control boxes
TRANSCRIPT
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Explosion Proof Type Control Boxes
◦ Comparison of Explosion-Protection Performance between IEC-Conforming Products and Conventional Products
Standard IEC (pub. 60079) JIS, TIIS (Japan)
Control boxes
(IEC type) ZE2AP2 (conventional type) ZERA4152
Symbolof marking
Ex : Explosion-protected apparatus conforming to IEC standard 60079
—
Typeof protection
d:Flameproof typep:Pressurized typee:Increased safetyia/ib:Intrinsically-safeo:Oil emersions:Special type
d:Flameproof typef:Pressurized safetye:Increased safetyia/ib:Intrinsically-safeo:Oil emersions:Special type
Group ofelectricalapparatus
II : For use in places other than mines. Classified into subgroups II A, II B and II C
—
Subgroups ofGroup II
flameproof andintrinsically-
safe electricalapparatus
II A: can be used with explosive gas of class AII B: can be used with explosive gas of class BII C: can be used with explosive gas of class C
Explosion class 1:can be used with explosion class 1 gases.Explosion class 2:can be used with explosion class 2 gases.Explosion class 3
3a:hydrogen, water gas3b:carbon disulfide3c:acethylene3n:all gases
Temperatureclass or
ignition group
Temp.class Max. surface temp. Ignition group of gases
Limit of temp.rise for electri-cal apparatus
T1T2T3T4T5T6
450℃300℃200℃135℃100℃85℃
G1:Over 450℃G2:Over 300℃ up to 450℃G3:Over 200℃ up to 300℃G4:Over 135℃ up to 200℃G5:Over 100℃ up to 135℃
320℃200℃120℃70℃40℃
E x d e I I C T 5Explosion-protectedenclosureFlameproof type(main body)Increased-safety type(other parts)Electrical apparatusgroup IICMaximum surface tem-perature class T5
d 2 G 5Flameproof type
Explosion class 2
Ignition group G5
Products conforming to the international standard (IEC Standard 60079)
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Products conforming to the international standard (IEC Standard 60079)
Classification of explosive gases for IEC type explosion-protected apparatus (Type of protection : Exde II CT5)Temperature class T1 T2 T3 T4 T5 T6
Gas classification Over 450°COver 300°C up to 450°C
Over 200°C up to 300°C
Over 135°C up to 200°C
Over 100°C up to 135°C
Over 85°Cup to 100°C
Group of electrical apparatus
II
IIA
acetoneammonia
ethyl acetatebenzene
carbonmonoxidemethanemethaolepropanetoluene
ethanolvinyl chloridebutyl acetateetylbenzene
dimethylaminepropylenel-propanoln-butane
methyl methacrylate
octanehexane
cyclohexanebutyl chloride
pentanesl-octyl alcohol
gasolinekerosine
petroleum naphtha
acetaldehydetrimethylamine
ethyl nitrite
IIBacrylonitrile
hydrogen cyanidecyclopropanecoke oven gas
acrylic ethyleethylene
ethylene oxidel-3-butadiene
acrylic aldehydecrotonaldehydedimethy ether
tetrahydrofuran
ethyl methyl etherdiethyl etherdibutyl ether
tetrafluoroethylene
IIC hydrogen acethylene carbon disulfide ethyl nitrate
Classification of explosive gases for conventional explosion-protected apparatus (Type of explosion-protection : d2G4)Ignition group G1 G2 G3 G4 G5
Ignition pointOver 450°C
Over 300°C up to 450°C
Over 200°C up to 300°C
Over 135°C up to 200°C
Over 100°C up to 135°C
Explosion class
1
acetone, tolueneammonia, propanecarbonmonoxide
benzeneethane, methanole
ethyle acetatemethane
ethanolisoamylacetate
l-butanolbutane
acetic anhydride
gasolinehexane
acetaldehydeethylether
2 coal gasethylene
ethylene oxide
3 water gashydrogen
acethylene carbon disulfide
Explosion Proof Type Control Boxes
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Products conforming to the international standard (IEC Standard 60079)
Explosion Proof Type Control Boxes
1) These control boxes are designed so that they can be used safety in hazardous areas of Zone 1 and 2.
2) Type of protection : Exde II CT5. These control boxes can be used in hydrogen, acetylene and carbon disulfide gas atmospheres.
3) Boxes have a dustproof and jet-proof structure which meets the requirements of IEC standards, Degree of protection IP65.
4) Boxes are made of stainless steel with high corrosion and weather resistance so they can safely be used outdoors.
5) Their high-luminance LED pilot lamps are bright and highly visible and guarantee a long life without the need for maintenance.
6) The large pushbutton switches allow easy operation.7) The hinged box provides easy access for wire connec-
tion work or maintenance.
■Catalog Number Coding
■MaterialsBox : stainless steel sheetShrouded bolts : stainless steel sheetStand pipe : steel conduit tubeStand base : aluminium alloyColour : 5Y7/1 melamine resin coating
(only the outside of the box is coated)
Z E 5 A M 1 L 1 S 1 P 2 W FRepresents a hooded model.(Absence of this code indicates an unhooded model.)Represents a Wired model.(Absence of this code indicates an unwired model.)Type and quanitity of units housed.M1 : one meter (ammeter, voltmeter)L1 : one pilot lampS1 : one selector switchP2 : two pushbutton switchesDesign symbolBox size(maximum number of units housed)Installation typeE : Wall-mountedS : Stand typeRepresents the flameproof type.
1. Catalog number of the control box and specification of units housed
2. The standard cable entry of wall-mounted type models is equipped with conduit socket. For cable connection, the cable gland is supplied. In this case, let us know the outside diameter of the cable you use and the specification of the protective tube.
3. The stand type has a gasket type cable entry through which only one wire can be led in. Let us know the outside diameter of the cable you use. The maximum allowable cable outside diameter is 20 mm.
4. Cable entry of wall-mounted typeCombination of 1-5 units:max. two PF1 entries (one upper and one lower) Combination of 6 units:max. four PF1 entries (two upper and two lower)
Legend when the nameplate is available.
Buzzer : catalog number.
Selector switch : catalog number and legend.Pilot lamp : catalog number.
Pushbutton switch : catalog number and legend.
Ammeter : electric current scale. When CT is provided, specify the CT ratio as well.
Please specify the followings when ordering :
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Combination of 1 or 2 units Type of protection : Exde II CT5
Unit arrangement
1 2 3 4 5
Connection
Provision of wiring no yes no yes no yes no yes no yes
Wall-mounted type ZE2AL1 ZE2AL1W ZE2AP1 ZE2AP1W ZE2AP1 ZE2AP1W ZE2AP1 ZE2AP1W ZE2AS1 ZE2AS1W
Stand type ZS2AL1 ZS2AL1W ZS2AP1 ZS2AP1W ZS2AP1 ZS2AP1W ZS2AP1 ZS2AP1W ZS2AS1 ZS2AS1W
Unit arrangement
6 7 8 9 10
Connection
Provision of wiring no yes no yes no yes no yes no yes
Wall-mounted type ZE2AZ1 ZE2AZ1W ZE2AM1 ZE2AM1W ZE2AL2 ZE2AL2W ZE2AP2 ZE2AP2W ZE2AL1P1 ZE2AL1P1W
Stand type ZS2AZ1 ZS2AZ1W ZS2AM1 ZS2AM1W ZS2AL2 ZS2AL2W ZS2AP2 ZS2AP2W ZS2AL1P1 ZS2AL1P1W
Unit arrangement
11 12 13 14 15
Connection
Provision of wiring no yes no yes no yes no yes no yes
Wall-mounted type ZE2AL1S1 ZE2AL1S1W ZE2AS2 ZE2AS2W ZE2AZ1P1 ZE2AZ1P1W ZE2AL1Z1 ZE2AL1Z1W ZE2AS1P1 ZE2AS1P1W
Stand type ZS2AL1S1 ZS2AL1S1W ZS2AS2 ZS2AS2W ZS2AZ1P1 ZS2AZ1P1W ZS2AL1Z1 ZS2AL1Z1W ZS2AS1P1 ZS2AS1P1W
Mass : max.1.1kg (ZE2AL2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
145
95 (Dimension)100115
100
111.5
Grounding terminal M4
NP
NP
29.5
OFF
ON
4 holes(φ7)
Conduit socketG3/4 (22mm) orG1/2 (16mm)
Hinge
3 holes (φ14)
Grounding terminal M5
Gasket type entry
Stand pipe42mm conduit
Stand base
Cable O.D. Max. φ20
145
100
1305
110
φ180
30° 30°
R75
A
NP
NP
1 2RL
ONOFF3 4
1 2ONOFF
3 4ONOFF
1 Z 2
3 4
ON3 Z 4
1 2RL
3 4
ON
ONOFF1 2
L
S
S
S
L
Z
Z
P
S
P
Z MLL
P
P P
L
L P P P S
1 2RL
1 2
ON1 2
OFFEMERGENCYSTOP
1 2 1 23
MANU AUTO
1 Z 2 1 2M1 2RL
3 4
GL
1 2
ON
3
OFF
1 2RL
3 4
ON
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Combination of 3 units Type of protection : Exde II CT5
Unit arrangement
1 2 3 4
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE3AL3 ZE3AL3W ZE3AL1P2 ZE3AL1P2W ZE3AP3 ZE3AP3W ZE3AC1 ZE3AC1W
Stand type ZS3AL3 ZS3AL3W ZS3AL1P2 ZS3AL1P2W ZS3AP3 ZS3AP3W ZS3AC1 ZS3AC1W
Unit arrangement
5 6 7 8
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE3AS1P2 ZE3AS1P2W ZE3AM1L1S1 ZE3AM1L1S1W ZE3AM1C1 ZE3AM1C1W ZE3AS3 ZE3AS3W
Stand type ZS3AS1P2 ZS3AS1P2W ZS3AM1L1S1 ZS3AM1L1S1W ZS3AM1C1 ZS3AM1C1W ZS3AS3 ZS3AS3W
Unit arrangement
9 10 11 12
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE3AZ1L1P1 ZE3AZ1L1P1W ZE3AM1P2 ZE3AM1P2W ZE3AL1C1 ZE3AL1C1W ZE3AL1P1S1 ZE3AL1P1S1W
Stand type ZS3AZ1L1P1 ZS3AZ1L1P1W ZS3AM1P2 ZS3AM1P2W ZS3AL1C1 ZS3AL1C1W ZS3AL1P1S1 ZS3AL1P1S1W
Mass : max.1.9kg (ZE3AM1L1S1)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
10095 (Dimension)
115
235
150
OFF
ON
111.5
Grounding terminal M4
NP
NP
4 holes (φ7)
29.5
Conduit socketG3/4 (22mm)
Hinge
Grounding terminal M5
3 holes (φ14)
Gasket type entry
Stand pipe42mm conduit
Stand base
Cable O.D. Max. φ20
235
100
1395
φ180
110
30° 30°
R75
A
NP
NP
LL
LPL
PPP
P
PS
PLS
M
1 2OL
RL
GL3 4
5 6
1 2RL
3 4
ON
5
OFF
1 23 4
5
FOR
6STOP
REV
4
6
5ON
OFF
AUTOMANU1 2
3
CM
LZ
P PP
M L
C
C
Extra instructions
SS
S
PL
S
1 2ONOFF
3 4ONOFF
5 6ONOFF
1 Z 2
3 4RL
5 6
ON
1 M 2
3 4
ON
5
OFF
Extra instructions Extra instructions
Extra instructions Extra instructions
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Combination of 4 Type of protection : Exde II CT5
Unit arrangement
1 2 3 4
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE5AL2P2 ZE5AL2P2W ZE5AL1S1P2 ZE5AL1S1P2W ZE5AS1P3 ZE5AS1P3W ZE5AS4 ZE5AS4W
Stand type ZS5AL2P2 ZS5AL2P2W ZS5AL1S1P2 ZS5AL1S1P2W ZS5AS1P3 ZS5AS1P3W ZS5AS4 ZS5AS4W
Unit arrangement
5 6 7 8
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE5AM1L1P2 ZE5AM1L1P2W ZE5AP4 ZE5AP4W ZE5AL4 ZE5AL4W ZE5AZ1L1P2 ZE5AZ1L1P2W
Stand type ZS5AM1L1P2 ZS5AM1L1P2W ZS5AP4 ZS5AP4W ZS5AL4 ZS5AL4W ZS5AZ1L1P2 ZS5AZ1L1P2W
Unit arrangement
9 10
Connection
Provision of wiring no yes no yes
Wall-mounted type ZE5AM1P3 ZE5AM1P3W ZE5AM1S1P2 ZE5AM1S1P2W
Stand type ZS5AM1P3 ZS5AM1P3W ZS5AM1S1P2 ZS5AM1S1P2W
Mass : max.2.7kg (ZE5AM1L1P2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
345
95 (Dimension)
115
250
110
OFF
ON
111.5
Grounding terminal M4
NP
NP
29.5
4 holes (φ7)
Conduit socketG3/4 (22mm)
Hinge
Grounding terminal M5
3 holes (φ14)
Gasket type entry
Stand pipe42mm conduit
Stand base
Cable O.D. Max. φ20
345
110 110
1500
φ180
30° 30°
R75
NP
NP
A
LLPP
1 2RL
GL3
4 5ON
6OFF
LSPP
RL1 2
68
7ON
OFF
AUTOMANU3 4
5
SPPP
6 7
FOR
REV
7 5
8
STOP9
AUTOMANU1 2
3
SSSS
1 2ONOFF
3 4ONOFF
5 6ONOFF
7 8ONOFF
LPP
M
RL
ON
OFF
3 4
1 M 2
5 6
7
PPPP
1 2ON
3 4ON
5 6ON
7 8ON
LLLL
1 2RL
3 4RL
5 6RL
7 8RL
ZLPP
1 Z 2
3 4RL
5 6
ON
OFF
7
PPP
M
1 M 2
5 6
FOR
REV
3 4
7
STOP8
SPP
M
1 M 2
68
7ON
OFF
AUTOMANU3 4
5
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Combination of 5 units Type of protection : Exde II CT5
Unit arrangement
1 2 3 4
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE5AL2P3 ZE5AL2P3W ZE5AL2S1P2 ZE5AL2S1P2W ZE5AP5 ZE5AP5W ZE5AM1L1S1P2 ZE5AM1L1S1P2W
Stand type ZS5AL2P3 ZS5AL2P3W ZS5AL2S1P2 ZS5AL2S1P2W ZS5AP5 ZS5AP5W ZS5AM1L1S1P2 ZS5AM1L1S1P2W
Unit arrangement
5 6 7 8
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE5AM1L2P2 ZE5AM1L2P2W ZE5AL5 ZE5AL5W ZE5AS5 ZE5AS5W ZE5AM1L1P3 ZE5AM1L1P3W
Stand type ZS5AM1L2P2 ZS5AM1L2P2W ZS5AL5 ZS5AL5W ZS5AS5 ZS5AS5W ZS5AM1L1P3 ZS5AM1L1P3W
Unit arrangement
9 10
Connection
Provision of wiring no yes no yes
Wall-mounted type ZE5AM1S1C1 ZE5AM1S1C1W ZE5AM1L2C1 ZE5AM1L2C1W
Stand type ZS5AM1S1C1 ZS5AM1S1C1W ZS5AM1L2C1 ZS5AM1L2C1W
Mass : max.3.0kg (ZE5AM1L2P2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
A
345
95 (Dimension)
115
250
110
Conduit socket5 units : G1 (28mm)
4 holes (φ7)
OFF
ON
111.5
Grouding terminal M4
NP
NP
29.5Hinge
Grounding terminal M5
3 holes (φ14)
Gasket type entry
Stand pipe42mm conduit
Stand base
Cable O.D. Max.φ20
345
110 110
1500
φ180
30° 30°
R75
NP
NP
A
LL
PP
P
1 2RL
GL3
6 7
FOR
REV
4 5
8STOP
9
LL
PS
P
1 2
56
8
RL
GL3
ON
AUTOMANU4
7OFF9
PPPP
P
1 2ON
3 4ON
5 6ON
7 8ON
9 10ON
L
PS
P
M
67
9ON
AUTOMANU5
8
OFF10
RL3 4
1 M 2
L
PL
P
M
6 7
ON
8OFF
RL
GL
3 4
5
1 M 2
LL
LL
L
1 2RL
3 4RL
5 6RL
7 8RL
9 10RL
SS
SS
S
1 2ONOFF
3 4ONOFF
5 6ONOFF
7 8ONOFF
9 10ONOFF
L
PP
P
M
7 8
FOR
REV
5 6
9
STOP10
RL3 4
1 M 2
S
M
C
LL
M
C
Extra instructions Extra instructions
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Combination of 6 units Type of protection : Exde II CT5
Unit arrangement
1 2 3 4
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE6AL6 ZE6AL6W ZE6AP6 ZE6AP6W ZE6AL2P4 ZE6AL2P4W ZE6AS2P4 ZE6AS2P4W
Stand type ZS6AL6 ZS6AL6W ZS6AP6 ZS6AP6W ZS6AL2P4 ZS6AL2P4W ZS6AS2P4 ZS6AS2P4W
Unit arrangement
5 6 7 8
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE6AL4S2 ZE6AL4S2W ZE6AM2L2S2 ZE6AM2L2S2W ZE6AS6 ZE6AS6W ZE6AM2P4 ZE6AM2P4W
Stand type ZS6AL4S2 ZS6AL4S2W ZS6AM2L2S2 ZS6AM2L2S2W ZS6AS6 ZS6AS6W ZS6AM2P4 ZS6AM2P4W
Unit arrangement
9 10 11 12
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZE6AM2S1P3 ZE6AM2S1P3W ZE6AL1S1P4 ZE6AL1S1P4W ZE6AZ1L3P2 ZE6AZ1L3P2W ZE6AL2S2P2 ZE6AL2S2P2W
Stand type ZS6AM2S1P3 ZS6AM2S1P3W ZS6AL1S1P4 ZS6AL1S1P4W ZS6AZ1L3P2 ZS6AZ1L3P2W ZS6AL2S2P2 ZS6AL2S2P2W
Mass : max.3.8kg (ZE6AM2L2S2)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
L L
L L
L L
P P
P P
P P
L L
P P
P P
S S
P P
P P
L L
L L
S SL LS S
M M
1 2OL
3 4RL
5 6GL
× 2 3 4
ON
5
OFF
RL1 2
× 2
23
5ON
AUTOMANU1
4OFF6
× 23 4
FOR
REV
1 2
5
STOP6
× 2
1 2RL
GL3
56
AUTOMANU4
× 2
S S
S S
S SP PP P
M M
S PP P
M M L S
P P
P P
Z L
L L
P P
L L
S S
P P
1 2ONOFF
3 4ONOFF
5 6ONOFF
× 2 3 4
ON
5
OFF
1 M 2
× 2Extra instructions
Extra instructions Extra instructions Extra instructions Extra instructions
200210 (Dimension)
230
235
180
85
OFF
ON
OFF
ON
NP
112
Grouding terminal M4
NP
30
Conduit socketG3/4 (22mm)
4 holes (φ10)Hinge
3 holes (φ14) hole
Grounding terminal M5
235
200 110
1395
φ180
Gasket type entry
42mm conduitStand pipe
Stand base
Cable O.D. Max.φ20
30° 30°
R75
NP
NP
A
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Combination of 8or10 units Type of protection : Exde II CT5
Unit arrangement
1 2 3
Connection
Provision of wiring no yes no yes no yes
Wall-mounted type ZEAAL4P4 ZEAAL4P4W ZEAAL2S2P4 ZEAAL2S2P4W ZEAAM2L2P4 ZEAAM2L2P4W
Unit arrangement
4 5 6
Connection
Provision of wiring no yes no yes no yes
Wall-mounted type ZEAAL4S2P4 ZEAAL4S2P4W ZEAAL4P6 ZEAAL4P6W ZEAAM2L2S2P4 ZEAAM2L2S2P4W
Mass : max.6.9kg (ZEAAM2L2S2P4)……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
◦ If you need a stand type version of the ZEAA series models, consult us.
◦ Only in the ZEAA series models, coating is applied to both the inside and outside surfaces (melamine resin coating, colour 5Y7/1).
L L
L L
P P
P P
1 2RL
GL3
4 5
ON
6OFF
× 2
L L
S S
P P
P P
7ON
6OFF8
45
AUTOMANU3
RL1 2
× 2
LPP
MLPP
M
L L
S SL L
P PP P
1 2RL
GL3
8ON
7OFF9
56
AUTOMANU4
× 2
L L
P PL L
P PP P
3
7
FOR
REV
1
64 5
8
STOP9
2 RL
GL
× 2
L
PP
L
PP
S S
MM
OFF
NP
NP
250230 (Dimension)
215
360
250
127
Groudingterminal M4
4 holes (φ10) 34
85
A
ON ON
Conduit socketG1 (28mm)
Extra instructions
Extra instructions
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Combination of 9 and 12or15 units Type of protection : Exde II CT5
Combination of 9 Units
Unit arrangement
1 2 3 4
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZEBAM3L3S3 ZEBAM3L3S3W ZEBAL3S3P3 ZEBAL3S3P3W ZEBAL3P6 ZEBAL3P6W ZEBAM3P6 ZEBAM3P6W
Combination of 12 or 15 Units
Unit arrangement
1 2 3 4
Connection
Provision of wiring no yes no yes no yes no yes
Wall-mounted type ZEBAL6P6 ZEBAL6P6W ZEBAL3S3P6 ZEBAL3S3P6W ZEBAM2C1L2S2P4Z1 ZEBAM2C1L2S2P4Z1W ZEBAL6S3P6 ZEBAL6S3P6W
Unit arrangement
5
Mass : max.8.2kg (ZEBAM3L3S3)Mass : max.9.2kg (ZEBAM3L3S3P6)
Connection
Provision of wiring no yes
Wall-mounted type ZEBAM3L3S3P6 ZEBAM3L3S3P6W
……Pilot lamp ……Selector switch ……Pushbutton switch ……Buzzer ……Cam-operated switch……AmmeterM
◦ Combination of 24 units (ZECA) is also available upon request.
◦ If you need a stand type version of the ZEBA and ZECA series models, consult us.
◦ Only in the ZEBA and ZECA series models, coating is applied to both the inside and outside surfaces (melamine resin coating, colour 5Y7/1).
OFF
ON
OFF
ON OFF
NP
NP
335315 (Dimension)
300
360
250
85 85
127
34
Grouding terminal M4
4 holes (φ10)
G1 (28mm)Conduit socket
A A
LS
MLS
MLS
M L
S
L
S
L
S
P P P
L
P
L
P
L
P
P P PPP
MPP
MPP
M
L
L
P
P
L
L
P
P
L
L
P
P
1 2RL
GL3
4 5
ON
6OFF
× 3
L
S
P
P
L
S
P
P
L
S
P
P
7ON
6
OFF8
45
AUTOMANU3
RL1 2
× 3
L
P
L
P
SP P S
Z
MM C
1 2RL
GL3
8ON
7
OFF9
56
AUTOMANU4 × 3
LLSP
LLSP
P P
LLSPP
L
PP
L L
P PP P
SSS
MM M
Extra instructions Extra instructions Extra instructions Extra instructions
Extra instructions
Extra instructions
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Precautions in cable connection◦ Since the control box does not house any terminal block,
connect the lead wire directly to the terminal of each unit to be housed.
◦For combinations of units other than standard, consult us.◦ A control box with a junction terminal block in which
standard wire connection between each unit and the terminal block is made is also available upon request.
Installation◦ Carry out installation according to the IEC standards.◦ For Division 1 areas, use cables or flameproof metallic
conduits for wiring. For Zone 2 areas, use cables or increased safety metallic conduits. With metallic conduits, apply vertical or flexible type sealing fitting close to the control box entries.
◦ For the anchor bolts for the stand type, use commercially availabale bolts.
Optional accessory■NAME PLATE Acrylic 12×50 Paste-on type
■STAINLESS STEEL HOOD (uncoated)
EA
F
DC B
165
Type A B C D E F Model
FG2 150 200 100 59.5 95 4-φ7ZE2AZS2A
FG3 150 295 150 84.5 95 4-φ7ZE3AZS3A
FG5 150 400 250 84.5 95 4-φ7ZE5AZS5A
FG6 265 290 180 64.5 210 4-φ10ZE6AZS6A
Stand type (ZS) is available to order.
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��
Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Specifications of units ◦These units are not sold separately.
■Ammeter……symbol m Type of protection : Exd II CT5Catalog No. : ZEMUClass : 2.5 classDirect current graduation : 15A, 10A, 5A, 3A, 1ACT correspondence current graduation : 3A, 5A, 10A, 15A, 20A, 30A
40A, 50A, 60A, 75A, 100A, 150A CT secondary current : 5A, 1AExtension scale : ×3 (standard)
×2 (special)Demand : 1.3VA (5A)
0.9VA (1A)Mass : 440g
Red pointer (option)
■Pilot lamp……symbol l Type of protection : Exd II CT5Demand : 1.8VAWeight : 250g
Caution◦ The pilot lamp front globe is made of
glass. Be careful not to give a strong impact onit, otherwise it might break.
◦ Due to the low input current, the lamp can be lit on dark current even when the power switch is off.
TransformerLED colour
red green orange
CatalogNo.
100/110V AC 50/60Hz ZELU-1R ZELU-1G ZELU-1O200/220V AC 50/60Hz ZELU-2R ZELU-2G ZELU-2O24V AC·DC (no trans) ZELU-3R ZELU-3G ZELU-3O
■Selector switch……symbol s Type of protection : Exd II CT5Rating : 440V AC, 6A 220V DC, 1.5A
Catalog No. ZESU-12 ZESU-12S ZESU-13 ZESU-2No. of notches 2 2 3 2Notch position 7 9 7 9 789 7 9
Contact
Legend OFF ONMANU AUTO MANU AUTO MANU OFF AUTO OFF ON
Colour of arrowon knob White White Red Yellow
Use changeover, 3-way,single-pole overlap changeover,
single-pole double-pole
Mass 190g 190g 190g 160g
Legends other than the above can be supplied.
A A
B B
1a 1b
A A
B B
1a 1b
A A
A A
2a
A A
B B
1a 1b
■Pushbutton switch……symbol p Type of protection : Exd II CT5Rating : 440V AC, 6A 220V DC, 1.5AContact : 1a1b or 2a
Momentary type (automatic reset)Mass : 170g
◦ Swithes can be made in characters and colours other than those in the table on the right.
◦Fully guarded type is also available.
Catalog No. ZEPU-ON-B ZEPU-OFF-R ZEPU-F-B ZEPU-R-B ZEPU-S-RLegend ON OFF FOR REV STOP
Button colour Black Red Black Black Red
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��
Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
Specifications of units ◦These units are not sold separately.
■Pin-lock type pushbutton switchsymbol p
Type of protection : Exd II CT5Catalog No. : ZEPU-L-OFF-RRating : 440V AC, 6A 220V DC, 1.5AContact : 1a1b or 2aColour of button : Red (OFF)
Green is also available.Mass : 210g
■Push-lock type pushbutton switchsymbol p
Type of protection : Exd II CT5Catalog No. : ZEPU-ERating : 440V AC, 6A 220V DC, 1.5AContact : 1a1b or 2aColour of button : Red or Green (EMERGENCY STOP)Mass : 200g
■Buzzer……symbol z Type of protection : Exd II CT5Catalog No. : ZEZU-1, ZEZU-2Rated voltage : 110V AC, 220V AC
50/60Hz 18VARated buzzing time : 10 min.Sound level : 85 phons at 1mMass : 330gProducts for 24V AC or DCare nat supplied.
■Keyed selector switch(supplied to order)symbol s
Type of protection : Exd II CT5Rating : 440V AC, 6A 220V DC, 1.5A
Key No. : SO1 (standard)◦Another key No. is also available.
Catalog No. ZEKU-12R ZEKU-12L ZEKU-12LR ZEKU-12RS ZEKU-12LS ZEKU-12LRS ZEKU-13R ZEKU-13L ZEKU-13C ZEKU-13LR ZEKU-22R ZEKU-22L ZEKU-22LRNo. of notches 2 2 3 2Notch position 7 9 7 9 789 7 9
Key release position Right Left Right Left Right Left Right Left Right Left Center Right Left Right Left Right Left
Contact
Legend OFF ON MANU AUTO MANU AUTO MANU OFF AUTO OFF ON
Use changeover, 3-way, single-pole overlap changeover, single-pole double-pole
Mass 240g
A A
B
1a 1b
B
A A
B B
1a 1b
A A
B B
1a 1b
A A
A A2a
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Explosion Proof Type Control BoxesProducts conforming to the international standard (IEC Standard 60079)
1
3
2
4
AA
THE NUMBER OF CONTACT BLOCKNo. of notchesConsecutive numbers
OPERATION ANGLE
3 NOTCH
45°45°
An example CONTACT NO. 1302
OPERATION ANGLE 45°
CONTACT NO. 1201
CONTACT NO. 1304
CONTACT NO. 2204
CONTACT NO. 2304
CONTACT NO. 2308
CONTACT NO. 2401
CONTACT NO. 1301
CONTACT NO. 2201
CONTACT NO. 2301
CONTACT NO. 2305
CONTACT NO. 2309
CONTACT NO. 2402
CONTACT NO. 1302
CONTACT NO. 2202
CONTACT NO. 2302
CONTACT NO. 2306
CONTACT NO. 2310
CONTACT NO. 2403
CONTACT NO. 1303
CONTACT NO. 2203
CONTACT NO. 2303
CONTACT NO. 2307
CONTACT NO. 2311
CONTACT NO. 2501
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE From the left side 45°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE From the left side 45°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE From the left side 45°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 30°
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
2
4
1
3
2
4
1
3
2
4
1
3
2
4
1
3
2
4
A AA
A A
A
■Cam-operated switch (supplide to order)……symbol C
Type of protection : Exd II CT5Catalog No. : EC-10Rating : 500V AC, 10A
Mass : 460g◦Consult us for other types of contact configuration (ON, OFF).
CAM SWITCH CONTACT ARRANGEMENT
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Explosion Proof Type Control Boxes
For outdoor and indoor use Type of protection : Exde II CT5
■Pushbutton switch Mainly used for turning on and off motors. Also can be used for revers-ible interlock circuits.
Catalog No. : ZE1AP1Rating : 440V AC, 6AColour of the button tip :
black (ON), red (OFF)Contact : 1a1bMass : 1.0kg
■Pushbutton switch for emergency stop The protruding button allows quick press in emergency.
Catalog No. : ZE1AP1Rating : 440V AC, 6AColour of the button : Red
(legend : EMERGENCY STOP)Contact : 1a1bMass : 1.0kgPush lock type
■Selector switch◦ The handle is an easy-to-operate
pointer type.◦ The 1a1b contact can be used for
a three-way switch.
■Pilot lamp ◦ The lamp can be replaced from the front.
Catalog No. : ZE1AL1Lamp : AC100/110V
AC200/220VAC·DC/24V
LED Colour : Red, green, orangeMass : 1.0kg
■Buzzer Catalog No. : ZE1AZ1Rated voltage : 110V AC, 220V AC
50/60Hz 18VARated buzzing time : 10 min.Sound level : 85 phons at 1mMass : 1.0kg
Products conforming to the international standard (IEC Standard 60079)
93122
29.5
Grounding terminal M4
NP
93135
29.5
Grounding terminal M4
NP
Grounding terminal M4
29.5
93133
NP
■Material Main body & Cover : aluminium die casting
■Standard coating colour : 5Y7/1
■Entries◦ The shrouded bolts are situated at
the four corners so that the way of the cable can be positioned in any of the four directions in the field.
◦ Pushbutton switch is of momen-tary action type.
◦ Consult us for pushbutton colours and legends other than standards.
◦Buzzer (ZE1AZ1) is also available.
120
10032.5
104 (Dimension)
2holes (φ7) G3/4 32.5
100
68
93
29.5
Grounding terminal M4
142
NP
93118
29.5
Grounding terminal M4
NP
Catalog No.
ZE1AS1 2notch3notch ZE1AS1(2)
Use changeover, 3-way, single-pole double-pole
Contact 1a 1b 2aLegend OFF-ON OFF-ON
Unit ZESUL-12 (2notch)ZESUL-13 (3notch) ZESUL-2
Mass 1.0kg 1.0kg
Specify the legend to be written.
Rating : 440V AC, 6A
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PROJECT NAME
EXPLOSION PROOF WEATHER PROOF
WALL MOUNTING STAND TYPE
HUB SIZE PF ( ) CABLE O.D.( Φ)
HUB SIZE NPT ( ) ※MAX20Φ
HUB SIZE OTHER( )
YES NO
YES( ) NO
STANDARD(5Y7/1 MELAMINE REGIN PAINTING) OTHER( )
ZCGS-16(A/B/C) ZCGS-22(A/B/C) ZCGS-28(A/B/C)
AMMETER x FREQUENCY METER x
PILOT LAMP x SELECTOR SWITCH x
PUSH BUTTON x CAM SWITCH x
BUZZER x VARIABLE RESISTOR x
SCALE EXTENSION 2TIMES 3TIMES
CT RATIO / A
RED POINTER YES NO
INPUT ~ mA
DISPLAY ~
COLOR RED GREEN ORANGE
VOLTAGE 100/110VAC 200/220VAC 24VDC
TYPE STANDARD KEY-OPERATED
NOTCH 2NOTCH 3NOTCH
CONTACT CONFIGURATION 1NO+1NC 2NO
OVERRAP YES NO
C/W PREVENT ACCIDENTAL COVER YES NO
NAMEPLATE OFF-ON MANUAL-AUTO OTHER
TYPE STANDARD PIN LOCK PUSH LOCK
COLOR RED GREEN BLACK OTHER
CONTACT CONFIGURATION 1NO+1NC 2NO
1NO(WATER-PROOF ONLY) 1NC(WATER-PROOF ONLY)
C/W PREVENT ACCIDENTAL GUARD YES NO
C/W PREVENT ACCIDENTAL COVER YES NO
NAMEPLATE ON OFF START STOP OTHER
CONTACT CONFIGURATION CONTACT №
NAME PLATE OFF-N-ON OTHER
VOLTAGE 110VAC 220VAC
RESISTANCE VALUE 1kΩ 2kΩ 3kΩ 5kΩ 10kΩ
YES NO
EXAMPLE
SEIWA ELECTRIC MFG.CO.,LTD.
WIRING
FREQUENCYMETER
PILOT LAMP
SELECTOR SWITCH
CAM SWITCH
VARIABLE RESISTOR
UNIT
CONFIGURATION
AMMETER
CAT.NO.
DWG. NO. QUANTITY
PROTECTION
DATA SHEET
LOCAL CONTROL STATIONS
BUZZER
CONSTRUCTION
PUSH BUTTON
HOOD
NAME PLATE
PAINT COLOR
CABLE GLAND
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II
●
A
φCLock nut
B25 Protective tube screw
Catalog No. Protective tube Cable O.D.(φ) A B C Mass(kg)
ZCGS-16AZCGS-16BZCGS-16C
16mm conduit6~ 88~10
10~12PF3/4 105 41 0.56
ZCGS-22AZCGS-22BZCGS-22C
22mm conduit10~1212~1414~16
PF3/4 107 45 0.61
ZCGS-28AZCGS-28BZCGS-28C
28mm conduit14~1616~1818~20
PF1 127 54 1.1
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Products conforming to the international standard (IEC Standard 60079)
1
3
2
4
AA
THE NUMBER OF CONTACT BLOCKNo. of notchesConsecutive numbers
OPERATION ANGLE
3 NOTCH
45°45°
An example CONTACT NO. 1302
OPERATION ANGLE 45°
CONTACT NO. 1201
CONTACT NO. 1304
CONTACT NO. 2204
CONTACT NO. 2304
CONTACT NO. 2308
CONTACT NO. 2401
CONTACT NO. 1301
CONTACT NO. 2201
CONTACT NO. 2301
CONTACT NO. 2305
CONTACT NO. 2309
CONTACT NO. 2402
CONTACT NO. 1302
CONTACT NO. 2202
CONTACT NO. 2302
CONTACT NO. 2306
CONTACT NO. 2310
CONTACT NO. 2403
CONTACT NO. 1303
CONTACT NO. 2203
CONTACT NO. 2303
CONTACT NO. 2307
CONTACT NO. 2311
CONTACT NO. 2501
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE From the left side 45°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE From the left side 45°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE From the left side 45°
OPERATION ANGLE 45°
OPERATION ANGLE 90°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 45°
OPERATION ANGLE 30°
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
5
7
2
4
6
8
1
3
2
4
1
3
2
4
1
3
2
4
1
3
2
4
1
3
2
4
A AA
A A
A
■ (supplide to order)……symbol
: Exd II CT5 : EC-10
Rating : 500V AC, 10A
Mass :●Consult us for other types of contact configuration (ON, OFF).