contents contents foreword ... nct 100 and then nct 104 controls were the most successful products...

2 Contents

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 3

History of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 4

Products and services of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . pg. 5

Further information of activities and services of NCT Ltd. . . . . . . . . . pg. 6

NCT Academy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 10

NCT 201 control and its peripheries . . . . . . . . . . . . . . . . . . . . .pg. 12

High-speed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 18

High-power CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 19

CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 20

Slant bed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 22

Horizontal bed CNC lathes with small working space . . . . . . . . pg. 23

Horizontal bed CNC lathes with large working space . . . . . . . . pg. 24

Swiss-type CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 26

CNC lathes with sub spindle and live tooling . . . . . . . . . . . . . . pg. 28

CNC lathes with sub spindle and Y-axis . . . . . . . . . . . . . . . . . . pg. 30

CNC vertical boring-and-turning mills . . . . . . . . . . . . . . . . . . . . pg. 32

Options for lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 33

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 34

High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 35

CNC milling machines with small working space . . . . . . . . . . . pg. 36

High power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 37

High-speed CNC machining centres with palette changer . . . . . pg. 38

5 axis, vertical spindle CNC machining centres . . . . . . . . . . . . . pg. 40

High power CNC planer-type milling machines . . . . . . . . . . . . . pg. 42

CNC horizontal machining centres . . . . . . . . . . . . . . . . . . . . . . pg. 44

Bridge type CNC milling machines with large working space . . pg. 45

CNC horizontal milling machines . . . . . . . . . . . . . . . . . . . . . . . . pg. 46

CNC horizontal boring and milling machines . . . . . . . . . . . . . . pg. 47

High-speed and high-precision, vertical spindle

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 48

Options for milling machines . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 49

Surface grinding machines and centreless grinding machines. . pg. 50

External cylindrical grinding machines . . . . . . . . . . . . . . . . . . . pg. 52

Wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 54

Drilling EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 55

Die sinker EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 56

Molybdenum wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 57

Conventional lathes and milling machines . . . . . . . . . . . . . . . . pg. 58

Machine tools for educational institutions . . . . . . . . . . . . . . . . . pg. 60

Optional accessories for machine tools . . . . . . . . . . . . . . . . . . pg. 62

3

Dear Our Business Partners and Readers,

We would like to thank you for your interest in our products, and welcome you among our catalogue readers. In the new publi-cation of our catalogue, we aim to present an overview of our R&D, manufacturing and service activities of our company in thefield of machine building. In the first section of this brochure we would like to give you a historical introduction of NCT Ltd. It also outlines our R&D activ-ities, technical services, after sales support and the activity of NCT Academy. The second section of our brochure presents themachine tools and accessories offered by us.NCT’s core business is to develop and manufacture CNC controls and drive technology. However, it cannot be done efficientlywithout constant and close connection with machine manufacturers as well as the end users of the machines. NCT Ltd. workstogether with several significant Asian and European machine-tool manufacturers. The cooperation started by buying themechanics of their machines, but nowadays we also take part in the development of their machines. The technical and marketinformation received from our partners helps us to promote our products in the enormous Asian market, as well as in theEuropean and the US market where we could increase our market share.We have been making great progress in building our own machines. At our new manufacturing facilities in the village Taksony,we improved our machine building capacity with a bed grinding machine one of the biggest and the most accurate ones inCentral Europe and a 5 axis machining centre. In a modern factory of 5400 sq.m. in Taksony, our excellent team of profession-als is building a new Hungarian machine tool plant.All the CNC machines offered by NCT Ltd. are equipped with electronics developed and built by our company. The electronicintegration, optional accessories installation, start-up, testing, measurement and of course the warranty and non-warranty serv-ices are provided by NCT Ltd. for our Customers.Together with development and manufacturing of machine tools, we develop and manufacture our CNC controls and drives beingthe part of them. So we can sense the demands of the end users and of our machine manufacturing activity, and any otherrequirements arising during testing machine tools. We produce our current products and provide our services considering envi-ronmental awareness, high speed and ultra-high precision.

István PókaManaging Director

4 Short History of NCT Ltd.

1982. The year of foundation.

1983. Starting serial production of HUNOR PNC 721 CNC lathe control.

1984. Starting development of HUNOR 731 and 732 controls.

1985. Starting development of NCT 90 control.

1988. Production year of the last HUNOR control.

1990. NCT 90T lathe control has been introduced on three lathes in Budapest International Fair (BNV).

1993. FANUC-compatible NCT 90M control was developed for CNC milling machine.

1999. FANUC-compatible NCT 99T control was developed for CNC lathe. NCT 98M control was succeeded by NCT 99M.

2000. Starting serial production of NCT 2000 control, servo drives up to 10 kW and servo motors up to 9 Nm.

2001. Starting serial production of synchronous servo drives and asynchronous servo spindle drives up to 22 kW.

2002. Completion of FEW expansion card, using which integration of the WINDOWS operating system and PC resources (hard disk, USB, ETHER-NET) into NCT control is realized. Motors of 12, 22, 30 and 38 Nm were added to the series of NCT servo motors. Realization of recuperativedrive power supply unit and sinusoidal current regulator. With this, the first complete NCT package (CNC, servo motor, servo drive and maindrive) could be offered to machine tool manufacturers.

2003. NCT 100 and then NCT 104 controls were the most successful products of NCT Ltd. After many years of development of control and drivesoftware, the high-speed and high-precision contouring was put on the market (HSHP in the control and HPSC in speed control).

2004. Adaptation of ISO 9001:2000 quality management system.

2005. The range of servo drives is extended up to 55 kW.

2006. Completion of low cost and simple, but high processing speed new compact control – NCT 101.

2007. Building a new and modern hall to increase machine production.

2009. Completion of NCT 115, an NCT control with the most favourable price. The best choice for modernization and for simpler new machineseither.

2010. Foundation year of NCT Academy Non-profit Limited Company of public utility.

2011. Completion of the first member of NCT 200 control family – the NCT 201. This control and its peripheries developed by using the latest tech-nologies (WIN CE, EtherCAT, EnDat 2.2) open new markets for NCT Ltd.

2012. More channels, high-speed machining, misalignment compensation.

2013. Having purchased Italian MECOF machine tool manufacturer’s facilities in Hungary, we enlarged ourselves by a new factory.

5Products and services of NCT Ltd.

1. Electronic development and manufacturing:a. CNC b. Industrial controls for general automatization purposesc. Servo drives and servo motorsd. Torque motors and power spindles

2. Machine tool manufacturing, modernization and sales:a. CNC lathesb. CNC vertical machining centresc. Grinding machinesd. EDMse. Conventional machine tools

3. Services related to CNC lathes:a. Turret replacementb. Installation of extractor fan and cooling devices c. Selling and installation of hydraulic and pneumatic clamping devices

and chucksd. Installation of bar guides and bar feederse. Designing, manufacturing and installation of specific solutions f. Qualitative replacement of machine tools g. Installation of CNC indexing fixtures and rotary tables h. Installation of workpiece and tool touch probesi. Installation of HEIDENHAIN linear scales and read-out units

4. Service:a. Supplying spare parts and service for products manufactured or

distributed by NCTb. Service for HEIDENHAIN productsc. Service for HEIMATEC tool holders

5. Customer service:a. Installation and relocation of machine toolsb. Accuracy test; linear, non-linear and straightness calibration for

machine tools using laser interferometer or HEIDENHAIN VM-182 comparative measuring system. Accuracy Test Reports, consultation

c. Dynamic measurement and test of machine tools using RENISHAW QC-10 rotary tester or HEIDENHAIN KGM 181 measuring systems. Accuracy Test Reports, consultation.

d. Testing tool clamping force on milling machinese. Testing chuck gripping forcef. Vibration diagnostics for spindles, motors; balancing high-speed

motorsg. Preventive maintenance for machine toolsh. Replacement any CNC control by NCT control, renewal of NCT

controls (UPGRADE, UPDATE) j. Complete electrical and mechanical reconstruction and modernization

of machine tools, converting traditional machine tools of great value toCNC machines

6. Software, training, NCT Academy:a. Training on handling and programming CNC controls

(NCT Academy)b. Training of mechanical and electrical repairmen and servicemen for

CNC controlsc. Selling, installation and training of VECTOR softwared. Machine tool supervision, building-up event logging (even in case of

non-NCT controls)e. Technological consultation

6 Further information of some activities and services of NCT Ltd.:

Electronic R&D and manufacturing:Our electronic research and development is concentrated on three main areas:

1. CNC2. Drive technology (servo drives and servo motors) 3. Increasing speed, accuracy and operational efficiency of machine tools

using electronic (hardware and software) devices

CNC: NCT 200 control family:

The evolution of electronics – faster microprocessors, internet, high-speed net-works, mobile world, the endless range of PC peripheries and services – turned theordinarily conservative industrial electronics upside down. These days a success-ful CNC is unthinkable without ETHERNET connection, high capacity memory, or aPENDRIVE for saving machining programs or without any cursor control device(mouse, touchpad, trackball, touchscreen).

The CNC software should be adapted to the usual management techniques of PC(selection, copy, search, file management etc.) and file compatibility is essentialfor the portability of programs. To meet these requirements, the operating systemWindows Embedded developed for industrial automation is installed in our recentdevelopments. The connection between the peripheries and the central unit is man-aged by the EtherCAT network (industrial ETHERNET) being a worldwide standardthese days.

Servo drives:NCT Ltd. produces synchronous and asynchronous servo drives and recuperativepower supply units up to 75 kW. Due to the precise current and speed controlachieved using DSP microprocessor and the software development based on expe-rience gained in the field of drive technology for several decades, the NCT drivesare at the forefront of the world as far as reliability, dynamics and precision areconcerned. Our current servo drives connect to the controls through SoE standardprotocol (SERCOS over EtherCAT).

Servo motors:

We develop and produce servo motors in three sizes and with torque range from1 Nm up to 70 Nm. These servo motors are characterized by excellent dynamics

and precise speed control from standing up to maximum value. In basic configu-ration, NCT machine tools equipped with NCT 201 control are manufactured withHEIDENHAIN EnDat 2.2 absolute multiturn measuring system (EQN 1337, EQI1331).

Built-in spindle:

The most accurate and dynamic machine tool spindles are built-in spindles, wherethe spindle is the rotor shaft of the motor at the same time.

ADVANTAGES OF BUILT-IN SPINDLE AGAINST CONVENTIONAL BELT DRIVE:- Higher dynamics because of smaller inertial mass, lower loss, lower

current drain- Better workpiece geometry thanks to the lack of deformation caused

by belt tension- Higher lifetime, better surface quality on workpiece and higher tool

insert edge life thanks to much lower vibration level- Low noise level- Better workpiece geometrical accuracy and repeatability, longer lifetime

of bearings and higher performance thanks to lower heat deformation resulted from intensive liquid cooling

Accuracy of Machine Tools:

Concerning machine tools, there are two major but contradictory requirements: toincrease machining speed and machining accuracy at the same time. Meetingthese requirements is a big challenge for development of both mechanics and elec-tronics of the machine. The most advanced types of NCT machine tools incorpo-rate all the mechanical, electronic and of course software elements, solutions andservices by means of which the highest accuracy and surface quality can beachieved, beside high speed machining. Using TDC (Thermal DeviationCompensation) function developed recently, the NCT control measures the temper-ature of machine tool in 8 measuring points and compensates automatically inac-curacy derived from heat deformation.In the table on the right you can find a list of solutions enhancing the machine toolaccuracy.Most of them are standard items on NCT machine tools, but some are offered asoptions for our machines of premium category.

7Further information of some activities and services of NCT Ltd.:

ACCURACY OF NCT MACHINE TOOLS

SOLUTIONS ENHANCING THEMACHINE TOOL ACCURACY

MODEL DESCRIPTION/ADVANTAGES DISADVANTAGES

HEIDENHAIN linear scaleOption for all

models

It measures the travel of the slide directly. The inaccuracy of powertrain does not appear in the meas-

urement. It eliminates particularly the dimensional changes derived from heat production of ballscrew.

With increasing dynamics, the movement of the axis becomes

swinging and vibratory due to the smallest loosening or non-linearity

in the powertrain; this can be eliminated either by decreasing

dynamics or often by replacing very expensive parts (e.g. ballscrew)

or by costly interventions.

Pre-tensioned ballscrews with radial

and axial bearings on both ends

EmL, EmR

EmB, TMV

This increases the accuracy of machine and the rigidity of powertrain.

This reduces the inaccuracy caused by heat deformation.None

Direct ballscrew drive through rigid

couplings

Standard feature,

on most NCT

machines

This increases the accuracy during measurement with rotary encoder; this increases the dynamics

during measurement with linear scale

This requires from the manufacturer high manufacturing orderliness

and high attention at testing.

Built-in spindleEmL, EmB TB,

EUROturn

Using it eliminates belt elongation, belt slip, noise. This ensures high dynamics, high speed, low vibra-

tion level, long bearing lifetime, long tool edge life

The motor heats the spindle • Large size • Limited power and

torque • Expensive

Direct spindle drive (without belt

drive)

EmL

EmB

TMV

This eliminates the belt elongation

This eliminates the noise

The motor does not heat the spindle.

Max. speed of 20000 rpm • Sensitivity for unbalancing because of

the long powertrain. • The main motor with shaft bored through is

expensive. • Cooling problems with spindle motor (liquid cooling

is recommended)

Headstock temperature control with

liquid cooling system

Option for all

milling machines

EUROturn12, TB

It keeps the headstock on permanent temperature, therefore it decreases the heat deformation caused by

start-up and during shut-down.

It increases the lifetime of spindle bearing.

None

Measuring headstock temperature

and compensation of heat deforma-

tion by TDC in NCT control soft-

ware

Option for all

milling machines

Deformation of headstock is one of the most influencing factor of machining accuracy. Using multipoint

temperature measurement and proper evaluating software increases the precision.None

HSHP high speed and high precision

contouring in NCT control software

For all milling

machines

Thanks to the high computing capacity of NCT controls, processing technological program is accom-

plished before the execution and every movement is executed at the most optimum speed which

ensures meeting accuracy requirements set in parameter.

Setting the proper accuracy grade and within it the parameters

requires high attention. With some experience, the machining speed

can be considerably increased without decreasing the machining

accuracy

Second-degree (Gaussian curve) acceler-

ation/deceleration at reversal of feed

motion

For all milling

machines

Acceleration variation hits the machine (dF = m * da). With this feature, the mechanical stress of the

machine decreases and the machine dynamics and surface quality can be increased.None

HPSC high precision speed control in

NCT servo drives

For all NCT

servo drives

Servo drives should indicate precise and linear characteristics towards the CNC throughout the

complete speed range. This requirement can only be met by precise current control and multiple

feedback loops and compensated and high-resolution speed control by the EnDat 2.2. • High pre-

cision • High dynamics • Vibration-free position control.

None

Application of smoothing interpolation

(SMOOTH)

For all milling

machines

Thanks to the high computing capacity and smoothing interpolation, NCT control substitutes small

movements generated by CAM systems for osculating curve. This improves surface quality and increas-

es the machining speed – the piece time will lessen.

The proper setting the parameters and selection of position of turn-

ing on and off this function requires high attention.

NanointerpolationFor all machine

tools

All member of the NCT 200 control family operate with nanometre internal resolution in path comput-

ing, speed computing, and generating compensations alike. Thanks to the EnDat 2.2 measuring system

and HPSC, the theoretical high resolution comes true in practice too.

It works using EQN 1337 motor encoder and EnDat 2.2 linear scales

only, and that increases the machine price by 10%.

8 Further information of some activities and services of NCT Ltd.:

Machine design and productionOur customers often have requests that are difficult to fulfil with standardsolutions. They ask for products that are either not available on the mar-ket or are too expensive for the customer’s budget. In these cases wedesign and build the machines. Some of them are manufactured in serialproduction, the others are built in piece production.

EUROturn-12 (sub spindle and live tooling lathe, manufactured in series),

MCD-3000 dual workspace, traveling column, planer-type verticalmachining centres (custom-purpose machine for GRUNDFOS)

Boring-and-turning mills (rebuilding tradi-tional boring and-turning mills with 3000,4000, 5000 mm rotary table to machineswith CNC)

FRORIEP and SKODA-250 horizontal boringmills (complete mechanical and electricalmodernization of traditional machines withCNC)

Lathe manufacturing cell for mass produc-tion of car-industry parts(TONG-TAI TOPPER lathes, upper guide-way manipulator designed and producedby NCT Ltd.)Tilting built-in spindle milling head withNCT TORQUE motor

Selling and servicing HEIDENHAIN productsNCT Ltd. uses and distributes HEIDENHAIN measuring systems in greatquantities for several decades. Our engineers participate in HEIDENHAINfactory training courses, and since we have own development and produc-tion activities, we have knowledge on HEIDENHAIN measuring systemsalmost at a level as we know our products. As one the first firms in theworld, we started to use EnDat 2.2 absolute rotary encoders and linearscales, establishing the service background which requires great profes-sionalism and expensive devices. We have all the equipment and measur-ing apparatus that are necessary to provide fast service of factory-levelquality. We have repair parts and also the mostly needed measuring sys-tems in stock.

9Further information of some activities and services of NCT Ltd.:

Measuring systemsNCT Ltd. uses incremental and absolute measuring systems of HEIDEN-HAIN, the world’s leading manufacturer of measuring systems. Our con-trol technology accepts the 11 uApp, 1Vpp, TTL incremental signals,uses synchronization to the selected reference point and the C-type ref-erence point record developed by HEIDENHAIN. Using the HEIDENHAINEnDat 2.2 measuring system, absolute position measurement and sub-micron resolution are achieved at the same time.

Service and Customer SupportServiceService support is one of the most sensitive aspects of the machine toolbusiness. Distributors can go under due to lack of proper service team.Without professional service support, users may have stunning opinion

of high quality products. To run and constantly train an effective serviceteam, to analyse failures occurred and to indicate them to the qualityassurance system is an expensive and complicated task.The service engineer must be able to identify the reason of the problemfast, and standing beside the machine, he should accomplish trou-bleshooting often under unfavourable circumstances. Fortunately, at NCTLtd. the whole company, especially the departments for electronics andmechanics development support the activity of service engineers eitherusing mobile phones or in person. We are the most effective in fixing ourown products, since we have mechanical and electric parts, as well asthorough knowledge mostly for them. Since we not only install, but alsomanufacture electric parts for our machines, we can clear electric faultsmost effectively and safely, by changing the parts.

NCT customer supportThe task of the service is trouble shooting, while the customer supportdeals with installation, handing over, upgrading and rebuilding ofmachines. Quality assurance and cost-effective operation cannot beimagined without scheduled preventive maintenance. Major and expen-sive repairs can be avoided by periodic inspection of the machines.NCT Ltd. has the proper electronic measuring equipment to conduct stat-ic and dynamic machine testing. With these equipment we can practical-ly take a snapshot of the actual condition of the machine. Comperingsnapshots taken and filed regularly, we can keep track of changes intechnical and accuracy conditions of the machine. This enables us toobserve loosening and tensions in powertrains and by means of trou-bleshooting we can prevent defective works, wears and failures on themachines or even personal injuries.

NCT Academy 10

NCT Ltd., like several prosperous domestic and foreign global companies,founded its own educational institution named NCT Academy Non-profitLimited Company of Public Utility in 2010 with the ambitious aim of takingpart in providing for man-power for a successful industry struggling withscarcity of labour. Our activity focuses on adult training and retraining, but ouraim is to give a high-level continuous education for instructors carrying outprofessional training.The NCT Academy is a non-profit enterprise, but it is a great support andactually a benefit for NCT Ltd. to familiarize expectant technologists, machinesetup men and machine operators with NCT products to, and to propagate theproducts and the professional fame of NCT Ltd. among the to-be users ofCNC machine tools. Further benefit of this cooperation for both sides is thatcolleagues of the NCT Academy not only get an insight into NCT developmentactivities but also intervene in it in some places; while NCT Ltd. supports NCTAcademy by providing them with the latest products and software.

Besides standard professional training, we started to renew and accredit train-ing on professions now missing; this activity and its objects are updated con-tinuously. The most popular professions are CAD/CAM, CNC programmer-technologist and CNC skilled worker.We regularly organize the “National CNC Programming and OperationCompetition” for secondary school students. In 2012, the competition com-pletely entered the online world of 21th century. The semifinal passed off in anew way – via internet in an online interactive mode, preparing a bigger event,an international CNC competition.NCT Academy coordinates the 4-6 week long summer practical training of BScand MSc students at NCT Ltd. These students participate in concrete NCT proj-ects from the beginning. We launched our Knowledge Base forum, where anybody can ask profession-al questions and use the existing database (online exam sheets, drawingalbums, tutorial videos, posters, etc.).

11NCT Academy

There is a new opportunity – downloading NCT 201 simulator from NCT website free of charge. Youshould only register in NCT Academy website (academia.nct.hu), and you can download the edu-cational version of NCT 201 simulator whose user, programmer and testing interfaces are com-pletely the same as NCT control’s ones; we limited the number of blocks to 50 only and disabledthe input in and output from the software. The simulator has been made suitable for practicing tech-niques and knowledge gained in programming and managing of the CNC at home, on their comput-ers, in a real software environment.If you need professional well-trained in CNC machining or you want that your employees have moresteady basics or you would like to get knowledge on the NCT 200 control family, your best choiceis the NCT Academy.Our instructors have experience of many decades' standing in teaching CNC, CAD/CAM andmachining technology. Asking is not a shame in our academy. Our goal is to transfer knowledge,not to spend time unnecessarily. Please, visit the website of NCT Academy. If you are interested,please contact Róbert Dranka, the director of NCT Academy.

NCT 201 control and its peripheries 12

NCT 201 CNC AND INDUSTRIAL CONTROL IS BUILT ON 3 BASIC COMPONENTS

1. Windows Embedded CE Professional operating system (MICROSOFT)2. EtherCAT communication channel between CNC and its peripheries (BECKHOFF)3. EnDat 2.2 (physically) absolute measuring system (HEIDENHAIN)

Windows Compact Embedded (CE Professional)

The WINDOWS CE host unit (EHU) of the NCT201 control is behind the monitor. The defaultpointing device is the touch screen, but there are

4 optionally used USB ports, where optional pointing devices (mouse, track ball, touchpad) canbe connected. The EHU has 2 Ethernet terminals. One of them can be connected to the periph-eries (servo drives, input/output units) via EtherCAT protocol, while another one can be connect-ed to the computer network. The system program of NCT 201 control fits WINDOWS CE opera-tion system perfectly, exploiting it to its full potential, like its professional file management, com-puter peripheries management (data storage devices, printers, data input peripheries, pointingdevices, etc.), and other services (network, internet, remote machines, picture and video display-ing, playing sound files, etc.)

EtherCATEtherCAT (Ethernet for Control Automation Technology) is an open code, industrial, real-time Ethernet network,which uses standard Ethernet data frames for communication between elements of the network. It consists of twomain units, the EPU (HOST) unit and the (SLAVE) peripheries (drives, EPU). The cable from the EPU has to be con-nected to the input terminal of the closest periphery unit, and then from its output terminal the input terminal of thenext periphery can be connected. The system can be optionally chained over and over again, and can be extend-ed with periphery units.

EnDat 2.2It is a physically absolute measuring system, and is available with linear scale and rotary encoder as well. Therotary encoder can be absolute in single or multi turn. The NCT 200 control series can receive both the absoluteencoders and the absolute linear scales in single or multi turn. The NCT servomotors are equipped with multi turnEnDat 2.2 absolute measuring system, therefore neither the reference point switch nor limit switch on NCTmachine tools are necessary anymore. It’s nothing to worry about troubles after turn on due to uncertainty of ref-erence point pickup. Machining can be started immediately after turning on the machine tool

13NCT 201 control and its peripheries

MECHANICAL DESIGNCentral unitThe NCT 201 control, the first member of NCT 200 control family is basically new even in appearance. The central unit of CNC (EHU) is placed behindthe 15” or 19” LCD display. During development of the central unit it was key point to minimize energy consumption and with this to minimize generationof heat. Using the latest 1.8 GHz speed, low consumption Intel® Atom™ microprocessor in the CPU, the panel box doesn’t require fan cooling. The basicpointing device of the apparatus is a TOUCHSCREEN. Behind the panel a loudspeaker is located which indicates touching the screen by clicking sound;this enables WINDOWS compatible sound files to be played (we are planning to build in a VOICE ADVISER).

To install control panels NCT Ltd. offers professional boxes and accessories (mounting frames and screws, consoles, suspending arms and rotating jointcomponents).

Machine keyboardMachine builders can connect any machine keyboard to the NCT 201 control panel. It is not necessaryto buy an operator panel offered by NCT Ltd. The flexible system allows the users to create their ownmachine interface via the INPUT/OUTPUT PLC lines, in which they can optionally combine virtual but-tons of the touch screen and the real buttons of a separate panel.The optional machine operator’s console of NCT 201 control matches the monitor module in size,mechanical style, and colour. It is also perfectly compatible with the monitor when they are built-in ormounted on a supporting arm; the two module form an integrated system.Besides the usual NCT operating devices (HANDWHEEL, FEED OVERRIDE, JOG, MODE BUTTONS, EMERGENCY STOP BUTTON, etc.), there are buttonsthat can be used freely.Every button on the NCT control panel has LED lighting that can be seen from every direction and is connected to the CPU through the EtherCAT.

NCT 201 control and its peripheries 14

Programmer keyboardIn the standard configuration data input can be done using the virtual keyboard ‘painted’ on the touchscreen. The keyboard image appears and covers ascreen area only in the case, when there is an opportunity for inputting data. Since it is a virtual keyboard it is easily adjustable to different languages, theoperator can simply select the language of the keyboard. The size of the buttons and placement of them on the verge of the monitor makes the data inputvery comfortable. The loudspeaker behind the panel emits clicking sound when the buttons are touched.In order to protect the touch screen a self-adhesive guard foil is used which can be replaced easily in case of matting or scratching.If the user prefers PC keyboard, there are 4 USB channel to connect any PC keyboard which can be placed in a convenient and ergonomic position on aconsole mountable under the machine keyboard, on the lower part of the NCT control panel.

PeripheriesThe peripheries of NCT 201 connect to EHU via EtherCAT. The peripheriescan be NCT I/O units, NCT drives, but standard EtherCAT peripheries fromother manufacturers (e.g. BECKHOFF, YASKAVA, ABB, HITACHI,BAUMÜLLER, LENZE, SEW, WAGO, etc.) can also be used. The system isdesigned in that manner so that ‘wagons’ of different functions and lengthscan be connected to the EPU (‘engine’) with EtherCAT connection via anLVDS bus, using a flat cable. This assembled ‘train’ runs on an OMEGA railwidely used in building electrical cabinets. This time, we offer15 types ofperipheries with different functions but we continuously expand the selectionand our business partner can request custom “wagons” as well.

15NCT 201 control and its peripheries

DrivesThe new NCT drives are perfectly compatible EtherCAT peripheries. They can be connected to the central unit (EHU) ofthe NCT 201 control via a single EtherCAT bus. Through this broadband channel, the drives receive the speed command,and pass the absolute position for the CNC software. The NCT servo drives have been developed especially to meetmachine tool demands. Because of their several inferior control loops and high precision fast current and speed control(HPSC) they are essential peripheries of the NCT control for high-speed and high-precision machining and nanointerpo-lation.

SERCOS over EtherCAT (SoE)

The NCT control communicates with servo drives via a widely used standardized protocol. Because of the standardizedconnection it is possible to use servo drives from several other manufacturers. Setting servo drives, changing their sys-tem software can easily be done from NCT control, without external device. The well-tried parameters are stored in thecontrol, changing servo drive or motor is very simple, thanks to the automatic parameterization.

MotorsThe NCT A, Ai, AiS, AMSand TORQUE motors satis-fy the highest demands ofcustomers. As far mechan-ical design, size, speed andelectric parameters areconcerned, our motorshave been developed formachine tools. The Ai

motors are produced with EnDat 2.2 absolute encoder,but all NCT motors can be ordered with and incrementalmeasuring system too..

NCT 201 control panel and peripheries 16

TEN OUTSTANDING FEATURES OF THE NCT 201 CNC

1. TOUCHSCREEN, USB, ETHERNET2. Changing the system software by the user 3. Display tailored by the user4. Dialogue programming (myNCT)5. Absolute measuring system (EnDat 2.2)6. Measurements inside the machine 7. Misalignment compensation8. Logging, machine supervision9. Energy management10.Remote supervision

Logging, sending log file, machine supervision and energy managementThe supervision module of the NCT Ltd. sees and memorizes everything!The NCT 201 control stores every important event in a so called log file. In the event of any operating trouble with the equipment, this log file only shouldbe sent (via email or on pendrive) to the NCT Service and Customer Support independently of the reason of the event which could be failure of the servosystem, wrong operator’s intervention or a PLC error. Using this log file the control becomes an open book for the NCT professionals.

Sending log fileTo learn how to handle the log file, a short video is availablefor users on youtube portal (making NCT 201 log file).

Machine supervisionThe most important operational statuses of the machine tool (MACHINING, SETTING. SHUT-DOWNS, FAILURE STATUS) can be filtered from the log filedata of a given period of time, and they can be displayed graphically as a function of time. The diagrams illustrate rate of operation of the machine andthe reasons of shut-downs for even many months retroactively.

Energy managementGrowth of energy prices and environmental awareness demand stringent energy management from us all.The NCT 201 control monitors the main supply continuously, checks the phase sequence, detects mains failures, and responds to them through the PLC(e.g. it stops the machine in time in case of a power failure). The control measures consumption and indicates in kW and HUF the energy consumptionof a preset period of time numerically and graphically. You can get to know of the price of energy spent for manufacturing even one workpiece.

17NCT 201 control panel and peripheries

NCT Ltd. ON GREEN WAYWe keep clean our internal and external environment, we decrease our energy consumption and we strive for way to a paper-free office, however the envi-ronmental awareness is a determinative aspect not only in the daily actions of NCT Ltd., but in developmental activities too. When we update our machinefleet, the primary aspect is to protect our environment. We incorporate all capabilities in our products with which we could decrease the utility bills of ourusers.

TAKE CARE OF THE ENVIRONMENT USING ENVIRONMENTALLY FRIENDLY AND ENERGY EFFICIENT NCT ELECTRONICS AND NCT MACHINETOOLS!

NCT products for the greener today

High capacity capacitor in NCT servo drives – lower dissipationMains-protective energy recuperation from 10 kWThe latest power switches – minimal lossThe high-capacity cooling ribs do not heat the electric cabinets – air conditioner is not necessaryNew synchronous and asynchronous motors with low inertia – decreased lossElectronic speed changer for NCT asynchronous motors – lower consumption5 axis complex machining – fast, efficient and economicalThe thermal sensors switch off fans – no unwanted coolingAutomatic machine switch off – no energy waste caused by inattentionAutomatic screen switch off – why does it light if not necessary?Grease lubricated roller guideways – no oil consumption, no pollution of cooling water and environment Energy efficient light sources with automatic switch off

18L

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High-speed CNC lathes

Main features of TNL-85A, -100A, -100AL, -120AL and –130A lathes:

� Rigid casting bed, headstock and slide system

� 45° slanted X slide

� Mounted, wide spread linear guideway in all axis

� Grounded, double nut ballscrews in all axis

� Lifetime grease lubricated headstock

� Belt driven spindle

� Oil lubricated slide system and ballscrews

� Torque clutch on Z axis

� 12 position turret

� +HD or +DT driven tooling

+C axis (option)

� NCT CNC control

MACHINE TYPE

Max. swing diameter [mm]:

Max. turning diameter [mm]:

Max. turning length [mm]:

Tooling:

Number of fixed-/driven tool sockets:

Max. spindle speed [rpm] / range:

Spindle motor power [kW]:

Bar capacity [mm]:

Spindle nose:

X/Z rapid travel [m/min]:

Machine net weight [kg]:

TNL-85A-100A (+DT/+HD) TNL-100AL (+DT) TNL-120AL (+DT) TNL-130A (+DT)

370 420

264 (200) 300 / (240)

400 600

Taiwanese / VDI30 Taiwanese / VDI40

12 / 12 (VDI30) 12 / 12 (VDI40)

4800 / 1 4500 / 1 3500 / 1

11 15 20 22

44 51 64 75

A2-6 A2-6 A2-8

30 / 32 24 / 30

3200 3500 4200 4300 4400

+HD

+DT

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High-power CNC lathes

Main features of TNL-130AL, –160A and –THL-620 lathes:


� 60° slanted bed

� TURCITE coated flat guideway in all axis



� Belt driven spindle or headstock gearbox (TNL-130AL)



� +HD or +DT driven tooling

� +C axis (option)

� NCT CNC control

Options on page 33

� +HD: driven tooling with tool driving adapter mounted onhydraulic turret + C axis

� +DT: driven tooling with BARUFFALDI servo turret + C axis

TNL-130AL (+DT) TNL-160A (+DT) THL-620 (+DT)

620 780 780

410 620 620

1000 / 1600 / 2000 1000 / 1600 / 2000 1100 / 1900

VDI 40 VDI 50 VDI 50

12 / 12 (VDI40) 12 / 12 (VDI40) 12

3500 / 2 (1) 2500 / 1 2500

22 32 32

75 90 90 (116)

A2-8 A2-11 A2-11

18 / 20 18 / 20 20 / 20

6500 7200 8500

20L

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CNC lathes

MACHINE TYPE




Tooling:




Bar capacity [mm]:

Spindle nose:


Machine net weight [kg]:):

JCL-42/52T (+DT) JCL-42/52TG (+DT) JCL-60/60A (+HD) JCL-52AMs (+DT) JCL-75AMs (+DT)

400 440 510 510 510

200 (140) 200 (140) 320 320 320

205 180 300 / 500 500 500

Taiwanese / VDI20 Taiwanese / VDI20 Taiwanese / VDI30 VDI30 VDI30

8 (12) 8 (12) 12 / 12 12 /12 12 / 12

4000 / 1 4000 / 1 3500 / 1 6000 / 1 4700 / 1

7 7 10 22 35

42 /50 42 / 50 60 52 75

A2-5 A2-5 A2-6 A2-6 A2-8

16 16 / 20 16 / 20 16 / 20 16 / 20

2265 2400 2800 / 3200 3300 3500

Common features of lathes:



� Lifetime lubricated headstock


� Central oil lubricated slide system and ballscrews

� +HD or +DT driven tooling + C axis (option)

� NCT CNC control

Individual features of JCL-60 and –60A type CNC lathes:


� Mounted, linear guideway in all axis


� Power spindle (AMs type)

Individual features of JCL-42 and –52Ttype CNC lathes:

� Duplex tooling CNC lathe


� TURCITE coated flat guideway in allaxis


� gang type tooling replace tailstock(TG type)

� +HD: driven tooling with tool driving adapter + C axis

� +DT: driven tooling with BARUFFALDI servo turret + C axis

Options on page 33.

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CNC lathes

Main features of SMART-42 andSC-32 CNC lathe:

� Rigid casting bed and slide system


� Hardened, grounded bed guideway

� TURCITE coated guideway in all axis


� Without tailstock


� +DT driven tooling +machiningalong C axis (option)

� NCT CNC control

MACHINE TYPE




Tooling:




Bar capacity [mm]:

Spindle nose:


Machine net weight [kg

SMART-42 (+DT) SC-32

320 100

200 (160) 32 / 100

140 100

Gang type / VDI 20 Gang type

8/8 (VDI20) 6/1

4000 6000

7 4,5

42 32

A2-5 -

16 / 16 18/19

2200 1600

Options on page 33

LA

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Slant bed CNC lathes22

Individual features of HT-52, -76, -92 and -117type CNC lathes::

� Rigid casting bed


� TURCITE coated flat guideway in all axis

Individual features of LT-42, -52 and–65 type CNC lathes:



� Hydraulic driven 12 position turret

MACHINE TYPE




Tooling:




Bar capacity [mm]:

Spindle nose:



LT-42 (+DT) LT-52 (+DT) LT-65 (+DT) HT-52 (+DT) HT-76 (+DT) HT-92 (+DT) HT-117 (+DT)

500 600 900

210 485 485 470 700

460 750 (HT) / 1250 (HTL) 1300 - 3800

VDI30 / VDI40 VDI40 VDI40 VDI40 VDI50 VDI50

8 / 12 8/12 8/12 8 12 / 12

6000 / 1 5000 / 1 4000 / 1 4500 / 1 3000 / 1 2500 / 1 1500 / 2

11 / 15 11 / 15 15 / 18,5 18,5 / 22 30 / 37

42 52 65 52 76 92 117

A2-5 A2-6 A2-6 A2-8 A2-8 A2-11

30 / 30 24 / 24 24 / 24 20 / 20

3200 5700 (HT) / 7200 (HTL) 12000

Options on page 33.

Common features of lathes:


� Grounded, double nut ballscrews in allaxis



� Central oil lubricated slide system andballscrews

� +HD or +DT driven tooling +machiningalong C axis (option)

� NCT CNC control

LA

TH

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23Horizontal bed CNC lathes with small working space

Common features:

� Horizontal layout universal lathe� Rigid casting bed and slide system� TURCITE coated guideway in all axis� One (BNC-446) or two-prism Z-slide and

dovetail guideway X-slide� Hardened, grounded bed guideway� Lifetime grease lubricated headstock and

ballscrews� Central oil lubricated slide system and

ballscrews� Belt driven spindle� Manual operated tailstock� +DT driven tooling +C axis (option)� NCT CNC control

BNC-1600

MACHINE TYPE

Max. swing dia. over bed/gap [mm]:

Max. swing dia. over cross-slide [mm]:

Max. turning diameter[mm]:

Max. turning length[mm]:

Max. spindle speed / range [rpm]:


Spindle hole diameter [mm]:

Spindle nose:



BNC-446 BNC-1600 (+DT) EEN-320 EEN-400

446 425 320 380

240 190 110 158

410 400 280 360

900 1000 / 1500 750 1250

2500 / 1 5000 / 1 4000 / 1 4000 / 1

5,5 / 7,5 7,5 / 11 15 20

55 52 40 59

D1- 6 A2-5 A2-5 A2-6

15 / 15 15 / 15 5 / 7,5 5 / 5

2100 2400 / 3050 2100 2250

Options on page 33.

BNC-446 (MicroPanther)

24L

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Horizontal bed CNC lathes with large working space

Common features of BNC series lathes:



� Wide spread horizontal bed guideway



� Two-stage spindle torque increaser gear (exceptBNC-5000/-6000)

� +DT driven tooling with BARUFFALDI turret +machining along C axis (option)

� NCT CNC control

MACHINE TYPE

Max. swing dia over bed/gap [mm]:

Max. swing diameter cross-slide [mm]:

Distance between centres [mm]:

Max. spindle speed [rpm]:

Number of spindle ranges:


Spindle hole diameter [mm]:

Spindle nose:


Machine net weight [tons]:

BNC-1800 (+DT) BNC-2200 (+DT) BNC-2600 (+DT) BNC-2800A (+DT)

475 / 710 550 / 790 650 / 890 710 / 970

240 310 410 370

1000 / 1500 1000 / 1500 / 2000 / 3000 / 4000 1000 - 6000

4500 3500 2400 1480

2 2 2 2 2 2 2 2 2

7,5 / 11 15 / 22 11 / 16 15 / 22

65 82 82 153

D1-6 A1-8 / D1-8 A1-8 A1-11 / A2-11

15 / 15 15 / 15 15 / 15 10 / 12

3 4 - 7,5 4,2 - 7,8 6 - 11,8

25

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Horizontal bed CNC lathes with large working space

BNC-3000 (+DT) BNC-3500 (+DT) BNC-4000 (+DT) BNC-5000 (+DT) BNC-6500 (+DT)

760 / 1020 890 / 1150 1020 / 1280 1300 / - 1600 / -

420 550 680 980 1280

1000 / 2000 / 3000 / 4000 / 5000 / 6000 3000 - 12000

1480 / 650 / 500 735

2 2 2 2 2

22 / 33 22 / 33 22 / 33 60 / 75

106 (153) / 254 / 355 153

A1-11 / A2-11 / A2-15 ASA / A2-11

10 / 12 6 / 7,5

8,2 - 12 9,5 - 14,5 12 - 15 - -

Options on page 33.

26L

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Swiss-type CNC lathes

MACHINE TYPE


Max. tur. length with fixed/rot. guide bush [mm]:

Max. turning length without guide bush [mm]:


Spindle motor (power spindle) power [kW]:

Max. sub spindle speed [rpm]:

Sub spindle (power spindle) power [kW]:

Rapid travel speed [m/min]:


JSL-20A JSL-26A / -32A JSL-20AB JSL-26 / -32AB JSL-42AB

20 26 / 32 20 26 / 32 42

200 / 85 (150) 220 (200) 200 / 85 (150) 220 / 200 220 / 200

45 65 / 80 45 65 / 80 80

8000 7000 8000 7000 6000

3,7 7,5 3,7 7,5 7,5

- - 8000 8000 6000

- - 2,2 7,5 7,5

18 18 24 24 24

1800 2500 2400 3700 3700

Common features of JSL swiss-type CNClathes:



� Large workspace to ease chip removal and toolchange

� Power spindle (for spindle and sub spindle)

� Driven tooling

� Machining along Y and C axis

� Spindle guide bush synchronizing with tele-scope (JSL-20) or with servo shaft (JSL-26 and

–32)

� Dual function turning, longitudinal turning withguide bush or turning without guide bush

� NCT CNC control

Individual features of JSL-20, -26 and –32type CNC lathes:

� Main spindle design (A type) or sub spindledesign (AB type)

� Separated sub spindle with own tool sockets,the sub spindle moves along 2 axes way (AB

type)

� Driven tool sockets, which axial in main spin-dle and spindle way (JSL-26 and –32 type)

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Swiss-type CNC lathes

JSL-20AS JSL-26 /32AS JSL-42ABY

20 26 / 32 42

200 / 85 (150) 220 / 200 200

45 45 125

8000 7000 6000

3,7 7,5 7,5 (15)

8000 8000 6000

2,2 7,5 7,5

24 18 18

2140 2800 7500

Individual features of JSL-20AS, -26AS and–32AS type CNC lathes:

� Main- and sub spindle design, sub spindlemoves along 1 axis way

Individual features of JSL-42ABY typeCNC lathe:

� Separated sub spindle, moves along 2 axes

� Dual tool holders, which able to drivenmachining.

� Machining on Y axis with main- and subspindle

Options on page 33.

JSL-42ABY

JSL-20AS -26AS -32AS

JSL-20A -26A -32A

JSL-20AB JSL-26AB - 32AB

28L

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CNC lathes with sub spindle and live tooling

MACHINE TYPE




Tooling:


Max. spindle / sub spindle speed [rpm]:

Spindle / sub spindle motor power [kW]:

Bar capacity [mm]:

Spindle / sub spindle nose:

X/Z/W rapid travel [m/min]:


EUROturn-12C TA-20/25 JCL-60TS (TSM) JCL-52/75ABMs

310 620 590 590

120 440 395 395

195 630 240 240

VDI 20 / VDI 16 VDI 40 Taiwanese / VDI 30 VDI30

8 / 4 - 12 / 12 12 / 12 12 / 12 12 / 12

6000 / 6000 3500 / 4000 3500 / 4000 6000 / 4700

7 / 2,1 15 / 5,5 15 / 5,5 22 - 35 / 9,5

44 51 / 64 / 75 60 52 / 75

A2-5 / A2-3 A2-6 / A2-8 / A2-5 A2-6 / A2-5 A2-6 - A2-8 / A2-5

15 / 30 / 15 30 / 30 / 24 16 / 20 / 16 16 / 20 / 15

1200 5500 3350 3500

Common features of sub spindle CNC lathes:


� Belt driven main spindle and sub spindle

� Precision ballscrews

� Lifetime grease lubricated and cooled headstock

� Grease lubricated slide system and ballscrews

� Driven tooling SAUTER or BARUFFALDI turret +machining along C axis

� NCT CNC control

Individual features of EUROturn-12C type CNC lathe:

� Rigid casting bed and slide system mounted on weldedsupport


Options on page 33.

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CNC lathes with sub spindle and live tooling

Individual features of TA-20/25 type CNC lathes:



� Mounted, wide spread linear guideway in all axis

� Belt driven spindle and power spindle for sub spindle

� Driven, radial tooling, star-type turret + machiningalong C axis

Individual features of JCL type sub spindle CNC lathes:



� Fixed tooling turret (JCL-60TS type)

� Power spindle for spindle and power spindle for subspindle (ABMs type)

� Driven, radial tooling, star-type turret + machiningalong C axis

30L

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CNC lathes with sub spindle and Y-axis

MACHINE TYPE




Y axis stroke [mm]:


Max. spindle / sub spindle speed [rpm]:

Spindle / sub spindle motor power [kW]:

Spindle bar capacity [mm]:

Spindle / sub spindle nose:

X/Z/Y/W rapid travel [m/min]:

Tailstock sleeve size:


DUAL-500 JCL-52/-75YABMs TB-25Y TB-25YB TB-25Y-ATC

400 590 720 720 600

190 395 432 432 495

525 240 610 610 610

+/- 40 +/- 40 +/- 51 +/- 51 +/- 51

2 x 12 (VDI 30) 12 (VDI 30) 12 (VDI 40) 12 (24) (VDI 40) 12 + 8 (KV 40)

6000 / 6000 6000 - 4700 / 6000 6000 / - 6000 / 6000 6000 / -

15 / 11 35 / 9,5 15 / - 15 / 11 15 / -

42 52 / 75 75 75 75

A2-5 / A2-5 A2-6 - A2-8 / A2-5 A2-8 / - A2-8 / A2-5 A2-8 / -

18 / 24 / 6 /24 24 / 30 / 24 / 24 24 / 15 / 30 / - 24 / 15 / 30 / 24 24 / 15 / 30 / -

- - MT 5 - MT 5

6500 3350 6200 6300 6800

Common features:

� Rigid casting bed, headstock and slide sys-tem

� Machining along Y axis

� Driven, radial tooling, star-type turret

� Machining along C axis on both spindles




� NCT CNC control

Individual features of DUAL-500 type:

� Turning centre with 2 turrets, Y axis,and sub spindle



� Power spindle for main spindle and powerspindle for sub spindle

� Upper turret moves along X1, Z1 and Yaxes

� Lower turret moves along X2 and Z2 axes

Options on page 33.

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CNC lathes with sub spindle and Y-axis

Individual features of JCL-52ABMs, -75ABMs types:

� Turning centre with 1 turret, Y axis, and sub spindle



� Power spindle for main spindle and power spindle for sub spindle

� Turret moving along X,Z and Y axes

Common features of TB-25type turning centres:

� Turning centre with 1 turretand Y axis

� 90° slanted (vertical axis) bed

� Mounted, linear guideway inall axis

� Power spindle for main spin-dle

� Oil cooled headstock

� Turret moving along X,Z and Yaxes

Individual features of TB-25Y type turn-ing centre:

� Positioning tailstock

� Driven tooling, 12 position turret

Individual features of TB-25YB typeturning centre:

� Power spindle for sub spindle

� Oil cooled headstock and sub spindleheadstock

� Driven tooling, 12 or 24 position turret

Individual features of TB-25Y+ATCtype turning centre:

� Positioning tailstock

� 12 position turret + 8 tool pockets armtype tool changer (separated from

workspace)

32L

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CNC vertical boring-and-turning mills

MACHINE TYPE

Face-plate table diameter [mm]



Max. turning height [mm]:

Workpiece max. weight [kg]:




Spindle nose:


VL-46 VL-66 VL-88 VL-86C VL-100C VL-125C VL-160C VL-200C VL-250C VL-300 VL-400

305 457 533 800 1000 1250 1600 2000 2500 3000 4000

560 800 1000 950 1200 1600 2000 2500 3000 3600 4500

460 760 860 900 1100 1600 2000 2500 3000 3600 4500

450 750 810 650 800 1250 1250 1600 1600 2000 / 3000

700 1500 1700 2000 3500 5000 8000 12000 15000 18000 20000

12 / 12 12 / 12 12 / 12 12 / 12 12 / 15 12 / 16 12 / 16 12 / 16 12 / 16 12 / 16 12 / 16

2500 2000 700 / 1500 600 / 2 400 / 2 300 / 2 250 / 2 200 / 2 160 / 2 120 / 2 85 / 2

18,5 / 22 18,5 / 22 18 / 22,5 18 / 22,5 30 / 37 37 / 45 37 / 45 60 / 75 60 / 75 60 / 75 60 / 75

A2-8 A2-11 A2-11 A2-11 - - - - - - -

6500 11500 14500 13500 15500 24500 27500 47000 51000 - -

Main features of VL type boring-and-turn-ing mills:


� Flat guideways on X-axis, square cross-section prism guide on Z-axis


� SK50 type tool taper (in case of driventooling)


� Cylindrical roller bearing spindle


� Genoa type tool magazine (enclosed)

� Full enclosed guarding

� NCT CNC control

Options on page 33

33

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O

PTIO

NS

Options for lathes

Sub spindle: – – – – – – – – – – – – – S – S S S S S S – S –

Y axis: – – – – – – – – – – – – – S S S – – – S S S S S

Increased spindle power: O O O O – O O O – – – O O – – – – O O – O – – –

Increased spindle speed: O – – – – – – – O O – – – – – – – – – – – – – –

Fixed tooling turret: S S S S S S S S O O S O O – – – O O O O O O O O

Driven tooling and C axis: O O O O O O O O O O – O O S S S S S S S S S S S

Increased spindle pos. accuracy: O O O – S – – O O – – O O – – – – O – – – O O O

Hydraulic spindle clamping: O O O O O O O O – – – O O – – – O O O O O O O O

Manual operated chuck: O O O O – – O O O O S S S – – – – O – – – O – O

Machine operated chuck: S S S S S S S S O S – – O – – – S S S S S S S S

Collet chuck: O O O O O O O 0 S O – – – S S S O O O O O O O O

Parts catcher: O O – O O O O O O O – – – S S S O O O S O O O O

Workpiece conveyor: O O O O O O O – – – – – – O O O O O O O O O O O

Chip conveyor: S S S O O O O O O O – O O O O O O – O O O – – –

Manual operated tailstock: – – – – – – – – – – S S S – – – – – – – – – – –

Machine operated tailstock: S S S S S S S S – – – O O – – – – – – – – – – S

Positioning tailstock: O O O O O O O O – – – – – – – – – – – – – S – S

Coolant gun: S S S S S S S S S S S S S S S S S S S S S S S S

Foot lever: O O O O O O O O O O – O O – – – O O O O O O O O

Oil and mist extractor: O O O O O O O O O O – O O O O O O O O O O O O O

Tool touch probe: O O O O O O O O O – – O O – – – O O O O O O O O

Barfeeder: O O O O O O O O O O – – – O O O O O O O O O O O

Increased coolant pressure: O O O O O O O O O O – O O – – – O O O O O O O O

Steady rest or follow rest: – – – – – – – – – – O O O – – – – – – – – – – –

myNCT: O O O O O O O O O O O O O O O O O O O O O O O O

VECTOR CAD-CAM szoftverek: O O O O O O O O O O O O O O O O O O O O O O O O

HEIMATEC tool holders: O O O O O O O O O O O O O O O O O O O O O O O O

TNL-

85-1

00A

TNL-

100A

L-13

0A

TNL-

130A

L-16

0A

JCL-

60 -

60A

JCL-

52 -

75AM

s

LT-4

2-65

HT-

52-9

2

HT-

117

SC-3

2

SMAR

T-42

BNC-

446

BNC-

1600

-180

0

BNC-

2000

-650

0

JSL-

20-2

6-32

AS

JSL-

20-2

6-32

A

JSL-

20-4

2AB

EUR

Otu

rn-1

2c

TA-2

0-25

JSL-

52-7

5ABM

s

Dua

l-500

JCL-

52-7

5YAM

s

TB-2

5Y

TB-2

5YB

TB-2

5Y-A

TC

OPTIONS FOR LATHES

S: basic accessory; O: optional accessory

Individual features of EmL 510-1020 typemachining centres:

� Mounted, TSUBAKI, THK (Japanese) orHIWIN precision bearing guideways in every

directions

� Direct motor-spindle drive (EmL-550 type)

34M

IL

LIN

G

CNC machining centres

Common features of EmL, EmR and EmB typemachines:

� Rigid casting bed, column and slide system

� Grounded, precision double nut ballscrews oneach axis


� Telescopic covers for guideway protection in allaxle heads


� Headstock cooling with digital oil cooler

� Air gauge pressure protected spindle bearings

� Mechanical counterweight

� NCT CNC control

MACHINE TYPE

Table size [mm]

Table load [kg]

X/Y axis stroke [mm]:

Z axis stroke [mm]:

Spindle taper:


Spindle motor const./max. power [kW]:

X/Y/Z rapid travel [m/min]:

Turret capacity:

Machine net weight [kg]:):

EmL-510 EmL/EmR-610 EmL/EmR-800 EmL/EmR-1020 EmR-1200 EmR-1300

600 x 320 800 x 450 1000 x 500 1200 x 500 1300 x 600 1450 x 700

300 400 500 500 1000 1200

510 / 410 610 / 460 850 / 510 1020 / 510 1200 / 610 1300 / 700

460 510 510 560 610 700

SK 40 SK 40 SK 40 SK 40 SK 40 SK 40

8000 8000 / 10000 8000 / 10000 8000 / 10000 10000 10000

7 / 10,5 7 / 10,5 7 / 10,5 7 / 10,5 15 / 21 15 / 21

32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 30 / 30 / 24

12 / 20 16 / 24 16 / 24 20 / 24 / 32 20 / 24 / 32 20 / 24 / 32

2800 4000 4000 5200 6000 8350

Individual features of EmR 610-1200 typemachining centres:

� Mounted, THK (Japanese) roller bearingguideways in in every directions

� Direct motor-spindle drive or power spindle(without belt drive)

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High power CNC machining centres

EmB-1300 EmB-1600 EmB-2000 EmB-2200

1500 x 650 1800 x 845 2200 x 850 2400 x 1000

1000 2200 2400 2200

1300 / 700 1600 / 800 2000 x 900 2200 x 1000

710 810 800 800

SK 40 / 50 SK 50

8000 (SK 40) / 6000 (SK 50) 6000

22 / 30,8 15 / 21 32 / 30.8 15 / 21

20 / 20 / 16 15 / 15 / 12 15 / 15 / 12 12 / 12 / 10

20 / 24 / 32 24 / 32 24 24

8000 14000 18000 22000

Individual features of EmB 1100-2200 typemachining centres:

� Hardened, grounded guideway in X, Y and Zaxis

� TURCITE coated slide surface, central oillubrication

� Y slide guided by 4 slideways

� Grounded, double nut pre-tensionedballscrews in all axis

� Belt driven-, headstock gearbox-, direct- orpower spindle drive

� Belt driven- or headstock gearbox drivenspindle available for SK50 spindle taper

Options on page 49.

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CNC milling machines with small working space36

MACHINE TYPE

Table size [mm]

Table load [kg]


Z axis stroke [mm]:

Spindle taper:




Turret capacity:


Tomill-160 EmL-250 EmL-760 MM-800 MM-760

450 x 160 380 x 180 1270 x 305 900 x 420 900 x 410

50 50 300 450 350

300 / 160 250 / 180 760 / 400 800 / 460 760 / 430

300 210 400 500 460

SK 30 SK 30 SK 40 SK 40 SK 40

8000 8000 6000 10000 8000

2,2 2,2 5 10 7

6 / 6 / 6 15 / 15 / 15 12 / 12 / 12 30 / 30 / 24 24 / 24 / 24

6 8 10 24 16

650 1200 2400 4200 3500

Common features of CNC milling machines:





� Telescopic covers for guideway protection in all axleheads



� Counterweight not mounted

� NCT CNC control

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37High power CNC machining centres

VMC-1100 VMC-1300 VMC-1600F VMC-2100 VMC-3100

1200 x 660 1500 x 660 1800 x 800 2400 x 900 3400 x 900

1200 1200 2000 2500 3000

1100 / 650 1300 / 710 1600 / 800 2100 / 900 3100 / 900

710 710 710 850 850

SK 40 / SK 50 SK40 SK 40 / SK 50

10000 (SK 40) / 6000 - 10000 (SK 50)

22 / 36 22 / 36 22 / 36 22 / 36 22 / 36

24 / 24 / 24 24 / 24 / 24 24 / 24 / 24 20 / 20 / 18 20 / 20 / 18

24 32 24 40 (SK40) / 32 (SK50)

7300 7800 12000 22500 23000

Individual features of VMC-1100, -1300, -1600F, -2100 and -3100 type CNC machiningcentres:

� Hardened, grounded guideway in X, Y and Zaxis

� TURCITE coated slide surface, central oil lubri-cation

� Y slide guided by 4 slideways

� Pneumatic counterweight


� Belt driven- or headstock gearbox driven spin-dle available for SK50 spindle taper

� Arm-type tool changer

� NCT CNC control

Options on page 49.

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High-speed CNC machining centres with palette changer38

MACHINE TYPE

Table size [mm]:

Table load [kg]:


Z axis stroke [mm]:

Spindle taper:




Turret capacity:


Common features of VD, TMV and QVM typeCNC machining centres:



� Grounded, double nut pre-tensioned ballscrewsin all axis


� Telescopic covers for guideway protection in allaxle heads

� Belt driven- or direct driven spindle

� High speed axis moving and tool changing


� NCT CNC control

Individual features of TMV-510T+, -610A+and QVM-610A+APC types:

� CNC machining centre mounted palettechanger

� Fixed table, column moves in all directions

� High speed axis moving and tool changing


VD-510S TMV-510T TMV-510C TMV-510T+APC TMV-610+APC

650 x 400 600 x 360 600 x 360 (2x) 600x360 (2x) 700 x 410

300 200 200 2 x 100 2 x 400

510 / 400 510 / 360 510 / 360 510 x 360 610 x 410

330 300 250 300 460

BT 30 SK 30 BT 30 SK 30 SK 40

12000 12000 12000 12000 8000 (op. 10000)

3,7 / 5,2 5,5 / 7,5 5,5 / 7,5 5,5 / 7,5 7 / 10

48/48/60 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 24 / 24 / 24

14 20 14 20 12

2600 2300 2300 4600 6000

Individual features of VD-510S and TMV-510C types:

� Direct motor-spindle drive (without belt drive)

� Oil cooled headstock (option)

� Disc type tool magazine

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39High-speed CNC machining centres with palette changer

Individual features of TMV-850A and -1050A type highpower CNC machining centres:

� Grounded, double nut pre-tensioned ballscrews in all axis


� Headstock cooling with digital oil cooler

� Belt driven spindle (direct drive and power spindle drive isoption)

� Arm-type tool changer

QVM-610+APC TMV-850A TMV-1050A TMV-1050AII

(2x) 700 x 410 950 x 500 1100 x 500 1100 x 600

2 x 250 500 500 500

610 x 410 850 / 500 1050 / 500 1050 / 600

460 530 530 530

SK 40 SK 40 SK 40 SK 40

8000 (op. 10000) 8000 8000 8000

7 / 10 7 / 10,5 7 / 10,5 7 / 10,5

30 / 30 / 30 30 / 30 / 24 30 / 30 / 24 30 / 30 / 24

24 24 24 24

7500 5000 6000 7000

Options on page 49. + APC

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5 axis, vertical spindle CNC machining centres40

Individual features of EmL-450, -610, -850 and EmB-1100-5TT types:

� Rigid casting bed, column and slide system, excellent vibra-tion absorption

� Spindle moves along Z axis

� Workpiece moves along X, Y, A and C axis

� Mounted, THK roller bearing guideways in all axis (EmBslideway type)


� Direct motor-spindle drive or power spindle (without beltdrive)


� Liquid-cooled spindle, automatic conditioner

� Mechanical counterweight

� NCT CNC control

� NSNP and SMOOTH interpolation function

� High speed DNC channel, USB and ETHERNET connection

MACHINE TYPE

Rotary table diameter [mm]:

Table load [kg]:

Max. machining workpiece [mm]:

Spindle taper:




Turret capacity:


EmL-450-5TT EmR-610-5TT EmR-850-5TT EmB-1100-5TT MDV-551-5TT MCG-630-5TT MCG-800-5TT

150 200 250 300 350 630 800

20 50 75 100 300 1200 1200

Ø 160 x 130 Ø 200 x 270 Ø 250 x 360 Ø 400 x 400 Ø 670 x 375 Ø 630 x 400 Ø 800 x 400

SK 30 / 40 SK 40 SK 40 SK 40 SK 40 SK 40 / HSK-A63

8000 8000 8000 8000 12000 18000 / 24000

7 / 10,5 7 / 10,5 7 / 10,5 22 / 30,8 18,5 / 22 20 / 25

32 / 32 / 24 32 / 32 / 24 32 / 32 / 24 20 / 20 / 16 40 / 40 / 40 60 / 60 / 60

13 16 16 20 16 32

3700 4300 5000 7000 11000 19000

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415 axis, vertical spindle CNC machining centres

EmR-1200-5HT LU-620

500 620

300 300

Ø 500 x 400 Ø 500 x 330

SK 40 SK 40

8000 12000

13 / 17 10 / 12,5

32/32/24 36 / 36 / 36

24 32

7000 8800

Individual features of MDV-551 type:

� Spindle moves along X and Z axis

� Workpiece moves along Y, A and C axis

� Dolly type dual rotary table

Individual features of MGC-630 and -800 type:

� Spindle moves along X, Y and Z axis

� Workpiece moves along A and C axis


� Direct motor-spindle drive or power spindle (withoutbelt drive)

� 60 m/min rapid traverse speed

� Liquid-cooled spindle, automatic conditioner

Options on page 49.

Individual features of EmR-1200-5HT type::

� Tilting head construction, TORQUE driven head tilt

� Spindle moves along Z and B axis

� Ø500 mm rotary table mounted on table

� Power spindle

Individual features of LV-620 type:

� Spindle moves along X, Y and Z axis

� Workpiece moves along A and C axis


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High power CNC planer-type milling machines42

MACHINE TYPE

X axis table size [mm]:

Y axis table size [mm]:

Table load [t]:

X axis stroke [mm]:

Y axis stroke [mm]:

Z axis stroke [mm]:

Distance btwn. columns [mm]:

Spindle speed [rpm]:

Magazine capacity:

BMC-15 BMC-16 BMC-22 BMC-27 BMC-31 BMC-40

2000 / 3000 2500/3000/4000 2500 - 5000 3000 - 6000 4000/5000/6000 6000/8000/10000

1400 1500 2100 2600 2900 3200

6/7 9/11/14 11/14/17/20 15/18/20/22 18/20/23 25/28/30

2100/3100 2600/3100/4100 2600 - 5100 3100 - 6100 4100/5100/6100 6100/8100/10100

1500 1600 2200 2700 3100 4000

800 900 (1100) 900 (1100) 900 (1100) 1100 1100

1650 1700 2300 2800 3200 3750

6000 / 4000 / 10000 (SK50) / 10000 / 14000 (SK40)

30(40/60/90)

Main features of BMC type CNC planer-type millingmachines:

� Developed by using computer aided design and analysis, Castiron bed, headstock and slide system enabling high rigidity

and vibration damping

� Table guidance supported in every working positions

� X axis (table travel) on 2 precision cylindrical roller-guide-ways supported by 6-6 carriages

� 2 precision cylindrical roller-guideways on the Y axis

� Hardened and ground guideways with TURCITE-B coating onthe Z axis

� Hydraulic counterweight

� Long-pitch and pre-tensioned ballscrews to provide stableaccuracy

� Ballscrews with drive mechanism

� Vertical spindle drive

� NCT CNC control

Options on page 49.

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43High power CNC planer-type milling machines

MACHINE TYPE

X axis table size [mm]:

Y axis table size [mm]:

Table load [t]:

X axis stroke [mm]:

Y axis stroke [mm]:

Z axis stroke [mm]:

Distance btwn. columns [mm]:

Spindle speed [rpm]:

Magazine capacity:

KMC-22 KMC-27 KMC-35 KMC-40

2500/3000/4000 2500 - 10000 3000 - 10000 4000 - 10100

1500 2100 2100 2600

9/11/14 11/14/17/20/22/25/28 15/18/20/23/25/28 18/20/25/27/30

765 765 765

2600/3100/4100 2600 - 10100 3100 - 10100 4100 - 10100

900 (1100) 900 (1100) 900 (1100/1300/1500) 900 (1100/1300/1500)

1700 2300 2700 3200

6000 / 4000 / 8000 (SK50)

30(40/60/90)

Individual features of KMC type 5 axis CNC planer-type milling machines:

� 5 axis machining� Vertical spindle drive� Automatic head changing unit and head storage box � Automatic tool change in case of vertical spindle� Manual tool change in case of horizontal spindle� Automatic tool change in case of two-axis automatic milling head

Options on page 49.

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CNC horizontal machining centres44

MACHINE TYPE

Table size [mm]:

Table load [kg]:


Z/W axis stroke [mm]:

Boring tool diameter [mm]:

Spindle taper:




Turret capacity:


TMH-400 TMH-500 HA-400 HA-500 HB-500 HB-630 HB-800

Ø 400 Ø 500 400 x 400 500 x 500 500 x 500 630 x 630 800 x 800

1 1 1 2-tõl 2-tõl 2-tõl 2-tõl

350 700 400 500 800 800 800

510 / 510 710 / 600 560 / 560 710 / 680 800 / 710 1000 / 850 1200 / 1000

510 600 560 680 710 900 1000

SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 50

8000 6000 12000 12000 10000 20000 10000

7,5 / 11 22 / 25 22 / 25 22 / 25 18,5 / 22 30 30 / 25

36 / 36 / 36 48 / 48 /48 40 / 40 / 40 50 / 50 / 50 50 / 50 / 50 40 / 40 / 40 50 / 50 / 50

24 24 60 60 40 50 60

6300 8700 9500 12200 14000 16800 21400

Main features of high speed CNC machining centre with palette changer:

� Cast iron bed, column and slide system

� One (TMH-400) or several palette table with palette changer

� Tool moving along all axis, table fixed (except TMH –400)

� Mounted, precision linear guideways in all axis

� Grounded, double nut pre-tensioned ballscrews in all axis

� Oil cooled spindle, digital conditioner

� Arm-type (RANDOM) tool changer

� Central oil lubricated ballscrews, lifetime lubricated bearing

� Direct driven spindle or power spindle



� NCT CNC control

Options on page 49.

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45Bridge type CNC milling machines with large working space

MACHINE TYPE

Table size [mm]:

Table load [kg]:

X axis stroke [mm]:


Spindle taper size:


Main motor cont./max. power [kW]:

X/Y/Z axis rapid travel speed [m/min]:

Magazine capacity:


FBE-1500 FBE-2000 FBE-2600 FBE-3000 FBE-4000

1600 x 1050 2100 x 1050 2700 x 1050 3100 x 1050 4000 x 1050

3000 5000 6000 8000 9000

1500 2000 2600 3000 4000

1000 / 950 (1500)

SK 50

3500 (6000)

15 / 25

10

24 / 32 / 60

11000 12000 13000 14000 15500

Main features of the FBE type CNC milling machines:

� CNC milling machines with large working space for four-surface vertical and horizontal machining

� Robust cast iron bed, column and slide system

� The table moves in X axis, the tool moves in Y and Z axes

� Hardened and ground flat guideways

� Pneumatic counterweight

� Vertical or horizontal spindle drive

� Automatic tool change in vertical and horizontal spindledirections

� Spindle driven by a double-stage gear

� Automatic tool changer

� NCT CNC control

Options on page 49.

MACHINE TYPE

Table size [mm]:

Table load [kg]:


Z and W axis stroke [mm]:

Boring bar diameter [mm]:

Spindle taper size:


Main motor cont./max. power [kW]:

Magazine capacity:


EBM-1000 EBM-2150 EBM-2600 EBM-3200

1500 x 700 2200 x 1220 2650 x 1220 3250 x 1220

1500 4000 4500 5000

1400 / 1200 (1400) 2450 / 1400 2600 / 1400 3250 / 1400

1000 / - 1100 / - 1100 / - 1100 / -

- - - -

SK 50 (SK40) SK 50

4000 (6000)

15 / 21

32 (40 / 60)

15000 21000 23000 25000

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CNC horizontal milling machines46

Main features of the EMB type CNC horizontal milling machines:

� CNC horizontal machining centre with large working space, capable of5 axis machining if equipped with indexing table and tilting head

� Cast iron bed, column and slide system� O-shape column design, the tool moves in X and Z axes� Tool change can be carried out both in horizontal and vertical positions� Y axis: hardened and ground slideway, TURCITE-B sliding surface� Central oil lubrication for slide system and ballscrews� Hardened and ground flat guideways� Ground ballscrews with double nut� Axle drive through directly driven ballscrews having bearing at both

ends� Automatic tool changer� NCT CNC control

HBM-4 HBM-4T HBM-5T

1200 x 1500 1400 x 1600 (1600 x 1800) 1800 x 2200

5000 8000 10000

2200 / 1600 2000 / 2000 (3000 / 2000) 3500 (5500) / 2600

1600 / 550 1400 (2000) / 700 (800) 1400 / 700 (800)

110 130 130

SK 50 SK 50 SK 50

3000 7000 3000

18,5 / 15 22 / 30 37

28 / 60 60 60

22500 40000 40000

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47CNC horizontal boring and milling machines

Main features of HBM-4 and -5 horizontal boring mill:

� Rigid casting bed, column and slide system� Hardened, grounded high precision boring spindle� Precision, high rigidity double-row cylindrical roller spindle bearing� Mounted, cylindrical roller guideway in X and Z axis, column (Z-axis)

guided by 3 guideways and 12 carts� Y-axis: hardened, grounded, slideway, surface coated TURCITE-B� Hydraulic counterweight: lifetime accuracy� Grounded, double nut pre-tensioned ballscrews in all axis� Oil cooled headstock, digital conditioner� Arm-type tool changer, 9 sec tool-to-tool changing time� HEIDENHAIN linear scales on X, Y, Z axis� NCT CNC control

Options on page 49.

Common features:

� Robust cast iron bed, column and slide system,outstanding vibration damping

� Wide-track assembled cylindrical roller-guidewaysat every axis

� Enhanced and stable accuracy by using HEIDENHAIN

linear scale

� Direct spindle-main motor connection or built-inspindle (without belt drive)

� Oil cooled main motor with spindle type bearings

� Oil cooled spindle with automatic air conditioner

� Air cooling

� NCT CNC control

� HSHP and SMOOTH interpolation function

� High-speed DNC channel, USB and ETHRNET connection

MDV-812

MACHINE TYPE

Table size [mm]:

Table load [kg]:


Z axis stroke [mm]:

Spindle taper size:


Main motor continuous/max. power [kW]:

X/Y/Z axis rapid travel speed [m/min]:

Magazine capacity:


EmP-700D MDV-812D LBM-1500

800 x 510 1300 x 800 1600 x 1000

500 2000 2000

700 / 510 1200 / 800 1750 x 1000

410 500 650

SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A6

15000 15000 15000

10 / 15 18,5 / 22 18,5 / 22

36 / 36 / 36 30 / 30 / 30 30 / 30 / 30

16 16 16

5500 12500 14000

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High-speed and high-precision, vertical spindle CNC machining centres48

Options on page 49.

EmP-700

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49Options for milling machines

Semi enclosed guarding: - - - - - - O S O - - - - - - - - - - - - - - - - -

Full enclosed guarding: S S S S S S S O - S S S S S S S S S S S S S S S S S

Increased spindle speed: - O 0 O O O O O - O O O - O O O O O O O O O O O O O

Direct motor-spindle drive: - - - - S O O O - - O O - - O O - O S S S O - S S S

Power spindle: - O - - O O O O - - - - - - - - - - O O O O S O - O

Increased spindle power: - - - O O O O O - - O O O O O O O O - - O O O - - -

ZF motor-side gearbox: - - - O - - O O - - O O - - - - - - - - O O - - - -

Headstock gearbox: - - - - - - O O - - O O - - - - - - - - - O - - - -

SK 50 spindle taper: - - - - - - O O - - O O S S - - - - - - - O - - - -

Increased accuracy (with HEIDENHAIN lin. scale): - O - O O O O O - O O O O O O O O O S S O O S O O S

Increased tool magazine capacity: - O O O O O O O - - O O O O O O O O - O O O O O O O

Chip conveyor: - O O O O O O O - O O O O O S S S S O O O O O O O O

Air cooling: O O O S S O O O - O O O O O O O O O S S O O S O O O

Coolant through spindle (CTS): - O O O O O O O - O O O O O O O O O O O O O O O O O

Coolant gun: S S S S S S S S S S S S S S S S S S S S S S S S S S

High pressure workspace cleaner: - O O O S O O O - - O O O O - - S O O O O O O O O O

Coolant clean with paper filte: - O O O O O O O - - O O O O O O O O O O O O O O O O

Oil and mist extractor: O O O O O O O O O O O O O O O O O O O O O O O O O O

1 axis CNC rotary table: O O O O O O O O O O O O O O O O O O O O - - - - - -

2 axis CNC rotary table: - O O O O O O O - - O O O O O O O O O O S S - S - S

Tool- or workpiece touch probe (cable con.): O O O O O O O - O O O - O O O - - O O - O O - - O -

Tool- or workpiece touch probe (infrared): - O O O O O O O - - O O O O O O O O O O O O O O O O

Laser tool touch probe: - - O O O O O O - - O O O O O O O O O O O O O O O O

Handwheel / external handwheel: S S S S S S S S S S S S S S S S S S S S S S S S S S

myNCT: O O O O O O O O O O O O O O O O O O O O O O O O O O

VECTOR CAD-CAM software: O O O O O O O O O O O O O O O O O O O O O O O O O O

Switch off from technological program: O O O O O O O O O O O O O O O O O O S S O O S O O O

EmL-

250

EmL-

510-

610-

800

EmL-

760

EmL-

850-

1020

EmR

-610

-120

0

EmR

-130

0

EmB-

1100

-130

0

EmB-

1600

-220

0

MM

-760

MM

-800

VMC-

1100

-130

0

VMC-

1600

-310

0

FBE-

1500

-400

0

EBM

-100

0-32

00

VD-5

10S/

TMV-

510

TMV-

610-

610+

APC

QVM

-610

+AP

C

TMV-

850-

1050

EmP-

700

MD

V-81

2

EmL-

450-

850-

5TT

EmB-

1100

-5TT

EmR

-120

0-5H

T

MD

V-55

1-5T

T

LU-6

20

MCG

-630

-800

OPTIONS FOR MILLING MACHINES

S: basic accessory; O: optional accessory

PSGS

1535M 1545M 2045M 2550M 1545H 2050H 3060H 3060BH 4080AHR

150 x 350 150 x 450 200 x 450 250 x 500 150 x 450 250 x 500 300 x 600 300 x 600 400 x 800

180 x 13 355 x 25 355 x 38

560 780 900 1100 885 1350 1650 1900 2800

PSGC PSGO

50100AHR 50120AHR 50150AHR 60120AHR 60150AHR 60220AHR 60250AHR 60150AHR 70150AHR 70220AHR 70300A

500 x 1000 500 x 1200 500 x 1500 600 x 1200 600 x 1500 600 x 2200 600 x 2500 600 x 1500 700 x 1500 700 x 2200 700 x 3000

355 x 50

5800 6100 7000 6500 7400 8900 12500 9350 11000 12500 14400

GR

IN

DE

RS

Surface grinding machines and centreless grinding machines50

MACHINE TYPE

Table size [mm]:

Grinding wheel size [mm]:


MACHINE TYPE

Table size [mm]:



GR

IN

DE

RS

51Surface grinding machines and centreless grinding machines

PC-12 FCL-12 PC-18 FCL-18 PC-1810 PC-1812 FCL-1812 PC-20 FCL-20

M S NC CNC M S S-NC CNC M S S-NC CNC S S-NC CNC M S S-NC CNC

1-40 / 30-60 1-80 / 40-150

305 x 150 455 x 205 455 x 255 455 x 305 510 x 205

1700 3000 3000 3500 3700

PC-24 FCL-24 PC-2410 FCL-2410 PC-2412 FCL-2412

S CNC S CNC S CNC

1-100

610 x 205 610 x 255 610 x 305

4500 4800 6000

MACHINE TYPE

Table size [mm]:



MACHINE TYPE

Table size [mm]:



GR

IN

DE

RS

External cylindrical grinding machines52

MACHINE TYPE


Max. grinding diameter [mm]:

Max. workpiece weight [kg]:

Grinding wheel speed [rpm]:

Grinding wheel size:

Machine weight [kg]:

GU GU OCD OCD CAM OCD GU GU OCD

2040 3240 4240 3260 / 4260

S NC CNC CNC CNC CNC S NC CNC

400 400 400 400 400 400 600 600 600

160 160 180 300 300 400 280 / 380 280 / 380 300 / 400

60 60 60 150 150 150 100 100 150

2085 2085 2085 1783 1783 1783 1783 1783 1783

305 305 355 405 355 405 355 355 405

2000 2000 2350 3200 3400 3400 2600 / 2800 2600 / 2800 3600 / 3800

GR

IN

DE

RS

53External cylindrical grinding machines

CAM GU GU OCD CAM GU GU OCD GU GU OCD OCD OCD OCD

32100 / 42100 32150 / 42150 32200 / 42200 45-/65150 45-/65220 45-/65300

CNC S NC CNC CNC S NC CNC S NC CNC CNC CNC CNC

600 1000 1000 1000/1000 1000 1500 1500 1500 2000 2000 2000 1500 2200 3000

300 280 / 380 300 / 400 300 / 400 300 280 / 380 300 / 400 300 / 400 300 / 400 300 / 400 320 / 400 420/620 420/621 420/622

150 100 / 150 100 / 150 150 100 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 800 800 800

1783 1783 1783 1783 1783 1783 1783 1783 1783 1783 1783 250 250 250

355 355 355 405 355 355 355 405 355 405 405 510 510 510

4250 3200/3400 3200/3400 4300/4500 5300 3800 4100/4300 4800/5000 6000 / 6200 12000 14000 16000

ED

M

Wire cut EDMs54

MACHINE TYPE


U/V/Z axis stroke [mm]:

Max. workpiece size [mm]:


Tank capacity [liter]:

MACHINE TYPE


U/V/Z axis stroke [mm]:



Tank capacity [liter]:

G32F/S G43F/S G53F/S G64F/S GX360L GX430L GX530L

360x250 400x300 500x300 600x400 360x250 400x300 500x300

60x60x220 60x60x220 100x100x300 60x60x220

725 x 560 / 600 x 215 825x600x215 910x700x295 725x560/600x215 825x600x215

300 / 300 500 / 350 550 / 400 600 / 450 300 350 500

300 / 590 340 / 650 340 / 650 340 / 650 590 650 650

A422SL A422S P3020SL P4030SL P5030SL Q3020SL Q4020SL

400x250 400x250 300x200 400x300 500x300 300x200 400x250

60x60x200 60x60x220 60x60x150 80x80x220 80x80x220 60x60x150 60x60x200

800x560x195 800x560x215 500x300x145 600x400x215 700x400x215 600x500x145 750x550x195

550 250 100 100 150 300 550

580 480 650 760

ED

M

55

GX640L RX853F/S RX1063F/S RX1065F/S RX1283S

500x300 800x500 1000x600 1000x600 1200x800

60x60x220 150x150x300 150x150x300 160x160x500 120x120x300

825x600x215 1210x800x295 1450x900x295 1240x900x495 1550x1100x295

500 2000 / 1000 3000 / 1500 5000 / 3000 4000

650 340 / 1495 650 / 2000 650 / 2400 3000

Q5020L EQ425L EQ530L EQ640L EQ325L

500x300 400x250 500x300 600x400 360x250

60x60x200 60x60x200 60x60x200 100x100x300 60x60x200

850x610x195 750x450x195 850x500x195 910x600x200 650x450x180

600 550 600 1000 350

930 760 930 4000 2500

Drilling EDMs

MACHINE TYPE

X/Y stroke of the table [mm]:

Z1/Z2 stroke [mm]:

Max. workpiece size [kg]:

Table load [kg]:

Max. electrode dia. [mm]:

CM H30A CM H32A CM H86A

300x200 350x250 600x800

340/- 340/200 340/-

600x400x205 800x460x350 700x950x310

100 180 1500

0.2-3.0/400

AH53C AH64C H86C AH1080CL AH1260CL

300x500 400x600 600x800 800x1000 1200x1000

340 / 200 340 / 150 340 / - 600 / - 600 / -

440x900x270 540x1000x270 740x1140x350 1100x1400x600 2300x1500x600

700 800 1500 3000 4000

0.2-3.0/400 0.2-3.0/600

ED

M

Die sinker EDMs56

MACHINE TYPE

Table size [mm]:

X/Y stroke of the table [mm]:

Z stroke [mm]:

Table load [kg]:

Max. electrode weight [mm]:

MP 240R MP 300 MP 420 MP 545 MP 655 CM 323Z CM434Z CM 545Z CM 655Z

500x350 650x400 700x400 800x500 1000x600 500x350 650x400 800x500 1000x600

300x200 400x300 450x350 500x400 600x500 300x200 400x300 500x400 600x500

200 200 200 500 500 300 350 500 500 300

500 1400 950 1500 2250 500 750 1500 2250 100

60 70 80 300 300 60 100 300 300 60

CM323C CM434C CM655C CM865C CM1065C CM1265C CM1475C CM1675C CM1876C CM2076C CM3076CL D33CL D323CL

500x350 650x400 900x600 1200x800 1200x800 1500x800 1700x1000 1700x1000 1700x1000 1700x1000 3100x1000 500/550x350 550x350

300x200 400x300 600x500 800x600 1000x600 1200x600 1400x700 1600x750 1800x750 2000x750 3000x750 300x200 360x250

300 350 500 500 500 500 600 600 600 600 600 250 300

500 1000 3000 4000 5000 7500 6500 7000 8000 11000 12000 300 350

60 100 300 300 300 300 500 500 500 500 500 20 30

ED

M

57Molybdenum wire cut EDMs

MACHINE TYPE


Max. cutting angle [°]:


Max. workpiece height [mm]:



DK7732 DK7740 DK7750 DK7763

320 x 400 400 x 500 500 x 630 630 x 800

B tip.: 0°; C tip.: 3° / 100; F tip.: 30° / 100

635 x 415 785 x 500 900 x 600 1100 x 600

300 / 500 300 / 500 500 500

400 500 800 3000

1700 2000 2300 4500

Main features of the Molybdenum wire cut EDMs:

� Cast iron bed, column and slide system� Drive with stepper motor� Stable accuracy by using roller type linear guideways� Very simple construction, uncostly operation� User-friendly handling and programming� Integrated generator and compact PC control unit with colour monitor� Linear scales and digital displays facilitating accurate positioning

A43C A53C A64C

650x400 650x400 800x500

400x300 500x350 600x400

350 350 350

1000 1000 1500

60 100 100

D443CL D5030L D6050L

650x400 650x400 800x500

400x300 500x350 600x400

300 300 350

350 1000 1500

30 30 50

CO

NV

EN

TIO

NA

L

Conventional lathes and milling machines58

MACHINE TYPE

Bed width [mm]:

Max. swing dia over bed/gap [mm]:

Max. swing dia over cross slide [mm]:


Spindle bore [mm]:

Max spindle speed/power [rpm / kW]:

Number of ranges:

Tailstock sleeve diameter/stroke [mm]:

Tailstock sleeve internal taper:


LA-430 LA-530 LA-460 LA-560 LA-560 LA-660 LA-760

300 350 400

430 / 610 530 / 710 460/620 560 / 730 560 / 785 660 / 990 760 / 1015

272 372 280 390 330 445 560

550 / 800 / 1100 / 1700 1100/1500/2000 1500 / 2000 / 2500 / 3000 / 4000

58 80 86 (opc. 104)

35-2000 25 - 1540 13-1200

12 12 12

60 / 150 70 / 175 75 / 178

MT 4 MT 4 MT 5

1300 - 1900 1800 - 2300 3200 - 5200

Main features of LA series lathes:


� Wide spread guideways

� Hardened, grounded slideways


� Headstock gearbox

� Manual operated, central oil lubricated slide system

� 4-stage tool post, tailstock and chuck

� Digital position display (option)

SP150 (VS) SP460 (VS) SP520 (VS) VH-250VS V-200 (VS) B180 (VS) B185 (VS) B410 (VS)

230 x 1245 250 x 1370 250 x 1370 305 x 1270 280 x 1320 250 x 1270 305 x 1270 380 x 1270

930 / 850 870 / 775 870 / 775 - / 900 920 / 840 776 / 696 840 / 840 1000 x 1000

305 390 410 400 380 540 500 500

356 / 406 560 / 406 560 / 450 485 / 450 485 / 406 - - -

127 / - 140 / - 127 / - 127 / 500 127 / 450 140 / 500

0-360° / +/-45° - / +/- 45°

2720 (3900) 2720 (4500) 2875 (3600) 3000 3000 (3600) 2270 (3900) 2875 (3600) 3000 (3600)

NST 30 NST 30 NST 40 NST 40 NST 40 NST 40 NST 40 NST 40

2,2 2,2 3,75 3,75 3,7 2,2 2,2 3,75

950 1300 1600 2500 1700 2000 2250 3100

CO

NV

EN

TIO

NA

L

59Conventional lathes and milling machines

Main features of SP, V and B type univer-sal milling machines:


� Grounded table surface

� Hardened, grounded precision spindle quill

� 7210(p4) precision spindle bearings

� X and Y axis driven by double nut precisionballscrews (diam. 32mm, C5)

� Hardened, grounded X, Y and Z slideways

� TURCITE coated X and Y sliding surfaces

� Slideway wipers in all slideways

� Y-slideway protection by rubber cover

� Automatic central lubrication

� Digital position display (option)

MACHINE TYPE

Table size [mm

X stroke manual/power [mm]:

Y stroke [mm]:

Knee overhang/table height range [mm]:

Spindle sleeve/Z stroke [mm]:

Column swing/spindle tilting [°]:


Spindle taper:

Spindle motor power [kW]


VH-250VS B180 -B410 SP 150-520

60E

DU

CA

TIO

N

Machine tools for educational institutions

MINIturn-320 CNC lathe

� Mounted 4 position automatictool changer

� NCT CNC control

Tomill-160 CNC milling machine

� Version with slideways� Umbrella type magazine with

6 tool posts� Construction with 3 or 4 axes� NCT CNC control

BNC-446 CNC lathe

� Horizontal arrangement� Turret with static or live tooling� NCT CNC control

EmL-250 CNC milling machine

� Version with roller type linearguideways

� Umbrella type magazine with12 tool posts

� Construction with 3 or 4 axes� NCT CNC control

PROG-TM control simulator on

PC machines

� Runnable under Windows� Ethernet connection to the

control� Unlimited number of workplaces

ED

UC

AT

IO

N

61

Conventional machine tools

Machine tools for educational institutions

SilverLine-200 CNC external cylindrical

grinding machine

� Internal cylindrical grinding unit canbe added

� Fanuc or NCT CNC control

EmL-610 5TT 5 axis CNC

machining centre

� 5 axis machining

� Construction with 3 + 2 axes� NCT CNC control

AC

CE

SO

RIE

S

Optional accessories for machine tools62

NCT CONTROLS AND SOFTWARES

12000 RPM15000 RPM

24000 RPM

HEIDENHAIN

+kW

Optional accessories for lathes

Optional accessories for milling machines

NCT-201 19” NCT-201 15” NCT-201 15” myNCT MRS VECTOR

AC

CE

SO

RIE

S

63Optional accessories for machine tools

GSA INDEXING- AND ROTARY TABLES HEIMATEC STATIC AND LIVE TOOL HOLDERS

CNC rotary table

Horizontal rotary table

Tailstock Rotary table support

Rotary table control (external handwheel)

Manual tilted CNCrotary table

2 axis tilting rotary table (CNCT)

Multiple rotary table

Indexing table

Static and live tool holders forlathes

Angle heads and overdriveheads for milling machines

contents contents foreword ... nct 100 and then nct 104 controls were the most successful products...

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