controller for temperature control ekc 201c with double...
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REFRIGERATION AND AIR CONDITIONING
Controller for temperature control- EKC 201C with double thermostat
Manual
� Manual RS8DS�0� © Danfoss 01-�007 EKC�01C
Introduction
Application•Controllerusedfortemperaturecontrolofrefrigerationappliancesinsupermarkets
•Onaccountoftheplugconnectionsthecontroller’smountingisprimarilyintendedforOEM’sintherefrigerationapplianceindustry.
PrincipleThecontrollercontainsatemperaturecontrolwithadoublethermostatfunction.Thethermostatsensorsareplacedinthecoldaircurrentaftertheevaporatorandinthehotaircurrentrightinfrontoftheevapora-tor,respectively.Notuntilboththermostatscallforrefrigerationwilltherelayoperate.Whena“nightlid”isplacedontheappliancethecontrollerwilladaptitselftothechangedcircumstances.AnotheroptionisthatonlytheSoutthermostatisselectedtobeactivewhiletheSintemperatureisselectedforthedisplayorthattheSinsensorisleftoutaltogether.
ConnectionThecontrollerisprovidedwithplugconnectionssothataquickconnectioncanbemadewithoutuseofscrewterminals.Sensorswithplugconnectionscanbesuppliedingivenlengths.
Advantages•Thecontrollercanitselfregisterwhetherthenightlidisonor
not.
•Thecontrollerhasintegratedrefrigeration-technicalfunctionssothatitcanreplaceacollectionofthermostatsandtimers.
•Temperatures,times,operatingconditions,parametercodesandalarmanderrorcodescanbereadonthedisplay.
•ThreeLED’sshowthesystem’sactualfunction: -refrigeration -defrost -fanoperating
•Whenthereisanalarm,allthreeLED’swillflash.
•Easytoinstalldatacommunicationatalaterdate.
Functions•Doublethermostatfunction.(TheSinthermostatcanbeopted
out).
•Changedalarmlimitswhennightlidison.
•Relayoutputsfor-refrigeration(compressor)-fan-defrost-alarm
•Digitalinputsfor,e.g.:-Coordinateddefrost-startofdefrost-retransmissionofcontactpositionviathedatacommunication
Cooling
"Withoutnightlid" :"Withnightlid"
EKC�01C Manual RS8DS�0� © Danfoss 01-�007 �
Function
The thermostat
ThetwotemperaturesSinandSouthavetheirownthermostatfunc-tionwithbelongingdifferential.Notuntilboththermostatscallforcoldtemperatureswillrefrigerationbestarted.Thesettingofthetwothermostatsisbasedonthefollowingprinciple:-TheSinthermostatissetsolowthatitwillalwayscallforrefrigera-
tionwhenthenightlidisoff-Soutisset,sothatitwillbethecontrollingthermostat-Whenthenightlidisputon,theSintemperaturewillfalland
formpartoftheregulation-Iftherefrigeratingsystemworkswithahighersuctionpressure
duringthenight,theSoutthermostatwillallthetimecallforcold,andaccordinglytheSinthermostatwillbethecontrollingthermostat.
Coordinated defrostCoordinateddefrostcanbecarriedoutintwoways.Eitherwithcableconnectionsbetweenthecontrollersorviadatacommunica-tion.
Wire connectionsOneofthecontrollersisdefinedasmaincontroller,andaclockmodulemaybemountedinit,ifrequired.Theothercontrollersaredefinedassecondarycontrollers.Themaincontrollercannowstartadefrostofallcontrollerssimultaneously.Theindividualcontrollerswillcarryoutthedefrostandthengoinwaitingpositionuntilallcontrollershavecon-cludedthedefrost.Themaincontrollerwillsubsequentlyreleaseallcontrollerstonormalregulation.
Defrost via data communicationAllcontrollersarefittedwithadatacommunicationmoduleandviatheoverridefunctionfromagatewaythedefrostcanbecoordinated.
Extra options
•Ifitisrequiredthatthetemperaturehastobeshownontherefrigerationappliance,adisplaycanbemounted.Thisdisplaywillshowthesamevaluesthatareshownonthecontroller’sdisplay,butitcontainsnobuttonsforoperation.
•Thecontrollercanbemountedatalaterdatewithoneplugmodule,ifrequiredbytheapplication.Thecontrollerispreparedwithaplugsothatthemodulejusthastobepushedin.-Ifitisrequiredthattheperiodicdefrostmaybechangedso
thatdefrostcanbeperformedatspecifictimesoftheday,aclockmodulemaybemounted.Itwillthenbepossibletosetuptosixdefrosttimesperdayandnight.Themoduleisprovidedwithbatterybackup.
-IfitisrequiredthatoperationistotakeplacefromaPC,adatacommunicationmodulemustbeplacedinthecontroller.Readmoreaboutdatacommunicationonpage14.
“Withoutnightlid”: “Withnightlid”
Maincontroller Secondary Secondary controller controller
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Survey of functionsFunction Para-
meterParameter by operation via data communication
Normal display
NormallythetemperaturevalueisdisplayedfromoneofthetwothermostatsensorsSinorSout.Ino17isdeterminedwhichone.
SinTempSoutTemp
Thermostat ThermostatReferenceRegulationisbasedonthesetvalue.Seealsopages�and15.
Out SoutSetpoint(Showninallmenudisplays)
Temperature unitHereyouselectwhetherthecontrolleristoindicatethetemperaturevaluesin°Corin°F.
r05 T.Unit°C=0°F=1(InAKMonly°Cisdisplayed,whateverthesetting).
Differential SoutWhentheSouttemperatureishigherthantheSoutreferenceplusthesetdifferential,thethermostatfunctionwillcallforrefrigeration.Thecontrollerwillnotoperatethecompressorrelayuntilboththermostatscallforrefrigeration.
r07 SoutDiff.
Differential SinWhentheSintemperatureishigherthantheSinreferenceplusthesetdifferential,thethermostatfunctionwillcallforrefrigeration.Thecontrollerwillnotoperatethecompressorrelayuntilboththermostatscallforrefrigeration.(Thesetting/functioncanbeoptedoutinO14).
r08 SinDiff
Correction of signal from Sout(Compensationpossibilitythroughlongsensorcable)
r09 SoutOffset
Correction of signal from Sin(Compensationpossibilitythroughlongsensorcable)
r10 SinOffset
Sin thermostat referenceHereyousetthenumberofdegreestheSinreferencehastohigherthantheSoutrefer-ence.(Seealsopage15).(Thesetvaluerepresentsthecharacteristiccoldlossoftheappliance).
r�0 DeltaSinSout
Alarm Alarm settings
Thecontrollercangivealarmindifferentsituations.Whenthereisanalarmallthelight-emittingdiodes(LED)willflashonthecontrollerfrontpanel,andthealarmrelaywillbeactivated.Alarm delayIfoneofthetwolimitvaluesisexceeded,atimerfunctionwillcommence.Thealarmwillnotbecomeactiveuntilthesettimedelayhasbeenpassed.Thetimedelayissetinminutes.
A0� TempAlarmDel
Alarm delay for door alarmThetimedelayissetinminutes.
A04 DoorAlarmDel
Upper deviation for Sout Hereyousetwhenthealarmforhightemperatureistocommence.ThevalueissetinKelvinThealarmwillstartifthetemperatureexceedsthesetreferenceplustheupperdevia-tion.
A05 SoutUpperDev.
Lower deviation for Sout Hereyousetwhenthealarmforlowtemperatureistocommence.ThevalueissetinK.Thealarmwillstartifthetemperaturegoesfurtherdownthanthesetreferenceminusthelowerdeviation.
A06 SoutLowerDev.
Upper deviation for Sin Hereyousetwhenthealarmforhightemperatureistocommence.ThevalueissetinKelvin.Thealarmwillstartifthetemperatureexceedsthesetreferenceplustheupperdevia-tion.
A07 SinUpperDev.
Lower deviation for SinHereyousetwhenthealarmforlowtemperatureistocommence.ThevalueissetinKelvin.Thealarmwillstartifthetemperaturegoesfurtherdownthanthesetreferenceminusthelowerdeviation.
A08 SinLowerDev.
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Displacement of Sin alarms when the night lid is onThissettingwilldisplacethetwoalarmlimitsforSinwhenthenightlidhasbeenputon.ThevaluewillbeaddedtoA07andA08.(Ifapositivevalueisset,thelimitswillbeextended.Anegativevaluewillnarrowthelimits).
A09 SinNightOffset
Withdatacommunicationtheimpor-tanceoftheindividualalarmscanbedefined.Settingiscarriedoutinthe“Alarmdestinations”menu.Seealsopage14.
Alarmstat/relayHereyoucanreadthealarmrelay’sstatusoryoumayforce-controltherelayin“Manualcontrol”mode.ON=operatingsituationwithalarm.
Compressor Compressor
Thecompressorrelayworksinconjunctionwiththetwothermostats.Onlywhenboththermostatscallforrefrigerationwillthecompressorrelaybeoperated.
Running timesTopreventirregularoperation,valuescanbesetforthetimethecompressoristorunonceithasbeenstarted.Andforhowlongitatleasthastobestopped.Therunningtimesarenotrespectedwhendefrostsarestarted.Min.ON-time(inminutes) c01 Min.ONTime
Min.OFF-time(inminutes) c0� Min.OFFTimeSafety functions for sensor defectsIftheroomsensorbecomesdefective(isshort-circuitedorinterrupted),thecontrollerwillstartacontrolfrequencyofthecompressoratthesametimeasanalarmwillbegivenforthesensordefect.Ifthecontrollerhasbeenworkingforsolongthatthecompressorrelayhasbeenoperated7�times,thecontrollerwillrememberthedifferentON/OFFtimesofthecompressorrelay.TheregulationwillthencontinuewiththeestablishedaverageON/OFFperiod.Ifthecontrollerhashowevernotaccomplished7�operations,theregulationwilluseatimeperiodof�0minutes.Duringthese�0minutesthecompressorwillbestartedandstoppedbythispercentagesetting.Asettingof,say,40%willoperatetherelayineightofthe�0minutes.
c0� CutinFreq
Compressor stop at open doorIfthedigitalinputisusedforadoormonitoringfunction(seedefinitioninthe“Mis-cellaneous”section)thecompressorcanbestoppedwhenthedoorisopened.WiththesettingYes(ON)thecompressorwillbestopped.t.
c04 CutoutAtDoor
TheLEDonthecontroller’sfrontpanelwillshowwhetherrefrigerationisinprogress. CompRelayHereyoucanreadthealarmrelay’sstatusoryoumayforce-controltherelayin“Manualcontrol”mode.
Defrost Defrost Thecontrollercontainsatimerfunctionsothatdefrostisstartedperiodically,e.g.everyeighthours.Ifdefrostistobecarriedoutatcertaintimesoftheday,thesettingmustbemadeaccordingly,butthecontrollercanalsobefittedwithamodulecontainingareal-timeclock.Whenthisclockismounted,defrostcanbestartedatcertaintimesoftheday.Youmustsetwhetherdefrostistomadewithelectricityorhotgas.Theactualdefrostisstoppedontemperature.Compressor ON during defrostHereyouhavetosetwhetherdefrostistobecarriedoutwithelectricityorhotgas.Duringdefrostthedefrostrelaywillbeoperated.Thesettingwillhaveaninfluenceonthecompressorrelay’sfunctionduringdefrost.If“no”isselected,thecompressorrelaywillnotbeactivated.If“yes”isselected,therelaywillbeoperated.
d01 CutInatDef
Defrost stop temperature DefrostisstoppedatagiventemperatureattheSdefsensor(orSout,cf.d10).Thetem-peraturevalueisset.
d0� DefStopTemp
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Interval between defrost startsTherearetwosettingoptionshere.Youeithersetthefunctioninpos.OFF,oryousetaninterval.Setinpos.OFFifyouarrangethedefroststartbyusinginputDIorifyoumountareal-timemoduleinthecontroller.Interval:Hereyousimplysethowoftendefrostistobestarted.Ifmaster/slavedefrostwithoutclockfunctionisused,itwillbetheintervalthatdeter-minesthedefrosts.Ifadefroststartviathedatacommunicationdoesnotmaterialise,theintervalwillbeusedasmax.timebetweendefrosts.
d0� DefInterval(0=off)
Max. defrost durationThissettingisasafetyperiod,sothatdefrostwillbestoppediftherehasnotalreadybeenastopbasedontemperature.
d04 MaxDefTime
Time displacement of defrost cutins during start-upThefunctionisonlyrelevant,ifyouhaveseveralrefrigerationappliancesorgroupswhereyouwouldlikethedefrosttobedisplaced.Thisfunctionisalsoonlyrelevantifyouhaveselecteddefrostwithintervalstart(d0�).Thefunctiondelaysthedefrostbythesetnumberofminutes,butfortheveryfirstdefrostitonlydoesitwhenthecontrollerhasbeenenergised.
d05 TimeStagger
Drip-off timeHereyousetthetimethatistoelapsefromtheendofadefrostanduntilcompressoristoberesumed.(Thetimewhenwaterisdrippingofftheevaporator).
d06 DripOffTime
Fan start delay after defrostHereyousetthetimethatistoelapsefromthecompressorisstartedafteradefrostanduntilthefanmayresumeoperation.(Thetimewherethewateris“bound”totheevaporator).
d07 FanStartDel
Fan start temperatureThefanmayalsobestartedalittleearlierthanmentionedunder“Delayedfanstartafterdefrost”ifthedefrostsensorregistersapermissiblevalue.Hereyoucansetthevalueforwhenthefanmaystart.
d08 FanStartTemp
Fan cut in during defrostHereyousetwhetherthefanistooperateduringdefrost.
d09 FanDuringDef
Defrost sensorHereyousetwhetherthedefrostsensoristobeSdeforSout.
d10 DefSenOut=01=Sdef
Delayed temperature alarm after defrostDuringandimmediatelyafteradefrostthetemperatureis“toohigh”.The“hightem-peraturealarm”canbesuppressedrightafteradefrost.Hereyoumustsetforhowlongthealarmistobesuppressed.
d11 DefAlarmDel
Delay of display view after defrostDuringandimmediatelyafteradefrostthetemperatureis“toohigh”.Thedisplayofthis“toohigh”temperatureiscancelledduringthedefrostandmayfurthermorebesuppressedrightafteradefrost.Hereyousetforhowlongtheexactmeasurementmaybesup-pressed.Duringandimmediatelyafteradefrostthedisplaywillshow“-d-”.
d1� DelayDisplay
Defrost at power upHereyousetwhetherthecontrolleristostartwithadefrost,iftherehasbeenapowerfailure.
d1� DefAtPowerUp
IfyouwishtoseethetemperatureattheSdefsensor,pushthecontroller’slowerbutton.
Defrosttemp.
Ifyouwishtostartanextradefrost,pushthecontroller’slowerbuttonfor�0seconds.Youcanstopanon-goingdefrostinthesameway.
DefStartHereyoucanstartamanualdefrost
TheLEDonthecontroller’sfrontpanelwillshowwhetheradefrostisinprogress. DefrostRelayHereyoucanreadthedefrostrelaystatus,oryoucanforce-controltherelayin“Manualcontrol”mode.
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Realtime clockThecontrollerhasroomforoneplugmodulewhichmayeitherbeadatacommunica-tionmoduleorareal-timemodule.Whenadatacommunicationmoduleismounted,thecontrollercanbeconnectedtoaDanfossgatewaytypeAKA�4�.Operationofthecontrollercannowtakeplaceviathedatacommunication.Pleasecf.separateliterature.
Real time clockWiththismoduleuptosixindividualtimescanbesetfordefroststartsperdayandnight.Defroststart,timesetting t01-t06Defroststart,minutesetting(1and11belongstogetheretc.) t11-t16
Settingofhours t07Settingofminutes t08Fan FanInadditiontothefanfunctionsduringdefrostthefansmayalsobestoppedasafunctionofthecompressoroperation.
Fan stop on compressor cut outHereyoucanselectwhetherthefanmustbestoppedwhenthecompressoriscutout.
F01 FanStpComp(ON=stoppedfan)
Delayed fan stop when compressor is cut outIfyouhavechosentostopthefanwhenthecompressoriscutoutyoucandelaythefanstopafterthecompressorhasstopped.Hereyousetthetimedelay.
F0� FanDelAtComp
Fan stop at open doorIfyouhaveselectedtheDIinputformonitoringofadoorswitchyoucanalsohavethefanstoppedwhenthedoorisregisteredopen.SelectYesorNotothefunction.
F0� FanStpAtDoor
TheLEDonthecontroller’sfrontpanelwillshowwhetherthefanisoperating. FanRelayHereyoucanreadthefanrelay’ssta-tusoryoumayforce-controltherelayin“Manualcontrol”mode.
Miscellaneous MiscellaneousDelay of output signal after start-upAfterstart-uporapowerfailurethecontroller’sfunctionscanbedelayedsothatover-loadingoftheelectricitysupplynetworkisavoided.Hereyoucansetthetimedelay
o01 DelayOfOut
Digital input controlThecontrollerhasadigitalinput“DI”whichcanbeusedforoneofthefollowingfunc-tions:Off:Inputnotused.1)Datacommunication.Ifamodulewithdatacommunicationismounted,thisset-ting1shouldbeselected,butsettings/functions�and4arealsoallowed.�)Defrost.Acontactfunctionwithreturmspringisfitted.ThecontrollerwillregisterwhentheDIinputisactivated.Thecontrollerwillthenstartadefrostcycle.IfthesignalistobereceivedbyseveralcontrollersitisimportantthatALLconnectionsaremountedthesameway(DItoDIandGNDtoGND).Itisalsoarequirementthatallcontrollersaresuppliedwithpowerfromtheirownseparatepowersupplyunits.�)Nightlid.Whentheinputisshort-circuitedthisisasignalthatthenightlidhasbeenputon.4)Mainswitch.Regulationiscarriedoutwhentheinputisshort-circuited,andregula-tionisstoppedwhentheinputisputinpos.OFF.5)Coordinateddefrostwithwireconnections.(However,ifcoordinateddefrostviadatacommunicationisused,setting5mustnotbeused).6)Door.Whentheinputisopenitsignalsthatthedoorisopen.
o0� DIConfig
Definitiontakesplacewiththenu-mericalvalueshowntotheleft.(0=off)
DIState(Measurement)TheDIinput’spresentstatusisshownhere.ONorOFF.
AddressIfthecontrollerisbuiltintoanetworkwithdatacommunication,itmusthaveanaddress,andthemastergatewayofthedatacommunicationmustthenknowthisaddress.Thesesettingscanonlybemadewhenadatacommunicationmodulehasbeenmountedinthecontrollerandtheinstallationofthedatacommunicationcablehasbeencompleted.Thisinstallationismentionedinaseparatedocument“RC.8A.C”..
Followinginstallationofadatacom-municationmodule,thecontrollercanbeoperatedonaparwiththeothercontrollersinADAP-KOOL®refrigera-tioncontrols.
Theaddressissetbetween1and60 o0�
Theaddressissenttothegatewaywhenthemenuissetinpos.ON o04
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Access codeIfthesettingsinthecontrolleraretobeprotectedwithanaccesscodeyoucansetanumericalvaluebetween0and100.Ifnot,youcancancelthefunctionwithsettingOFF.
o05 -
Used sensor typeNormallyaPt1000sensorwithgreatsignalaccuracyisused.ButyoumayalsouseaPTCsensor(R�5=1000)inspecialsituations.WhenaPT1000sensorisused,thetemperatureisshownwithonedecimal.IfyouuseaPTCsensorthetemperaturewillbedisplayedinwholefigures.
o06 SensTypPt=0PTC=1
Coordinated defrost with wire connectionsConnectionstothecontrollermustbemadeasdescribedonpage1�.Off:Nocoordinateddefrostwithwireconnections1:Maincontroller(onlyonecontrollerinthegroupcanbemaster)�:SecondarycontrollerIfthereiscoordinateddefrostviadatacommunication,thesettingmustbeOFF.Ifthefunctionissetinthesecondarycontrollerpriortobeingsetinthemaincontrol-ler,thiswillstartadefrost.Thiscanbeavoidedbysettingthemaincontrollerbeforethesecondarycontroller.
o1� DOConfigOff=0Maincontroller=1Secondarycontroller=�
Active thermostat (Active sensor)Normallyregulationiscarriedoutwithboththermostats,buttheSinthermostatmaybeleftout,ifdesired.Aut:Boththermostatsparticipateintheregulation.Out:OnlytheSoutthermostatisused.IfSinisalsooptedoutino17thesensormaybeleftoutaltogether.
o14 Act.Sen.AUT=0Sout=1
Display stepNormallythetemperatureisshownwith1°stepsifPTCsensorsareused,andwith0.1°stepsifPTsensorsareused.These0.1°stepsmayberaisedto0.5°,ifrequired.Yes:Givesstepsof0.5°No:Givesstepsof0.1°The1°stepforPTCsensorscannotbechanged.
o15 DispStep=0.5
Max. standby time after coordinated defrostWhenacontrollerhascompletedadefrostitwillwaitforasignalwhichtellsthattherefrigerationmayberesumed.Ifthissignalfailstoappearforonereasonoranother,thecontrollerwillitselfstarttherefrigerationwhenthisstandbytimehaselapsed.
o16 MaxHoldTime
Select sensor signal for the displayAutomaticchangeoverbetweenSoutandSin.Soutisshownwhenthenightlidisoff,andSinwhenthenightlidison.Sout;AlwaysSoutSin:AlwaysSin
o17 DisSenAUT=0Sout=1Sin=�
Manual control of outputsInconnectionwithservicetheindividualrelayoutputsandthedigitaloutputcanbechangedtopos.ON.Off:Nooverride1:CompressorrelayisON�:DefrostrelayisON�:FanrelayisON4:AlarmrelayisON5:Signaltoslavecontrollersthatdefrostisrequired
o18 ManualContr(Showninallmenudisplays)
Setinpos.ONwhereaftertherelevantrelaycanbecontrolledbyforce.
RemembertoresetthefunctiontoOFF.
Alarm/lightHereyoudefinewhethertherelayonterminals�0-�1istobeusedforanalarmrelayorforalightfunction.1=alarm.Therelaycutsoutwhenthereisanalarm.�=light.Therelaycutsinduringperiodswithlight.(daytime).
o�6 AuxRelConfig
DOStateHereyoucanreadtheoutput’sstatusoryoucanforce-controltheoutputin“Manualcontrol”mode.
HoldAfterDefShowsONifthecontrollerisoperatingwithcoordinateddefrost.
---NightSetback0=Day1=Night(as414C)
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Fault message AlarmsInanerrorsituationtheLED’sonthefrontpanelwillflashandtherelaywillbeacti-vated.Ifyoupushthetopbuttoninthissituationyoucanseethealarmreportinthedisplay.Therearetwokindsoferrorreports-itcaneitherbeanalarmoccurringduringthedailyoperation,ortheremaybeadefectintheinstallation.A-alarmswillnotbecomevisibleuntilthesettimedelayhasexpired.E-alarms,ontheotherhand,willbecomevisiblethemomenttheerroroccurs.Herearethemessagesthatmayappear:
A4:Dooralarm DoorAlarm
A5:Information.Parametero16hasexpired MaxHoldTime
A6:High-temperaturealarmSout SoutHighTemp.
A7:Low-temperaturealarmSout SoutLowTemp.
A8:High-temperaturealarmSin SinHighTemp.
A9:Low-temperaturealarmSin SinLowTemp.
E1:Faultincontroller ContrFaultE4:Sdefdisconnected DefSensorErr.
E5:Short-circuitedSdef DefSensorErr.
E6:Errorinreal-timeclock.Checkbattery/Resetclock. -
E7:Soutdisconnected SoutSensorErr.
E8:Short-circuitedSout SoutSensorErr.
E9:Sindisconnected SinSensorErr.
E10:Short-circuitedSin SinSensorErr.
Alarm destinations
Theimportanceoftheindividualalarmscanbedefinedwithasetting(0,1,�or�).Seepage14.
Operating status (Measurement)Thecontrollergoesthroughsomeregulatingsituationswhereitisjustwaitingfortnextpointoftheregulation.Tomakethese“whyisnothinghappening”situationsvisible,youcanseeanoperatingstatusonthedisplay.Pushbriefly(1s)theupperbut-ton.Ifthereisastatuscode,itwillbeshownonthedisplay.(Statuscodeshavelowerprioritythanalarmcodes.Inotherwords,youcannotseeastatuscode,ifthereisanactivealarm).Theindividualstatuscodeshavethefollowingmeanings:
EKCState:(Showninallmenudisplays).
S1:Waitingforendofthecoordinateddefrost 1
S�:Whenthecompressorisoperatingitmustrunforatleastxminutes. �
S�:Whenthecompressorisstopped,itmustremainstoppedforatleastxminutes. �
S4:Theevaporatordripsoffandwaitsforthetimetorunout 4
S6:Regulationwithoutnightlid(Soutregulation) 6
S7:Regulationwithnightlid(Sinregulation) 7
S10:Refrigerationisstoppedbytheinternalorexternalstart/stop 10
PS:Passwordrequired.Setpassword
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Light-emitting diodes (LED) on front panelThereareLED’sonthefrontpanelwhichwilllightupwhenthebelongingrelayisactivated.TheLED’swillflash,ifthereisanerrorintheregulation.Inthissituationyoucanuploadtheerrorcodeonthedisplayandcancelthealarmbygivingtheuppermostbuttonabriefpush.
DisplayThevalueswillbeshownwiththreedigits,andwithasettingyoucandeterminewhetherthetemperaturearetobeshownin°Corin°F.
Operation
The buttonsWhenyouwanttochangeasetting,thetwobuttonswillgiveyouahigherorlowervaluedependingonthebuttonyouarepush-ing.Butbeforeyouchangethevalue,youmusthaveaccesstothemenu.Youobtainthisbypushingtheupperbuttonforacoupleofseconds-youwillthenenterthecolumnwithparametercodes.Findtheparametercodeyouwanttochangeandpushthetwobuttonssimultaneously.Whenyouhavechangedthevalue,savethenewvaluebyoncemorepushingthetwobuttonssimultane-ously.
Givesaccesstothemenu(orcutoutanalarm)
Givesaccesstochanges
Savesachange
Showninthetabletotherightarethedifferentkindsofoperationthatcanbeperformed.Thesymbolsforpushingofbuttonshavethefollowingmeanings:
Pushtheupperbutton
Pushthelowerbutton
Pushthetwobuttonssimultaneously
Examplesofoperations
See the temperatur at the other controls sensor1.Pushthetwobuttonssimultaneously
See the temperatur at the defrost sensor1.Pushthelowerbutton
Set of a menu1.Pushtheupperbuttonuntilaparam-
eterisshown�.Pushoneofthebuttonsandfindthe
parameteryouwanttochange�.Pushbothbuttonssimultaneouslyuntil
theparametervalueisshown4.Pushoneofthebuttonsandselectthe
newvalue5.Pushbothbuttonsagaintoconclude
thesetting
Operating the pushbuttonsDisplayreadout
Resulting controller
setup
Normaloperation(oralarm)
Knowncodesand
settings
Codesandsettings
=factorysetting
Normaloperation
Normaloperation
Normaloperation
Alarmrelaisnot
activated
Alarm
ChangeChange
Setvalue
Roomtemp.
Roomtemp.
Poweroff Poweron
Roomtemp.
Roomtemp.
Roomtemp.
Roomtemp.
Roomtemp.
Alarmcode/Faultcode
Alarmcode/Faultcode
Roomtemp.
Roomtemp.
Defrostoperation
Defrostsensortemp.
What to do Initial con-troller setup
Read og change
parameter codes and
settings
Re-establish all factory
settings
Read defrost sensor temp.
Manually start of a
defrost opera-tion
Manually stop of a
defrost opera-tion
Cut out the alarm relais
Read alarm andfault codes
Normaloperation(oralarm)
Unknowncodesandset-
tings
Unknownsettings
Normalopeation(oralarm)
Normaloperation
Defrostoperation
Alarmrelayactivated
Alarmrelaisnot
activated
Roomtemp.
Code
Roomtemp.
Roomtemp.
Roomtemp.
Roomtemp.
Roomtemp.
Roomtemp.
Read the other sensor temp. Normal
operationRoomtemp. Sin/Soutsensortemp.
Normaloperation(oralarm)
Roomtemp.
Roomtemp.=SoutorSin
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Menu survey
FactorysettingIfyouneedtoreturntothefactory-setvalues,itcanbedoneinthisway:-Cutoutthesupplyvoltagetothecontroller-Keepbothbuttonsdepressedatthesametimeasyoureconnectthesupplyvoltage
Function Para-meter
Min. Max.
Normal display
Showsthetemperatureattheselectedsensor - °C
Givethelowerbuttonabriefpushtoseethetempera-tureatthedefrostsensor
- °C
Givebothbuttonsabriefpushsimultaneouslytoseethetemperatureattheotherthermostatsensor
- °C
Thermostat
CutoutvalueforSout Out -50°C 50°C
Temperatureunit r05 °C °F
DifferentialSout r07 0.1K �0K
DifferentialSin r08 0.1K �0K
CorrectionofthesignalfromSout r09 -�0.0K �0.0K
CorrectionofthesignalfromSin r10 -�0.0K �0.0K
DeltaSinSout(Sinreference) r�0 0 10K
Alarm
Delayfortemperaturealarm A0� 0 90min
Dooralarmdelay. A04 0 60min
UpperdeviationforSout(abovethetemp.setting) A05 0K 50K
LowerdeviationforSout(belowthetemp.setting) A06 -50K 0K
UpperdeviationforSin(abovethetemp.setting) A07 0K 50K
LowerdeviationforSin(belowthetemp.setting) A08 -50K 0K
DisplacementofSinalarmswhennightlidison A09 -50K 50K
Compressor
Min.ON-time c01 0min 15min
Min.OFF-time c0� 0min 15min
Cutinfrequencyonsensorfault c0� 0% 100%
Compressorstopatdooralarm(Yes/No) c04 No Yes
Defrost
CompressorONduringdefrost d01 No Yes
Defroststoptemperature d0� 0 �5°CIntervalbetweendefroststarts d0� OFF 48hoursMax.defrostduration d04 0 180min
Timedisplacementsfordefrostcutinsduringstart-up d05 0 60min
Drip-offtime d06 0 �0min
Delayforfanstartordefrost d07 0 �0min
Fanstarttemperature(>�5°C=OFF) d08 -�5 �6°C
Fancutinduringdefrost(yes/no) d09 no yes
DefrostsensorOut:Soutused.Def:Sdefused d10 Out Def
Delayfortemperaturealarmafterdefrost d11 0 �00min
Delayofdisplayviewafterdefrost d1� 0 �0min.
Defrostatpowerup d1� no yes
Realtime clock(ifmounted)
1.Defroststart.Hours t01 OFF ��hours
1.Defroststart.Minutes t11 0 59min
�.Defroststart.Hours t0� OFF ��hours
�.Defroststart.Minutes t1� 0 59min
�.Defroststart.Hours t0� OFF ��hours
�.Defroststart.Minutes t1� 0 59min
4.Defroststart.Hours t04 OFF ��hours
4.Defroststart.Minutes t14 0 59min
5.Defroststart.Hours t05 OFF ��hours
5.Defroststart.Minutes t15 0 59min
6.Defroststart.Hours t06 OFF ��hours
6.Defroststart.Minutes t16 0 59min
SettingofHours t07 0 ��hours
SettingofMinutes t08 0 59min
Fan
Fanstoponcompressorcutout F01 no yes
Delayforfanstopwhencompressorcutsout F0� 0 15min
Fanstopatopendoor(yes/no) F0� No Yes
Miscellaneous
Delayofoutputsignalafterstart-up o01 0 600sec
Digitalinputsignal:OFF=notused,1=Datacommunication,�=Defrost,�=Nightcover,4=Externalstart/stop,5=Coordinateddefrostwithwireconnections6=Doorswitch
o0� OFF 5
Networkaddress(range=0-60) o0�* 0 990
ON/OFFswitch(service-pinmessage) o04* OFF 100
Accesscode o05 OFF 100
Usedsensortype(Pt/PTC) o06 Pt PTC
CoordinateddefrostwithwireconntectionsOFF=notused,1=Maincontroller,�=Secondarycontrol-ler
o1� OFF �
Activethermostat(activesensor)Aut:BoththermostatsOut:onlySout
o14 Aut Out
Displaystep=0.5(onlyifPtsensor)no=0.1,yes=0.5
o15 no yes
Max.Holdtimeaftercoordinateddefrost o16 1 �0min
SelectsensorsignalforthedisplayAut:AutomaticSout/SinchangeoverOut:AlwaysSout,In:AlwaysSin
o17 Aut In
ManualcontrolofoutputsOFF=Nomanualcontrol1:CompressoroutputselectedON�:DefrostoutputselectedON�:FanoutputselectedON4:AlarmoutputselectedON5:DOoutputselectedONWhenmanualcontrolisfinished,thesettingmustbechangedtoOFF.
o18 OFF 5
Relayused(Alarm/light) o�6 1 �
*)Thissettingwillonlybepossibleifadatacommunicationmodulehasbeeninstalledinthecontroller.
SW=1.�x
1� Manual RS8DS�0� © Danfoss 01-�007 EKC�01C
Data
OrderingType Function Code no.
EKC�01C Temperaturecontrollerwithcoordi-nateddefrostviawireconnections 084B7068
EKA17� Realtimeclock 084B7070
EKA171C
Datacommunicationmodule(FTT10module) 084B7255
Datacommunicationmodule(RS485module) 084B7256
EKA161 Displayunit 084B8568
- Wireforthedisplayunit(�mwithplug,�4pcs.) 084B7179
Supplyvoltage 1�Va.c./d.c.+15/-15%
Powerconsumption
�,5VAThecontrollersmustbeconnectedtoseparatetrans-formerofmin.�VA
Sensors(�) Pt1000orPTC(R�5=1000ohm)
Controllersensorsystem
Measuringrange -60to+50°C
Accuracy
±0,5°Cforsensortemperature-�5to+�5°C;±1°Cforsensortemperature-60to-�5°Cand+�5to+50°C
Display LED,�-digits
Digitalinput Signalfromcontactfunction
Electricconnectingcable Max.1.5mm�multi-wirecable
Relays
Refr.relais SPSTNC,Imax.=6Aohmic/�AAC15*inductive
Defrostrelais SPSTNO,Imax.=6Aohmic/�AAC15*inductive
Fanmotorrelais SPSTNC,Imax.=6Aohmic/�AAC15*inductive
Commonterminal Max.11Ainthecommonconnection
AlarmrelaisSPSTNO,Imax.=4Aohmic/1AAC15*inductiveImin.=1mAat100mV**
Ambienttemperature
Dur.operationDur.transport
0-55°C-40-70°C
Density IP54
Approvals
EULowVoltageDirectiveandEMCdemandsreCE-markingcompliedwith.LVD-testedacc.toEN607�0-1andEN607�0-�-9,A1,A�EMC-testedacc.toEN5008�-1andEN607�0-�-9,A
*AC15loadacc.toEN60947-5-1**Goldcoatingensurescutinfunctionatsmallcontactloads
Product survey
Pt1000ohm
Transformer
Realtimeclock
Wirefordisplay
Externaldisplay
Controller
EKC�01C Manual RS8DS�0� © Danfoss 01-�007 1�
Connections
Posteriorviewofcontroller
PlugThebelongingplugsarenotbypacked.•Thegreenplugs(lightonphoto)areofthetypePhöenix.
Theoppositeplugsarewithscrewterminalsandcalled:-MVSTBW�,5/4-ST-5,08-MVSTBW�,5/�-ST-5,08-MCVW1,5/5-ST-�,81
•TheblackplugsareofthetypeAMPmodule�(4-poledand�-poled)(Danfosscansupplysensorswithplug)
SensorsSoutsensormustbeconnected.Sdefisoptional.Sinsensormustbeconnected,ifo14=Autando17differsfromOut(=Aut/=In)
AlarmrelaisThereisnoconnectionbetweenthecontactsinalarmsituationsandwhenthecontrollerisde-energised.Thecontactsareclosedduringnormaloperationwithoutalarm.
DatacommunicationIfadatacommunicationmodulehasbeenmounted,itisimpor-tantthattheinstallationofthedatacommunicationcablebedonecorrectly.Cf.separateliteratureNo.RC.8A.C...
084B7068
Relaisterminals Alarmrelais Roomfordatacom-municationorclock
Supplyvoltageanddigitalinputs
Externaldisplay,ifapplicable
SensorsSin,Sdef,Sout
Coordinateddefrostviadatacommunication
Coordinateddefrostviawireconnections
Main Secondary Secondarycontroller controller controller
ThecablelengthbetweentheexternaldisplaytypesEKA161andEKC�01mustbemax.10m
o1�=1 o1�=� o1�=�
14 Manual RS8DS�0� © Danfoss 01-�007 EKC�01C
Data communication
Examples
Example of menu display
IfyouwanttoknowmoreaboutoperationofcontrollersviaPC,youmayorderadditionalliterature.
Thispagecontainsadescriptionofafewofthepossibilitiesyouwillhavewhenthecontrollerisprovidedwithdatacommuni-cation.
Eachcontrollerisprovidedwithaplug-inmoduletypeEKA171.
Thecontrollersarethencon-nectedtoatwo-corecable.
Upto60controllersmaybeconnectedtoonecable.
ThiscableisalsoconnectedtoagatewaytypeAKA�4�.
Thisgatewaywillnowcontrolthecommunicationtoandfromthecontrollers.
Itwillcollecttemperatureval-uesanditwillreceivealarms.Whenthereisanalarmthealarmrelaywillbeactivatedfortwominutes.
Thegatewaycannowbecon-nectedtoamodem.
Whenanalarmoccursfromoneofthecontrollers,thegatewaywill-viathemodem-makeaphonecalltotheservicecompany.
Attheservicecompanyamodem,gatewayandPCwithsystemsoftwaretypeAKMhavebeeninstalled.
Allthecontrollers’functionscannowbeoperatedfromthevariousmenudisplays.
Theprogrammewillforexam-pleuploadallthecollectedtemperaturevaluesonceaday.
•Measurementsareshownatonesideandsettingsattheother.
•Youwillalsobeabletoseetheparameternamesofthefunctionsonpage4-9.
•Withasimplechange-overthevaluescanalsobeshowninatrenddiagram.
•Ifyouwishtocheckearliertemperaturemeasurements,youcanseetheminthelogcollection.
AlarmsIfthecontrollerisextendedwithdatacommunication,itwillbepossibletodefinetheimportanceofthetransmittedalarms.Theimportanceisdefinedwiththesetting:1,�,�or0.Whenthealarmthenarisesatsometime,itwillresultinoneofthefollowingactivities:
1=AlarmThealarmmessageissentoffwithalarmstatus1.Thismeansthatthegatewaywithaddress1�5inthesystemwillhaveitsalarmrelayoutputactivatedfortwominutes.Later,whenthealarmceases,thealarmtextwillberetransmitted,butnowwithstatusvalue0.
�=MessageThealarmtextistransmittedwithstatusvalue�.Later,whenthe“message”lapses,thealarmtextisretransmitted,butnowwithstatusvalue0.
�=AlarmAs“1”,butthemastergateway’srelayoutputisnotactivated.
0=SuppressedinformationThealarmtextisstoppedatthecontroller.Itistransmittednowhere.
EKC�01C Manual RS8DS�0� © Danfoss 01-�007 15
Appendix
Night lid on or offThecontrollerusesthefunctiontoindicateeithertheSouttemperature(nightlidoff)ortheSintemperaturewhereitalsousesotheralarmlimits(nightlidon).
ThesituationiseitherdeterminedbyacontactfunctionontheDIinputorbytheinteractionbetweenthetwothermostatfunctions.-IfSinconstantlycallsforrefrigerationandSoutisthethermostat
thatcutsinandout,thenightlidisoff.-IfSinparticipatesinthethermostaticcontroltogetherwithSout,
thenightlidhasbeenputon.
Temperature alarmsTherearemin.andmax.limitsforboththeSintemperatureandSouttemperature.ThevaluesforSincanbedisplacedwhentheregulationregistersthatthenightlidhasbeenputon,orifasignalisreceivedattheDI-inputandthisinputhasbeendefinedforsetting�.
How to set the controller1.SettheSoutthermostattotheexpectedtemperature�.Setr�0,sothatSinthermostatwillnotcutout�.Waitforthetemperaturetofall,andtheSoutthermostatwillcut
outandin4.MeasuretheSintemperature(theproducttemperaturewillbea
coupleofdegreeslowerthantheSintemperature)5.IftheSintemperatureissatisfactory,proceedtothenextpoint.
Ifnot,changethesettingoftheSoutthermostatandrepeattheaboveprocedure
6.WhenthesettingoftheSoutthermostathasbeencompletedtheSinthermostatcanbeset.NotetheSintemperature:itwillfluctuateacoupleofdegreesdependingonwhentheSoutthermostatcutsinandout.Regis-terthelowestSintemperature.SettheSinreference(r�0)sothatthereferenceplustheSindifferentialwillbeonedegreelowerthanthelowestSintem-perature.(TheSindifferentialisnormallysmallerthantheSoutdifferential).TheSinreferencemustbesethigherthanthehighestSouttemperature.
If you cannot start the controllerCheck:-thatthesensorsusedareofthesametypeastheonessetinO06-theSinthermostat’ssetting-theoperatingstatusofthecontroller
"Day" : "Night"
16 Manual RS8DS�0� © Danfoss 01-�007 EKC�01C
RC-E
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