35 40

Ambient Temperature ( )

Ambient Temperature ( )

0

0.05

0.1

0.15

0.2

0

2

4

6

8

10

12

0

0.5

1

1.5

2

2.5

3

To

tal C

urr

en

t (A

)H

igh

Pre

ssu

re (

MP

a)

Lo

w P

ressu

re (

MP

a)

To

tal C

urr

en

t (A

)H

igh

Pre

ssu

re (

MP

a)

Lo

w P

ressu

re (

MP

a)

-18

OFF

Compartment Temperature

Eco-Mode

440 V 60 HzPower Supply

2

OFF

Compartment Temperature

Eco-Mode

440 V 60 HzPower Supply

Repair Section2–150

7.2 50 Hz

F010469

2

4

6

8

10

12

14

16

0.5

1

1.5

2

2.5

3

3.5

0

0.1

0.2

0.3

0.4

0.5

10 15 20 25 30 35 40

10 15 20 25 30 35 40

10

12

14

8

6

4

2

3

2.5

2

1.5

1

0.5

0

0

0.2

0.15

0.1

0.05

0

When at maximum rotation

When balanced

When at maximum rotation

When balanced

Ambient Temperature ( )

Ambient Temperature ( )

To

tal C

urr

en

t (A

)H

igh

Pre

ssu

re (

MP

a)

Lo

w P

ressu

re (

MP

a)

To

tal C

urr

en

t (A

)H

igh

Pre

ssu

re (

MP

a)

Lo

w P

ressu

re (

MP

a)

-18

OFF

Compartment Temperature

Eco-Mode

380 V 50 HzPower Supply

2

OFF

Compartment Temperature

Eco-Mode

380 V 50 HzPower Supply

Repair Section2–151

8. Emergency Operation Method

8.1 Determinations for Switching to Emergency Operation

If the display panel does not illuminate and the reefer unit fails to start even though the unit ON/OFF switch

is ON, the malfunction is most likely in the control panel. Replace the controller after verifying the items listed

below. If there is no replacement controller, conduct emergency operations in accordance with the emer-

gency operation procedure.

When a Fuse is Blown

Verification Items Verification Content

1Is power being supplied? Verify that the power supply plug is connected. Check to see if the

breaker is tripped.

2

Is power being supplied to the

main ECU circuit board?

Check to see if the CN25, CN15 connectors are disconnected.

Verify with a tester.

CN25(3-4):16.1 V ~ 29.9 V; CN15(1-3, 2-4):16.8 V ~ 31.2 V

3Is the wiring harness for the dis-

play panel connected?

Check to see if the CN24 or the panel-side connector are discon-

nected.

4Check for blown fuses. Check to see if the two fuses(F1, F11) are blown. (Other fuses are

checked by ECU, if ECU is working)

Fuse Name Rating Protected Location Action

F1 (23 V line) 8 A ECU internal (1) Replace fuse.

(2) Replace ECU.F11 (TF1:24V line) 10 A ECU external

F008469

TF1

Fuse 12

Fuse 13

Fuse 11

Fuse 1

Repair Section2–152

8.2 Emergency Operation Procedure (Expansion Valve-Side Preparation)

1) Remove the coil from the evaporator expansion valve

and economizer expansion valve body. Disconnect

the harness connector as well.

2) Turn the coil clockwise to fully close both of expansion

valves.(approximately 7 turns.)

3) Turn the evaporator expansion valve counter clock-

wise (2 times) to open the valve. After adjustment,

press the coil onto the body to fix it in place.

F008470

Evaporator Expansion Valve

Remove the coil from the body.

Economizer Expansion Valve

Expansion Valve Connector

Repair Section2–153

8.3 Emergency Operation Procedure (ECU-Side Preparation)

1) Disconnect the connector from ECU CN25 (23 V pow-

er supply.)

2) Connect ECU CN29 (cooling operation), CN31*

(phase reversal switching), and CN8 (inverter com-

mand) to the emergency operation bypass connector.

* : The ECU-side CN31 connector is 3 pins inrelation to the 2 pins on the bypass connec-tor. The phase sequence can be switched byinserting into numbers 1 and 2, or numbers 2and 3, thereby changing the direction that thecondenser fan air flow.

F008471

1

2

3

4

1

2

3

4

5

6

7

1

21

23

CN25 (4 Pins)

Inside of plastic

bag

ECU-Side Connector

CN8 (4 Pins)

CN29 (7 Pins) CN31 (3 Pins)

CN29(EF:COM)

CN29

(EF:LOW)

(EF:HIGH)

(COND.FAN)

(COND.FAN)

(COMP)

(COMP)

CoolingOperation

Phase Reversal Switching

InverterCommand

CN8

CN8

CN31(MC3)

CN31

(COM)

(MC4) CN31

Repair Section2–154

8.4 Emergency Operation Procedure (Reefer Unit enforcement operation)

1) Turn the unit ON/OFF switch to the ON position, then

check for the condenser airflow direction. The airflow

should blow towards you and not into the unit. (for il-

lustration, a paper or cloth hold in the front of the con-

denser grill should blow away towards you and not

stick on the grill.) In case of wrong airflow direction,

turn OFF the unit ON/OFF switch and change the

jumper in CN31 from pin 1 and 2 to pin 2 and 3 or vice

versa.

2) Place thermometers in to the two ports shown in left

picture for Return Air-and Supply Air, Thermometer

Insertion Hole. This for precise manual control howev-

er avoid entrance of outside - or loss of conditioned,

air through the ports, for economic reason.

3) Check regularly for frost on the Low Stage Compres-

sor suction pipe. In case of frost signs, close the evap-

orator expansion valve by rotation of the valve coil,

while placed on the valve stem, by half a turn clock

wise.

4) In case of extra care for chill damage to the cargo

load, switch from low evaporator fan speed to high

evaporator fan speed. Change on CN29 jumper be-

tween pin 1and 2 into jumper between pin 1 and 3

without cooling (no running of compressors and con-

denser fan motor) .

1CN29

(EF:COM)

CN29 (1)

(EF:LOW)

(EF:HIGH)

COND.FAN

running

COMP

running

2

3

4

5

6

7

1CN29

(EF:COM)

CN29 (2)

(EF:LOW)

(EF:HIGH)

2

3

4

5

6

7

Supply Air ThermometerInsertion Hole

Paper or Shop Towel

Return Air Thermometer Insertion Hole

CoolingOperation

High speed air circulation

F008472

F008505

Circuit diagram / Wiring diagram (A3)3–155

1. Wiring Diagram

1.1 Wiring Diagram

F008487

Circuit diagram / Wiring diagram (A3)3–156

CTR Current Sensor R S-PLC Low Pressure Sensor

CTS Current Sensor S SPH High Pressure Switch

CTT Current Sensor T STHH Heater Thermal Switch

CF Condenser Fan Motor TB Terminal Block

EL Cooling Fan Motor, Left THAM1 Ambient Temperature Sensor 1

ER Cooling Fan Motor, Right THAM2 Ambient Temperature Sensor 2

CMH High Stage Compressor THECI Economizer Inlet Temperature Sensor

CML Low Stage Compressor THECO Economizer Outlet Temperature Sensor

MC1 Compressor Contactor THEI Evaporator Inlet Temperature Sensor

MC2 Heater Contactor THEO Evaporator Outlet Temperature Sensor

MC3 Phase Sequence Contactor THFL Defrost Temperature Sensor

MC4 Phase Sequence Contactor THHCD High Stage Compressor Discharge Temperature Sensor

MC5 Condenser Fan Contactor THHCH High Stage Compressor Body Temperature Sensor

MC6 Cooling Fan Hi Contactor THLCH Low Stage Compressor Body Temperature Sensor

MC7 Cooling Fan Lo Contactor THLCS Low Stage Compressor Suction Temperature Sensor

PC1 Personal Computer (PC) THRE1 Return Air Temperature Sensor 1

PC2 Personal Computer (PC) THRE2 Return Air Temperature Sensor 2 (Optional)

S-PHC High Pressure Sensor THSU1 Supply Air Temperature Sensor 1

S-PMC Middle Pressure Sensor THSU2 Supply Air Temperature Sensor 2 (Optional)

Circuit diagram / Wiring diagram (A4)4–157

1. Connector Layout Diagram

1.1 ECU Connector Layout Diagram

Battery

PC.Communication

RMM.Emergency

Operation

Emergency

Operation MC Panel

Thermistor

Thermistor

USDA

Pressure

Sensor

Ventilation

Opening Sensor

Current Sensor

Emergency

Operation MC

Pressure Switch

Thermal

Magnet

Contactor

Magnet

Contactor

Power

Supply 24 VRemote

Monitoring

CF Card Slot

Power

Supply 23 V

Fuse 4

Fuse 3

Fuse 2

Fuse 1

Expansion Valve

(Evaporator)

Emergency

Operation

INV.Communication

INV.Emergency

Operation

F008497

Circuit diagram / Wiring diagram (A4)4–158

Service Division DENSO CORPORATION1-1, Showa-cho, Kariya-shi, Aichi-ken, 448-8661, Japan

10P100KPrinted in Japan