continuous chiral process monitoring by...

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Continuous Chiral Process Monitoring by MRR Justin L. Neill *, Matt T. Muckle, BrightSpec, Inc., Charlottesville, VA USA; Luca Evangelisti, University of Bologna, Bologna, Italy; Reilly Sonstrom, Brooks H. Pate, University of Virginia, Charlottesville, VA USA; Yuan Yang, B. Frank Gupton, Virginia Commonwealth University, Richmond, VA USA *Corresponding author: [email protected]; +1 (434) 202-2391 © 2017 BrightSpec, Inc. 770 Harris St. Suite 104B, Charlottesville, VA 22903 Introduction We present a demonstration of chiral purity monitoring in a continuous manufacturing process with an online, Fourier Transform Molecular Rotational Resonance (FT-MRR) spectrometer. FT-MRR directly measures the concentrations of individual diastereomers, enantiomers, and other side products without chromatography or offline sample preparation. The instrument is fully automated and can run continuously to monitor reaction quality through the process. Reference-Free Analysis of Reaction Mixture Continuous Monitoring Technology: F ourier T ransform – M olecular R otational R esonance (FT-MRR) Structurally specific – direct relationship between spectrum and 3-D equilibrium geometry Molecular fingerprint – no two molecules have the same spectrum High resolution – can distinguish isomers directly in a mixture without separation or chemometrics Subtle structural differences between diastereomers and conformers cause significant changes to the FT- MRR spectrum that match up well to calculations, even in molecules with multiple chiral centers. Molecules are identified by comparison between calculation and experiment. The pattern is highly sensitive to molecular structure, and the agreement in the patterns between experiment and calculation allows unambiguous structure identification. Individual components in mixtures can be identified and quantified without chemometrics or chromatography Enantiomers can be resolved through two different techniques, three-wave mixing (above) and chiral tagging Artemisinin Chemistry Artemisinic Acid (AA) (Made by genetically modified yeast) Dihydroartemisinic Acid (DHAA) Artemisinin Ru/C catalyzed hydrogenation 1) O 2 /hn 2) Acid-cat. cyclization The Medicines for All Institute (M4ALL) at Virginia Commonwealth University is designing less expensive continuous syntheses for drugs of high importance to global health. Our first target for FT- MRR analysis is the hydrogenation of artemisinic acid. DHAA is a stable intermediate in the synthesis of artemisinin, an important antimalarial. DHAA THAA (Overreduction product) DHAA epimer AA Each compound is identified by comparing to calculated parameters - No pure reference standards needed Relative concentrations determined directly from the component intensities Additional structural information available from direct 13 C substitution structure Component Percentage DHAA Product 56.5% DHAA Epimer 9.1% THAA 19.8% AA 14.6% Experimentally derived carbon atom positions (small circles) overlaid on the ab initio structure of DHAA. The five chiral centers are circled in green. Acknowledgement This work was supported by the Virginia Biosciences Health Research Corporation (the Virginia Catalyst). After method development based on the broadband spectrum analysis, a rapid and more sensitive targeted measurement can be performed to determine component concentrations on-line in a reaction process. Method: (Total current cycle time 15 minutes) Inject reaction solution mixture into heated injection nozzle (<500 mg of product needed) Bake off volatile solvent (75°C) Heat nozzle to volatilize product mixture Measure resonances of species of interest Bake out remaining analyte, then cool nozzle to receive next sample The BrightSpec Edgar software interface handles measurement setup and displays the results of the last scan and shows time series data to assess process stability. Conclusions FT-MRR can resolve individual components, including chiral isomers, directly in a complex reaction mixture without chromatography. This enables on-line monitoring of chiral purity with an automated spectrometer for the first time, allowing for faster process development and better process understanding. Experiment Calculation

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Page 1: Continuous Chiral Process Monitoring by MRRbrightspec.com/wp-content/uploads/BrightSpec-Chiral-Process-Poster-EAS.pdfAfter method development based on the broadband spectrum analysis,

Continuous Chiral Process Monitoring by MRRJustin L. Neill*, Matt T. Muckle, BrightSpec, Inc., Charlottesville, VA USA; Luca Evangelisti, University of Bologna, Bologna, Italy; Reilly Sonstrom, Brooks H. Pate, University of Virginia, Charlottesville, VA USA;

Yuan Yang, B. Frank Gupton, Virginia Commonwealth University, Richmond, VA USA

*Corresponding author: [email protected]; +1 (434) 202-2391

© 2017 BrightSpec, Inc. 770 Harris St. Suite 104B, Charlottesville, VA 22903

Introduction

We present a demonstration of chiral purity monitoring in a continuous manufacturing process with an online, Fourier Transform Molecular Rotational Resonance (FT-MRR) spectrometer. FT-MRR directly measures the concentrations of individual diastereomers, enantiomers, and other side products without chromatography or offline sample preparation. The instrument is fully automated and can run continuously to monitor reaction quality through the process.

Reference-Free Analysis of Reaction Mixture

Continuous Monitoring

Technology: Fourier Transform – Molecular Rotational Resonance (FT-MRR)

• Structurally specific – direct relationship between spectrum and 3-D equilibrium geometry

• Molecular fingerprint – no two molecules have the same spectrum

• High resolution – can distinguish isomers directly in a mixture without separation or chemometrics

Subtle structural differences between diastereomers and conformers cause significant changes to the FT-MRR spectrum that match up well to calculations, even in molecules with multiple chiral centers.

Molecules are identified by comparison between calculation and experiment. The pattern is highly

sensitive to molecular structure, and the agreement in the patterns between experiment and calculation

allows unambiguous structure identification.

Individual components in mixtures can be identified and quantified without chemometrics or

chromatography

Enantiomers can be resolved through two different techniques, three-wave mixing (above) and chiral tagging

Artemisinin Chemistry

Artemisinic Acid (AA)(Made by genetically

modified yeast)

Dihydroartemisinic Acid

(DHAA)

Artemisinin

Ru/C catalyzed hydrogenation

1) O2/hn2) Acid-cat.

cyclization

The Medicines for All Institute (M4ALL) at Virginia Commonwealth University is designing less expensive continuous syntheses for drugs of high importance to global health. Our first target for FT-MRR analysis is the hydrogenation of artemisinic acid. DHAA is a stable intermediate in the synthesis of artemisinin, an important antimalarial.

DHAA THAA(Overreduction product)

DHAA epimer AA

• Each compound is identified by comparing to calculated parameters - No pure reference standards needed

• Relative concentrations determined directly from the component intensities

• Additional structural information available from direct 13C substitution structure

Component Percentage

DHAA Product 56.5%

DHAA Epimer 9.1%

THAA 19.8%

AA 14.6% Experimentally derived carbon atom positions (small circles)

overlaid on the ab initio structure of DHAA. The five chiral centers

are circled in green.

Acknowledgement

This work was supported by the Virginia Biosciences Health Research Corporation (the Virginia Catalyst).

After method development based on the broadband spectrum analysis, a rapid and more sensitive targeted measurement can be performed to determine component concentrations on-line in a reaction process.

Method: (Total current cycle time 15 minutes)• Inject reaction solution mixture into heated injection

nozzle (<500 mg of product needed)• Bake off volatile solvent (75°C)• Heat nozzle to volatilize product mixture• Measure resonances of species of interest• Bake out remaining analyte, then cool nozzle to receive

next sample

The BrightSpec Edgar software interface handles measurement setup and displays the results of the last scan and shows time series data to assess process stability.

Conclusions• FT-MRR can resolve individual components, including chiral isomers,

directly in a complex reaction mixture without chromatography.• This enables on-line monitoring of chiral purity with an automated

spectrometer for the first time, allowing for faster process development and better process understanding.

Experiment

Calculation