control system solutions - amot

12
Control System Solutions

Upload: others

Post on 04-Feb-2022

4 views

Category:

Documents


0 download

TRANSCRIPT

Control System Solutions

2

AMOT Systems, with over 40 years experience, enjoys a worldwide reputation for supplying quality electrical, electronic, PLC, software-based and pneumatic control systems. Skilled engineers provide a comprehensive system design and manufacturing service for all types of control and instrument panels. AMOT has specialised hazardous area expertise in electrical and mechanical engineering covering numerous different customer requirements and industry standards, including IECex, IEC, ATEX, NEC, BS, API and ABS, and Baseefa, PTB, ISSEP, SIRA, CSA, UL & FM certifying authorities. AMOT is involved in all aspects of control system technology; from relay systems, marshalling cabinets, pneumatic and electronic control and shutdown, to advanced PLC/SCADA and computer applications offering safety related integration to IEC 61508 and 61511. Using high quality, painted mild steel, stainless steel and GRP enclosures, AMOT handles anything from single point alarm monitoring to complete plant control. Everything is carefully controlled and tested to the highest standard. System compatibility covers all environmental conditions, from air-conditioned control rooms in the desert, to systems mounted on the decks of offshore oil rigs. Our drawing and documentation packages offer a full service where precise drawings are supplied throughout the engineering/manufacturing stage and on completion all systems are supplied with detailed operating manuals (drawings, operating sequences, component brochures etc). AMOT manufacturing plants are all ISO 9001 accredited.

expertise at your control

abcdef

3

expertise at your control

sales and aftermarket support

The AMOT Aftermarket Team fully supports your operation with parts, service, technical assistance and efficiency, improving system design and system upgrades for the life of your equipment. At AMOT, we value our long-term relationship with our customers and are committed to providing fast reliable service of the highest quality. Sales and service engineers are available for site visits to give you a personal service and will investigate potential upgrades, repair, maintenance requirements and retrofits, which will extend and enhance your equipments’ operation Specially skilled field engineers complement the support provided by the AMOT manufacturing facilities and support sales offices and can be on site almost immediately to provide any of the following:

l Service

l Repair

l Fault Finding

l Training

l Commissioning

l Spares In the event of a repair or fault finding, the availability of experienced engineers guarantees minimal ‘down time’ and associated inconvenience. Equally so, the high technical knowledge of AMOT engineers enables them to troubleshoot on site and even to provide valuable training schools in the field as needed. Technical support is only a telephone call away. Our control systems support is available whether you require instructions over the telephone or an engineer to visit your facility. AMOT Service provides instant access to all of these facilities and is your one-stop solution for servicing, spares and support.

upgrade and retrofit systems

As a leader in control system solutions we are constantly looking at ways of improving operations, ease of maintenance and most importantly reliability, therefore reducing cost of ownership. Working with our Development and Engineering Department, we are continually developing upgrade packages.

4

AMOT is well known in the industry as a specialist in the field of hazardous area control systems. With our broad base of experience in this field, we have established excellent knowledge and contacts with the international notified bodies. Whether it is the design and manufacture of specialised equipment or a need to solve your problems, contact AMOT - the hazardous area specialists.

Standards AuthoritieslIEC

lATEX / CENELEC

lBASEEFA

lISSEP

lPTB

lLCIE

lCSA

lNEC

lUL

lFM

lLLOYDS

lBS

lNFPA

Protection Types to EN 60079lFlameproof – Exd

lIncreased safety – Exe

lPressurised – Exp

lIntrinsic safety – Exia/b

lEncapsulation – Exm

lNon-incendive – Exn This includes the following:

ExnA - non-sparking

ExnR - restricted breathing

ExnL - energy limited

ExnC - encapsulation

lIEC 60529

Wet Gas Compressor - Far East

Class 1, Div 2 group B C D, Gas Compressor Control System - Far East

hazardous area control

We provide the following options:

Zone 1 control systems have their own individual certification approval number. Zone 2 control systems are self-certified to the latest standards by AMOT. This certification is based on 35 years of working closely with the notified bodies. We have a comprehensive understanding of the latest standards and can apply this to your ever changing control needs, encompassing safety, enhanced control and monitoring, de-manning and cost effectiveness.

ATEX

Air Conditioned Zone 1 Compressor Control - Far East

5

For all compressor and steam turbine applications, AMOT offers competitive solutions, providing the engineering link between the end user and machinery supplier From machinery supplying your factory plant air to re-injection compressors on the BP Miller Platform in the North Sea, AMOT can provide control systems, machinery upgrades and refurbishment to enhance your process information and control.

compressors and turbines

Fire Gas Monitoring System - Venezuela

AMOT’s experience covers the full spectrum of safety shutdown systems based on:

lPneumatic and/or electromechanical devices

lSolid state combined with electromechanical devices

lFail safe high integrity solid state electronic systems

lProgrammable logic controllers combined with conventional proven electromechanical or solid state devices

lHot standby

lDual redundancy

l2oo3 voting systems (TMR)

lFlexible Modular Redundancy (FMR)

Shutdown Systems ExperiencelHoneywell

lYokogawa (GTI)

lHima Sella

lSiemens

lTriconex

lPepperl & Fuchs

lRockwell - Allen Bradley

lIEC 61508 / 61511 SIL 1, 2 and 3 Hot Standby Compressor Control - Egypt

shutdown systemsCompressor System - Belgium

6

Due to the nature of the installation, many control systems for the power generation industry now demand high levels of protection and immunity from Radio Frequency Interference (RFI). This entails using approved instrumentation and specialised housing construction, along with segregation/screening and extensive earthing. AMOT has supplied many control systems for power generation. Most applications are industrial based, but many systems have been supplied for mounting in Zone 2 flammable atmospheres on petrochem plants and oil pipelines. From installations in the UK, to across the globe through Africa, China, India, the Gulf of Mexico and South America, AMOT’s experience can make the difference. 40 years of experience in the control of diesel and steam turbine generating sets ensures our place at the forefront of power generation control.

Applicationsl Diesel, gas and heavy fuel engines to steam turbines

l Power stations

l Standby power generation

l Marine

l Petrochem

l Renewable energy sources

l Oil rig and accommodation. Main and emergency supplies.

20MW Power Station Control Suite - Africa

power generation

6MW Local Engine Control Panel

7

Transfer Pumps

Our experience with oil transfer pumps extends over many non-hazardous and hazardous area applications. Pump control capability includes: automatic start, dual fuel control, engine/pump protection, monitoring and shutdown functions. Fire PumpsFire pump control systems from AMOT are designed to the requirements of NFPA 20, yet also include specific application requirements for pneumatic, battery backup and electrical full function control. Process PumpsAMOT also offers pneumatic or electronic control systems, using our own logic components and proven technology for all types of pump equipment.

Pump Control System - Malaysia

pump control

AMOT has the control solution for all your process requirements.

lMeter prover sequencing

lMIMIC panels

lAnalyser houses

lESD relay cabinets Pigging SystemsOur considerable involvement and experience in the design and manufacture of launcher/receiver control systems, ensures we recommend the right solution for you. Options range from simple interlock logic for manual control, to semi-automatic and fully automatic PLC-based systems. Our experience includes supplying industrial applications for “chip” manufacturers to online and subsea systems. Many systems are designed to the requirements of flammable atmosphere by purging, intrinsic safety or explosion-proof housings, whilst meeting the needs of a harsh marine environment. Heater/Burner ControlsAMOT systems range from local manually-operated to full automatic sequence controls with SCADA interface.

process plant control

Hydraulic Multipig Launcher System - Kazakhstan

8

The systems solutions AMOT offers are often located by the skid user, be it pump or compressor etc, or located in a purpose-built central control centre. However, in many cases the site does not warrant this or for environmental and operational reasons a small dedicated control cabin is a more cost-effective solution. AMOT offers central control rooms built in steel or GRP construction, internally completed with lights, heating, air-conditioning, rest room and shower facilities to meet your specific requirements. These are then ergonomically designed to accommodate desk consoles for the operator, MCCs, ESD systems and SCADA as required. The design includes for both hazardous environments and operating conditions.

UK Oil Exploration Site Control Room.

control rooms

Experience of the world’s leading programmable controllers, combined with the application knowledge of rotating machinery and oil/gas markets, ensure AMOT provides fully functionally tested software solutions.

l Fail safe, up to SIL 3 (IEC 61508, 61511)

l Hot standby

l Dual redundancy

l 2oo3 voting systems

programmable logic controllers (PLCs)

Multi-train Water Analyser House

PLC Experiencel Allen Bradley

l Siemens

l GE Fanuc

l AEG Modicon

l Toshiba

l Omron

l Mitsubishi

l Schneider Electric

l IDEC

l Eurotherm Invensys

l Hima Sella

l Triconex

9

SCADA/data loggingSCADA - Supervisory Control and Data Acquisition - is the ultimate operator interface. Based on an industrial or standard desktop personal computer, the heart of the system is a specific software package, which runs under various operating systems. In addition to providing 100% data integrity, the AMOT solution also delivers:

l Real time and historical trending, allowing the display of real time or historical data in graphical form with time and date stamping. l Alarm management, allowing alarms to be sent to display screens, printers and files. l Reporting, allowing customised reports for management to be produced containing real process information. l Security: users can be assigned both individual and group rights; an audit trail lets you track and record operator actions. l Communications to plant equipment via Ethernet, RS485, wireless via standard industrial protocols required. l Relational database support; share data with databases using OBDC. l Business system communication using Ethernet and TCP/IP and a multitude of protocols. l Multiple SCADA nodes which can be installed throughout the plant.

Applicationsl SCADA

l Data logging

l DCSO

l Communications

l Batch control

l Process control

l Machinery surveillance

10

AMOT provides instrumentation and control systems for a variety of markets, including oil and gas, petrochemical, food and drink processing, water processing, theme parks/entertainment and marine. Whatever your market, if you have a control situation that needs a solution, AMOT can assist.

diverse markets served

11

Fina - Belgium Six reciprocating and centrifugal compressor systems for the fuel upgrading project with local and remote facilities including high integrity programmable shutdown Petronas / Carigali - Malaysia Four main crude oil pump packages for the Barum Delta Field, local and remote systems including high integrity shutdown Elf - Milford Haven, UK Fully certified purged compressor control systems Exxon - Singapore Local ind panels, control panels and PSU panels Fibropower - UK Steam turbine local control / MCC, that was first in non-fossil fuel power generation for a local electricity company British Steel - UK Steam turbine local control system for Llanwern site power generation Zakum - UAE 33-off telemetry controlled separator systems Pertamina - Indonesia Meter prover packages for Balikpapan Zambia Consolidated Copper Mines - Zambia SCADA package for Sira data collection and display Manchester Airport - UK Diesel engine power generation control system with RFI protection PDVSA - Venezuela Fire & gas system (IEC 61508 SIL2) BP - Pigging control systems - Sakhalin Island, Russia Sakhalin project launcher and receiver Southern North Sea Launcher and receiver for Shah Deniz, Azerbaijan Thames Water - UK Mogden sewage treatment, power generation, air blowers, compressors and waste heat control systems providing total local control Shell - Gabon Rabi Field gas gathering pneumatic shutdown system

Large worldwide entertainment company - France Show control for European theme park comprising seven large scale attractions including design, code and T&A. Tait Paper - UK Steam turbine local control panel with total PLC control and RFI protection Indian Oil Corporation Ltd - India Over 100 crude oil pneumatic pump packages for Indian pipeline projects Grenada Electricity Company - Grenada Diesel generator local control system with data logging and printing facilities Manx Electricity Company - UK Power generation, local and remote control systems for more than ten diesel packages Marine Icebreaker - Canada Compressor control system for icebreaker vessel Shell - UK North Sea compressor package, walk-in air-purged system for Kittiwake Platform Shell - Malaysia Multiple refurbishment on compressor control systems Shell - Nigeria Compressor, power generation upgrade on eight gas production sites (IEC 61508 SIL2) AGOCO - Libya Two gas compressor installations

typical installations

Europe and Africa

AMOTWestern WayBury St EdmundsSuffolk, IP33 3SZUnited Kingdom

Tel +44 (0) 1284 762222Fax +44 (0) 1284 755178Email [email protected]

AMOT Controls GmbHRondenbarg 2522525 HamburgGermany

Tel +49 (0) 40 8537 1298Fax +49 (0) 40 8537 1331Email [email protected]

AMOT Russia#34 Shabolovka StreetBuilding 2Moscow 115419Russia

Tel: +7 495 617 12 93Fax: +7 495 913 97 65Email: [email protected]

Americas

AMOT USA 8824 Fallbrook DrHouston TX 77064USA

Tel: +1 (281) 940 1800Fax +1 (713) 559 9419Email [email protected]

Asia Pacific

AMOT ShanghaiRm 4102 - 4104 United Plaza 1468 Nanjing Road WestShanghai 200040China

Tel +86 (0) 21 6279 7700Fax +86 (0) 21 5237 8560Email [email protected]

AMOT Singapore10 Eunos Road 8 #12-06Singapore Post CentreSingapore 408600

Tel +65 6408 6265Fax +65 6293 3307Email [email protected]

www.amot.com

For Systems enquiries

Tel: +44 1284 762222Email: [email protected]