control boxes

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Explosion Proof Type Control Boxes Comparison of Explosion-Protection Performance between IEC-Conforming Products and Conventional Products Standard IEC (pub. 60079) JIS, TIIS (Japan) Control boxes (IEC type) ZE2AP2 (conventional type) ZERA4152 Symbol of marking Ex : Explosion-protected apparatus conforming to IEC standard 60079 Type of protection d:Flameproof type p:Pressurized type e:Increased safety ia/ib:Intrinsically-safe o:Oil emersion s:Special type d:Flameproof type f:Pressurized safety e:Increased safety ia/ib:Intrinsically-safe o:Oil emersion s:Special type Group of electrical apparatus II : For use in places other than mines. Classified into subgroups II A, II B and II C Subgroups of Group II flameproof and intrinsically- safe electrical apparatus II A: can be used with explosive gas of class A II B: can be used with explosive gas of class B II C: can be used with explosive gas of class C Explosion class 1:can be used with explosion class 1 gases. Explosion class 2:can be used with explosion class 2 gases. Explosion class 3 3a:hydrogen, water gas 3b:carbon disulfide 3c:acethylene 3n:all gases Temperature class or ignition group Temp. class Max. surface temp. Ignition group of gases Limit of temp. rise for electri- cal apparatus T1 T2 T3 T4 T5 T6 450℃ 300℃ 200℃ 135℃ 100℃ 85℃ G1:Over 450℃ G2:Over 300℃ up to 450℃ G3:Over 200℃ up to 300℃ G4:Over 135℃ up to 200℃ G5:Over 100℃ up to 135℃ 320℃ 200℃ 120℃ 70℃ 40℃ Exde II CT5 Explosion-protected enclosure Flameproof type (main body) Increased-safety type (other parts) Electrical apparatus group IIC Maximum surface tem- perature class T5 d2G5 Flameproof type Explosion class 2 Ignition group G5 Products conforming to the international standard (IEC Standard 60079)

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Page 1: Control Boxes

Explosion Proof Type Control Boxes

◦ Comparison of Explosion-Protection Performance between IEC-Conforming Products and Conventional Products

Standard IEC (pub. 60079) JIS, TIIS (Japan)

Control boxes

(IEC type) ZE2AP2 (conventional type) ZERA4152

Symbolof marking

Ex : Explosion-protected apparatus conforming to IEC standard 60079

Typeof protection

d:Flameproof typep:Pressurized typee:Increased safetyia/ib:Intrinsically-safeo:Oil emersions:Special type

d:Flameproof typef:Pressurized safetye:Increased safetyia/ib:Intrinsically-safeo:Oil emersions:Special type

Group ofelectricalapparatus

II : For use in places other than mines. Classified into subgroups II A, II B and II C

Subgroups ofGroup II

flameproof andintrinsically-

safe electricalapparatus

II A: can be used with explosive gas of class AII B: can be used with explosive gas of class BII C: can be used with explosive gas of class C

Explosion class 1:can be used with explosion class 1 gases.Explosion class 2:can be used with explosion class 2 gases.Explosion class 3

3a:hydrogen, water gas3b:carbon disulfide3c:acethylene3n:all gases

Temperatureclass or

ignition group

Temp.class Max. surface temp. Ignition group of gases

Limit of temp.rise for electri-cal apparatus

T1T2T3T4T5T6

450℃300℃200℃135℃100℃85℃

G1:Over 450℃G2:Over 300℃ up to 450℃G3:Over 200℃ up to 300℃G4:Over 135℃ up to 200℃G5:Over 100℃ up to 135℃

320℃200℃120℃70℃40℃

E x d e I I C T 5Explosion-protectedenclosureFlameproof type(main body)Increased-safety type(other parts)Electrical apparatusgroup IICMaximum surface tem-perature class T5

d 2 G 5Flameproof type

Explosion class 2

Ignition group G5

Products conforming to the international standard (IEC Standard 60079)

Page 2: Control Boxes

Products conforming to the international standard (IEC Standard 60079)

Classification of explosive gases for IEC type explosion-protected apparatus (Type of protection : Exde II CT5)Temperature class T1 T2 T3 T4 T5 T6

Gas classification Over 450°COver 300°C up to 450°C

Over 200°C up to 300°C

Over 135°C up to 200°C

Over 100°C up to 135°C

Over 85°Cup to 100°C

Group of electrical apparatus

II

IIA

acetoneammonia

ethyl acetatebenzene

carbonmonoxidemethanemethaolepropanetoluene

ethanolvinyl chloridebutyl acetateetylbenzene

dimethylaminepropylenel-propanoln-butane

methyl methacrylate

octanehexane

cyclohexanebutyl chloride

pentanesl-octyl alcohol

gasolinekerosine

petroleum naphtha

acetaldehydetrimethylamine

ethyl nitrite

IIBacrylonitrile

hydrogen cyanidecyclopropanecoke oven gas

acrylic ethyleethylene

ethylene oxidel-3-butadiene

acrylic aldehydecrotonaldehydedimethy ether

tetrahydrofuran

ethyl methyl etherdiethyl etherdibutyl ether

tetrafluoroethylene

IIC hydrogen acethylene carbon disulfide ethyl nitrate

Classification of explosive gases for conventional explosion-protected apparatus (Type of explosion-protection : d2G4)Ignition group G1 G2 G3 G4 G5

Ignition pointOver 450°C

Over 300°C up to 450°C

Over 200°C up to 300°C

Over 135°C up to 200°C

Over 100°C up to 135°C

Explosion class

1

acetone, tolueneammonia, propanecarbonmonoxide

benzeneethane, methanole

ethyle acetatemethane

ethanolisoamylacetate

l-butanolbutane

acetic anhydride

gasolinehexane

acetaldehydeethylether

2 coal gasethylene

ethylene oxide

3 water gashydrogen

acethylene carbon disulfide

Explosion Proof Type Control Boxes

Page 3: Control Boxes

Products conforming to the international standard (IEC Standard 60079)

Explosion Proof Type Control Boxes

1) These control boxes are designed so that they can be used safety in hazardous areas of Zone 1 and 2.

2) Type of protection : Exde II CT5. These control boxes can be used in hydrogen, acetylene and carbon disulfide gas atmospheres.

3) Boxes have a dustproof and jet-proof structure which meets the requirements of IEC standards, Degree of protection IP65.

4) Boxes are made of stainless steel with high corrosion and weather resistance so they can safely be used outdoors.

5) Their high-luminance LED pilot lamps are bright and highly visible and guarantee a long life without the need for maintenance.

6) The large pushbutton switches allow easy operation.7) The hinged box provides easy access for wire connec-

tion work or maintenance.

■Catalog Number Coding

■MaterialsBox : stainless steel sheetShrouded bolts : stainless steel sheetStand pipe : steel conduit tubeStand base : aluminium alloyColour : 5Y7/1 melamine resin coating

(only the outside of the box is coated)

Z E 5 A M 1 L 1 S 1 P 2 W FRepresents a hooded model.(Absence of this code indicates an unhooded model.)Represents a Wired model.(Absence of this code indicates an unwired model.)Type and quanitity of units housed.M1 : one meter (ammeter, voltmeter)L1 : one pilot lampS1 : one selector switchP2 : two pushbutton switchesDesign symbolBox size(maximum number of units housed)Installation typeE : Wall-mountedS : Stand typeRepresents the flameproof type.

1. Catalog number of the control box and specification of units housed

2. The standard cable entry of wall-mounted type models is equipped with conduit socket. For cable connection, the cable gland is supplied. In this case, let us know the outside diameter of the cable you use and the specification of the protective tube.

3. The stand type has a gasket type cable entry through which only one wire can be led in. Let us know the outside diameter of the cable you use. The maximum allowable cable outside diameter is 20 mm.

4. Cable entry of wall-mounted typeCombination of 1-5 units:max. two PF1 entries (one upper and one lower) Combination of 6 units:max. four PF1 entries (two upper and two lower)

Legend when the nameplate is available.

Buzzer : catalog number.

Selector switch : catalog number and legend.Pilot lamp : catalog number.

Pushbutton switch : catalog number and legend.

Ammeter : electric current scale. When CT is provided, specify the CT ratio as well.

Please specify the followings when ordering :

Page 4: Control Boxes

Combination of 1 or 2 units  Type of protection : Exde II CT5

Unit arrangement

1 2 3 4 5

Connection

Provision of wiring no yes no yes no yes no yes no yes

Wall-mounted type ZE2AL1 ZE2AL1W ZE2AP1 ZE2AP1W ZE2AP1 ZE2AP1W ZE2AP1 ZE2AP1W ZE2AS1 ZE2AS1W

Stand type ZS2AL1 ZS2AL1W ZS2AP1 ZS2AP1W ZS2AP1 ZS2AP1W ZS2AP1 ZS2AP1W ZS2AS1 ZS2AS1W

Unit arrangement

6 7 8 9 10

Connection

Provision of wiring no yes no yes no yes no yes no yes

Wall-mounted type ZE2AZ1 ZE2AZ1W ZE2AM1 ZE2AM1W ZE2AL2 ZE2AL2W ZE2AP2 ZE2AP2W ZE2AL1P1 ZE2AL1P1W

Stand type ZS2AZ1 ZS2AZ1W ZS2AM1 ZS2AM1W ZS2AL2 ZS2AL2W ZS2AP2 ZS2AP2W ZS2AL1P1 ZS2AL1P1W

Unit arrangement

11 12 13 14 15

Connection

Provision of wiring no yes no yes no yes no yes no yes

Wall-mounted type ZE2AL1S1 ZE2AL1S1W ZE2AS2 ZE2AS2W ZE2AZ1P1 ZE2AZ1P1W ZE2AL1Z1 ZE2AL1Z1W ZE2AS1P1 ZE2AS1P1W

Stand type ZS2AL1S1 ZS2AL1S1W ZS2AS2 ZS2AS2W ZS2AZ1P1 ZS2AZ1P1W ZS2AL1Z1 ZS2AL1Z1W ZS2AS1P1 ZS2AS1P1W

Mass : max.1.1kg (ZE2AL2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

145

95 (Dimension)100115

100

111.5

Grounding terminal M4

NP

NP

29.5

OFF

ON

4 holes(φ7)

Conduit socketG3/4 (22mm) orG1/2 (16mm)

Hinge

3 holes (φ14)

Grounding terminal M5

Gasket type entry

Stand pipe42mm conduit

Stand base

Cable O.D. Max. φ20

145

100

1305

110

φ180

30° 30°

R75

A

NP

NP

1 2RL

ONOFF3 4

1 2ONOFF

3 4ONOFF

1 Z 2

3 4

ON3 Z 4

1 2RL

3 4

ON

ONOFF1 2

L

S

S

S

L

Z

Z

P

S

P

Z MLL

P

P P

L

L P P P S

1 2RL

1 2

ON1 2

OFFEMERGENCYSTOP

1 2 1 23

MANU AUTO

1 Z 2 1 2M1 2RL

3 4

GL

1 2

ON

3

OFF

1 2RL

3 4

ON

Page 5: Control Boxes

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Combination of 3 units  Type of protection : Exde II CT5

Unit arrangement

1 2 3 4

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE3AL3 ZE3AL3W ZE3AL1P2 ZE3AL1P2W ZE3AP3 ZE3AP3W ZE3AC1 ZE3AC1W

Stand type ZS3AL3 ZS3AL3W ZS3AL1P2 ZS3AL1P2W ZS3AP3 ZS3AP3W ZS3AC1 ZS3AC1W

Unit arrangement

5 6 7 8

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE3AS1P2 ZE3AS1P2W ZE3AM1L1S1 ZE3AM1L1S1W ZE3AM1C1 ZE3AM1C1W ZE3AS3 ZE3AS3W

Stand type ZS3AS1P2 ZS3AS1P2W ZS3AM1L1S1 ZS3AM1L1S1W ZS3AM1C1 ZS3AM1C1W ZS3AS3 ZS3AS3W

Unit arrangement

9 10 11 12

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE3AZ1L1P1 ZE3AZ1L1P1W ZE3AM1P2 ZE3AM1P2W ZE3AL1C1 ZE3AL1C1W ZE3AL1P1S1 ZE3AL1P1S1W

Stand type ZS3AZ1L1P1 ZS3AZ1L1P1W ZS3AM1P2 ZS3AM1P2W ZS3AL1C1 ZS3AL1C1W ZS3AL1P1S1 ZS3AL1P1S1W

Mass : max.1.9kg (ZE3AM1L1S1)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

10095 (Dimension)

115

235

150

OFF

ON

111.5

Grounding terminal M4

NP

NP

4 holes (φ7)

29.5

Conduit socketG3/4 (22mm)

Hinge

Grounding terminal M5

3 holes (φ14)

Gasket type entry

Stand pipe42mm conduit

Stand base

Cable O.D. Max. φ20

235

100

1395

φ180

110

30° 30°

R75

A

NP

NP

LL

LPL

PPP

P

PS

PLS

M

1 2OL

RL

GL3 4

5 6

1 2RL

3 4

ON

5

OFF

1 23 4

5

FOR

6STOP

REV

4

6

5ON

OFF

AUTOMANU1 2

3

CM

LZ

P PP

M L

C

C

Extra instructions

SS

S

PL

S

1 2ONOFF

3 4ONOFF

5 6ONOFF

1 Z 2

3 4RL

5 6

ON

1 M 2

3 4

ON

5

OFF

Extra instructions Extra instructions

Extra instructions Extra instructions

Page 6: Control Boxes

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Combination of 4  Type of protection : Exde II CT5

Unit arrangement

1 2 3 4

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AL2P2 ZE5AL2P2W ZE5AL1S1P2 ZE5AL1S1P2W ZE5AS1P3 ZE5AS1P3W ZE5AS4 ZE5AS4W

Stand type ZS5AL2P2 ZS5AL2P2W ZS5AL1S1P2 ZS5AL1S1P2W ZS5AS1P3 ZS5AS1P3W ZS5AS4 ZS5AS4W

Unit arrangement

5 6 7 8

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AM1L1P2 ZE5AM1L1P2W ZE5AP4 ZE5AP4W ZE5AL4 ZE5AL4W ZE5AZ1L1P2 ZE5AZ1L1P2W

Stand type ZS5AM1L1P2 ZS5AM1L1P2W ZS5AP4 ZS5AP4W ZS5AL4 ZS5AL4W ZS5AZ1L1P2 ZS5AZ1L1P2W

Unit arrangement

9 10

Connection

Provision of wiring no yes no yes

Wall-mounted type ZE5AM1P3 ZE5AM1P3W ZE5AM1S1P2 ZE5AM1S1P2W

Stand type ZS5AM1P3 ZS5AM1P3W ZS5AM1S1P2 ZS5AM1S1P2W

Mass : max.2.7kg (ZE5AM1L1P2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

345

95 (Dimension)

115

250

110

OFF

ON

111.5

Grounding terminal M4

NP

NP

29.5

4 holes (φ7)

Conduit socketG3/4 (22mm)

Hinge

Grounding terminal M5

3 holes (φ14)

Gasket type entry

Stand pipe42mm conduit

Stand base

Cable O.D. Max. φ20

345

110 110

1500

φ180

30° 30°

R75

NP

NP

A

LLPP

1 2RL

GL3

4 5ON

6OFF

LSPP

RL1 2

68

7ON

OFF

AUTOMANU3 4

5

SPPP

6 7

FOR

REV

7 5

8

STOP9

AUTOMANU1 2

3

SSSS

1 2ONOFF

3 4ONOFF

5 6ONOFF

7 8ONOFF

LPP

M

RL

ON

OFF

3 4

1 M 2

5 6

7

PPPP

1 2ON

3 4ON

5 6ON

7 8ON

LLLL

1 2RL

3 4RL

5 6RL

7 8RL

ZLPP

1 Z 2

3 4RL

5 6

ON

OFF

7

PPP

M

1 M 2

5 6

FOR

REV

3 4

7

STOP8

SPP

M

1 M 2

68

7ON

OFF

AUTOMANU3 4

5

Page 7: Control Boxes

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Combination of 5 units  Type of protection : Exde II CT5

Unit arrangement

1 2 3 4

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AL2P3 ZE5AL2P3W ZE5AL2S1P2 ZE5AL2S1P2W ZE5AP5 ZE5AP5W ZE5AM1L1S1P2 ZE5AM1L1S1P2W

Stand type ZS5AL2P3 ZS5AL2P3W ZS5AL2S1P2 ZS5AL2S1P2W ZS5AP5 ZS5AP5W ZS5AM1L1S1P2 ZS5AM1L1S1P2W

Unit arrangement

5 6 7 8

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE5AM1L2P2 ZE5AM1L2P2W ZE5AL5 ZE5AL5W ZE5AS5 ZE5AS5W ZE5AM1L1P3 ZE5AM1L1P3W

Stand type ZS5AM1L2P2 ZS5AM1L2P2W ZS5AL5 ZS5AL5W ZS5AS5 ZS5AS5W ZS5AM1L1P3 ZS5AM1L1P3W

Unit arrangement

9 10

Connection

Provision of wiring no yes no yes

Wall-mounted type ZE5AM1S1C1 ZE5AM1S1C1W ZE5AM1L2C1 ZE5AM1L2C1W

Stand type ZS5AM1S1C1 ZS5AM1S1C1W ZS5AM1L2C1 ZS5AM1L2C1W

Mass : max.3.0kg (ZE5AM1L2P2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

A

345

95 (Dimension)

115

250

110

Conduit socket5 units : G1 (28mm)

4 holes (φ7)

OFF

ON

111.5

Grouding terminal M4

NP

NP

29.5Hinge

Grounding terminal M5

3 holes (φ14)

Gasket type entry

Stand pipe42mm conduit

Stand base

Cable O.D. Max.φ20

345

110 110

1500

φ180

30° 30°

R75

NP

NP

A

LL

PP

P

1 2RL

GL3

6 7

FOR

REV

4 5

8STOP

9

LL

PS

P

1 2

56

8

RL

GL3

ON

AUTOMANU4

7OFF9

PPPP

P

1 2ON

3 4ON

5 6ON

7 8ON

9 10ON

L

PS

P

M

67

9ON

AUTOMANU5

8

OFF10

RL3 4

1 M 2

L

PL

P

M

6 7

ON

8OFF

RL

GL

3 4

5

1 M 2

LL

LL

L

1 2RL

3 4RL

5 6RL

7 8RL

9 10RL

SS

SS

S

1 2ONOFF

3 4ONOFF

5 6ONOFF

7 8ONOFF

9 10ONOFF

L

PP

P

M

7 8

FOR

REV

5 6

9

STOP10

RL3 4

1 M 2

S

M

C

LL

M

C

Extra instructions Extra instructions

Page 8: Control Boxes

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Combination of 6 units  Type of protection : Exde II CT5

Unit arrangement

1 2 3 4

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE6AL6 ZE6AL6W ZE6AP6 ZE6AP6W ZE6AL2P4 ZE6AL2P4W ZE6AS2P4 ZE6AS2P4W

Stand type ZS6AL6 ZS6AL6W ZS6AP6 ZS6AP6W ZS6AL2P4 ZS6AL2P4W ZS6AS2P4 ZS6AS2P4W

Unit arrangement

5 6 7 8

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE6AL4S2 ZE6AL4S2W ZE6AM2L2S2 ZE6AM2L2S2W ZE6AS6 ZE6AS6W ZE6AM2P4 ZE6AM2P4W

Stand type ZS6AL4S2 ZS6AL4S2W ZS6AM2L2S2 ZS6AM2L2S2W ZS6AS6 ZS6AS6W ZS6AM2P4 ZS6AM2P4W

Unit arrangement

9 10 11 12

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZE6AM2S1P3 ZE6AM2S1P3W ZE6AL1S1P4 ZE6AL1S1P4W ZE6AZ1L3P2 ZE6AZ1L3P2W ZE6AL2S2P2 ZE6AL2S2P2W

Stand type ZS6AM2S1P3 ZS6AM2S1P3W ZS6AL1S1P4 ZS6AL1S1P4W ZS6AZ1L3P2 ZS6AZ1L3P2W ZS6AL2S2P2 ZS6AL2S2P2W

Mass : max.3.8kg (ZE6AM2L2S2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

L L

L L

L L

P P

P P

P P

L L

P P

P P

S S

P P

P P

L L

L L

S SL LS S

M M

1 2OL

3 4RL

5 6GL

× 2 3 4

ON

5

OFF

RL1 2

× 2

23

5ON

AUTOMANU1

4OFF6

× 23 4

FOR

REV

1 2

5

STOP6

× 2

1 2RL

GL3

56

AUTOMANU4

× 2

S S

S S

S SP PP P

M M

S PP P

M M L S

P P

P P

Z L

L L

P P

L L

S S

P P

1 2ONOFF

3 4ONOFF

5 6ONOFF

× 2 3 4

ON

5

OFF

1 M 2

× 2Extra instructions

Extra instructions Extra instructions Extra instructions Extra instructions

200210 (Dimension)

230

235

180

85

OFF

ON

OFF

ON

NP

112

Grouding terminal M4

NP

30

Conduit socketG3/4 (22mm)

4 holes (φ10)Hinge

3 holes (φ14) hole

Grounding terminal M5

235

200 110

1395

φ180

Gasket type entry

42mm conduitStand pipe

Stand base

Cable O.D. Max.φ20

30° 30°

R75

NP

NP

A

Page 9: Control Boxes

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Combination of 8or10 units  Type of protection : Exde II CT5

Unit arrangement

1 2 3

Connection

Provision of wiring no yes no yes no yes

Wall-mounted type ZEAAL4P4 ZEAAL4P4W ZEAAL2S2P4 ZEAAL2S2P4W ZEAAM2L2P4 ZEAAM2L2P4W

Unit arrangement

4 5 6

Connection

Provision of wiring no yes no yes no yes

Wall-mounted type ZEAAL4S2P4 ZEAAL4S2P4W ZEAAL4P6 ZEAAL4P6W ZEAAM2L2S2P4 ZEAAM2L2S2P4W

Mass : max.6.9kg (ZEAAM2L2S2P4)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

◦ If you need a stand type version of the ZEAA series models, consult us.

◦ Only in the ZEAA series models, coating is applied to both the inside and outside surfaces (melamine resin coating, colour 5Y7/1).

L L

L L

P P

P P

1 2RL

GL3

4 5

ON

6OFF

× 2

L L

S S

P P

P P

7ON

6OFF8

45

AUTOMANU3

RL1 2

× 2

LPP

MLPP

M

L L

S SL L

P PP P

1 2RL

GL3

8ON

7OFF9

56

AUTOMANU4

× 2

L L

P PL L

P PP P

3

7

FOR

REV

1

64 5

8

STOP9

2 RL

GL

× 2

L

PP

L

PP

S S

MM

OFF

NP

NP

250230 (Dimension)

215

360

250

127

Groudingterminal M4

4 holes (φ10) 34

85

A

ON ON

Conduit socketG1 (28mm)

Extra instructions

Extra instructions

Page 10: Control Boxes

�0

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Combination of 9 and 12or15 units  Type of protection : Exde II CT5

Combination of 9 Units

Unit arrangement

1 2 3 4

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZEBAM3L3S3 ZEBAM3L3S3W ZEBAL3S3P3 ZEBAL3S3P3W ZEBAL3P6 ZEBAL3P6W ZEBAM3P6 ZEBAM3P6W

Combination of 12 or 15 Units

Unit arrangement

1 2 3 4

Connection

Provision of wiring no yes no yes no yes no yes

Wall-mounted type ZEBAL6P6 ZEBAL6P6W ZEBAL3S3P6 ZEBAL3S3P6W ZEBAM2C1L2S2P4Z1 ZEBAM2C1L2S2P4Z1W ZEBAL6S3P6 ZEBAL6S3P6W

Unit arrangement

5

Mass : max.8.2kg (ZEBAM3L3S3)Mass : max.9.2kg (ZEBAM3L3S3P6)

Connection

Provision of wiring no yes

Wall-mounted type ZEBAM3L3S3P6 ZEBAM3L3S3P6W

……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM

◦ Combination of 24 units (ZECA) is also available upon request.

◦ If you need a stand type version of the ZEBA and ZECA series models, consult us.

◦ Only in the ZEBA and ZECA series models, coating is applied to both the inside and outside surfaces (melamine resin coating, colour 5Y7/1).

OFF

ON

OFF

ON OFF

NP

NP

335315 (Dimension)

300

360

250

85 85

127

34

Grouding terminal M4

4 holes (φ10)

G1 (28mm)Conduit socket

A A

LS

MLS

MLS

M L

S

L

S

L

S

P P P

L

P

L

P

L

P

P P PPP

MPP

MPP

M

L

L

P

P

L

L

P

P

L

L

P

P

1 2RL

GL3

4 5

ON

6OFF

× 3

L

S

P

P

L

S

P

P

L

S

P

P

7ON

6

OFF8

45

AUTOMANU3

RL1 2

× 3

L

P

L

P

SP P S

Z

MM C

1 2RL

GL3

8ON

7

OFF9

56

AUTOMANU4 × 3

LLSP

LLSP

P P

LLSPP

L

PP

L L

P PP P

SSS

MM M

Extra instructions Extra instructions Extra instructions Extra instructions

Extra instructions

Extra instructions

Page 11: Control Boxes

��

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Precautions in cable connection◦ Since the control box does not house any terminal block,

connect the lead wire directly to the terminal of each unit to be housed.

◦For combinations of units other than standard, consult us.◦ A control box with a junction terminal block in which

standard wire connection between each unit and the terminal block is made is also available upon request.

Installation◦ Carry out installation according to the IEC standards.◦ For Division 1 areas, use cables or flameproof metallic

conduits for wiring. For Zone 2 areas, use cables or increased safety metallic conduits. With metallic conduits, apply vertical or flexible type sealing fitting close to the control box entries.

◦ For the anchor bolts for the stand type, use commercially availabale bolts.

Optional accessory■NAME PLATE Acrylic 12×50 Paste-on type

■STAINLESS STEEL HOOD (uncoated)

EA

F

DC B

165

Type A B C D E F Model

FG2 150 200 100 59.5 95 4-φ7ZE2AZS2A

FG3 150 295 150 84.5 95 4-φ7ZE3AZS3A

FG5 150 400 250 84.5 95 4-φ7ZE5AZS5A

FG6 265 290 180 64.5 210 4-φ10ZE6AZS6A

Stand type (ZS) is available to order.

Page 12: Control Boxes

��

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Specifications of units ◦These units are not sold separately.

■Ammeter……symbol m Type of protection : Exd II CT5Catalog No. : ZEMUClass : 2.5 classDirect current graduation : 15A, 10A, 5A, 3A, 1ACT correspondence current graduation : 3A, 5A, 10A, 15A, 20A, 30A

40A, 50A, 60A, 75A, 100A, 150A CT secondary current : 5A, 1AExtension scale : ×3 (standard)

×2 (special)Demand : 1.3VA (5A)

0.9VA (1A)Mass : 440g

Red pointer (option)

■Pilot lamp……symbol l Type of protection : Exd II CT5Demand : 1.8VAWeight : 250g

Caution◦ The pilot lamp front globe is made of

glass. Be careful not to give a strong impact onit, otherwise it might break.

◦ Due to the low input current, the lamp can be lit on dark current even when the power switch is off.

TransformerLED colour

red green orange

CatalogNo.

100/110V AC 50/60Hz ZELU-1R ZELU-1G ZELU-1O200/220V AC 50/60Hz ZELU-2R ZELU-2G ZELU-2O24V AC·DC (no trans) ZELU-3R ZELU-3G ZELU-3O

■Selector switch……symbol s Type of protection : Exd II CT5Rating : 440V AC, 6A 220V DC, 1.5A

Catalog No. ZESU-12 ZESU-12S ZESU-13 ZESU-2No. of notches 2 2 3 2Notch position 7 9 7 9 789 7 9

Contact

Legend OFF ONMANU AUTO MANU AUTO MANU OFF AUTO OFF ON

Colour of arrowon knob White White Red Yellow

Use changeover, 3-way,single-pole overlap changeover,

single-pole double-pole

Mass 190g 190g 190g 160g

Legends other than the above can be supplied.

A A

B B

1a 1b

A A

B B

1a 1b

A A

A A

2a

A A

B B

1a 1b

■Pushbutton switch……symbol p Type of protection : Exd II CT5Rating : 440V AC, 6A 220V DC, 1.5AContact : 1a1b or 2a

Momentary type (automatic reset)Mass : 170g

◦ Swithes can be made in characters and colours other than those in the table on the right.

◦Fully guarded type is also available.

Catalog No. ZEPU-ON-B ZEPU-OFF-R ZEPU-F-B ZEPU-R-B ZEPU-S-RLegend ON OFF FOR REV STOP

Button colour Black Red Black Black Red

Page 13: Control Boxes

��

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

Specifications of units ◦These units are not sold separately.

■Pin-lock type pushbutton switchsymbol p

Type of protection : Exd II CT5Catalog No. : ZEPU-L-OFF-RRating : 440V AC, 6A 220V DC, 1.5AContact : 1a1b or 2aColour of button : Red (OFF)

Green is also available.Mass : 210g

■Push-lock type pushbutton switchsymbol p

Type of protection : Exd II CT5Catalog No. : ZEPU-ERating : 440V AC, 6A 220V DC, 1.5AContact : 1a1b or 2aColour of button : Red or Green (EMERGENCY STOP)Mass : 200g

■Buzzer……symbol z Type of protection : Exd II CT5Catalog No. : ZEZU-1, ZEZU-2Rated voltage : 110V AC, 220V AC

50/60Hz 18VARated buzzing time : 10 min.Sound level : 85 phons at 1mMass : 330gProducts for 24V AC or DCare nat supplied.

■Keyed selector switch(supplied to order)symbol s

Type of protection : Exd II CT5Rating : 440V AC, 6A 220V DC, 1.5A

Key No. : SO1 (standard)◦Another key No. is also available.

Catalog No. ZEKU-12R ZEKU-12L ZEKU-12LR ZEKU-12RS ZEKU-12LS ZEKU-12LRS ZEKU-13R ZEKU-13L ZEKU-13C ZEKU-13LR ZEKU-22R ZEKU-22L ZEKU-22LRNo. of notches 2 2 3 2Notch position 7 9 7 9 789 7 9

Key release position Right Left Right Left Right Left Right Left Right Left Center Right Left Right Left Right Left

Contact

Legend OFF ON MANU AUTO MANU AUTO MANU OFF AUTO OFF ON

Use changeover, 3-way, single-pole overlap changeover, single-pole double-pole

Mass 240g

A A

B

1a 1b

B

A A

B B

1a 1b

A A

B B

1a 1b

A A

A A2a

Page 14: Control Boxes

��

Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)

1

3

2

4

AA

THE NUMBER OF CONTACT BLOCKNo. of notchesConsecutive numbers

OPERATION ANGLE

3 NOTCH

45°45°

An example CONTACT NO. 1302

OPERATION ANGLE 45°

CONTACT NO. 1201

CONTACT NO. 1304

CONTACT NO. 2204

CONTACT NO. 2304

CONTACT NO. 2308

CONTACT NO. 2401

CONTACT NO. 1301

CONTACT NO. 2201

CONTACT NO. 2301

CONTACT NO. 2305

CONTACT NO. 2309

CONTACT NO. 2402

CONTACT NO. 1302

CONTACT NO. 2202

CONTACT NO. 2302

CONTACT NO. 2306

CONTACT NO. 2310

CONTACT NO. 2403

CONTACT NO. 1303

CONTACT NO. 2203

CONTACT NO. 2303

CONTACT NO. 2307

CONTACT NO. 2311

CONTACT NO. 2501

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE From the left side 45°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE From the left side 45°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE From the left side 45°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 30°

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

2

4

1

3

2

4

1

3

2

4

1

3

2

4

1

3

2

4

A AA

A A

A

■Cam-operated switch (supplide to order)……symbol C

Type of protection : Exd II CT5Catalog No. : EC-10Rating : 500V AC, 10A

Mass : 460g◦Consult us for other types of contact configuration (ON, OFF).

CAM SWITCH CONTACT ARRANGEMENT

Page 15: Control Boxes

��

Explosion Proof Type Control Boxes

For outdoor and indoor use Type of protection : Exde II CT5

■Pushbutton switch Mainly used for turning on and off motors. Also can be used for revers-ible interlock circuits.

Catalog No. : ZE1AP1Rating : 440V AC, 6AColour of the button tip :

black (ON), red (OFF)Contact : 1a1bMass : 1.0kg

■Pushbutton switch for emergency stop The protruding button allows quick press in emergency.

Catalog No. : ZE1AP1Rating : 440V AC, 6AColour of the button : Red

(legend : EMERGENCY STOP)Contact : 1a1bMass : 1.0kgPush lock type

■Selector switch◦ The handle is an easy-to-operate

pointer type.◦ The 1a1b contact can be used for

a three-way switch.

■Pilot lamp ◦ The lamp can be replaced from the front.

Catalog No. : ZE1AL1Lamp : AC100/110V

AC200/220VAC·DC/24V

LED Colour : Red, green, orangeMass : 1.0kg

■Buzzer Catalog No. : ZE1AZ1Rated voltage : 110V AC, 220V AC

50/60Hz 18VARated buzzing time : 10 min.Sound level : 85 phons at 1mMass : 1.0kg

Products conforming to the international standard (IEC Standard 60079)

93122

29.5

Grounding terminal M4

NP

93135

29.5

Grounding terminal M4

NP

Grounding terminal M4

29.5

93133

NP

■Material Main body & Cover : aluminium die casting

■Standard coating colour : 5Y7/1

■Entries◦ The shrouded bolts are situated at

the four corners so that the way of the cable can be positioned in any of the four directions in the field.

◦ Pushbutton switch is of momen-tary action type.

◦ Consult us for pushbutton colours and legends other than standards.

◦Buzzer (ZE1AZ1) is also available.

120

10032.5

104 (Dimension)

2holes (φ7) G3/4 32.5

100

68

93

29.5

Grounding terminal M4

142

NP

93118

29.5

Grounding terminal M4

NP

Catalog No.

ZE1AS1 2notch3notch ZE1AS1(2)

Use changeover, 3-way, single-pole double-pole

Contact 1a 1b 2aLegend OFF-ON OFF-ON

Unit ZESUL-12 (2notch)ZESUL-13 (3notch) ZESUL-2

Mass 1.0kg 1.0kg

Specify the legend to be written.

Rating : 440V AC, 6A

Page 16: Control Boxes

PROJECT NAME

EXPLOSION PROOF WEATHER PROOF

WALL MOUNTING STAND TYPE

HUB SIZE PF (       ) CABLE O.D.(      Φ)

HUB SIZE NPT (       ) ※MAX20Φ

HUB SIZE OTHER(      )

YES NO

YES(                 ) NO

STANDARD(5Y7/1 MELAMINE REGIN PAINTING) OTHER(              )

ZCGS-16(A/B/C) ZCGS-22(A/B/C) ZCGS-28(A/B/C)

AMMETER x FREQUENCY METER x

PILOT LAMP x SELECTOR SWITCH x

PUSH BUTTON x CAM SWITCH x

BUZZER x VARIABLE RESISTOR x

SCALE EXTENSION 2TIMES 3TIMES

CT RATIO     /    A

RED POINTER YES NO

INPUT     ~   mA

DISPLAY     ~  

COLOR RED GREEN ORANGE

VOLTAGE 100/110VAC 200/220VAC 24VDC

TYPE STANDARD KEY-OPERATED

NOTCH 2NOTCH 3NOTCH

CONTACT CONFIGURATION 1NO+1NC 2NO

OVERRAP YES NO

C/W PREVENT ACCIDENTAL COVER YES NO

NAMEPLATE OFF-ON MANUAL-AUTO OTHER

TYPE STANDARD PIN LOCK PUSH LOCK

COLOR RED GREEN BLACK OTHER

CONTACT CONFIGURATION 1NO+1NC 2NO

1NO(WATER-PROOF ONLY) 1NC(WATER-PROOF ONLY)

C/W PREVENT ACCIDENTAL GUARD YES NO

C/W PREVENT ACCIDENTAL COVER YES NO

NAMEPLATE ON OFF START STOP OTHER

CONTACT CONFIGURATION CONTACT №

NAME PLATE OFF-N-ON OTHER

VOLTAGE 110VAC 220VAC

RESISTANCE VALUE 1kΩ 2kΩ 3kΩ 5kΩ 10kΩ

YES NO

EXAMPLE

SEIWA ELECTRIC MFG.CO.,LTD.

WIRING

FREQUENCYMETER

PILOT LAMP

SELECTOR SWITCH

CAM SWITCH

VARIABLE RESISTOR

UNIT

CONFIGURATION

AMMETER

CAT.NO.

DWG. NO. QUANTITY

PROTECTION

DATA SHEET

LOCAL CONTROL STATIONS

BUZZER

CONSTRUCTION

PUSH BUTTON

HOOD

NAME PLATE

PAINT COLOR

CABLE GLAND

Page 17: Control Boxes

II

A

φCLock nut

B25 Protective tube screw

Catalog No. Protective tube Cable O.D.(φ) A B C Mass(kg)

ZCGS-16AZCGS-16BZCGS-16C

16mm conduit6~ 88~10

10~12PF3/4 105 41 0.56

ZCGS-22AZCGS-22BZCGS-22C

22mm conduit10~1212~1414~16

PF3/4 107 45 0.61

ZCGS-28AZCGS-28BZCGS-28C

28mm conduit14~1616~1818~20

PF1 127 54 1.1

Page 18: Control Boxes

Products conforming to the international standard (IEC Standard 60079)

1

3

2

4

AA

THE NUMBER OF CONTACT BLOCKNo. of notchesConsecutive numbers

OPERATION ANGLE

3 NOTCH

45°45°

An example CONTACT NO. 1302

OPERATION ANGLE 45°

CONTACT NO. 1201

CONTACT NO. 1304

CONTACT NO. 2204

CONTACT NO. 2304

CONTACT NO. 2308

CONTACT NO. 2401

CONTACT NO. 1301

CONTACT NO. 2201

CONTACT NO. 2301

CONTACT NO. 2305

CONTACT NO. 2309

CONTACT NO. 2402

CONTACT NO. 1302

CONTACT NO. 2202

CONTACT NO. 2302

CONTACT NO. 2306

CONTACT NO. 2310

CONTACT NO. 2403

CONTACT NO. 1303

CONTACT NO. 2203

CONTACT NO. 2303

CONTACT NO. 2307

CONTACT NO. 2311

CONTACT NO. 2501

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE From the left side 45°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE From the left side 45°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE From the left side 45°

OPERATION ANGLE 45°

OPERATION ANGLE 90°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 45°

OPERATION ANGLE 30°

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

5

7

2

4

6

8

1

3

2

4

1

3

2

4

1

3

2

4

1

3

2

4

1

3

2

4

A AA

A A

A

■ (supplide to order)……symbol

: Exd II CT5 : EC-10

Rating : 500V AC, 10A

Mass :●Consult us for other types of contact configuration (ON, OFF).