cop tests of a rotation heat pump

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COP tests of a Rotation Heat Pump Andreas LÄNGAUER (a), Bernhard ADLER (a), Christian RAKUSCH (a), Karl PONWEISER (b) (a) ecop Technologies GmbH, Vienna, 1230, Austria, [email protected] (b) Technical University, Vienna, 1040, Austria, [email protected]

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COP tests of a Rotation Heat Pump Andreas LÄNGAUER (a), Bernhard ADLER (a), Christian RAKUSCH (a), Karl PONWEISER (b) (a) ecop Technologies GmbH, Vienna, 1230, Austria, [email protected] (b) Technical University, Vienna, 1040, Austria, [email protected]

2

Agenda

−Technology Explanation

−Product

−results of COP Tests

−Applications

−Outlook

−About ecop

TechnologyExplanation

Product results ofCOP Tests

Applications OutlookAboutecop

3

The joule process reach higher COP compared to 2-phase process

comparison of 1- and 2- phase process

10.3h4)(h3h1)(h2

h3h2COP =

−−−

−= 6.05

h1)(h2

h5h2COP =

−=

case 1

sink 70°C to 95°C

source 65° to 43°C

1

2

34

s

5

6

T

sink.in=70°Csink.out=95°C

source.in=65°Csource.out=43°C

NH3

1

2

3

4

T

s

sink.out=95°C

source.in=65°C

source.out=43°C

sink.in=70°C

Argon

TechnologyExplanation

Product results ofCOP Tests

Applications OutlookAboutecop

4

High efficient compression of RHP makes Joule-process economical

Co

nse

qu

ence

of

loss

es

for

sim

plif

ied

ap

pro

ach

Joule Process– Ar

2-phase Process– NH3

P.compression in kW 1.319 165

P.expansion in kW 1.222 -

Net-power 97 165

COP 10,3 6,1

0,00

2,00

4,00

6,00

8,00

10,00

12,00

0,7 0,75 0,8 0,85 0,9 0,95 1

CO

P (

un

itle

ss)

Efficiency of compression and expansion (unitless)

COP Sensibility

Joule Process - Ar 2-phasen Process – NH3

Working range of standard

compressor

Working range of compression in

an ecop-RHP

Compression with 100% efficiency @ 1MW heat transferred

Compression with 80% efficiency @ 1MW heat transferred

Joule Process– Ar

2-phase Process– NH3

P.compression in kW 1.649 207

P.expansion in kW 1.222 -

Net-power 427 207

COP 2,3 4,8

Case 1

• Sink 70/95 and Source 65/43

TechnologyExplanation

Product results ofCOP Tests

Applications OutlookAboutecop

5

Function of patented ecop-technology

Compression PipeExpansion Pipe

Expansion Pipe Fan

High Pressure Heat Exchanger

-

Low Pressure Heat ExchangerAxis of Rotation

Compression PipeExpansion Pipe

Expansion Pipe Fan

High-Pressure Heat Exchanger

Low-Pressure Heat ExchangerAxis of Rotation

TechnologyExplanation

Product results ofCOP Tests

Applications OutlookAboutecop

6

Function of patented ecop-technologyTechnologyExplanation

Product results ofCOP Tests

Applications OutlookAboutecop

7

The Joule process within the Rotation Heat Pump

Compression PipeExpansion Pipe

Expansion Pipe Fan

High-Pressure Heat Exchanger

Low-Pressure Heat ExchangerAxis of Rotation

5.2

1

23

4 5

5.1

1

2

3

4

5

5.1

5.2

TechnologyExplanation

Product results ofCOP Tests

Applications OutlookAboutecop

8

Recent product – The ROTATION HEAT PUMP K7 (RHP K7) in numbers

− Net power: 700 kWth (400-800 kW)

− Max. DT between Source in and Sink out: 40°C

− Flexible In- and Outlet temperature(Source -20°C to +110°C, Sink 0°C to +150°C) → Temperature range -20°C to 150°C

− Temperature spread up to 70°C (Source out to Sink out)

− Flow rate: 21 m³/h / 0,5 bar pressure drop

Reference system @ customer

− Operation of a biomass power plant which supplies surrounding municipalities with district heating

− Source: waste heat from CHP system

− Summer operation: Direct supply to district heating at 95°C

− Winter operation: preheating for boiler

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

9

Advantages & strengths of RHP

0,5

1,5

2,5

3,5

4,5

5,5

6,5

0 20 40 60 80 100 120 140 160

CO

P

Temperature in °C

COP comparion, T_sink_out - T_source_out = 45K

COP-ecop COP-R717 COP-1234ze(E) COP-R134a COP-R1234yf

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

10

RHP

K7

Test rig

Test setting – schematic

RHP K7

Test rig

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAbout ecop

11

Confirmed by

Test results – constant COP at rising temperatureTechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAbout ecop

12

RHP - Comparison of process – Calculation/CFD/Test

1D-Analyses CFD Test

0

10

20

30

40

50

60

70

80

90

650 655 660 665 670 675 680

Tem

pe

ratu

re in

°C

Entropy in J/kgK

0

10

20

30

40

50

60

70

80

90

650 655 660 665 670 675 680

Tem

pe

ratu

re in

°C

Entropy in J/kgK

0

10

20

30

40

50

60

70

80

90

650 655 660 665 670 675 680

Tem

pe

ratu

re in

°C

Entropy in J/kgK

COP-Process = 7,2COP-RHP = 5

COP-Process = 7,4COP-RHP = 5,1

COP-Process = 5,4COP-RHP = 4

Heat transferred at sink: 540 kW

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAbout ecop

13

RHP - Comparison of process

Heat transferred at sink: 540 kW

0

10

20

30

40

50

60

70

80

90

650 655 660 665 670 675 680

Tem

pe

ratu

re in

°C

Entropy in J/kgK

CFD

1D-Analyses

Testing

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAbout ecop

14

RHP fullfills requirements of most branches and processes

Use cases, where the product properties fits best and generates the greatest advantage for the customer:

− Branches

− Pulp & Paper

− Building materials

− Food industry

− Chemical industry

− District heating

− District cooling

− Centralised air-conditioning

− Processes

− Drying (bricks, wood, etc.)

− Pasteurisation

− Distillation

− Air-conditioning

Special requirements of customer:

− High temperatures (up to 100-150°C)

− Use of waste heat

− Fluctuating Inlet- and Outlet-Temperature

− At consistent high COP

RHP fulfils all those requirements!

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

15

Is the Rotation Heat Pump possible for every application?

− Problem: sensible heat transfer is a barrier forapplications where latent heat is needed

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

Compression PipeExpansion Pipe

Expansion Pipe Fan

High-Pressure Heat Exchanger

Low-Pressure Heat ExchangerAxis of Rotation

5.2

1

23

4 5

5.1

1

2

3

4

5

5.1

5.2

16

Is the Rotation Heat Pump possible for every application?TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

Compression PipeExpansion Pipe

Expansion Pipe Fan

High-Pressure Heat Exchanger

Low-Pressure Heat ExchangerAxis of Rotation

5.2

1

23

4 5

5.1

1

2

3

4

5

5.1

5.2

50

60

70

80

90

100

110

120

130

140

510 520 530 540

Tem

pe

ratu

rein

°C

Entropy in J/kgK

Maximum physical possible COP for every application due to additional DOF!(by tilting the heat exchanger to compress and expand during the heat exchange)

Process similar to Carnot

17

Is the Rotation Heat Pump possible for every application?

eco

p R

HP

-K7

eco

p R

HP

-M2

1

10

100

1000

10000

100000

Heat supply range in kW

Temperature at Sink

70°C50°C 90°C 110°C 120°C 140°C130°C 150°C 160°C30°C10°C-20°C

„Rotation Chiller“

ecop RHP „space heat“

Technical feasibility is confirmed

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

18

About ecop

−Venture Capital backed company

−Founded: 2011

−Located: Vienna (F&E) Neuhofen (Production)

−Employees: 16

−Patents: 4 patent families including 66 international granted patents

Prizes & Awards

• State award Energy and Environment 2018• European Business Award for the Environment (EBAE) 2018• Finalist state award of innovation (VERENA)• Daphne, Mercur (innovation award), ÖGUT, ..

TechnologyExplanation

Productresults ofCOP Tests

Applications OutlookAboutecop

19

Contact

Ing. Bernhard AdlerFounder & CEO

Telefon: +43-1-865 10 [email protected]

ecop Technologies GmbHAustriaLastenstraße 114531 Neuhofen an der [email protected]

Network & Partners