converting machines for air bubble film and pe- · pdf filepe-foam - air bubble film laminated...
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Converting Machinesfor Air Bubble Filmand PE-Foam
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About Us
The experience of the Mencarelli family in the mechanical field began early in the last century, in 1925. At the time of its foundation in 1969, Torninova’s experience had already developed, leading the company to specialize in technical support for extrusion lines.
Later, in 1993, Torninova started designing and manufacturing air bubble film machines, stretch film machines and dimpled drainage membrane machines.
The company has always been highly involved in research and development in order to offer its customers versatile and flexible systems that combine the most innovative electronic and mechanical technologies.
A commitment to meeting the highest possible standards has led the Torninova Corporation to design its complete range of air bubble film machines, stretch film and dimpled drainage membrane machines and to acquire top know-how in the field, now available to its customers.
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The MAX ONE machine produces various sizes and types of envelopes, bags, sheets, formats, tubulars and sleeves, starting from rolls of air bubble film and PE-foam.
This All-in-One system ensures ease of use even for unskilled operators. Moreover, through its various automatic devices, a single operator can manage up to two systems simultaneously.
The entire process is controlled by the main touch screen where hundreds of recipes can be saved and/or loaded. The needles are mounted on a pneumatic unit which collects and stacks envelopes or formats into bundles.
Once completed, the bundles are transported to the collection conveyor. The palletizing system can stack several bundles at the same time, thus eliminating the need for operators to perform this task, a feature that is particularly convenient when producing envelopes or large-dimension formats.
This process is completely automatic. After pre-cutting, bags can be wound into rolls on a downstream winder.
MAX ONE
bag-making and sheeter machine with needle stacking
Can convert:
air bubble film - PE-foam - air bubble film laminated with
PE-foam - air bubble film laminated with LDPE film - air
bubble film laminated with HDPE film - air bubble film la-
minated with coated kraft paper - air bubble film laminated
with coated aluminium foil - air bubble film laminated with
MPET film - air bubble film laminated with printed film - air
bubble film laminated with non-woven - etc...
TECHNICAL DATA
RAW MATERIALSTwo layers or laminated rolls of air bubble film; PE-foam rolls, laminated and non-laminated; other similar plastic films
WEB WIDTHSFrom 1,6 to 2 m
MAX. STARTING ROLL DIAMETER1.200 mm (max. weight of 75 kg) on 3-inch cores
NUMBER OF LONGITUDINAL BARSfrom 1 to 5
NUMBER OF TRANSVERSAL BARS2 double bars
NUMBER OF LONGITUDINAL KNIVES6 or more
ENVELOPE AND FORMAT FEED STEPSmin. 50 mm / max. 1.300 mm in automatic mode; for larger sizes the machine can also run in semi-automatic mode
MAX. NUMBER OF FILMS TO BE CUT SIMULTANEOUSLY6 (e.g. 6 rolls of air bubble film with 4 mm bubble height)
INSTALLED POWER20 kW-h
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The SHEETEX machine is the best solution for effortless cutting of plastic materials (such as air bubble film and PE-foam) into sheets of pre-set length.
Sheets (or multiple sheets) are cut and divided by self-sharpening blades which require no adjusting even when material thickness or the number of layers to be cut varies.
A needle stacker collects the sheets and stacks them on a table with pivot rotation to facilitate extraction.
SHEETEX
sheeter machine with needle stacking
Can convert:
air bubble film - PE-foam - air bubble film laminated with
PE-foam - air bubble film laminated with LDPE film - air
bubble film laminated with HDPE film - air bubble film la-
minated with coated kraft paper - air bubble film laminated
with coated aluminium foil - air bubble film laminated with
MPET film - air bubble film laminated with printed film - air
bubble film laminated with non-woven - etc...
TECHNICAL DATA
RAW MATERIALSTwo layer or laminated rolls of air bubble film; PE-foam rolls, laminated and non-laminated; other similar plastic films
WEB WIDTHSFrom 1,25 to 1,7 m
MAX. STARTING ROLL DIAMETER1.000 mm (max. weight of 50 kg) on 3-inch cores
MAX. THICKNESS OF MATERIALS TO BE CUT25 mm
MAX. NUMBER OF FILMS TO BE CUT SIMULTANEOUSLY6 (e.g. 6 rolls of air bubble film with 4 mm bubble height)
FEEDING LENGTHmin. 100 mm / max. 1.000 mm or more
PRODUCTION SPEEDsheet length cycles/min150 mm 23 300 mm 21 500 mm 18 1.000 mm 15
INSTALLED POWER2 kW-h
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The RP machine is a fully automatic rewinder that produces coreless, small-diameter rolls (mini-rolls, max. diameter Ø 350 mm) of plastic film (air bubble film, PE-foam, EPS, corrugated paper, etc.)
Once the starting roll is inserted, the RP rewinder automatically starts producing the small diameter rolls. The operator does nothing more than simply change the starting roll and replace the collecting box once it is full. The machine can also split the starting jumbo reel to produce 2 or more narrower rolls at the same time.
The machine automatically closes the produced rolls with adhesive tape or hot-pins welding.
The RP rewinder is the perfect choice for entering retail markets (hardware stores, superstores, DIY, etc.) where air bubble film rolls are not sold in standard sizes, but rather, in shorter lengths of 3 to 30 meters.
Avoiding the use of an internal cardboard core is crucial in this specific market, as its cost is excessively high in relation to the sold end product, a compelling reason to choose the RP Coreless Rewinder.
RP
corelessrewinder
Can rewind:
air bubble film - PE-foam - air bubble film laminated with
PE-foam - air bubble film laminated with LDPE film - air
bubble film laminated with HDPE film - air bubble film la-
minated with coated kraft paper - air bubble film laminated
with coated aluminium foil - air bubble film laminated with
MPET film - air bubble film laminated with printed film - air
bubble film laminated with non-woven - etc...
TECHNICAL DATA
RAW MATERIALSTwo layer or laminated rolls of air bubble film; PE-foam rolls, laminated and non-laminated; other similar plastic films; corrugated paper
WEB WIDTHSFrom 1,25 to 1,7 m
PRODUCTION LENGTHSFrom 3 to 40 m (max. Ø 350 mm)
PRODUCTION SPEEDapprox. 225 rolls/h (length 5 m)approx. 215 rolls/h (length 10 m)approx. 165 rolls/h (length 15 m)approx. 110 rolls/h (length 20 m)
Rolls/h to be multiplied by number of splits of the starting roll
MAX. STARTING ROLL DIAMETER2.000 mm
INSTALLED POWER5 kW-h
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In addition to producing the same short length rolls as the RP Coreless Rewinder, the RP PLUS is capable of rewinding coreless mini-rolls up to a diameter of Ø 600 mm (containing 100 meters of air bubble film).
As the diameter of the roll in production grows, automatic support devices are engaged to handle the extra weight.
This off-line rewinder can produce coreless rolls in standard sizes (50 and 100 meters) for increased savings of cost and space.
This machine automatically closes the finished rolls using tape or hot pins.
RP PLUS
coreless rewinder
Can rewind:
air bubble film - PE-foam - air bubble film laminated with
PE-foam - air bubble film laminated with LDPE film - air
bubble film laminated with HDPE film - air bubble film la-
minated with coated kraft paper - air bubble film laminated
with coated aluminium foil - air bubble film laminated with
MPET film - air bubble film laminated with printed film - air
bubble film laminated with non-woven - etc...
TECHNICAL DATA
RAW MATERIALSTwo layer or laminated rolls of air bubble film; PE-foam rolls, laminated and non-laminated; other similar plastic films; corrugated paper
WEB WIDTHSFrom 1,25 to 1,7 m
PRODUCTION LENGTHSFrom 3 to 100 m (max. Ø 600 mm)
PRODUCTION SPEEDapprox. 175 rolls/h (length 5 m)approx. 115 rolls/h (length 10 m)approx. 85 rolls/h (length 15 m)approx. 65 rolls/h (length 20 m)
MAX. STARTING ROLL DIAMETER2.000 mm
INSTALLED POWER5 kW-h
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The LAM machine is a hot-air lamination system which laminates the entire surface of two or more rolls of plastic material (two or three layer air bubble film, PE coated materials, LDPE and HDPE films and PE-foam) for value-added improvement of complex final products used in various applications.
Alternatively, by adding electrically-heated sealing wheels, the extremities of two rolls of bubble foil can be coupled with aluminium on the external side (like a “tube”).
Such coupling may also include an additional internal material (PE-foam or other). The LAM machine is therefore recommended for plastic film lamination and/or production of complex materials specifically for the reflective insulation market.
LAM
lamination machine
Can produce:
reflective bubble foil insulation - air bubble film lamina-
ted with coated aluminium foil - air bubble film laminated
with MPET film - reflective PE-foam insulation - air bubble
film laminated with PE-foam - air bubble film laminated
with LDPE film - air bubble film laminated with HDPE film
- air bubble film laminated with coated kraft paper - air
bubble film laminated with printed film - air bubble film
laminated with non-woven - all lamination with air bubble
film and PE-foam.
TECHNICAL DATA
HEATING SYSTEM Lamination with hot air or infra-red lamps; Longitudinal welding with circular electric resistances
WEB WIDTHSFrom 1,25 to 1,6 m
PRODUCTION SPEEDLamination from 10 to 35 m/min Longitudinal welding from 5 to 15 m/min
MAX. STARTING ROLL DIAMETER1.500 mm
MAX. FINISHED ROLL DIAMETER800 mm
LONGITUDINAL WELD WIDTHFrom 10 to 40 mm
LAMINATION LAYERSFrom 2 to 4
NUMBER OF LONGITUDINAL WELDABLE LAYERSFrom 2 to 5
INSTALLED POWER30 kW-h
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Technical Assistance
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Torninova Corp.’s integrated use of pioneering mechanics, electronics and information technology is the company’s real strength and guarantees efficient after-sales service. The diagnostic software and display panels on the machines ensure the operators mantain high levels of efficiency.
Thanks to the development of new technologies and skilled staff, Torninova Corp. can provide its customers with a remote, internet-based supervisory support system which carries out machine diagnostics and any necessary software modifications.
TELESERVICE
Our technicians perform scheduled maintenance on our machines.
SCHEDULED MAINTENANCE
Torninova Corp. guarantees its customers quick supply of spare parts that may be needed during a machines’s entire life-cycle.
SPARE PARTS
Open during working hours (8 am - 12 pm and 2 pm - 6 pm GMT+1, Monday to Friday), the call center offers immediate assistance and provides guidance throughout the process always getting you in direct contact with a qualified engineer who is able to resolve your particular issue.
CALL CENTER
The company is constantly attentive to customer needs, so specialized technicians are available to provide assistance at the machine installation site. Torninova Corp. is able to provide rapid intervention.
ON SITE SERVICE
Torninova S.r.l.via dell’Artigianato 1806083 Bastia Umbra (Perugia)Italy
tel. +39.075.8000655fax. [email protected]
www.torninova.com
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