controlador bijur delimon sc400

7/24/2019 Controlador Bijur Delimon SC400

1/24

1 35979 R18/11

Operators Manual

SC400Lubrication Controller


2/24

2 35979 R18/11

Table of Contents

GENERAL....................................................................................................................................3

SAFETY

.......................................................................................................................................

3

APPLICATION..............................................................................................................................4

TECHNICALDATA.......................................................................................................................5

PROGRAMMINGRANGES..........................................................................................................5

DIMENSIONSANDMOUNTING..................................................................................................5

WIRING:QUICKGUIDE...............................................................................................................6

WIRING:SC400POWER.............................................................................................................7

WIRING:VALVEAANDVALVEBOUTPUTS................................................................................8

WIRING:AUTOFILLPUMPOUTPUT...........................................................................................8

WIRING:INPUTS(GENERAL)......................................................................................................8

WIRING:INPUT(DETAILS)........................................................................................................10

WIRING:FAULTSIGNALS..........................................................................................................10

PROGRAMMING:FIRSTTIMESTARTUP/SYSTEMSETUP.........................................................11

PROGRAMMING:ENGINEERINGPARAMETERS.......................................................................11

ADVANCEDFUNCTIONS...........................................................................................................13

PROGRAMMINGMODEOPERATORLEVEL(TIMINGSETUP)...................................................13

PROGRAMMINGSINGLELINEPROGRESSIVE...........................................................................13

PROGRAMMINGSINGLE

LINE

INJECTORS

................................................................................

15

PROGRAMMINGDUALLINEHYDRAULIC.................................................................................16

PROGRAMMINGDUALLINEELECTRIC.....................................................................................18

PROGRAMMINGCONTINUOUS...............................................................................................20

SYSTEMMESSAGES..................................................................................................................20

WARNINGCONDITIONS...........................................................................................................20

FAULTCONDITIONS.................................................................................................................21

APPENDIX:SYSTEMEXAMPLES................................................................................................22

TECHDATASHEETLIST.............................................................................................................24

SERVICEPARTS.........................................................................................................................24

SC400 Lubrication Control

BIJURDELIMONINTERNATIONAL

(252)5276001 LOCAL

(800)2271063 TOLLFREE

(252)5279232 FAX

WWW.BIJURDELIMON.COM2100GatewayCentreBlvd.,Suite109

Morrisville,NC27560

35979

R18/11


3/24

3 35979 R18/11

GENERAL

Prior to start up, we recommend reading these operating

instructions carefully. We do not assume any liability for

damages and operating issues resulting from failing to

followthese

operating

instructions.

Any use beyond the applications described in these

operatinginstructionsisconsideredtobenotinaccordance

with the products intended purpose. The manufacturer is

nottobeheldresponsibleforanydamagesresultingfrom

this:theuseralonebearsthecorrespondingrisk.

Astofiguresandindicationsintheseoperatinginstructions

wereservetherighttomaketechnicalchangeswhichmight

becomenecessaryforimprovements.

The copyright on these operating instructions is kept

reservedbythecompanyBIJURDELIMON.Theseoperating

instructions

are

intended

for

the

erecting,

operating

and

supervising personnel. They contain regulations and

drawingsof technicalnaturewhichmustnotcompletely

orpartially bedistributednorusednorcommunicatedto

otherswithoutauthorization.

SAFETY

These operating instructions contain fundamental

instructions which are to be observed during erection,

operation and maintenance. Therefore it is absolutely

necessary for the installer and the competent qualified

staff/user to read these operating instructions before

installation and startup. The operating instructions must

be

available

at

all

times

at

the

place

of

use

of

the

machine/system.

Not only the general safety instructions stated under this

mainpointsafetyaretobeobserved,butalsotheother

specific safety instructions stated under the other main

points.

Identification of safety warnings in the

operating instructions

The safety warnings contained in these operating

instructions which, if not observed, may cause dangers to

people,arespeciallymarkedwithgeneraldangersymbols

safety symbol according to DIN 4844,

warningaboutadangerspot,

safety symbol according to DIN 4844,

warning about dangerous electric

voltage.

In case of safety instructions which, if not observed, may

causedamagetothemachineanditsfunction,

theword isinserted.

Instructionsthataredirectlyattachedtothemachinemust

beobservedatalleventsandmaintained ina fully legible

condition.

Note: There is an increased skid risk in case of

spilled/leaked out lubricants. They are to be removed,

properlyandimmediately.

Safety sign according to DIN 4844,

warningaboutskidrisk.

Personnel qualification and training

The operating, maintaining, inspecting and erecting

personnelmusthavetheappropriatequalificationforsuch

work. The scope of responsibility, competence and

supervision of the personnel shall to be regulated by the

user. If the personnel do not have the necessary

knowledge, they must be trained and given instructions.

This can be assisted, if necessary, by the

manufacturer/supplier on behalf of the user of the

machine. Furthermore, the user shall make sure that the

contentsoftheoperating instructionsarefullyunderstood

bythepersonnel.

Dangers in case of nonobservance of the

safety instructions

Thenonobservanceofthesafety instructionsmayresultin

hazards to persons, to the environment and to the

machine.Thenonobservanceofthesafetyinstructionsmay

lead to the loss of any claims for damages. In detail, the

nonobservance may for instance lead to the following

hazards:

Failure of important functions of the

machine/system

Failure of prescribed methods for maintenance

andrepair

Hazard to persons by electrical, mechanical and

chemicalinfluences

Hazard to the environment by the leakage of

dangeroussubstances

Safety conscious working

The safety instructions stated in these operating

instructions, the existing national regulations related to

accident prevention, as well as possible internal working,

operatingandsafetyrulesoftheuseraretobeobserved.


4/24

4 35979 R18/11

Safety instructions for the

user/operator

If hot or cold machine parts lead to dangers,

thesepartsshallbeprotectedagainsttouch.

Protection

against

touch

for

moving

parts

(e.

g.

coupling) must not be removed when the

machineisinoperation.

Leakages (e.g.fromtheshaftseal)ofhazardous

goodstobedelivered(e.g.explosive,toxic,hot)

aretoberemoved insuchawaythatthereisno

danger to persons and environment. Legal rules

aretobeobserved..

Hazards caused by electrical power are to be

excluded (for details, please refer to local, state

andfederalregulations).

Safety instructions for maintenance,

inspection and installation workThe user shall take care that all the maintenance,

inspection and installationwork is executedbyauthorized

and qualified skilled personnel who have informed

themselves adequately by thoroughly studying these

operatinginstructions.

Installation, operation, and maintenance personnel shall

conform to Federal, State, Local and internal safety

regulations.

Pumps or pump systems that deliver media being

hazardoustohealthshallbedecontaminated.

Immediately

after

completion

of

the

work,

all

safety

and

protective equipments shall be reinstalled and/or

reactivated.

Advice: When working with compressed air, hydraulics, or

electricity,wearPersonalProtectiveEquipment(PPE).

(DIN4844Usebreathingmask)

(DIN4844Usebreathingmask)

(DIN

4844

Pull

mains

cord

before

opening)

(DIN4844Deenergizebeforework)

Before recommissioning, observe the points stated in

sectioninitialstartup.

Unauthorized conversion and

manufacture of spare parts

Conversion or modifications to the machine are only

permitted when agreed to by the manufacturer. Original

spareparts

and

accessories

authorized

by

the

manufacturer

serve toensuresafety.The useofother partsmayrender

theliabilityforconsequentiallossesnullandvoid.

Unacceptable modes of operation

The operational reliability of the machine supplied is only

guaranteed if the machine is used in accordance with its

intended purposes as per APPLICATION section of these

operating instructions. The limiting values specified in the

datasheetshallnotbeexceeded.

APPLICATION

TheSC400

is

afull

featured

lubrication

control,

operating

in

anyoffive(5)modes:

SeriesProgressive

SinglineInjector

Dualine(HydraulicReversingValve)

Dualine(ElectricReversingValve)

Continuous

Primaryfeaturesinclude:

Spraysystemsupport

Automaticfillpumpcontrol

Four(4)languagessupported

Two(2)zonesupport(notavailableforDLelectric

orSpraysystems)


5/24

5 35979 R18/11

TECHNICAL DATA

InputVoltage 85to265VAC,50/60Hz

Current

Consumption

80

ma

at

115

VAC

(less

load),

40ma

at

230

VAC

(less

load)

PumpOutputRatings 8amp(85to265VAC)

ValveA andValveBOutputRating 8amp(85to265VAC),Combinedtotalnottoexceed12A

EnclosureRating IP56

AmbientTemperatureRange(Operation) 14Fto131F(10Cto55C)

Fault/WarningOutputs 5amp

Vibration 2g atresonant(3axis)

PermanentMemory FLASH

FaultRelayContacts 5Amp

Availablecurrent 500mA@24VDC

NetWeight 5lb

PROGRAMMING RANGESLubeCompletion CycleCounts 1to999

Time(HH:MM:SS) 00:00:01to23:59:59

Purgetime(MM:SS) 00:01to59:59

ReversingValveHoldTime(MM:SS) 00:01to59:59

IdlePeriod Time(DD.HH:MM:SS) 00.00:00:01to99.23:59:59

MachineCycleCounts 1to999,999

MachineWatchdogTimer(MM:SS) OFF,00:01to59:59

CycleMonitorTime(HH:MM:SS) 00:00:01to23:59:59

Overcount OFF,1to9

CyclicPumping PulseOnTime 1to59Seconds

PulseOffTime 1to59Seconds

DIMENSIONS AND MOUNTINGINTERNALMOUNTING EXTERNALMOUNTING


6/24

6 35979 R18/11

WIRING: QUICK GUIDE


7/24

7 35979 R18/11

WIRING: SC400 POWER

TheSC400ispoweredthroughpins1and2. Thecontrolshouldbeproperlygroundedatpin3andatthegroundingpointon

theback

panel.

ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.

FUSES

Therearefour(4)fuseslocatedontheSC400controlboard.

F1FuseforL1(incomingpower).(part#37317)

F2FuseforL2(incomingpower).(part#37317)

F3ProtectsSC400internalcircuitry.(part#37316)

F4Fusefor24VDCpowersupply(part#37315)

F1

F2

F3

F4

SC400MAINPOWERconnectio

SC400POWERCIRCUITRYand

FUSEDIAGRAM

DCFUSELOCATION

ACFUSELOCATIONS


8/24

8 35979 R18/11

WIRING: VALVE A AND VALVE B OUTPUTSValveAandValveBaremultifunctionoutputs. Theoperationoftheseoutputsdependsupon

themodeofoperation: ConnectthesystemsvalvestosolenoidstoValveA(pins6and7)and

toValveB(pins8and9). Thetableindicateswherevalvesconnect,forvarioussystemtypes.

MODE NumberofZones

ValveA

(pins6and7)

ValveB

(pins8and9)

SERIES

PROGRESSIVE

Two(2)ZoneSystemVALVE,ZONEA

ENABLE

VALVE,ZONEB

ENABLE

One(1)Zone(2Interval) n/a AIRVALVE(OPT)

SINGLINE

INJECTOR


ENABLE

VALVE,ZONEB

ENABLE

SingleZone(2Interval) n/a AIRVALVE(OPT)

DUALINE

HYDRAULIC


ENABLE

VALVE,ZONEB

ENABLE

SingleZone(2Interval) n/a AIRVALVE(OPT)

DUALINE

ELECTRICSingleZone(2Interval)

REVERSING VALVE,

LINEA

REVERSING VALVE, LINE

B

CONTINUOUS

n/a

n/a

n/a

WIRING: AUTOFILL PUMP OUTPUT

Theautofilloutputoperatesanautomaticfillpump. Connectfillpumptopins10and11.

NOTE:THESC400CONTROLSFILLPUMPOPERATION. ITISHIGHLYRECOMMENDEDTHATCUSTOMER

INSTALLWIRINGSUCHTHATFILLPUMPMAYBEDISABLEDFORMAINTENANCE. MANUALOPERATION

ISNOTSUPPORTEDTHROUGHTHESC400CUSTOMERMUSTWIRETHISSEPARATELY.

NOTE:FORFILLPUMPTOOPERATEPROPERLY,APPRORIATELEVELSIGNALSMUSTBECONNECTEDTO

THESC400.

ShockHazard:DisconnectPowerfromcontrolpriortoanywiringormaintenance.

WIRING: INPUTS (GENERAL)

TheSC400hasconnectionsforupto12inputs. Connectionsareclearly labeled,andofferconvenient24VDCpowerformost

signals.

NOTE:SC400offers500mAof24VDC,availabletopowerswitches.Supplyterminalsinclude:

24VDC 15 18 21 24 42 45 48 51

0V 17 20 23 26 44 47 50 53 28 30 55 57

OutputWiring:OTHER

(Power source = Extern

Power)

EXTERNALPOWER

SOURCE:

**Anyjumpers

must

be

removed

frompins35and

37. Customer

powershouldbe

fused/protected

toamaximumof

12A


9/24

9 35979 R18/11

Primary Inputs

Eight(8) inputsmaybeconnectedtoanyswitchthatworkswith24VDC. NPN,PNPandmechanicalswitchesaresupported.

Theseinputsinclude:

OPERATION

COMPLETE

A

OPERATION

COMPLETE

B

MACHINECYCLE ALARM2

LOW

LEVEL

HIGH

LEVEL

AUTOFILL

START

AUTOFILL

STOP

Secondary Inputs

Four(inputs)maybeconnectedtomechanicalorNPNswitchesonly. Theseinputsinclude:

JOG

PAUSE

INTERVAL

SELECT

LOW

PRESSURE


10/24

10 35979 R18/11

WIRING: INPUT (DETAILS)

Usethetablebelowtohelpdeterminewhichinputsarerequiredforyoursystem:

InputTerminal Input Description

19

OPERATIONCOMPLETEA Feedback signal for line A. Depending upon system type, this

maybe:

CycleSwitch

Pressureswitch

If the system has only one feedback switch, it should be

connectedhere.

22 OPERATIONCOMPLETEB Feedback signal for lineBor zone 2. Depending upon system

type,thismaybe:

CycleSwitch

Pressureswitch

16

MACHINECYCLE Monitoringofmachinetobelubricated

25 ALARM2 Highpressure,motortrip,ormisc.alarminput

43

LOWLEVEL

Low

level

switch

(reservoir)

46

HIGHLEVEL Highlevelswitch(reservoir)

49 FILLSTART Fillstartsignal(reservoir)

52 FILLSTOP Fillstopsignal(reservoir)

27 JOG Momentary switch input that resets messages and initiates

lubrication.

29 PAUSE Maintained switch input that causes all lubrication to cease

whileswitchisactive.

54 INTERVALSELECT Maintainedswitch inputthatcausesSC400tousea2ndsetof

lubricationparameters.

56 LOWPRESSURE Lowpressureswitchfromairsupply(Spraysystems)

WIRING: FAULT SIGNALS

SC400hastwo(2)relays,eachwithN.O.andN.C.contacts.

ThefirstrelayiscalledWARNING. ThisrelayactivatesuponANYmessage.

ThesecondrelayiscalledFAULT. Thisrelayactivatesonlyforcatastrophiceventsthatforcelubricationtocease.


11/24

11 35979 R18/11

PROGRAMMING: FIRST TIME START

UP/SYSTEM SETUP

There are two (2) programming sections for the SC400.

Operation Parameters determine timing for the system.

EngineeringParametersdefinethesystemitself.

Engineering parameters should be programmed first,

followedbyoperationparameters.

Keypad Operation Programming)

=MODECHANGEPressthisbuttontochangestate

oftheSC400. Modesinclude:

RUNMODE

PROGRAMMINGMODEOPERATIONLEVEL

PROGRAMMINGMODEENGINEERINGLEVEL

=PREVIOUS

/

NEXT

Parameter

Thesebuttons are used to navigate forward and backward

throughavailableparameters.

=CHANGEPARAMETERVALUEPresseither

ofthesebuttonstochangetheparameterbeingviewed.

= DIGIT SELECT For parameters that are TIME

based, Press DIGIT SELECT to choose the digit to modify.

Also

used

to

manually

start

and

stop

a

lube

event.

NOTE:

When

the

SC400

is

powered

for

the

first

time,

thedisplay may show an alarm PARAMETERS LOST. This is

normal.

PROGRAMMING: ENGINEERING

PARAMETERS

To begin system setup, go to Engineering parameters by

pressing twice. The display should briefly read

programmingmode.Engineeringlevel.

Language

Set language for the system. Available languages are

English, French, Spanish, and German. To select a

language,press or . Oncetheproperselectionhas

beenmade,press togotothenextparameter.

System Type

TheSC400

will

operate

in

any

of

five

(5)

operating

modes:

SinglineInjector

SinglineProgressive

DualineHydraulic

DualineElectric

Continuous

Toselecttheoperatingmode,press or . Oncethe

proper selection has been made, press to go to the

next parameter. Some modes will require additional

information. Seebelow.

Secondary Function

The

SC400

has

the

capability

of

offering

two

special

functions: two zone operationand two interval operation.

Onlyonesecondaryfunctionmaybeselected.

2nd

ZoneControloftwoindependentsystems

2nd

Interval Standard system. Timing

parameters usedare determined bystatus of an

intervalselectswitch(customersupplied).

NoneStandardsystem. (Formostapplications

noneshouldbeselected)

Selectthedesiredsecondaryfunctionusing or . If

nosecondaryfunctionisrequired,selectnone.press

Spray System

Whencontrollingaspraysystem,theSC400canoperatea

separateairsolenoidforthespraynozzles. Ifyoursystemis

a spray type, select yes using or . Otherwise

selectno.press

Spray system functionality is available in Progressive,

InjectorandDualineHydraulicmodesonly. Spraysystemis


12/24

12 35979 R18/11

not available for two zone systems or Dualine Electric

Systems.

Dualine Electric

For Dualine Electric systems, two additional parameters

describeoperation.

ReversingValveFeedback

Asettingisavailabletodescribethetypeofswitchusedto

indicate that the cycle has completed. Options are Two

SignalsorOneSignal. Wheneveraseparatefeedbacksignal

(or pressure switch) is used for each line of a Dualine

system,selecttwo signals. Forsomespecialtyswitches,

onesignalmayberequired.

Reversing Valve Hold Time (Set to 00:00, not used on

standardsystems)

To maintain pressure for an additional period (after

pressure switch signal is received), a hold time may be

selected. Setholdtimedesired.

Pump Power

SelecthowtheSC400shallpowerthepump. Whensystem

utilizesanelectricdrivenorautomaticreciprocatingpump

(drumpump),choosecontinuous. Ifpumprequiresaseries

ofmomentarypulsestooperate,selectcyclic.(Cyclicused

forTPtypepumpsonly)CyclicwillcauseSC400todelivera

series of electrical pulses to the pump output. If cyclic

operation ischosen,setpumpontimeandofftimeas

required.

Selectthedesiredfunctionusing or andpress

togotothenextparameter.

Input Functions

The following parameters pertain to alarm inputs to the

SC400.

Select the desired functions below using or and

press togotothenextparameter.

LowLevelAlarm

Whenthesystemindicatesalowlevelalarm,theSC400will

reactinoneoftwoways:

Stop pump All lubrication is halted until the reservoir is

filledto

aproper

level.

Message only A warning signal is activated, but

lubricationcontinues.

To prevent potential damage to the pump and to prevent

airfromgettingintothelubricationlines,BDIrecommends

choosingstoppumpforthisfunction. Ifmessageonly is

selected,thecustomershouldtakeseparateprecautionsto

preventthelubricationsystemfromrunningdry.

LowLevelPolarity

Select thestateofswitch that signifiesaLowLevelalarm.

Options

are

alarm

when

open

or

alarm

when

closed.

Note: If no low level switch is connected to the low level

inputs,customershouldselectalarmwhenclosedforthis

parameter.

LowpressurePolarity

Select the state of switch that signifies a Low Pressure

Alarm. Options are Alarm when open or alarm when

closed.

Note: If no low pressure switch is connected to the Low

Pressure inputs, customer should select alarm when

closedforthisparameter.

Alarm2Polarity

Selectthe

state

of

switch

that

signifies

an

alarm

from

the

Alarm2 input. OptionsareAlarmwhenopenoralarm

whenclosed.

Note:IfnowiresareconnectedtoAlarm2inputs,customer

shouldselectalarmwhenclosedforthisparameter.

Alarm2Message

Selectthemessagetobedisplayedwhenafaultoccursasa

resultoftheAlarm2input. Optionsinclude:

HighPressure

MotorTrip

ExternalAlarm2

Alarm Polarity

(for

dry

contacts)

Customermaymonitoralarmsviatheuseoftwo(2)setsof

dry (potential free) contacts. The Fault contact activates

only for events that cause lubrication to be halted. The

warningcontactactivateswithanymessage.

Faultop.Polarity(Terminal12,13,14)

Operationofthefaultrelaymaybeselectedas:

Fault = Open (the relay coil is energized during

normaloperation)

Fault = Closed (the relay coil is energized during

fault)

Warningop.Polarity(Terminal39,40,41)

Operationof

the

Warning

relay

may

be

selected

as:

Warning=Open(therelaycoilisenergizedduring

normaloperation)

Warning = Closed (the relay coil is energized

duringwarning)


13/24

13 35979 R18/11

ADVANCEDFUNCTIONSAREOPTIONSMOSTSYSTEMSWILL

NOT USE. IF NOT REQUIRED PROCEED TO PROGRAMING

MODEOPERATORLEVELBYPRESSING twice.

ADVANCED FUNCTIONSInput Status

Statusofanyinputmaybeviewedutilizingthisscreen.

Output Force

Any output may be energized using this screen. Caution:

changingstatesonthisscreenwillcauseoutputstochange

state. Only authorized personnel should utilize functions

on this screen. Failure to follow safety procedures can

resultinequipmentdamage,personalinjuryordeath.

LCD Contrast

LCDcontrast

is

modified

via

this

parameter.

The

contrast

hasbeenfactorysetforoptimumviewingmodifyonly if

screenisdifficulttosee.

Operator Password

Operator password can be enabled or disabled from this

screen. Enabling will prevent unauthorized users from

modifyingtimingdatawithinoperationparameters.

Engineer Password

Engineer password can be enabled or disabled from this

screen. Enabling will prevent unauthorized users from

modifying timing data within operation parameters.

Note: It is recommended that Engineeringpassword be

enabled. Engineering parameters contain parameters

critical to the operation of the SC400. Modification of

theseparameters by unqualifiedpersonnel can result in

equipmentdamage,personalinjuryordeath.

Reset Lost Parameters

Normally,no

should

be

selected.

If

the

SC400

displays

an

alarm, SystemFault! Parameters Lost, then select yes.

Thenexitengineeringparameters.

Enter Factory Mode

This function is for internal BDI use only. This parameter

settingshouldremainatno.

PROGRAMMING MODE OPERATOR LEVEL

(TIMING SETUP)

Operation

parameters

are

used

to

set

timing

information

for the system. Parameters will vary depending on the

selections made within engineering parameters. The

following sections provide the steps for programming

Progressive, Injector, Dualine Hydraulic, Dualine Electric

andContinuousmodes.

PROGRAMMING SINGLE

LINE PROGRESSIVE

Pump Mode 1

Select how the SC400 should

determinewhenlubricationiscomplete. Optionsinclude:

FixedCyclesLubricateforaspecifiednumberof

switch cycles, as monitored from OP COMP A

(terminals 18, 19, 20) input. When the specified

valueisreached,lubricationwillcease.

FixedTime Lubricate fora specified amountof

time. When specified time has expired,

lubricationwillcease.

Pump Cycles 1IffixedCycles isselectedforPumpMode1,thenumber

ofcyclesmustbespecified. Select thedesirednumberof

cycles.

Press tochangevalueofdesiredfield.

Press togotothenextparameter

Pump Time 1

IffixedTimeisselectedforPumpMode1,thelubrication

time must be specified. Select the length of time for

lubrication.

Press to select desired time field, seconds: minutes:

hours



NOTE:Iffixedtimeisselected,Monitortimeisnotused.


14/24

14 35979 R18/11

Air Purge Time (When spray system has been

selected

in

Engineering

parameters)

Forspraysystems,anairsolenoidisdrivenbytheSC400(in

addition to the lubrication pump). This solenoid may be

programmedtoremainonforaspecifiedperiodoftime

after normal lubrication has completed. This time (called

air purge time or afterblow time) should be set to the

desiredvalue.

Press toselectdesiredtimefield,seconds:minutes



Monitor Time

TheSC400willsignalafault if lubricationisnotcompleted

as expected. OPCOMP_A (Terminals 18, 19, 20) is

monitored

for

changes

in

state

during

lubrication.

If

there

is no activity from the cycle switch within a specified

timeframe (Monitor time),a faultoccurs. Monitor time is

automatically reset upon each cycle switch transaction.

Recommendedsetting is1.5timestheactualtimeneeded

foronetransaction.


hours



Overcount Cycles

Inprogressivesystems,thecycleswitchmaybemonitored

while system is idle. If required, a fault will occur if a

specifiednumberofcyclesareobservedafterlubricationis

completed. Setthisparametertothemaximumallowable

cyclesacceptable,orselectDISABLED.



Idle Settings

The idle period can be determined by one of two events:

Timeor

Machine

cycles.

When

Time

is

selected,

the

system

willremain inawaitstateforaspecifiedperiodoftime.

IfMachineCyclesisselected,thesystemwillremaininthe

wait state until a specified number of pulses are received

fromthemachinecountinput(MACHCYC).

IdleMode1

Press tochangevaluetotimeormachinecycles.


IdleTime1

IfTimeisselectedforIdleMode1,thetimetowait(before

nextlubeevent)mustbespecified.

Press

to

select

desired

time

field,

seconds:

minutes:

hours:days



MachineCycles1

IfMachineCyclesisselected,thenumberofpulses(before




Machine

Watchdog

1If Machine cycles is selected for Idle Mode 1, the SC400

may (optionally) monitor the machine cycle input for

failure. If Machine Watchdog is enabled, the SC400 will

monitor(MACHCYC)forchanges instate. Ifapulse isnot

receivedwithinaspecifiedperiodoftime,afaultwilloccur.



MachineWatchdogTime

If Machine Watchdog has been activated, a time period

mustbespecified. Ifthemachinecycleinputdoesnotcycle

withinthe

specified

period

of

time,

afault

will

occur.




NOTE: For systems using secondary functions (2 interval

or 2 zone systems), a second set of pump parameters are

available. These parameters may be set appropriately for

thesecondintervalorzoneusingtheaboveinstructions.

Autofill Pump

SelectEnabled

to

activate

fill

pump

functionality.

If

the

fill

pump needs to be disabled (or if autofill system is not

connected to the SC400) this parameter should be set as

Disabled.




15/24

15 35979 R18/11

Autofill Timeout

If the autofill pump is enabled, a time period must be

specifiedforthefillpumptooperate. Thisperiodshouldbe

set long enough to allow for adequate filling, but short

enough topreventdamageto thefillpump incase thefill

pumpisrundry.


hours



Lube at Power Up

Even after power loss, the SC400 retains memory of its

currentstatewithinthelubecycle. Ifthecustomerprefers

that lubrication occur immediately after the control

receivespower,

set

this

parameter

to

YES.

If

parameter

is

settoNO,theSC400willresumeactivityatthelastknown

positionwithinthelubricationcycle.



Operation

Onceparametersareset,press tochangesystemto

runmode. Thesystemsetupisnowcomplete.

PROGRAMMING SINGLE LINE INJECTORS

Monitor Time

TheSC400willsignalafaultiflubricationis

not completed as expected. OPCOMP_A

(Terminals 18, 19, 20) is monitored for

changes in state during lubrication. If

there is no activity from the pressure

switch within a specified timeframe

(Monitortime),afaultoccurs. Recommendedsettingis1.5

timestheactualtimeneededforonecycle.

Press to select desired time field, seconds: minutes:hours



Idle Settings


TimeorMachinecycles. WhenTimeisselected,thesystem





Idle

Mode

1



IdleTime1




hours:days


Press

togo

to

the

next

parameter

MachineCycles1

IfMachineCyclesisselected,thenumberofpulses(before




MachineWatchdog1

If Machine cycles is selected for Idle Mode 1, the SC400

may

(optionally)

monitor

the

machine

cycle

input

for






MachineWatchdogTime



withinthespecifiedperiodoftime,afaultwilloccur.





or 2 zone systems), a second set of pump parameters are




16/24

16 35979 R18/11

Autofill Pump

SelectEnabledtoactivatefillpumpfunctionality. Ifthefill


connected

to

the

SC400)

this

parameter

should

be

set

as

Disabled.



Autofill Timeout





pumpisrundry.


hours



Lube at Power Up




receivespower,setthisparametertoYES. Ifparameter is


position

within

the

lubrication

cycle.



Operation


run mode. The system setup is now complete.

PROGRAMMING DUAL LINE HYDRAULIC

Pump Mode 1

Select how the SC400 should

determine when lubrication is

complete. Optionsinclude:

Full Cycle (Used for

standard DR45 type

Dual Line Systems) Lubricate for exactly two (2)

transitions of the OPCOMP_A (terminals 18, 19,

20) input. After two transitions (in and out),


Half

Cycle (Used for standard DR45 type Dual

Line Systems) Lubricate for exactly one (1)

transition of the OPCOMP_A (terminals 18, 19,

20)

input.

After

one

transition

(in

or

out),


FixedCyclesLubricateforaspecifiednumberof

switch cycles, as monitored from OP COMP A

(terminals 18, 19, 20) input. When the specified

valueisreached,lubricationwillcease.

FixedTimeLubricateforaspecifiedamountof

time. When specified time has expired,




If Full Cycle or Half Cycle has been selected, proceed to

MonitorTime

(below).

Pump Cycles 1

IffixedCycles isselectedforPumpMode1,thenumber

ofcyclesmustbespecified. Select thedesirednumberof

cycles.



Pump Time 1

IffixedTimeisselectedforPumpMode1,thelubrication

time

must

be

specified.

Select

the

length

of

time

for

lubrication.


hours



NOTE:Iffixedtimeisselected,Monitortimeisnotused.

Monitor Time

TheSC400

will

signal

afault

if

lubrication

is

not

completed

as expected. OPCOMP_A (Terminals 18, 19, 20) is

monitoredforchanges instateduring lubrication. Ifthere


timeframe (Monitor time),a faultoccurs. Monitor time is

automatically reset upon each cycle switch transaction.

Recommendedsetting is1.5times theactualtimeneeded

foronetransaction.


17/24

17 35979 R18/11


hours



Idle Settings







IdleMode1


Press

togo

to

the

next

parameter

IdleTime1




hours:days



MachineCycles1

IfMachine

Cycles

is

selected,

the

number

of

pulses

(before




MachineWatchdog1




monitor(MACHCYC)forchanges instate. Ifapulseisnot




MachineWatchdogTime








or2zone

systems),

asecond

set

of

pump

parameters

are



Autofill Pump




Disabled.



Autofill Timeout




enoughtopreventdamagetothe fillpump incasethe fill

pumpisrundry.


hours



Lube at Power Up









Operation

Onceparameters

are

set,

press

to

change

system

to



18/24

18 35979 R18/11

PROGRAMMING DUAL LINE ELECTRIC

Pump Mode 1

Select

how

the

SC400

should

determine

when lubrication is complete. Options

include:

FullCycleLubricateforexactly

two (2) transitions of the

OPCOMP_A (terminals 18, 19, 20) input. After

twotransitions(inandout),lubricationwillcease.

Half

Cycle Lubricateforexactlyone(1)transition

of the OPCOMP_A (terminals 18, 19, 20) input.

After one transition (in or out), lubrication will

cease.

Press tochangevaluetoFullCycleorHalfCycle.

Press

togo

to

the

next

parameter

Monitor time

TheSC400willsignalafault if lubricationisnotcompleted

as expected. OPCOMP_A (Terminals 18, 19, 20) &

OPCOMP_B (Terminals 21, 22, 23) are monitored for

changes in state during lubrication. If there is no activity

from the cycle or pressure switch within a specified time

(Monitortime),afaultoccurs.


hours

Press

tochange

value

of

desired

field.


Idle Settings







IdleMode1



IdleTime1




hours:days



MachineCycles1

IfMachine

Cycles

is

selected,

the

number

of

pulses

(before




MachineWatchdog1








MachineWatchdogTime








only), a second set of pump parameters are available.

Theseparametersmaybesetappropriatelyforthesecond

intervalusingtheaboveinstructions.

AutofillPump




Disabled.



AutofillTimeout




enoughtopreventdamagetothe fillpump incasethe fill

pumpisrundry.


19/24

19 35979 R18/11


hours



LubeatPowerUp









Operation




20/24

20 35979 R18/11

PROGRAMMING CONTINUOUS

Monitor Time

TheSC400willsignalafaultiflubricationisnotproceeding

as

expected.

OPCOMP_A

(Terminals

18,

19,

20)

is

monitoredforchanges instateduring lubrication. Ifthere


timeframe(Monitortime),afaultoccurs.


hours



Autofill Pump



connected

to

the

SC400)

this

parameter

should

be

set

as

Disabled.



Autofill Timeout





pumpisrundry.


hours



Lube at Power Up




receives power, set this parameter to Enabled. If

parameterissettodisabled,theSC400willresumeactivity

atthelastknownpositionwithinthelubricationcycle.

Press

tochange

value

of

desired

field.


Operation


run mode. The system setup is now complete.

SYSTEM MESSAGES

Duringoperation, theSC400sLCDwilldisplay information

relatingtolubrication. Multiplemessagesmaybeinqueue,

so

messages

will

cycle

periodically.

Message

information

includes:

Timing/Cycledata

Monitortimeremaining

Systemspecificdata

Inaddition,otherinformationisavailable. Pressing will

cause the display to the next message. If is pressed

multipletimes,additionalscreenswillbedisplayed:

Softwarerevision

Daysofoperation

Cyclescompleted

Inputstatus

(all

external

inputs)

Outputstatus(pump,solenoids,etc)

WARNING CONDITIONS

Warning conditions are those events that require user

attention, but are minor in nature. These events do not

stoplubrication. WarningsareindicatedbyasolidredLED

on the SC400. Warnings also cause activation of the

Warningrelay. Warningsareselfclearingoncetheuse

has rectified the problem, the warning will clear.

High Level

If an input signal is received from the high level input, a

message,Warning!High lubricant levelwillbedisplayed.

The reservoir has been overfilled. Stop fill pump

immediately.

Call Service

Inapplicableregions,theSC400offersanotificationtothe

user when regular system maintenance is required.

Low Level

Low level is user selectable as a warning or as a fault.

When

selectedas

awarning,

system

lubrication

continues

normally. Customershouldtakesecondaryprecautionsto

prevent the system from operating without lubricant.


21/24

21 35979 R18/11

FAULT CONDITIONSFault conditions are thoseevents that cause the SC400 to

ceasenormaloperation. Theseeventsarecriticalinnature

andrequireimmediateattention. Faultsareindicatedbya

blinking

red

LED

on

the

SC400.

Faults

also

cause

activation

ofboththeFaultandWarningrelays.

Low Pressure

If an input signal is received from the low pressure input

(LOWPRES)whilelubricationisactive,aFaultwilloccurand

Fault!Lowpressurewillbedisplayed. Airsystemshould

beverifiedforproperfunction. Toclearthefault,press

(orremotejogifconnected).

AL2 High Pressure

An inputsignalhasbeenreceivedfromtheAlarm2 input.

Whena High pressureswitch is connected to theAlarm2

input,aFault

will

occur

and

Fault!

AL2

High

Pressure

will

be displayed. This indicates excessive pressure was

detectedwithin thesystem. Inspect system forblockages

and verify pump is operating properly. Once the high

pressurecondition isrectified,thefaultmaybeclearedby

pressing (orremotejogifconnected).

AL2 - External Alarm 2


Rectify situation that caused input to trigger alarm. Once

the issue isresolved, the faultmaybeclearedbypressing

(orremotejogifconnected).

AL2 Motor Trip


Whenamotorthermalcircuit isconnectedtotheAlarm2

input,aFaultwilloccurandFault!AL2 MotorTripwillbe

displayed. This indicates motor thermal had deactivated

motor starter. Inspect motor and system for conditions

that could cause motor to draw excessive current. Reset

MotorThermalunitasrequired. Oncetheissueisresolved,

the faultmay be cleared by pressing (or remotejog if

connected).

Parameters Lost

The SC400 continuously verifies parameter settings to

assure

safe

operation.

In

the

event

of

memory

failure,

a

faultwilloccurandSystemfault!Parameters lostwillbe

displayed. To recommission the system, all parameters

need to be verified by qualified personnel. Once all

parametersareproperlyset,gotoreset lostparameters

withinengineeringparameters. Selectyes,thenreturnto

runmode. Faultwillautomaticallyreset.

Verifycontrolpower iscleanandnearbyequipment isnot

creatingelectricalnoise.

Low Lubricant Level

Low level isuserselectableasawarningorafault. When

selectedasafault,systemlubricationceasesoncelowlevel

isreachedandFault!Lowlubricantlevelisdisplayed. To

resume operation, fill reservoir with fluid. Fault will

automaticallyclearoncelevelreachesappropriatelevel.

Monitor Timeout

During lubrication, a feedback signal (pressure or cycle

switch) is expected to change state within a specified

period of time (Monitor time). A monitor timeout occurs

when lubrication has not seen this signal change as

expected. Typicalcausesare:

Lack of lubricant flow (Air in lubrication line,

pumpmalfunction,emptyreservoir,etc)

Electrical failure (cycle switch failure, poor

electricalconnection,blownfuse,etc)

Watchdog Timeout

When selected, SC400 counts pulses from customers

equipment during idle period. If a pulse is not received

withinaspecifiedperiodoftime(WatchdogTime),aFault

occurs and watchdog Timeout is displayed. Examine

customers equipment for cause of failure and rectify.

Oncecompleted,press (orremotejog ifconnected)to

resetfault.

Overcount

When selected, SC400 counts pulses from cycle switch

during idle period. If pulses received is greater than the

specified limit(Overcountcycles),afaultoccursandFault

Overcount

is

displayed.

Rectify

problem

andpress

(orremotejog ifconnected) toresetfault. Typicalcauses

include poor electrical connection to cycle switch and

malfunctioningsolenoidvalve/motorstarter(topump).

EEPROM

Periodically,theSC400willperformacheckon its internal

EEprom (memory). This is performed to assure safe and

reliableoperation. IntheunlikelyeventofEEpromfailure,

a fault will occur and System Fault! EEPROM will be

displayed. The fault may be cleared by pressing (or

remotejogifconnected). Iffaultrepeatsorisunabletobe

cleared,theSC400circuitboardmustbereplaced.

Autofill Failure

Whenfillpump isrunning,SC400expectsthefluid levelof

thereservoirtorise. Iffluidlevelhasnotincreasedwithin5

minutes (or Autofill time, if less than 5 minutes), a fault

occursandFault!Autofillfailureisdisplayed.

Torectify,replacefluidinfillpump. Oncecompleted,press

(or remotejog if connected) to reset fault. Autofill

pumpwillrestartautomatically.


22/24

22 35979 R18/11

APPENDIX: SYSTEM EXAMPLES

Series Progressive Systems

SingleZone Two(2)Zone

Single Line Injector Parallel) Systems

SingleZone Two(2)Zone


23/24

23 35979 R18/11

Dualine Systems w/ Hydraulic Reversing Valve)

Single Zone Two (2) Zone

Dualine Systems w/ Electric Reversing Valve)

w/ 2 Pressure Switches( or SGA valve) w/ PC5 Pressure Switch(old style Denco)


24/24

TECH DATA SHEET LIST

Foradditionalinformationrefertothewebsiteforthefollowingdatasheets:

35682

SC400

Two

Individual

Pump

System

Wiring

Guide35683 SC400AutofillProgrammingandInstallationGuide

35684 SC400AdvancedWiringGuide

35685 SC400ConvertingSS4500userstoSC400

SERVICE PARTS

EnclosurewithDoorandKeypad.Part#37376

Footmountingkitonly.Part#37275

PCBBoardonly(doesnotincludeLCDboard).Part#37274

LCDdisplayboardonly....Part#37274LCD

BIJURDELIMONINTERNATIONAL

(252)5276001 LOCAL

(800)2271063 TOLLFREE

(252)5279232 FAX

WWW.BIJURDELIMON.COM2100GatewayCentreBlvd.,Suite109

Morrisville,NC27560

controlador bijur delimon sc400

Documents