controlling the biodegradation rate of magnesium using biomimetic apatite coating
TRANSCRIPT
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Controlling the Biodegradation Rate of Magnesium UsingBiomimetic Apatite Coating
Yajing Zhang,1,2 Guozhi Zhang,1 Mei Wei2
1 School of Materials & Metallurgy, Northeastern University, Shenyang 110004, China
2 The Institute of Materials Science, University of Connecticut, Storrs, Connecticut 06269
Received 8 January 2008; revised 15 July 2008; accepted 28 July 2008Published online 29 September 2008 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/jbm.b.31228
Abstract: Magnesium is light, biocompatible and has similar mechanical properties to
natural bone, so it has the potential to be used as a biodegradable material for orthopedic
applications. However, pure magnesium severely corrodes in a physiological environment,
which may result in fracture prior to substantial tissue healing. Hydroxyapatite (HA) is the
main composition of natural bone. It has excellent bioactivity and osteoconductivity. In this
study, HA coating with two different thicknesses was applied onto the surface of pure
magnesium substrates using a biomimetic technique. The corrosion rate of the surface-treated
substrates was tested. It was found that both types of coatings substantially slowed down the
corrosion of the substrate, and the dual coating was more effective than the single coating in
hindering the degradation of the substrate. Thus, the corrosion rate of magnesium implants
can be closely tailored by adjusting apatite coating thickness and thereby monitoring the
release of magnesium ions into the body. ' 2008 Wiley Periodicals, Inc. J Biomed Mater Res Part B:
Appl Biomater 89B: 408–414, 2009
Keywords: magnesium; hydroxyapatite; corrosion; biomimetic coating; simulated body fluid
INTRODUCTION
Magnesium can be used as an implant due to its light-
weight and good biocompatibility.1–8 Its mechanical prop-
erties, including fracture toughness, elastic modulus, and
compressive strength, are similar to those of natural bone,
as shown in Table I.9 Magnesium is found in bone tissue
and is an important element for human metabolism.10 It is
the second most abundant intracellular cation.11 Unfortu-
nately, magnesium is a very active metal material. It cor-
rodes rapidly at the physiological pH (�7.4) and
temperature (�378C), which may lead to the loss of me-
chanical integrity before substantial tissue healing
occurs.9,12 Thus, it is crucial to closely control the corro-
sion rate of magnesium in body environment, especially
when it is employed for orthopedic applications.
Protective coatings have also been used to delay the cor-
rosion of Mg. Birbilis et al.13 immersed pure Mg in an
ionic liquid based on bis(trifluoromethanesulfonyl)amide
anions to form a film to slow down the corrosion of mag-
nesium in aqueous chloride-containing solutions, but the
biocompatibility of the film was not tested. If pure magne-
sium is used as an implant in vivo, the protective coating
must be biocompatible. Ideally, the protective layer is bio-
active, which can form osteointegration with the natural
bone. However, due to the extremely high reactivity of Mg,
it is hard to form a coating on magnesium surface in a
chloride-containing solution.14 Hydroxyapatite (HA) has
been used as a coating on Ti and Ti alloys to enhance the
biocompatibility of metallic implants.15 It is the main com-
position of natural bone and tooth. It has excellent bioactiv-
ity and osteoconductivity.16,17 Moreover, it has been
reported that Mg can be incorporated into HA coating, and
the Mg-containing HA coating enhanced bone ingrowth and
improved bone bonding with implants.18 The corrosion resist-
ance of magnesium–HA composites has also been studied.
Witte et al.19 prepared composites made of magnesium alloy
AZ91D and HA particles and found that the addition of HA
particles improved the corrosion resistance of the magnesium
alloy in both artificial sea water and cell medium.
In this work, homogenous single and dual layer biomi-
metic apatite coatings were successfully formed on the sur-
face of magnesium substrate with a purity of 99.9%. Past
attempts in forming bone-like apatite coating on magne-
sium substrates were reported, but apatite was formed
mainly on heat-treated magnesium substrates.1,20,21
Correspondence to: M. Wei (e-mail: [email protected])Contract grant sponsor: Chinese Scholarship CouncilContract grant sponsor: National Science Foundation; Contract grant number:
DMI0500269.
' 2008 Wiley Periodicals, Inc.
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Li et al.20 treated pure magnesium with a combination of
alkaline soaking and heat treatment. Calcium phosphate was
precipitated on the surface of the treated substrate after
14 days of immersion in SBF. It was believed that the apa-
tite layer formation was attributed to the slow corrosion rate
of the treated substrate. Heat treatment was also employed
by Kuwahara et al.1 and Lopez et al.21 Magnesium apatite
was detected in the former study, whereas bone-like apatite
was formed in the latter study. Both types of apatites con-
tributed to the inhibition of substrate corrosion. However,
the effect of heat treatment on the mechanical properties of
magnesium was not assessed in these reports, which might
be a necessary step to ensure that such a treatment process
do not have a detrimental impact on the material.
In this study, an apatite coating was applied onto the sur-
face of pure Mg using a biomimetic method. The function
of the HA coating was twofold: (1) slow down the degrada-
tion rate of Mg in simulated body fluid and (2) improve the
biocompatibility of magnesium substrates.
EXPERIMENTAL PROCEDURES
Sample Preparation
Pure magnesium (99.9%) ingot was annealed at 5508C for
24 h to obtain homogeneous microstructure and composi-
tion. It was cut into rectangular samples with a size of 25
3 10 3 5 mm3. These samples were ground on 320# wet
SiC paper and ultrasonically cleaned using distilled water
for 5 min at 258C. The samples were then dried using pa-
per towel. The chemical composition of the substrate sur-
face subjected to the three different cleaning steps was
examined using X-ray photoelectron spectroscopy (XPS,
VG Scientific ESCALAB Mark II) with Mg Ka X-ray
source. Samples were mounted on stainless steel stubs
using carbon tape. They were inserted in a prepump cham-
ber, which was evacuated to less than 1 3 1026 torr before
introduction to the analysis chamber. The pressure in the
analysis chamber was maintained at 1028 torr. High-resolu-
tion scans of the O1s, F1s, C1s, and Mg2p regions and full
surveys were carried out for all samples. High-resolution
data was acquired at 0.1 eV/step, and it was deconvoluted
using Casa XPS1
Software in order to obtain an idea of the
bonding states at the surface of these samples. All the spec-
tra were calibrated using the adventitious C1s binding
energy (284.8 eV). Overview spectra were performed in an
energy range of 1100–0 eV at 1 eV/step.
Biomimetic Apatite Coating
In this study, the Mg specimens prepared earlier were
applied with a layer of biomimetic apatite coating using a
concentrated simulated body fluid (3CaP SBF). The 3CaP
SBF solution was prepared based on the procedures
described by Qu et al.22 and Kokubo et al.23 The ion con-
centrations of human blood plasma, 1xSBF, and 3CaP SBF
are listed in Table II. The Ca21 and HPO422 ion concentra-
tions of 3CaP SBF were adjusted to three times as high as
those of the 1xSBF, respectively. Tris-hydroxymethyl ami-
nomethane ((HOCH2)3CNH2) was used as a buffer in the
1xSBF system, whereas 4-(2-hydroxyethyl)-1-piperazinee-
thanesulfonic acid (HEPES) was used in the 3CaP SBF.
The initial pH of both systems was adjusted using hydro-
chloric acid.
Three groups of specimens were studied. Each sample
was immersed in 100 mL 3CaP SBF at 428C for 24 h. The
samples were then removed from the solution, rinsed with
deionized water, and dried in air. Thus treated samples
were named as single apatite coated samples. A group of
the single apatite coated samples was reimmersed in a fresh
3CaP SBF at 428C for 24 h to form a thick apatite coating,
and it was named as dual apatite coated samples. The sam-
ples without any apatite coating were used as controls. Five
samples in each group were examined.
The composition of the coating layer was examined
using both X-ray diffraction (XRD, Bruker AXS D5005 X-
ray) and Amary 1000A energy dispersive X-ray spectros-
copy (EDX). For the XRD examination, a copper target
was used, and the voltage and current setup were 40 kV
and 40 mA, respectively. A step size of 0.028 and a scan
speed of 18/min were used. The morphology of sample sur-
faces was observed by a JEOL JSM 6335F field emission
scanning electron microscope (FESEM).
Corrosion Test
The apatite-coated samples were subsequently soaked in
1xSBF for a degradation test. The 1xSBF was prepared by
dissolving analytical grade reagents such as NaCl,
TABLE II. Ion Concentrations of Human Blood Plasma,1xSBF and 3CaP SBF22,23
Ion
Ion Concentrations
Blood Plasma 1xSBF 3CaP SBF
Na1 142.0 142.0 109.5
K1 5.0 5.0 6.0
Mg21 1.5 1.5 1.5
Ca21 2.5 2.5 7.5
Cl2 103.0 147.8 110.0
HCO32 27.0 4.2 17.5
HPO422 1.0 1.0 3.0
SO422 0.5 0.5 –
Buffer – Tris HEPES
TABLE I. The Physical and Mechanical Properties ofMagnesium in Comparison With Natural Bone9
Properties Natural Bone Magnesium
Density (g/cm3) 1.8–2.1 1.74–2.0
Elastic modulus (GPa) 3–20 41–45
Compressive yield strength (MPa) 130–180 65–100
Fracture toughness (MPam1/2) 3–6 15–40
409CONTROLLING THE BIODEGRADATION RATE OF MAGNESIUM
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NaHCO3, KCl, K2HPO4�3H2O, MgCl2�6H2O, CaCl2, and
Na2SO4 in deionized water. Tris-(hydroxymethyl)aminome-
thane and hydrochloric acid were used to adjust the solu-
tion pH to 7.50 at the temperature of 358C. The samples
without coating were used as controls.
Each sample was immersed in 500 mL SBF at 378C for
24, 72, 168, 360, and 504 h. At each immersion time point,
solution pH and specimen weight were recorded. The cal-
cium concentration in 1xSBF solution was measured using
a Perkin Elmer 3100 atomic absorption spectrometry
(AAS), and the phosphate concentration was measured
using a molybdenum blue method. The results were quanti-
fied using a Biotek MQX200 microplate reader. The sam-
ple surfaces were examined using both FESEM and XRD.
The same settings employed in the last section were also
used here.
RESULTS
Surface Treatment
The surface of the as-cleaned magnesium substrates was
examined using XPS. It was found that the magnesium on
the surface of the sample mainly exists in the following
three forms: pure magnesium, magnesium oxide, and mag-
nesium hydroxide, and they are 33.6%, 7.7%, and 58.6%,
respectively. The as-cleaned surface was also assessed
using EDX, as shown in Figure 1. It was found that the
coating composition is mainly Ca and P, and the intensity
of both Ca and P elements increased as the coating
changed from single layer to dual layers, indicating the
coating thickness increases with coating times. In compari-
son, only magnesium was detected on the surface of the
untreated sample. It was also observed during the experi-
ment that all 3CaP SBF solutions became cloudy after 24 h
of immersion, indicating the precipitation of apatite in the
solution occurred.
Corrosion Test
XRD patterns of the Mg specimen with single and dual
coatings after immersion in SBF for 0, 72, 360, and 504 h
are shown in Figure 2. It was found that both single and
dual layer apatite coatings have been formed on the surface
of pure Mg specimens, and these coatings are poorly crys-
talline (Figure 2A, 0 h and 2B, 0 h). The XRD results also
implied that the dual layer apatite coating is much thicker
than the single layer coating as the relative intensity of the
apatite main peak (328 2h) versus that of Mg (378 2h) is
higher for the former than the latter, which is in good
agreement with the EDX results. When the three types of
samples were immersed in 1xSBF for corrosion test, the in-
tensity of apatite peaks was hardly changed for both single
and dual apatite coated samples between 0 and 360 h of
immersion, suggesting no extra apatite is formed on the
surface of these samples despite of the long soaking time
of 360 h. However, there was a slight decrease of the apa-
tite peak for both single and dual apatite coating samples at
504 h, implying the dissolution of apatite coating might
have occurred. In addition, no apatite was detected on the
surface of any untreated sample during the corrosion test in
1xSBF.
Figure 3 shows the relationship of sample weight loss
versus SBF immersion time. It was observed that the
weight loss of the untreated samples, and the samples
coated with single and dual layers of apatite were 4.38,
2.36, and 0.84%, respectively. The weight loss of the Mg
substrate for samples with single apatite coating was signif-
icantly lower than that of the untreated group, whereas the
samples with dual apatite coatings was the lowest among
the three groups. It was also found that the weight loss of
Figure 1. EDX spectra of samples before immersing in 1xSBF. (A)
untreated, (B) single apatite coated, and (C) dual apatite-coatedsamples.
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the untreated samples had a very high initial degradation
rate, 0.0633 wt %/h, but it slowed down after the first 24 h
at a rate of 0.0064 wt %/h. The samples with a single coat-
ing layer also exhibited a high degradation rate initially,
0.0217 wt %/h. After the first 24 h, however, the degrada-
tion rate reduced to 0.0038 wt %/h. In contrast, the samples
with dual coatings demonstrated a very slow degradation
rate of the substrate. The degradation rate was low and
steady throughout the entire 504 h of the test.
Characterizations
Figure 4 shows the pH change of the SBF solution versus
the sample immersion time. The pH of all three SBF solu-
tions increased with the immersion time. At the first 24 h,
a sharp pH increase from 7.5 to nearly 7.8 was observed
for all three groups of samples. After 504 h, the pH change
of the three solutions slowed down. It reached 8.38, 8.29,
and 8.03 at the end of the test for untreated, single layer
coated, and dual layer coated samples, respectively. Obvi-
ously, the pH change for the untreated group was the high-
est, 0.98 pH units, among the three groups within the
testing period. The pH change of the solution immersed
with samples of single apatite coated samples was slightly
lower than that of the untreated sample, 0.89 pH units. In
comparison, the pH change in the solution immersed with
samples of dual apatite coating was the lowest, 0.63 pH
units, during the 504 h of testing time.
The surface morphology of samples after immersing in
1xSBF for 0, 72, 360, and 504 h was observed using
ESEM (Figure 5). For the untreated sample, a mud-crack-
like layer was formed on the surface of the sample. The
width of the cracks increased with the immersion time in
SBF, but the number of cracks decreased (Figure 5 A1–4).
No apatite deposition was observed during the 504 h of
corrosion test in 1xSBF. For the coated samples, homoge-
nous, well adhere single and dual apatite coatings were
formed in 3CaP SBF (Figure 5 B1 and C1). Many small
spherical apatite clusters with an average size of 17.7 lmwere observed on the surface of the single layer coated
Figure 2. XRD patterns of samples with single apatite coating and
dual apatite coatings after immersing in 1xSBF (A) single apatitecoating samples and (B) dual apatite coating samples.
Figure 3. Weight loss of samples after immersing in 1xSBF. (A)
untreated, (B) single apatite coated, and (C) dual apatite-coated
samples.
Figure 4. The pH change in 1xSBF solution after immersed with (A)untreated sample, (B) single apatite coating, and (C) dual apatite
coating.
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samples before soaking in 1xSBF (Figure 5 B1). These par-
ticles were not densely packed, and many pores were pres-
ent among apatite clusters. The surface morphology of the
coating hardly altered with the soaking time (Figure 5 B2–
4). Similar to single layer coated specimens, spherical apa-
tite clusters were also observed on the surface of the dual
coating specimens, but these clusters (�8.0 lm in diame-
ter) were much smaller than those formed directly onto the
surface of Mg metals (Figure 5 C1). Pores were also
observed among these tiny apatite clusters. After immersing
the dual-coated samples in 1xSBF, spherical apatite clusters
were also formed (Figure 5 C2–4). Interestingly, the size of
these spherical clusters increased substantially with the
soaking time. An average apatite cluster diameter of 8.0,
24.1, 40.9, and 49.0 lm were observed for samples soaked
in 1xSBF for 0, 72, 360, and 504 h, respectively. The large
clusters formed at the later stage of the soaking (360 and
504 h) were better packed and had less pores among them.
Figure 6 shows the change of calcium and phosphate
concentrations in 1xSBF with soaking time. It was discov-
ered that the phosphate concentration in 1xSBF maintained
relatively stable with the extension of the immersion time
for all three groups of samples. In contrast, the calcium
concentration in the solution fluctuated with immersing
Figure 5. Surface morphologies of (A) untreated, (B) single apatite coated, and (C) dual apatite-coated samples immersed in 1xSBF for (1) 0, (2) 72, (3) 360, and (4) 504 h.
Figure 6. Calcium and phosphate concentration changes in 1xSBF soaked with (A) untreated, (B)
single apatite coated, and (C) dual apatite-coated samples.
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time for all three groups of samples. Nevertheless, the
calcium concentration for both untreated and dual-coated
samples maintained relatively stable during the entire soak-
ing period, whereas that for the single-coated samples
decreased with immersion time. Such decrease was stabi-
lized between 360 and 504 h.
DISCUSSION
In this study, bone-like apatite was formed on the surface
of a 99.9% magnesium substrate without any preheat treat-
ment. The formation of apatite in our study was mainly
due to the employment of 3CaP SBF whose calcium and
phosphate ion concentrations were three times as high as
those of 1xSBF. In addition, the surface cleaning process
may be beneficial to the apatite formation, which has been
discussed in the later section. At the initial stage of immer-
sion in 3CaP SBF, two counteracting processes occurred in
the solution. On one hand, apatite nucleated and grew on
the surface of magnesium, see Reaction (1). After ultra-
sonic washing, our XPS results revealed that a layer mainly
composed of Mg(OH)2 was formed on the surface of the
substrate, which might have contributed to the apatite
nucleation and growth by providing OH2 groups. On the
other hand, magnesium was corroded in 3CaP SBF result-
ing in the release of magnesium ions as well as hydrogen
gas bubbles as illustrated in Reaction (2). Large amount of
gas bubbles emitted from the substrate would prevent apa-
tite coating from forming on the surface of the metal sub-
strate. Apparently, the corrosion rate of our substrate was
retarded due to the formation of a Mg(OH)2 layer on the
surface of pure magnesium, and thereby enabled the depo-
sition of apatite on the as-cleaned substrate surface.
5Ca2þ þ 3HPO2�4 þ 4OH� ! Ca5ðPO4Þ3OHþ H2O ð1Þ
Mgþ 2H2O ! Mg2þ þ 2ðOH�Þ þ H2 " ð2Þ
Besides the control group (without surface treatment),
two testing groups were studied, single and dual apatite
coated samples. After soaking the samples in 3CaP SBF
for 24 h, most of the calcium and phosphate ions in the so-
lution were used up due to their participation in the forma-
tion of the apatite coating on the magnesium substrate as
well as the precipitates in the solution. As a result, the
coating could no longer be formed after 24 h of immersion
in 3CaP SBF. Thus, it is necessary to produce dual coat-
ings instead of simply extending the coating time to
achieve a thick apatite coating.
One can also conclude from Reaction (2) that the degra-
dation of Mg is accompanied by the pH increase in the so-
lution. This was well manifested in our study (Figure 4).
Because of the presence of chloride in 1xSBF solution, the
initial degradation rate of the samples was fast for all three
groups. A sharp increase of pH in the first 24 h of soaking
was observed. After the first 24 h, a thick Mg(OH)2film was formed (Figure 5 A2–4), and the degradation rate
of all three groups of samples slowed down (Figure 3).
Similar to the change of degradation rates, the pH increase
in 1xSBF soaked with different samples also illustrated
the same trend: untreated [ single coat [ dual coats
(Figure 4).
The weight change of the samples in 1xSBF was a result
of the following three processes: (1) the degradation of
magnesium, (2) the precipitation of apatite coating, and (3)
the dissolution of apatite coating. The degradation of mag-
nesium occurred for all three groups of samples, but their
degradation rates were significantly different owing to var-
ied surface treatments applied to the substrate, including no
coating, single apatite coating and dual-apatite coating.
Besides the degradation of magnesium, apatite precipitation
and dissolution were two processes continuously occurred
during the 1xSBF soaking. As the apatite coating formed
was poorly crystalline (Figure 2), it could dissolve in a
physiological solution at a body temperature.24 We propose
that the apatite coating underwent a dynamic process of
precipitation and dissolution during the entire 1xSBF soak-
ing. For the samples with a single apatite coating, more ap-
atite coating was formed during the soaking in 1xSBF,
where the apatite precipitation process predominated over
the dissolution process. This was supported by our ion con-
centration test where a slight decrease of both calcium and
phosphate ion concentrations during the soaking period was
observed (Figure 6). However, the calcium and phosphate
ion concentration in the 1xSBF soaked with either
untreated or dual apatite coated samples remained almost
unchanged during the soaking period. There are two factors
that may contribute to the apatite formation on the single
layer apatite coated samples. First, the primary layer of ap-
atite coating provided nucleation sites for further apatite
deposition. Second, the pH of the 1xSBF solution became
high with the soaking time, which provided the necessary
OH2 groups for apatite formation. In contrast, the
untreated samples did not have the primary apatite coating
acting as the nucleation sites, although the pH in the solu-
tion was high. As a result, no apatite was formed even after
more than 500 h of soaking in 1xSBF. Although the dual
apatite coated samples had the apatite coating to provide
nucleation sites, the pH in the solution was not high
enough to induce apatite coating formation. Nevertheless,
the dual apatite coating went through a constantly dissolv-
ing and reprecipitation process, resulting in the change of
apatite cluster size with the soaking time (Figure 5). Obvi-
ously, applying both single and dual apatite coatings onto
the surface of the magnesium substrate has significantly
retarded the corrosion rate of pure magnesium. Further-
more, the dual apatite coating (0.84% weight loss after 504
h of immersion in 1xSBF) was more effective than the
single coating (2.36% weight loss after 504 h of immersion
in 1xSBF) in hindering the corrosion of the substrate
(Figure 3).
413CONTROLLING THE BIODEGRADATION RATE OF MAGNESIUM
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CONCLUSIONS
In summary, a homogenous bone-like apatite coating was
successfully formed on the surface of 99.9% pure magne-
sium using a biomimetic coating method. No heat treatment
was required to apply to the magnesium substrate. The apa-
tite coatings greatly retarded the corrosion rate of the mag-
nesium substrate. It was also concluded that a dual apatite
coating was more effective in slowing down the corrosion
rate of the substrate than the single apatite coating. Thus,
the degradation rate of magnesium and its alloys can be tai-
lored by closely controlling the apatite coating thickness.
Such prepared apatite-coated magnesium implants will not
only have the controlled degradation rate but also have
excellent bioactivity suitable for different biomedical appli-
cations.
The authors would like to thank Dr. Daniel Goberman forhis assistance with XPS study, Dr. Abhay Vaze and Mr. XiaohuaYu for their assistance with Ca and P concentration measure-ments, and Dr. Yong Wang for providing Mg samples. Financialsupports from both the Chinese Scholarship Council (YajingZhang) and National Science Foundation (Mei Wei) were grate-fully acknowledged.
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