conveyor overview - bibus hungary: bibus ... & benefits: • rack and pinion belt tensioning for...

CONVEYOR OVERVIEW

Straights Modular Plastic Belt* Straights

Z-Frame

• Packaging• Print/Labeling/

Marking• Plastic Injection

Molding• Automated &

Manual Assembly• Magnetic & Vacuum

Capabilities

• Integration in Tight Spaces

• Small Parts Transfers• Sortation• Machine Part Handling• Curing, Cooling,

Heating & Cleaning

2200[LIGHT TO MEDIUM DUTY, NARROWER AND SHORTER]

• Self tracking v-guided belts or modular plastic belt

• Knurled stainless steel drive pulley for optimum performance

• Rack and pinion belt tension system for fast, accurate adjustment

• Extruded aluminum frame and stainless steel bedplate

• Sealed ball bearings• Center drive features no

maintenance gas spring belt tension

• Streamlined machine interface

• Accumulation• Sharp parts

Flat Belt* Cleated Belt

MPB Flat & Cleated Belt **

End Drive Center Drive End Drive End Drive

Aluminum Aluminum Aluminum Aluminum

Yes Yes Yes Yes

1.75” - 24” (45 - 610 mm)

1.75” - 24” (45 - 610 mm)

1.75” - 24” (45 - 610 mm)

3” - 23.25” (76 - 591 mm)

1.5’ - 18’ (457 - 5,486 mm)

2’ - 24’ (610 - 7,315 mm)

1.5’ - 18’ (457 - 5,486 mm)

2’ - 30’ (610 - 9,144 mm)

264 ft/min (81 m/min)




80 lbs (36 kg)

120 lbs (54 kg)

80 lbs (36 kg)

150 lbs (68 kg)

Straight Straight Straight Straight

1.87” (48 mm)

1.87” (48 mm)

1.87” (48 mm)

2.96” (75 mm)

1.25” (32 mm)

1.25” (32 mm)

1.25” (32 mm)

2.6” (66 mm)

6-7

* Featuring iDrive ** Formerly MPB Series

• Print/Labeling/Marking• Automated &

Manual Assembly• Sortation• Curing, Cooling,

Heating & Cleaning

• Solar Panels• Packaging• Plastic Molding • Metal Forming & Stamping• Adjustable Incline

3200[HEAVY DUTY, WIDER, LONGER, FASTER]

• Rack and pinion belt tension system for fast, accurate adjustment

• Extruded aluminum frame and hard coated anodized bedplate• Self tracking v-guided belts • Steel drive pulley for optimum performance• Sealed ball bearings• Fast belt speeds• Aesthetics

Flat Belt Cleated Belt

Z-Frame Flat & Cleated

End Drive Center Drive End Drive End & Center Drive

Aluminum Aluminum Aluminum Aluminum

Yes Yes Yes Yes

3.75” - 48” * (95 - 1,219 mm)

3.75” - 48” * (95 - 1,219 mm)

3.75” - 24” (95 - 610 mm)

3.75” - 48” (95 - 1,219 mm)

3’ - 40’ (914 - 12,192 mm)

4’ - 99’ (1,219 - 30,175 mm)

3’ - 40’ (914 - 12,192 mm)

4’ - 40’ (1,219 - 12,192 mm)





400 lbs (181 kg)

1,000 lbs (455 kg)

400 lbs (181 kg)

100 lbs (45 kg)

Straight Straight Straight Straight

3.80” (97 mm)

3.80” (97 mm)

3.80” (97 mm)

3.80” (97 mm)

3.0” (76 mm)

3.0” (76 mm)

3.0” (76 mm)

3.0” (76 mm)

8-9

* Wider widths available, consult factory for details

Appl

icat

ion

Req

uire

men

tsFe

atur

es

Belt Type

Drive Locations

Construction

T-slots for Mounting Accessories

Belt Widths

Conveyor Lengths

Max Belt Speed

Maximum Load

Frame Configuration

Frame Height

Pulley Diameter

Page

2

CONVEYOR COmpaRIsON / sElECtION ChaRt

• Metal Stamping• Packaging• Testing and Inspection • Clean Room• Manual Assembly• Machine Part Handling• Integration in Tight Spaces

6200[LIGHT TO MEDIUM DUTY, STAINLESS STEEL FRAME]

• Wedge-Lok™ System for impact protection

• Self tracking v-guided belts• Knurled stainless steel drive pulley

for optimum performance• Rack and pinion belt tension system

for fast, accurate adjustment• Rugged, 11 gauge stainless

steel frame • Sealed ball bearings • Rugged environment

Flat & Cleated Belt Flat Belt

End Drive Center Drive

Stainless Steel Stainless Steel

No No

1.75” - 12” (45 - 305 mm)

1.75” - 12” (45 - 305 mm)

2’ - 12’ (610 - 3,658 mm)

2’ - 12’ (610 - 3,658 mm)



80 lbs (36 kg)

120 lbs (54 kg)

Straight Straight

1.48” (38 mm)

1.48” (38 mm)

1” (25 mm)

1” (25 mm)

14-15

• Packaging• Accumulation/Sortation• Print/Labeling/Marking • Curing, Cooling, Heating & Cleaning• QWIK Reconfiguration for Changing Needs • Sharp Parts• Solar Panels• Automated Assembly

[HEAVY DUTY, LONGER, FASTER, CURVES]

• QWIK Slots for simple mounting of accessories

• Completely contained belt reduces pinch points

• Integrated wire way for low voltage wires

• Open top frame simplifies belt maintenance and replacement

• Sprocket alignment key for quick belt alignment

• Support stands mounted directly to side rail keep frame open for mounting accessories

• Nose bar tail option

Flat & Cleated Curved Z-Frame Flat

& Cleated

End Drive End Drive End Drive

Aluminum Aluminum Aluminum

Yes Yes Yes

8” - 60” (203 - 1,524 mm)

8” - 36” (203 - 914mm)

8” - 24” (203 - 1,219 mm)

3’ - 83.25’ (914 - 25,375 mm)

3’ - 83.25’ (914 - 25,375 mm)

3’ - 83.25’ (914 - 25,375 mm)




1,000 lbs (455 kg)

500 lbs (227 kg)

1,000 lbs (455 kg)

Straight Curved Straight

5.77” (147 mm)

5.77” (147 mm)

5.77” (147 mm)

Std. Idler 4.3” (109 mm)



10-13

• Food Packaging• Pharmaceutical• Medical• Personal Care• Food Processing

[CLEANABLE - SANITARY]

• Low profile• Sealed stainless steel bearings with

FDA lubricant• Self tracking v-guided belts• Stainless steel frame• Wipe down and liquid spray washdown

with certain cleaning agents• Wedge-Lok™ System for impact

protection

7200/7300 Flat & Cleated Belt

7350 Flat, Cleated

& Z-Frame

7350 Flat Curved & Z-Frame

7360 Flat, Cleated

& Z-Frame

End Drive End Drive End Drive End & Center Drive

Stainless Steel Stainless Steel Stainless Steel Stainless Steel

No No No No

1.75” - 18” (45 - 457 mm)

4” - 36” (102 - 914 mm)

4” - 36” (102 - 914 mm)

4” - 52” (102 - 914 mm)

2’ - 24’ (610 - 7,315 mm)

3’ - 83.25’*** (914 - 25,375 mm)

3’ - 83.25’ (914 - 25,375 mm)

3’ - 40’*** (914 - 25,375 mm)


260 ft/min (78.6 m/min)

260 ft/min (78.6 m/min)


60 lbs (27 kg)

750 lbs (338 kg)

750 lbs (338 kg)

500 lbs (227 kg)

Straight Straight Curved Straight

1.48” (38 mm)

5.6” (142 mm)

5.6” (142 mm)

5.6” (142 mm)

1.25” (32 mm)

4.3” (109 mm)

4.3” (109 mm)

3.5” (89 mm)

16-23

*** Conveyor width, length and load vary by model type.

Conveyor Comparison / seleCtion Chart

3

A program of action, support and service that make the customer’s

choice Smart and Fast

Application Hotline: 800-351-8712A direct line to our engineers, where customers can call to discuss applications and options.

Industry leading 10 year limited warrantyThe longest warranty being offered in the conveyor industry, this reduces the total cost of ownership.

Shortest lead time in the conveyor industryNo other company can deliver custom sized and application ready conveyors faster than Dorner.

ConvEyor TyPELEAD TImE

(DAYS TO SHIP)*

ALumInum ExTruSIon FrAmE

v-Guided Belt 3

modular Plastic Belt 5

STAInLESS STEEL FrAmE

v-Guided Belt 10

modular Plastic Belt 10

* Applies to products configured in E-Pricer.

ProPosed color Palette

4

Service Hotline: 888-417-3515An after hours hotline, where customers can call and get help troubleshooting conveyors from a member of Dorner’s FIT team of service experts.

Dorner’s Service never sleeps.

Get FIT and Stay FIT visitsA support program to ensure equipment is installed correctly, and that existing equipment is maintained to ensure peak performance.

FIT replacement PartsOriginal equipment, wear and maintenance parts from Dorner, that will add conveyor life, maximize production time and ensure the customer’s warranty is maintained.

FIT TrainingA custom designed training course for the customer’s engineers and maintenance personnel that ensures proper conveyor maintenance and safety that optimizes conveyor performance.

5

Features & Benefits:

• Rack and pinion belt tensioning for fast, accurate single-point belt tensioning

• Aluminum die cast head plates eliminate painted surfaces

• Strong, box-like construction resists damaging frame twist

• 50% more belt take-up extends conveyor belt life

• T-slot for easy accessory mounting

• Maintenance-free gas spring tension on center drive models

• Motion sensor switch ready

Specifications:

• Flat Belt End Drive, Cleated Belt End Drive and Center Drive models

• Modular Plastic Belt End Drive, Cleated Belt End Drive, and Sidewall Cleated Belt End Drive models

• Gravity Roller models

• Loads up to 120 lbs (54 kg)

• Belt speeds up to 264 ft/min (81 m/min)

• Belt Widths: 2” (45 mm) to 24’ (610 mm)

• Conveyor Lengths: 2’ (610 mm) to 30’ (7,315 mm)

• 1.25” (32 mm) diameter head and tail pulleys

• models available

v-Guided Belt Tracking

rack and Pinion Belt Tensioning

optional Gang Drive Pulleys

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

2200 and mpB series

6

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

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An

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7


• Quick five-minute belt change

• Rack and pinion belt tensioning for fast, accurate single point belt tensioning

• V-groove bed plate with guided belt provides positive belt tracking, even under demanding side load applications

• Belt take-up indicator allows for quick reading of remaining belt life

• Strong, box-like construction resists damaging frame twist

• Stand mounting brackets and return belt rollers are easily re-positioned along the frame

• Two T-Slots on each side for easy mounting of pre-engineered accessories

Specifications:

• Flat Belt End Drive, Cleated Belt End Drive, and Center Drive models

• Z-frame Flat Belt End Drive & Center Drive

• Z-frame Cleated and Sidewall Cleated Belt End Drive

• Loads up to 1,000 lbs (455 kg)


• Belt Widths: 3.75” (95 mm) to 48” (1,219 mm)


• 3” (76 mm) diameter head and tail pulleys



rack and Pinion Belt Tensioning

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

3200 series

8


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Accessoriesp. 33-34

3200

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9

Designed to be as flexible as your manufacturing requirements.

Z-frame to a curve • 1 Drive • 1 Belt

Zero Transfers

Fully Adjustable GuidingQWIK Slots

1” and 3” Cleats

1” and 3” Side Guiding

modular 15° Curve Segments

Completely Contained Belt

Integrated Low voltage Wire Way

nose Bar Transfer option

Air and Wiring management Systems

Patented Sprocket Alignment Key

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

5200 series

10

Z-frame, Incline and Decline options

Modular, Flexible and QWIK to meet current and future manufacturing requirements

Side rail Features

IntegratedAir Way

Belt Return

QWIK Slot

QWIK Slot

Wire Way

T-Slot

T-Slot

T-Slot

QWIK Configuration• Modularity enables simple configuration

and reconfiguration • Pre-engineered 15° curve segments make

reconfiguration quick and easy • Easy frame reconfiguration with

no parts or drilling required

QWIK System Setup• Automation-enabled for easy system

set up and integration • QWIK Slots® for easy mounting of controls

and accessories • Wire way with snap-in cover for landing

up to four wires • Sprocket alignment key for quick

belt alignment

QWIK Bottom Line results• Able to run at high speeds• Fewer transfers for less product loss• Lowest maintenance

Accessoriesp. 33-34

5200 series

11


• Quick slots make mounting air and electrical lines simple

• Completely contained belt reduces pinch points

• Integrated wire way for low voltage wires

• Side rail design make reconfiguration quick and easy

• Open top frame simplifies belt maintenance and replacement

• Support stands mounted directly to side rail keep frame open for mounting accessories

• Nose bar tail (option)

Specifications:

• Straight Flat and Cleated Modular Plastic Belt models

• Curved Flat Modular Plastic Belt model

• Z-frame Flat and Cleated Modular Plastic Belt models

• Loads up to 1,000 lbs (453 kg)

• Belt speeds up to 250 ft/min (76 M/min)

• Belt Widths:

Curves: 8” (203 mm) to 36” (914 mm)

Straights: 8” (203 mm) to 60” (1,524 mm)

Z-frame Straights and Curves: 8” (203 mm) to 24” (610 mm)

• Conveyor Lengths: 36” (914 mm) to 999” (25,375 mm)

• models availableQuick and Easy Frame

reconfiguration

T-Slots and Quick Slots for Accessory mounting

modular 15° Curve Segments

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

5200 series

12


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QW

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13


• Quick 5-minute belt change for increased uptime

• Rack and pinion design offers fast single-point belt tensioning

• Mild steel head and tail plates with black nitrite finish

• V-groove frame with guided belt ensures accurate tracking

• Wedge-Lok™ system for impact protection

• Streamlined design fits where other conveyors do not

• Low maintenance sealed bearings in both head and tail pulleys

• Quick-clamp rail for easy mounting of bolt-on accessories

• Durable 0.25” (6 mm) thick bottom wiper

• Motion sensor switch ready

Specifications:


• Loads up to 120lbs (54kg)


• Belt Widths: 1.75” (44 mm) to 12” (305 mm)


• 1” (25 mm) diameter head and tail pulleys

• One piece stainless steel frame


Wedge-Lok™ System


Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

6200 series

14


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Accessoriesp. 33-34

6200

SEr

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15


• Quick five-minute belt change for increased uptime

• Rack and pinion for fast single point belt tensioning

• 304 stainless steel frame, head and tail plates are polished to a #4 finish

• V-Groove frame with guided belt ensures accurate tracking

• Wedge-Lok™ system for impact protection

• Streamlined design fits where other conveyors do not

• Low profile, single piece frame for quick, easy cleaning

• Quick-clamp rail for easy mounting of bolt-on accessories

• A variety of FDA approved belting to meet application needs

Specifications:

• Flat and Cleated Belt End Drive models

• Loads up to 60lbs (27kg)


• Belt Widths: 1.75” (44 mm) to 18” (457 mm)


• 1.25” (32 mm) diameter head and tail pulleys

• Complete stainless steel frame, headplates and pulleys


High Pressure Bearing option


Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

7200 & 7300 series

16


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3.58

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2.25

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(87)

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(76)

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(17)

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7300

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l B

otto

m W

iper

opt

iona

l To

ol-l

ess

Bel

t C

hang

e H

andl

es f

or

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ck B

elt

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W =

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r Bel

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= in

(mm

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Accessoriesp. 33-34

AQu

AGAr

D 7

200

& 7

300

SEr

IES

17

AquaGard™ 7350 & 7360 Series ConveyorsImprove your bottom line

results with industry leading speeds, best in class product transfers, and ease of automation.

Fully Adjustable Single rail

no Drilling with Innovative Key Hole & mounting rod

Fully Adjustable Twin rail

Low voltage Wiring Accesories

High Side Guide

Accessory Bar for mounting multiple Accessories

Tailor Fit Accessories for your needsEase of Automation & Guiding

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

7350 & 7360 series

18

maximum Flexibility• Straights, Curve and Z-frame Modules• 3 Product Transfers to Choose From• No Drilling Required for Ease of Automation or Guiding • Attach controls, photo eyes, low voltage

wire, & air tubing • Attach accessory bar for mounting

several automation components • Attach any of standard guide packages

to tailor fit conveyor

Increase Throughput• Speeds up to 300 feet per minute• Available in Straights, Curves and Z-frames• 1” Nose Bar Tails• Powered Transfer

reduce Product Loss• 1” Nose Bar Tails for small part transfer• Powered Transfer for maintaining speeds through transfer• Roller transfer plate for smooth product transfer in

minimal added length

Powered Transfer roller Transfer Plate

1” nose Bar Tail

Formed Angle TIG Welded Stand

Patented Sprocket Alignment Key1” nose Bar Drive

Z-Frame 5° to 60°

Curves 45°, 90°, 135° & 180°

TIG Welded Stainless Steel

open Frame Design

Accessoriesp. 33-34

7350 & 7360 series

19


• Frame is constructed of TIG welded 304 stainless steel and features an open design with minimal horizontal surfaces

• Solid UHMW wear strips located in welded cross members for durable belt support

• Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing

• Flexible guiding packages for a variety of applications including fully adjustable guiding and twin rail, and high side

• Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max

Specifications:

• Straight Flat and Cleated Modular Plastic Belt models

• Curved Flat Plastic Modular Belt models

• Z-frame Flat and Cleated Modular Plastic Belt models

• Loads up to 20 lbs/per square foot of belt (90 kg/m2)

• Belt speeds up to 260 ft/min (78.6 m/min)

• Belt Widths: 4” (102 mm) to 36” (914 mm)

• Conveyor Lengths: 36” (914 mm) to 83’ (25,298 mm)

• All Welded Stainless Steel Frame


1” nose Bar Tail

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

7350 series

20


W

4.77

(121

)

1.00

(25)

DIA

. SH

AFT

WIT

H .2

5 (6

) KEY

WAY

Posi

tion

A

Posi

tion

D

L(M

OD

ULE

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L(M

OD

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W +

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9 (6

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5.82

(148

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OPT

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L NO

SE B

AR

TAIL

3.00

(76)

R0.

89 (R

23)

OPT

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L NO

SE B

AR D

RIVE

3.00

(76)

R0.

89 (R

23)

12.3

1 (3

13)

10.1

8 (2

58)

7.85

(199

)

11.6

8 (2

97)

Posi

tion

A

Posi

tion

D

W8.87

(225

)

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. SH

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) KEY

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OPT

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L LO

NG S

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FOR

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5.64

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)

4.26

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tion

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tion

D

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(111

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ered

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ler

Tran

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r Bel

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ns

Accessoriesp. 33-34

AQu

AGAr

D™

735

0 SE

rIE

S

21


• Frame is constructed of TIG welded 304 stainless steel and features an open design with minimal horizontal surfaces

• Hard coated anodized aluminum wear strips located in welded cross members for durable belt support

• Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing

• Flexible guiding packages for a variety of applications including fully adjustable guiding and twin rail, and high side

• Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max

Specifications:


• Z-Frame Flat and Cleated Belt models

• Loads up to 500 lbs (453 kg)

• Belt speeds up to 300 ft/min maximum (91 m/min)

• Belt Widths: 4” (102 mm) to 52” (1,321 mm)

• Conveyor Lengths: 36” (914 mm) to 40’ (12,192 mm)

• All Welded Stainless Steel Frame

• models available1” nose Bar

Tail

xxx series name

Profilesp. 24-25

Beltingp. 26-27

Gearmotorsp. 28-29

Controlsp. 30-31

Standsp. 32

Accessoriesp. 33-34

7360 series

22


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ELS

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r Bel

t Wid

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Dim

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(mm

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ame

Conf

igur

atio

ns

5.59

(142

)

W

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2.6

2 (6

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4.47

(114

)

1.00

(25)

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. SH

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) KEY

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FLO

W

Posi

tion

A

Posi

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Posi

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Accessoriesp. 33-34

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736

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23

Choosing the right profile is an important step in the overall conveyor selection process. Application factors to consider include product thickness, product stability and accuracy in relation to the conveyed product. Other requirements may include side transfers, merges and accumulating products. Guides can be drilled, trimmed and cut to fit custom applications.

(The featured 3D models were created using Dorner’s 3D CAD Library. The 3D CAD Library is available to you on our website at www.dorner.com)

2200 AnD 3200 SErIES

2200 mPB SErIES

QWIK SErIES

-13Adjustable Guiding

-09Low To High Side

-07Low to Side Wiper

-10.50" (13) Extruded Plastic

(Do not use with belt #64)

-01Low Side

-043" (76) Aluminum Side

-051.5" (38) Aluminum Side

01Low Side

13Fully Adjustable Guide

05.85" (22)

Bolt-On Aluminum Side

042.35" (60)

Bolt-On Aluminum Side

202.31" (59)

Fully Adjustable Guide

04 05

13

01

14 15


profiles

24

6200 SErIES

7200 & 7300 SErIES

7350 & 7360 SErIES

-01Low Side

-02.5" (13) Bolt-On High Side

-20Adjustable Width UHMW Guide

-13Fully Adjustable UHMW Guide

-043" (76) Bolt-On High Side

-03Bolt-On Side Wiper

-051.5" (38) Bolt-On High Side

043” Bolt-On High SIde

051” Bolt-On High SIde

13Fully Adjustable Round

14Fully Adjustable Round

w/ Tool-less Handles

15Fully Adjustable Twin Rail

16Fully Adjustable Twin Rail

w/ Tool-less Handles

17Fully Adjustable Flat

18Fully Adjustable Flatw/ Tool-less Handles

021” Bolt-On High Side 03

3” Bolt-On High Side

-01Low Side


-23Fully Adjustable UHMW Guide


-24Adjustable Width UHMW Guide

profiles

25

STAnDArD BELTInG

These belt types provide a variety of friction, temperature, FDA approvals and anti-static options.

• FDA Accumulation

• General Purpose

• FDA High Friction

• Accumulation

• Electrically Conductive

• High Friction * Several Cleat Options Available

Standard Belt Selection Guide Standard belt material is stocked at Dorner, then cut and spliced at the factory for fast conveyor shipment.

Belt

Type

- F

inge

r Sp

lice

Belt

Typ

e -

Plas

tic

Clip

per

Belt

Typ

e -

met

al C

lipp

er

Belt

Spec

ifica

tions

Thic

knes

s

Surf

ace

mat

eria

l

Carc

ass

mat

eria

l

max

imum

Par

t Tem

pera

ture

Coef

ficie

nt o

f Fri

ctio

n

FDA

Appr

oved

Anti-

Stat

ic

Stat

ic C

ondu

ctiv

e

Chem

ical

res

ista

nce

Spec

ial

Char

acte

rist

ics

or A

ppli

cati

ons

01 A1 1A FDA Accumulation 0.063” (1.6) Urethane Polyester 176˚F (80˚C) Low x x Good Packaging, clean room and inspection

02 A2 2A General Purpose 0.071” (1.8) Urethane Polyester 212˚F (100˚C) Med x x Good Most versatile belt offering

03 A3 3A FDA High Friction 0.063” (1.6) Urethane Polyester 176˚F (80˚C) High x x Good Packaging, clean room and inspection

05 A5 5A Accumulation 0.047” (1.2) Urethane Polyester 212˚F (100˚C) V-Low x x Good Accumulation of products

06 A6 6A Electrically Conductive 0.063” (1.6) Urethane Polyester 176˚F (80˚C) Low x x Good Electronics handling

08 A8 8A High Friction 0.083” (2.1) PVC Polyester 158˚F (70˚C) V-High x Poor Conveys up to 35˚ inclines

moDuLAr PLASTIC BELTInG

modular Plastic Belting is available in various flat top and cleated styles. Choose from open mesh, closed mesh, cleated and sidewall cleated belts with many options in frictions, temperature ratings and chemical resistance.

Friction Inserts Flat Top Belts Flush Grid Belts Curve Belts Cleated Belts


Belting

26

SPECIALTy BELTInG

A wide variety of specialty belts

are available

Specialty Belt Selection Guide

Belt

Type

with

Fin

ger

Splic

e

Belt

Type

with

Pla

stic

Clip

per

Belt

Type

with

met

al C

lippe

r

Belt

Spec

ifica

tions

2200

Ser

ies,

v-g

uide

d

2200

Ser

ies,

non

v-g

uide

d

3200

Ser

ies,

v-g

uide

d

3200

Ser

ies,

non

v-g

uide

d

4100

Ser

ies

6200

Ser

ies

7200

and

730

0 Se

ries

Belt

Thic

knes

s

Surf

ace

mat

eria

l

max

imum

Par

t Tem

pera

ture

Coef

ficie

nt o

f Fri

ctio

n

FDA

Appr

oved

Chem

ical

res

ista

nce

17 B7 7B Material Handling, Accumulation x x 0.08 (2.0) PVC 180˚F (82˚C) Low Poor

18 B8 8B Material Handling, High Friction x x 0.08 (2.0) PVC 158˚F (70˚C) High Poor

19 Nose Bar, High Friction x 0.02 (0.6) Urethane 212˚F (100˚C) High x Good

50 Heat Resistant x x x 0.05 (1.3) Silicone 356˚F (180˚C) Low Good

51 Heat Resistant x 0.04 (1.0) Mesh 600˚F (316˚C) n/a V-Good

53 Translucent, Nose Bar, Accumulation x x x 0.02 (0.51) Urethane 212˚F (100˚C) V-Low x Good

54 F4 4F FDA Sealed Edge x x x x x x x 0.06 (1.5) Urethane 1 76˚F (80˚C) Low x Good

55 F5 5F FDA Sealed Edge x x x x x x x 0.06 (1.5) Urethane 176˚F (80˚C) High x Good

56 6F Cut Resistant x x x x x x x 0.08 (2.1) Urethane 212˚F (100˚C) Med. Good

57 7F Cut Resistant x x* x x* x x x 0.10 (2.5) Nitrile 176˚F (80˚C) Med. Poor

58 8F Cut Resistant x x x x 0.06 (1.5) Urethane 176˚F (80˚C) Low V-Good

59 F9 9F Color Contrasting x x x x x x x 0.06 (1.5) PVC 158˚F (70˚C) Med. Poor

60 G0 0G Color Contrasting x x x x x x x 0.05 (1.3) Urethane 212˚F (100˚C) Low x Good

61 G1 1G Color Contrasting x x x x x x x 0.05 (1.3) Urethane 212˚F (100˚C) Low x Good

63 3G Electrically Conductive x x x x x x x 0.05 (1.3) Urethane 176˚F (80˚C) Low Good

64 4G High Friction x x x x x x x 0.17 (4.4) PVC 194˚F (90˚C) V-High Poor

65 5G Chemical Resistant x x x x 0.05 (1.3) Polypropylene 248˚F (120˚C) Low x V-Good

66 6G Chemical Resistant x x x x x x x 0.07 (1.7) Polyester 212˚F (100˚C) Med. x V-Good

67 7G Low Friction Cleated x x x** x** x x x 0.06 (1.6) Polyester 212˚F (100˚C) n/a x Good

68 G8 FDA Encased x x x x x x x 0.10 (2.5) Urethane 176˚F (80˚C) Low x Good

69 G9 FDA Encased x x x x x x x 0.08 (2.0) Urethane 212˚F (100˚C) High x Good

*12” (305 mm) wide conveyor maximum **24” (610 mm) wide conveyor maximum. Not available with LPZ.

Belting

27

Gearmotors can be mounted to the conveyor with these standard mounting packages. Each package allows several position options and is available in both 90˚ and Parallel gearmotor configurations allowing you great flexibility. Mounting packages that utilize timing belts and pulleys also provide a wide range of belt speed options.

(The featured 3D models were created using Dorner’s 3D CAD Library. The 3D CAD Library is available to you on our website at www.dorner.com)

SIDE mounTS

Side mounts couple the conveyor and gearmotor with a flexible coupling or directly. used for taller parts or where space below the conveyor is limited.

BoTTom mounTS

Bottom mounts utilize timing belts and pulleys for a wide variety of belt speed options. used for taller parts and provides the most compact package.

ToP mounTS

Top mounts utilize timing belts and pulleys for a wide variety of belt speed options. used for table top mounts or where space below the conveyor is limited.

CEnTEr mounTS

Frees up both ends of conveyor for machine interface and maintenance free belt take-up. 1

4

90˚ Gearmotor Orientations

2

3


1


3



gearmotors & mounting paCkages

28

muLTIPLE ConvEyor DrIvE PACKAGES

used to drive multiple conveyors with one gearmotor

GEArmoTorS & ConTroLS

Dorner has a Gearmotor and Controller to suit your needs:

• 1 Phase

• 3 Phase

• 60 Hz

• 50 Hz

• 115 V

• 208 - 230 / 460V

• 400 V

• Fixed Speed

• Variable Speed

• DC

• Variable Frequency

• Pneumatic

• High Friction

•

• Washdown - White Epoxy

• Washdown - Stainless Steel

2200 SERIESCommon Drive Package

2

3

4

6200 and 4100 Series Bolster mount Gang Drive Package

Parallel Shaft Gearmotors

90˚ Gearmotors variable Speed Controllers

supportingthe

gearmotors & mounting paCkages

29

mAnuAL moTor STArTErS

vFD motor Control – Single Input Interface• Variable frequency drive

• 0.5 HP, 2.4 Amp output

• 115V single phase input voltage

• 230V three phase output

• Motor overload protection

• Nema 1 enclosure

• Quick disconnect motor cord

• One input location for control devices

• Quick disconnect plug for control devices

• Internal terminals for hardwired PLC or machine interface

vFD motor Control – Dual Input Interface• Variable frequency drive

• 115V/230V single phase input voltage

• 230V/460V three phase input voltage

• Motor overload protection

• Lockout/tagout disconnect

• Nema 12 enclosure

• Operator interface panel

• Quick disconnect motor cord

• Two input locations for control devices

• Quick disconnect plug for control devices

• Internal terminals for hardwired PLC or machine interface

Quick Disconnect motor Cords• No high voltage wiring

• Quick motor maintenance

Includes All mounting Hardware• No field modifications

• Quick start-up time

Color Coded Quick Disconnect Input Devices

• No high voltage wiring

• Plug-n-play applications

Features & Benefits


Controls

30

PHoTo EyE KITS

• 24V DC Retro Reflective Sensor

• Quick disconnect plug

• Includes reflector and mounting

• Fully adjustable mount for 2200/3200/5200 Series conveyors

• 2” and 5” adjustment height ranges

JoG PuSH BuTTon KIT

• Momentary contact push button

• Plastic Nema 12 enclosure

• Quick disconnect receptacle

• Mounting for 2200/3200/5200 Support Stands

• Horizontal or vertical mount

ConTroL SToP KIT

• Push to stop/pull to start maintained push button


• Quick disconnect receptacle



In-LInE CorD EmErGEnCy SToP KIT

• Push to stop/pull to start push button


• 115V single phase

• 1/2 hp (0.37 kW) and smaller motors

• Includes power and outlet cords



PHoTo EyE BrACKET KITS

• Standard mounting for 18 mm barrel/nose mount photo-eyes

• Reflective version includes reflector

• Through beam mount version

• Fully adjustable mount for 2200/3200/5200 Series conveyors

• 2” and 5” adjustment height ranges

LInKInG CABLE KITS

• Quick disconnect cable for all control devices

• 2 meter and 5 meter lengths

• Includes mounting hardware for t-slots

Lockout / Tagout• Keep operators safe

• Meet OSHA requirements

All Devices are T-slot mounted• Application flexibility

• Ease of wiring

Photo Eye Brackets• Mount any 18 mm barrel/nose

mount device

Controls

31

ConvEyor SuPPorT STAnDS & ACCESSorIES

Dorner offers the most complete conveyor support stand program available.

Features & Benefits• Widths: 2 in to 48 in (51 mm to 1,219 mm)

• Heights: 6 in to 99 in (152 mm to 2,515 mm)

• Aluminum legs with four t-slots for accessory mounting

• Tops pivot +/- 90 degrees

• Solid steel conveyor mounting surfaces

Accessories• Casters

• Diagonal bracing

• Fine adjustment kits

• Common mount bar for multiple conveyors

• Table top mounting kits

• Floor mounts

• Complete Stainless Steel Construction

• Designed for Washdown Environments

• Pivoting Feet for Sloped Floors

ConvEyor mounTInG BrACKETS

6200, 7200 and 7300 Series Table Top

mounting Brackets

2200 and 3200 Series Table Top

mounting Brackets

Frame mount Casters

Floor mounts

multi-TierStands

Adjustable Height Stands

DiagonalBracing

Swivel LockingCasters

Fully Adjustable Stands

Short Stands

Single Post and Pillar Stands

Stainless Steel Stand 7200 & 7300

Stainless Steel Stand 7350 & 7360

Fixed HeightStands

supportingthe


support stands

32

ADJuSTABLE LAnE GuIDInG

• Compatible with 2200/3200/5200/6200 Series flat belt conveyors

• Compatible with standard Dorner bolt-on profiles

• Easily adjusts for quick product change over

• Attach additional guides to create multiple lanes

• Create lanes, plows, merges and transfers

90° ADJuSTABLE TrAnSFEr

• Compatible with 2200/3200/5200 Series flat belt conveyors

• Pre-engineered guided turns adjust to a variety of products

• Accepts standard Dorner bolt-on profiles outside of transfer area

• Place adjusting rods where required

• Easily adjusts for quick product change-over

PuLLEy TrAnSFEr PLATES

• Compatible with 2200/3200 Series flat belt conveyors

• Used to transfer small parts

• Recommended for 90˚ conveyor transfers

note: Not compatible with high friction belts.

SIDE TABLES

• Provides a 6” or 12” wide working surface

• Adjusts in/out and up/down for product transfer on/off conveyor

• Can be positioned anywhere along the conveyor

• Anodized aluminum work surface

• Max load: 5 lbs./ft (6 kg/m), use Adjustable Tie Brackets for added capacity

• Available in sections 1’ (305 mm) to 8’ (2,438 mm) long. Multiple sections can be combined for a maximum length of 99’ (30,175 mm)

• Compatible with 2200/3200/5200 Series conveyors

aCCessories

33

CHuTES AnD GuIDES

Flared Side Guide Infeed Chute Backstop

Horizontal Infeed Chute Hinged Chute Extensions

SToPS

• Compatible with 2200/3200/5200/6200 Series

• Compatible with all Gearmotor Mounting Packages

• Compatible with 2200/3200/5200 Series

• Easily adjusts along length of conveyor

note: Not compatible with high friction belts.

HArDWArE

T-Slot Extenders 6200, 7200 and 7300 Series mounting Clips

1/4 - 20 or M6 Tap

Single and Double Hole T-Bars Spring T-nut

1/4 - 20 or M6 Tap 1/4 - 20 or M6 Tap


aCCessories

34

Even though Dorner provides the most extensive offering of pre-engineered conveyors, modifications and engineered solutions for specific applications are sometimes needed to achieve the optimum conveyor package. Dorner has over 40 years of experience providing engineering expertise to our customers. Working with companies in more than 40 different industries, we are able to draw from a wide base of application knowledge and apply it to your specific needs. Our state-of-the-art lean manufacturing facility allows us to build these solutions quickly and cost effectively.

WorK HoLDInG AnD ELEvATIon CHAnGE

Magnetic Conveyors • Vacuum Conveyors • Special Cleated Conveyors • Fixtured Conveyors

Holding parts to the belt for elevation changes or controlled positioning can be achieved in a variety of ways. Depending upon the application and product, conveyors that utilize magnets, vacuum, cleats or fixtures are available in a wide variety of configurations.

ProDuCT FLoW

Diverters and Gates • Pushers • Lane Guiding

Controlling the continuous flow of products through the line is critical to maintain efficiency. Product flow is achieved using a variety of methods and components depending upon the product, flow path and equipment with which to interface.

ProDuCT PoSITIonInG

Servo Drives • Timing Belt Conveyors • Shaft Encoders

Product positioning when stopping is often a necessity for processes such as inspection, assembly or feeding into equipment. This can be achieved in different ways depending upon the accuracy required.

For more information, visit our website at www.dorner.com/custom_conveyors/

engineered appliCations

35

SAnITAry oPTIonS

Flat Wire Belt • Hoppers • Chutes • Conveyor Covers

Dorner offers several sanitary options to complement our full line of AquaGard and AquaPruf conveyors. They are designed for the stringent requirements of these industries: prepared food, bakery, confectionery, snack foods, medical, pharmaceutical and some meat, poultry, dairy and fish.

LInE ACCESS

Lift Gates • Pivot Conveyors

Access to equipment, work areas and the efficient movement of personnel can be provided by utilizing lift gates and pivot conveyors in the conveyor line.

In-LInE InSPECTIon

Backlit Conveyors • Metal Free Conveyor Zone • Barcode Readers

In-line inspection processes can be automated and enhanced using a variety of conveyor modifications.




36

muLTIPLE BELTS – onE DrIvE

Common Drive Conveyors • Multiple Belt

When multiple lanes of product are needed, driving multiple belts or conveyors from a single drive is an energy efficient option.

ACCESSorIES

Chutes • Covers • Custom Motor Mounting Packages

A wide variety of specifically designed accessories are available to create a conveyor package that is optimum for your application.

mETAL STAmPInG

Dramatically increase productivity and safety by continuously removing and separating scrap from finished parts.



37

AuTomATED ASSEmBLy

As a partner in automation, Dorner Low Profile Conveyors improve quality, worker ergonomics, safety and productivity.

roBoTIC WorKCELL

Dorner’s low profile conveyors can be efficiently integrated into work cells reducing wasted time spent manually handling material and increasing productivity.

LABELInG / PACKAGInG

Streamline packaging and distribution operations by utilizing a conveyor with an ink jet, labeler or bar code scanner. Smooth, consistent belt flow allows for clear and accurate results.




38

pROduCt OffERINg

aquapRuf® famIlY oF SAniTARy ConvEyoRSStainless Steel Construction; 7400, 7600 and Ultimate Series

• Straight, curve, incline and decline configurations

• Belt and modular belt options• Wash-down and sanitary environments

• Clean rooms• Chemical Resistance • USDA, FDA, BISSC

6200 sERIEs LoW PRoFiLE BELT ConvEyoRSStainless Steel Construction

• Tight space• Basic conveying needs• Wedge-Lok™ system• Metal stamping

• Rugged environment• Part accumulation• Small part transfer

3200 sERIEs HEAvy DuTy BELT ConvEyoRSAluminum Extruded Construction

• Straight, inclined and elevating configurations

• High performance conveying • Main line, long lengths

• Heavy duty applications• Fast belt speeds • Aesthetics

aquagaRd™ famIlY oF SAniTARy ConvEyoRSStainless Steel Construction; 7200, 7300, 7350, and 7360


• Belt and modular belt options• Industry leading speeds• Small parts transfers

• Easy to accessorize - No drilling required

• 10 guiding packages available

qWIK CONVEYORs 5200 sERIEs HEAvy DuTy CHAinAluminum Extruded Construction


• High performance conveying • Main line, long lengths

• Heavy duty applications• Fast belt speeds • Part accumulation• Automated and manual assembly

2200 sERIEs LoW PRoFiLE BELT ConvEyoRSAluminum Extruded Construction

• Belt and modular belt options• High performance conveying• Streamlined machine interface• Small parts transfers• Efficient use of space

• Accumulation• High temperatures• Sharp parts• Aesthetics

From metal stamping to automated assembly, to food processing to packaging, we have the right conveyor for your application.

www.dorner.com • [email protected] MFG. CORP.PO Box 20 • 975 Cottonwood AveHartland, WI 53029 USA

INSIDE THE USA TEL: 800.397.8664FAX: 800.369.2440

OUTSIDE THE USATEL: 262.367.7600FAX: 262.367.5827

Dorner Mfg. Corp. reserves the right to change or discontinue products and specifications with or without notice.All products and services are covered in accordance with our standard warranty.

© Dorner Mfg. Corp. 2009. All Rights Reserved. 851-058 Rev. L Printed in the U.S.A. 7.5M-INL-1009

conveyor overview - bibus hungary: bibus ... & benefits: • rack and pinion belt tensioning for...

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