continuous batch washer - image laundry systems · • floating tank on top of the machine ......
TRANSCRIPT
U K A SMANAGEMENT
SYSTEMS
043URS is a member of Registrar of Standards (Holdings) Ltd.
U
UN
ITED
REGISTRAR OF
SYSTEM
S
ISO 9001U K A S
MANAGEMENTSYSTEMS
043URS is a member of Registrar of Standards (Holdings) Ltd.
UN
ITED
REGISTRAR OF
SYSTEM
S
ISO 14001
U
SERIESSERIES-CONTINUOUS BATCH WASHER
Based on our long quality tradition the continuous batch washer of the X-Power series is extremely rigid and reliable. The machine design includes all the advantages of a bottom transfer machine anda double drum execution. Different machine sizes for batch sizes of 40kg to 100kg are available. They differ in the length and the diameter. Stainless steel inner and outer drums and piping are thestandard. The total low maintenance concept allows the economic work with his machines. Thehighest hygienically standards were full-filled. Special executions and optional equipment is available on request.
Our batch washer is equipped in the standard with a high efficient washing technology. After thecycle time the linen is pushed and shifted to the next compartment without lifting it. Due to this bottom transfer technology the linen is transported with safety and mild.
A ready to use machine even in the standard execution underlines the complete concept idea.Universal and flexible with various added options and custom made solutions are furtherpossibilities. Always focused one the customer s needs and requests we can offer various machinesizes with different washing capacities. In combination with our other machines a completewashing line can be established.
IMAGE is produced by Accurate technologies in Thailand. High quality standards and qualified engineering guarantee for years of the high performance of our machines.
standard. The total low maintenance concept allows the economic work wiww th his machines. Thehighg est hygyy igg enically standards were fuff ll-fiff lled. Special executitt ons and optitt onal equipment isavailable on request.
Our batch washer is equipped in the standard wiww th a highg effff iff cient washing technologygg . Aftff er thecycle titt me the linen is pushed and shiftff ed to the next compartment wiww thout liftff itt ng it. Due to thisbottom transfeff r technologygg the linen is transported wiww th safeff tytt and mild.
AA rreeaadyy to uussee mmachine even in thhe sttaannddaarrdd eexxeeccuuttiittt oonn uunnddeerrlliinneess tthhee ccoommpllete concept idea.Universal andd ffllffff eexible wwiiwww tthh various added optitt ons and custom made solutitt ons are fuff rtherppossibilititt es. Alwll ays foff cusedd oonnee tthhe cuussttoommer s needs and requests we can offff eff r variouuss mmaachhinesiiizzzeeesss wwwiiwww tthh diffff eff rent washing capacititt es. In combbiinattiiittt on wwiiiwww ttthhh oouurr ootthhheer mmaacchhiinneess aa ccoompletewashing line can bbbee eessttablished.
STANDARD FEATURES: • Stable design up to 21 compartments • Drum and piping made of stainless steel• Integrated water recovery tank • Linen transfer on bottom • Big size loading funnel • Floating tank on top of the machine • Low-Maintenance support of the drum• PLC control with dialogue menu • 50 Free adjustable washing programs • Graphic LCD color display (Touch screen)• Integrated fault trouble shooter
OPTIONS: • Thermical insulation of drum • Rapid drain device in Iye box • Data record and storage system • Additional monitor • Printer • Media measurement devices • pH probe and connection • Additional dosage contacts • Others features upon request
• Inner and outer drum are concept with extreme small clearance and fulfill the highest hygienic standards. Three connections forchemical to each compartment and 10 free programmable dosing contacts allow various washing procedures.
• The washing procedure is based on the waterflow into the tunnel. A combination of waterflow in and against linen transport directioncreates a high efficient filtering and streaming. Adjustable water height and overflow pipes are also included.
• Intelligent control systems are programmed to the future aspects of washing technology.
• Newest water recycling and filtering technologies work together in our machines.
• Extreme low water consumption due to large water recycling tanks which is standard.
• Easy to understand control and programming software make it simple to adjust the machine for every washing process and all program parameter. The user terminal has a touch screen monitor for visualizing all necessary information in graphic mode from the high quality PLC system. Pending angle, turning speed, unloading speed and all data specifying a wash program can be programmed. Data reports and storage is also an optional feature.
Freshwater
HDLoading
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Lye boxFlowmeter
Drain PresswaterPump
Flowmeter
Drain chanel
Loading gate
Flowmeter
enoZ-gnisniRenoZ-lioBenoZ-hsawerP
Stem
Presswater
Watertank
A A A A A
Flow direc on Counter flow direc on Counter flow direc on
PRODUCT INTRODUCTION:
flff ow in and agaiinnsstt lliinen transport directitt oncreates a highg effff iff cient fiff lteriinngg aand streaming.AAddjjuustable water heighg t and overffllffff ooww ppipesare also inclluddeedd..
• Intelligent control syyssttteeemmmmss are programmmeedd to the ffuufff ttuurree aaspecttss oof washing technologygg .
•• NNewest water recyycliinngg andd fiff ltering technologgiiggg eess wwork togetthheer in our machiness.
Connection for
box water level
box water level Steam-hose
Connection for drian
waher-pipe to drian channel
inner-drum
outer-drum
drum Support
drum principle
box water level
Steam-pipe
Steam-valve
Steam connection
• Inner and outer drum are concept withextreme small clearance and fulfill the highest hygienic standards. Three connections forchemical to each compartment and 10 free programmable dosing contacts allow variouswashing procedures.
• The washing procedure is based on the waterflow into the tunnel. A combination of waterflow in and against linen transport directioncreates a high efficient filtering and streaming. Adjustable water height, overflow pipes andwater level sensor are also included.
• Intelligent control systems are programmed to the future aspects of washing technology.
• Newest water recycling and automatic filtering technologies work together in our machines.
• Extreme low water consumption due to large water recycling tanks which is standard.
• Machine has performance in washing with different colors and fabrics.
• Easy to understand control and programming software make it simple to adjust the
machine for every washing process and all program parameter. The user terminal has a touch screen monitor for visualizing all necessary information in graphic mode from the high quality PLC system. All data specifying a wash program can be programmed. Data reports and storage is also an optional feature.
OPTIONS:
• Thermical insulation of drum • Data record and storage system • Additional monitor • Printer • pH probe and connection • Media measurement devices • Additional dosage contacts • Others features upon request •
STANDARD FEATURES:
• Stable design up to 21 compartments• Drum and piping made of stainless steel• Integrated water recovery tank• Linen transfer on bottom • Big size loading funnel• Floating tank on bottom of the machine• Low-Maintenance support of the drum• PLC control with dialogue menu• 100 Free adjustable washing programs• Graphic LCD color display (Touch screen)• Integrated fault trouble shooter• Rapid drain device in Iye box
PRODUCT INTRODUCTION: Freshwater
HDLoading Steam
1 2 3 4 5 6 7 8 9 10 11 12 13 14
NEUTRALIZE
SOFTENER
enoZ-hsaw niaMenoZ-hsawerP Rinsing-Zone
enoZ-gnisniRenoZ-hsaw niaMenoZ-hsawerP
box water level
DRAIN
FlowmeterA A A A A A
• Reduced chemical consumption and enhanced Chemical Performance. • Machine requires less maintenance—reducing downtime and production loss. • Reduced chemical consumptitt on and enhanced Chemmiiccal Perfoff rmance.
• Machine requires less maintenance—reducing downtitt me and producttiittt oonn loss.
-Press 40/60/90
The Single Station dewatering presses of the IMAGE PRESS type are performing an extreme rigid mechanical design and high reliability. Different sizes corresponding to the batch size from 40kg to 100kg are available. It various in the height, the basket diameter and the equipped hydraulic. Left or right discharge direction is available besides the unloading in line. Customer made design like extension of thedischarge unit or special voltages are possible on request.
STANDARD FEATURES: • Stable design (10,000kg) • Frame construction with clamped columns • All parts in contact with linen are made of
stainless steel • Hydraulic unit with pmax=310bar • Stainless steel covers • Oversized natural rubber membrane • Mechanical discharge pusher • PLC control with text and graphic display • PLC Menu and dialog programming • Selectable pre-press sequence • Four parametric pressure stages • 15 adjustable pressure programs • Integrated alarm and fault message system
gest.
Membrane
Presskorbbasket
Wasche-Sensorlinen sensors
Korbzylinderbasket cylinder
Trichterfunnel
Korbbasket
membran
funnel
basket
pusher
pump
tank
Press linder
-Controller
All IMAGE-controls have a proofed long life design the controls are available for;
• Loading conveyors • Bg loading systems • Tunnel washer • Presses • Shuttle conveyor • Intermediate conveyor • Common control units • Dryer • Unloading conveyor • Washer extractors • Complete washing systems • Special machineries • Data record and storage systems
PLC controls and terminals can handle all different kinds of machineries and systems. PC controls with Touch Screen terminals handle the data input and visualization of all the system processes. High quality built in components guaranty the most effectively.
2020
2070
1579
1579
2120
3491
1166
2353
325
1700
MAIN SCREENPROGRAM SELECT
-Dryer 60/90/120/180
INDUSTRIAL HIGH PRODUCTIVITY DRYERS
LARGE CAPACITY >FLEXIBILITY >BUILT TO LAST > PROTECT YOUR INVESMENT
• The X-Dryer Series is the perfect match for tunnel washing system operation. With capacity ranges from 100-kg up to 200-kg (225-450 pounds) makes our dryers range suitable for most tunnel washers capacities. Just ask and the dryer that suits the application can be built. Quality material and workmanship make the X-Dryer Series reliable and long lasting.
• Microprocessor and Computer Control The X-Dryer Series control is capable of linking with the central control to work as a single system. The control monitors the temperatures, drying action and the performance with unsurpassed accuracy to ensure trouble free operation. The computer
Heated Air Flow Circulation Diagram through the Steam Coil, Rotating Basket and extracted out by the suction Blows to the exhaust duct.
helps enhance safety in the laundry by verifying airflow and monitoring the temperature sensorand door.
• Air Flow Diagram The flow of the air through the basket is designed for optimum energy consumption
• Stainless Steel Basket The stainless steel 304 (18/8) cylinder is supported by four 11 inch diameter hightemperature wheels. The wheels are adjustablekeeping the cylinder in position at all times. Thewheels on one side are connected to a shaft anda gear motor that drives the cylinder.
• Lint Filter and Lint Compartment The lint filter is efficient and provides a goodairflow that reduces energy consumption. Thecontrol monitors the lint filter and stops themachine should the lint screen become blocked.It is easily accessible from the side.
iies. JJJuusstt aaskk andd thhe ddryer thhat suiitsplicatitt on can be bbuuiilltt.. QQualitytt materialorkmanship make the X-DDrryyeer Series
aanndd long lastitt ng.
processssoorr aannd Computer CCoonntrol-Dryer Series connttrrooll is capabblle ooffwiww th the central control to woorrkk as aasystem. The controoll mmooniitoorrss tthheeatures, ddrryyiiyy ngg aaccttiittt onn aandd tthhee
mmance wwiiwww tthh uunnssuurrpasseedd aaccuracy totttrrouubbblllee ffrff ee ooppeeratitt on. The comppuutteerr
eennnhhhhaaannnccee ssaaffeeffff ttyyttt iinn tthhee llaauunnddrryy bbyy vveerriiffyyfff iiyyy nngg aaiirrffllffff ooww aannnddd mmmoonniittoorriinngg tthhee tteemmpppeeerrrraaattuurree sseennnsssoooorrror.
gg pp ggyygg pp
• Stainless Steel BasketThe stainless steel 304 (18/8) cylyy inder issupported by foff ur 11 inch diameter highgtemperature wheels. The wheels are adjustablekeeping the cylyy inder in posititt on at all titt mes. Thewhheeeellss oonn oonnee side are connected to a shaftff anda geaarr mmoottoorr tthhaatt ddrriivveess thhe ccyyllyyy iinnddeer.
• LiLL nt Filter and LiLL nt ComppaarrttmmentThe lint fiff lter is effff iff cient and provivv ddes aa ggoodairflff ow that reduces energygg consumptitt on. Theccoontrol monitors the lint fiff lter and stops themachine sshhoould the lint screen become blocked.IItt iiss eeasily accessiblle ffrrfff oomm tthe side.
-Transport
MONIRAIL BAG LOADING SYSTEM
CONVEYORS
LOADING CONVEYOR COLLECTING CONVEYOR
SHUTTLES
SINGLE CAKE SHUTTLE DUAL CAKES SHUTTLE
SINGLE SHUTTLE DUAL SHUTTLE
- Reference- SERIES
G
F
E
D C B A
A Loading conveyor
B Tunnel washer 60/13
C High pressure press 60kg
D Control unit shuttle+dryer
E Shuttle conveyor (60kg)
F Dryer 60kg (Pass through)
G Unloading conveyor
G
F
E
D C B A
A Loading conveyor
B Tunnel washer 60/13
C High pressure press 60kg
D Control unit shuttle+dryer
E Shuttle conveyor (60kg)
F Dryer 60kg (Pass through)
G Unloading conveyor