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Cooper Crouse-Hinds Renewable Energy Product Training

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Cooper Crouse-Hinds Renewable Energy Product Training

LED Lighting For Industrial & Hazardous Areas

LED Technology Overview

3

Why Choose CC-H LED?

Durability– Vibration Resistant – No weak lamp filaments

Energy Savings– From 50% up to 85% energy savings– Reduce spend on electrical runs and lighting panels

Safety & Environmental– Instant On – No delay at start up or power loss– Redundant drivers for fail safe light output– Zero mercury content / LEED & ROHS Compliant

Long Life– Over 60,000 Hours of Operation Without Need for

lamp change Outs or Ballast Maintenance (70%lumen maintenance)

Lower THD Vs. Traditional HID Ballasts

Installation Of LED Reduces Install & Operating Costs

System Life

4

LED Portfolio

5

We Are The World’s Leading Provider of LED Luminaires For Harsh and Hazardous Applications

EVLL LED EV LED FMV LED VMV LED V2L LED PVM, PFM, P2L

ClassI,Div.1

ClassI,Div.1

ClassI,Div.2

ClassI,Div.2

ClassI,Div.2 Industrial

Generalhighbay,lowbayillumination

Targetedillumination&lowheights

Outdoor /Indoorfloodillumination

Generalhighbay,lowbayillumination

Targetedillumination&lowheights

AllApplications

Replaces150‐400WHID

Replaces100‐200W Inc70‐100WHID

Replaces100‐400WHID

Replaces70‐400WHID

Replaces100‐200W Inc50W

HID

SameasFMV,VMV,andV2L

Champ LED

6

Class 1 Division 2 LED luminaire – For HID replacement

Reliability from Cooper Crouse-Hinds– Over 15,000 Units in 25 Countries

Installs to existing HID mounting modules– Saves on retrofit installation material costs

The most complete Division 2 line in the industry

– 5 Versions replace from 70W up to 400W HID

Wide ambient operating range– T4 Rating for -40ºC to 55ºC ambient temperatures

Innovative Value With Crouse-Hinds Reliability

Vaporgard LED Class 1 Division 2 LED

– For incandescent replacement

Long Life– 50K Hours of operational life– 20 x Longer life than incandescent– Vibration resistant

Energy Efficient– 25W LED System wattage– 85% more efficient than 200W Incandescent

Flexible Voltage Options Available– 120-277 VAC and DC Option Available

Wide ambient operating range– 40ºC and 55ºC ambient ratings

7LongLifeAndEnergyEfficiencyInCompactFormFactor

LED Flood Light Class I Division 2 and Class II Division 1

– HID Floodlight replacement– 4 Models replace from 100W up to 400W HID– Mounts to existing HID pole & wall accessories

Energy Efficient– 50% more energy efficient than HID

Long Life– 60,000 Operational life– Vibration resistant

Standard Flood Illumination Pattern– Drop in replacement of existing HID floods

480 Volt Drivers , DC Drivers– Voltage flexibility for all Installations

Field Replaceable Components

8Benefits Of LED In A True Floodlight

LED Flood Light

9

Reflectors Give Standard 7x6 Type Pattern

Optional Protective Guard

Optional Visor for Dark SkyCompatible Light Output

Modular, Field Replaceable Drivers

Yoke Mount Compatible withExisting SFA6 & SWB6 Mounting Adaptors

Optional Integrated 480/347 Transformer

Warm Color Temperature LEDs Available

EV LED 201Model

– HigherLumenOutput&LowerPower– 10‐30VDCOptionAvailable

701ModelAdded– LowWattageHIDReplacement

WildlifeFriendlyOption

WarmColorTemperatureOptions

DarkSkyCompliance

OptionalGreen&RedColoredInserts(C20ModelOnly)

10

Model Power LightOutput[Lumen]

EVLED201[Gen1] 36W 1158EVLEDC201[Gen2] 30W 1670

Hazard•Gard EVLL LED

MultiLumenEVLLFamily– 5L,7L,9L,11L,13L

– Upto62%moreenergy‐efficientthanHID

– 60Khoursoflifeinextremeenvironments

– ACandDCgrivers

– Optionalguard

– Trunion mountingoption

– 347/480Voltstep‐downtransformer

– Mountstoexistingmountingmodules

11

Long Life And Reliable Performance In The Most Demanding Environments

12

Quick disconnect eliminates wire connections for retrofit applications

Retrofits to existing EVM, EVLP, EVLS

mounting modules.

Field replaceable drivers w/ “No-Lights Out”

feature

Superior CC-H designed flame paths optimize protection

High efficiency LED & Drivers Optimize Lumen

Performance

Robust heatsink design ensures long life in extreme

environments

Hazard•Gard EVLL LED Features

13

Available with Trunion Mount Option – S812

Trunionmountingoptionforflexibilityatanyangle(S812)

Quarterinchpaintedaluminumbracket

Securedwithrobust½”bolts– 1¼”Long

Hazard•Gard EVLL LED Design

Pro Series IndustrialLED Luminaires

15

Applications

Locationswhichrequirecontinuousandconsistentlightlevelsatalltimes

Areasrequiringfrequentswitchingon‐and‐off

Areasthataredifficulttore‐lamporthatcausesproductiondowntimeduringthelampmaintenance

Wherecorrosive,wet,dusty,hotand/orcoldconditionsexist

Marine,wetlocations,andhosedownenvironments

Warehouse,outdoorareas,productionfacilities,etc.

Robust Design For Any Industrial Environment

Other LED Products Available

N2LPSEmergencyLight– Class1Division2,Marine

LEDExitSign– Class1Division2

ObstructionLighting

TaskLighting

CCH Offers Complete Line of LED Solutions

Fixture Size Comparison

17

18

Testing & Qualification

LED LED Luminaires are qualified for NEMA 4X, IP66, Wet Location & Marine Applications

Marine Hose TestingWet Location Test

19

Testing & Qualification

LED Luminaires are qualified for NEMA 4X, IP66, Wet Location & Marine Applications

Champ Dust Blanket Testing Cold Weather Test

20

Solar Combiner Solutions

TypicalGrid‐TiePVSystem

ETL Listed to UL1741

Combiner Ordering Table

Select Enclosure Type

FiberglassN4XPaintedSteelN3RStainlessSteelN4XN4PowderCoatedSteel

Select Number of Input Circuits

Offeredfrom2to36inputcircuits

TouchsafeDinRailMounted

Select Fused or Not Fused

PVspecificfuse Offeredin8,10,12,15or20A

Ratedat1000VDC Breakingcapacity33kA

Select Integral Disconnect

Disconnectswitchesofferedin100,200,250,400A

Maxcurrentcanneverexceeddisconnectrating

Savetime,labor&space!

Select Surge Protection

PVspecificsurgeprotection

Ratedat600VDC&1000VDC

Rated15kAperpole

DC String Monitoring

29

CCH Solar Product Offering

Recombiners– LargerPVsystemsmayrequireaneedtocombinethewiresfromseveralcombinerboxes

– Sometimesreferredtoasarrayorsubcombiners

– Consultfactory

Solar Cable Assemblies & Harnesses

31

Solar Cable Whip Assemblies

32

Solar Cable Jumper Assemblies

33

Solar Cable Parallel Harnesses

34

X‐Mold & T‐Mold Parallel Harnesses

35

T‐Mold Parallel Harnesses

36

Solar Cable Homerun Harnesses

37

Solar Cable Homerun Harnesses

38

Wind Energy

39

Temp Range (C): - 45 to +80 Chloroprene

-65 to +135 Silicone

Certified IP Rating: IP66.

Germanischer Lloyd (GL)cULus to UL50/22.2, types 3S, 4, 4X.

Class 1, Div 2, Groups A,B,C,DATEX ll 2 GD EEx e ll T6 or T5, IEC-EX via BKI.

Material: 316L Stainless Steel.

Finish: Electro chemical polish.Gasket: Chloroprene or Silicone (optional).

Impact Resistance: 7 J (Nm).

Comprehensive Range of sizesCertification and listings:

Class 1, Div 2; Zone 1, EEx eApplications

Material Thickness: 1.5….2.0mm for larger

GOST R

HIGH INTEGRITY “SINGLE PIECE” GASKET

FASTEN TO STOP SEALING SYSTEMINTEGRAL BODY / DOOR DRAINAGE CHANNEL

DETACHABLE DOOR ASSEMBLY

Wide door openingCAPTIVE STAINLESS STEEL FASTENINGSFOUR SIDED GLAND PLATE OPTIONS

PROVEN INSTALLATION SOLUTIONLONG OPERATIONAL LIFE EXPECTENCY

WIDE SURFACE AREA UPTURN SEAL

EARTH STUD: M10 Internal / External

Class 1, Div 2; Zone 1, EEx eApplications

XLH…. XLH…………….B XLV…...

Materials: 316L & 304 Stainless Steel.

Material Thickness: Body – 1.2mm Lid 1.2mm or 1.5mm for larger sizes(18g) (16g)

Finish: Electro-chemical polish

Gasket - High integrity “one piece” foam in place polyurethane gasket.

Fastenings: ¼ turn fastening latches or slotted hex head screws.

External Mounting: 4 x external 3mm welded lugs, 11mm Ø holes / slots.

Internal Fixings: 4 x stand off pillars 9mm Ø, 25mm high, tapped M6 x10.

Earth/Ground: M10 external & internal brass earth stud assembly.

Ingress Protection: Certified IP66.

Operating Temperature: -20C to +60C.

Impact Resistance: 7 J (Nm) to EN 50014.

Certification: Class 1, Div 2, Groups A,B,C,DATEX ll 2 GD EEx e ll T6; IEC-EX via BKI

cULus toUL50 / C22.2 no. 94-M91, types 3S, 4X. GOST-R, KOSHA,KGS pending

Class 1, Div 2; Zone 1, EEx eApplications

ThankYou!

Questions???