copia di manuale posa pt100 2009 1 09 2009 gb:manuale ...€¦ · 1 - 09.2009 corradi spa -...

1 di 65CORRADI SPA - INSTALLATION MANUAL - PERGOTENDA 100 2009 1 - 09.2009

Pergotenda®100 2009Installation manual

tugnolim

Casella di testo

ERRATA CORRIGE Updated page 18

CONTROLS

...with manual drive, using detachable operating rod.

MANUAL DRIVEIf the PERGOTENDA 100 is fitted with manual drive, to openand close the canvas, insert the manual winding handle in theseat of the gearbox and turn clockwise (to raise the canvas) oranti-clockwise (to lower the canvas).

WALL MOUNTED CONTROLS (CUSTOMERRESPONSIBILITY)To lower the canvas, press the lower part of the button, to raisethe canvas, press the upper part. When the button is released,the canvas will stop its movement immediately.

Canvas descent

Canvas ascent

…with 220 V electric control, activated by an instable typewall-mounted, button (“dead-man”)

RADIO CONTROLIf the PERGOTENDA 100 is fitted with radio-controlledmotorisation, use the respective buttons (see figure) foropening and closing the canvas.

Replacing the batteryTo replace the battery, remove the screw on the back of theradio control and replace it with a similar model (12 VDCalkaline mod. 23AE).Attention: do not invert polarityAttention: do not use an incorrect battery typeDispose of the used battery in the appropriate containers.

Canvas ascent

Canvas descent

Stop LEDIndicates thestate of thebattery(Redfunctioning)

1 - 09.2009CORRADI SPA - INSTALLATION MANUAL - PERGOTENDA 100 2009 4 di 65

VERSIONS AND MOTOR-DRIVES

WIDTH

PROJECTION

HEIGHT OF WALL SUPPORTS

HEIGHT OF PILLARS

1

2

4

3

PT 100 TILTED VERSIONCustom designed and built for the customer, to protect fromthe sun or from adverse conditions, with the exception ofsnow; PT 100 must be fixed to a suitable support wall and thenit can be used in winds up to class 6 on the Beaufort scale, asshown in data sheet 1 (page 62).

PT 100 FLAT VERSIONCustom designed and built for the customer, to protect fromthe sun or from adverse conditions, with the exception ofsnow; PT 100 must be fixed to a suitable support wall and thenit can be used in winds up to class 6 on the Beaufort scale, asshown in data sheet 1 (page 62).


PT100 2 GUIDES

PT100 3 GUIDES

PT100 4 GUIDES

TILTED PT100

FLAT PT100

1

1

1

2

34

2

3 4

A 220 volt - 178 W motor reducer complete with button limit switch for ascent and descent. Ideal for flat awnings with 2, 3 or 4 guidesbecause the canvas is never stretched; or for tilted awnings up to 3 guides with a maximum projection of 350 cm.

A 220 volt - 218 W motor reducer with control unit fitted with microprocessor to control the voltage and a receiver for the radio-con-trolled (433.92 MHz) remote control with a two channel transmitter. Ideal for TILTED AWNINGS with 2 or 3 guides to guarantee withevery manoeuvre the correct canvas tension, which could change due to the dilatations of the fabric or the guides caused bythermal excursions.

A 220 volt- 218+218 W motor reducer with control unit fitted with microprocessor to control the voltage and for controlling theoperation of two motors in series on the same axis, a radio receiver for the radio-controlled (433.92 MHz) remote control with a twochannel transmitter. Ideal for TILTED AWNINGS with 4 guides to guarantee with every manoeuvre the correct canvas tension, whichcould change due to the dilatations of the fabric or the guides caused by thermal excursions.

ELECTRICAL TYPE 2SLOPE motorTYPE 2 control panel

ELECTRICAL TYPE 31 SLOPE motor (control)2 PLUS motorTYPE 3 control panel

ELECTRICAL TYPE 1PLAN motor

VERSIONS AND MOTOR-DRIVES

1 - 09.2009 CORRADI SPA - INSTALLATION MANUAL - PERGOTENDA 100 2009 7 di 65

MOUNTING THE HIDDEN FOOT 1

fig. 1 - Positioning pillar feetBased on the project design, establish the position of the pillar feet.Following the sequence illustrated in the figure, position the foot A1 at the established distancefrom the reference wall (if present).Position the foot A2 at the foreseen distance, followed by feet A3 and A4.Take care with the correct sense of rotation of the feet.Check the parallelism between the feet by measuring the diagonals; if adjustments are necessary,only move feet A3 and A4.N.B. Check the planarity and level of positioned feet

fig. 2 - Tracing and fixing of hidden feet- On the floor, trace the position of the feet (1) and the relative fixing holes (2).- Based on the type of support floor for the structure, drill two suitable holes for each foot (3).- Use bolts (4) that are suitable for the type of flooring and load (see data sheet on page. 43).- Completely fix all the feet (5).

1

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4 5

REAR SIDE (motor)

FRONT SIDE

DIR

ECTI

ON

OF

AW

NIN

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fig. 3 - Pillar identificationBased on the diagram shown, determine the correct pillar in relation to the bracket insertion slotand the horizontal beam support hooks located in the upper part.The pillars with 3 series of hooks (e.g. B2 and B4) are always intermediate pillars in case ofmounting PT100 with additional modules.

fig. 4 - Pillar fixingFit pillar B1 onto foot A1, insert the screw in the hole and lock with the threaded bush.Repeat the operations with the pillars B2 on foot A2, B3 onto foot A3, B4 onto foot A4 and thenany pillars for the additional modules.

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1 MOUNTING THE HIDDEN FOOT


Pillar

Hooks

Hidden foot

MOUNTING ADJUSTABLE FOOT 2

fig. 5 - Adjustable feet tracing and fixing- On the floor, trace the position of the feet (1) and the relative fixing holes (2).- Based on the type of support floor for the structure, drill two suitable holes for each foot (3).- Use bolts (4) that are suitable for the type of flooring and load (see data sheet on page. 43).- Completely fix all the feet (5).

2

3

4 5

fig. 6 - Pillar identificationBased on the diagram shown, determine the correct pillar in relation to the foot support on thepillar and the horizontal beams support hooks located in the upper part.The pillars with 3 series of hooks (e.g. B2 and B4) are always intermediate pillars in case ofmounting PT100 with additional modules.

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REAR SIDE (motor)

FRONT SIDE

DIR

ECTI

ON

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AW

NIN

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Pillar

Hooks

Hidden foot

fig. 7 - Pillar fixingInsert the pillar B1 in the foot A1, insert the screws in the holes and lock with washer and nut.Repeat the operations with the pillar B2 onto foot A2, B3 onto foot A3, B4 onto foot A4, and thenany pillars for additional modules.The particularity of this foot is that it allows an adjustment of the pillar of about 25 mm in case ofuneven floors.

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2 MOUNTING ADJUSTABLE FOOT


12 di 65 CORRADI SPA - INSTALLATION MANUAL - PERGOTENDA 100 2009 1 - 09.2009

MOUNTING THE HORIZONTAL BEAMS 3

fig. 8 - Inserting horizontal beamsInsert the first horizontal beam C1 on the lower hooks of the pillars (check the correct and com-plete insertion).Repeat the same operation for the upper horizontal beam C2 in the upper hooks.Complete the basic module by inserting all the pairs of horizontal beams between pillars B2, B3and B4.In case of additional modules, proceed by mounting the remaining horizontal beams.


fig. 9 - Mounting matchwood fixing joistsOn the bench, drill a ø 3 mm hole, respecting the dimensions indicated in the figure; the value Xmust always be positioned at the top.The two lateral joists (1) must be positioned upright against the vertical beams, while the third (2)must be positioned in the middle of the horizontal beam; then all must be centred respect to thewidth of the beam.Fix the joists to the horizontal beams with the special angle bars (3) and the screws supplied (twoangle bars for the lateral joists and four on the central one).In the same order, complete the fixing of all the joists on the sides of the basic module of thePT100.

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4 MOUNTING UPPER MATCHWOOD PARTITION

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MOUNTING UPPER MATCHWOOD PARTITION 4

fig. 10 - Guide fixing joistsFix the guide fixing joists with self-tapping screws to the outer pillars (1) keeping them flush withthe inner edge (2).

2

1

fig. 11 - Structural reinforcing joists2 guides: does not require any reinforcing joists.3-4 guides: N° 8 reinforcing joists must be mounted with self-tapping screws, only in the four outerpillars.


fig. 12 - Mounting outer side matchwoodRest the longest matchwood wall on the outer side of the PT100 and fix it with the supplied screwsin the holes made on the joists. Repeat the operation on all sides of the PT100.

4 MOUNTING UPPER MATCHWOOD PARTITION

fig. 13 - Mounting inner side matchwoodRest the shortest matchwood partition on the vertical joists.Insert the fixing screw in the fillets of the matchwood, avoiding the top one and the bottom one so as not to interfere with the screws previously inserted for the outer side.

MOUNTING UPPER MATCHWOOD PARTITION 4


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fig. 14 - Corner brackets (flat version)Fix the tin hardware supports (1) at equal distances on all sides of the PT 100 (only the flat version),two supports for each side, flush with the upper edge of the beam (2)

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5 MOUNTING CORNER BRACKETS

2


MOUNTING GUIDE SUPPORTS 6

ERRATA CORRIGE 1 - 09.2009CORRADI SPA - INSTALLATION MANUAL - PERGOTENDA 100 2009 18 di 65

50 70 50

140

fig. 15 - Guides support bracketsFix the supports exactly in the centre of the beam and in the positions indicated (A-B)A: Fixing dimensions for flat PT 100 supports

B: Fixing dimensions for tilted PT 100 supportsC: Fixing plate on intermediate pillarsD: Fixing plate on outer pillars

MO

TOR

SID

E

MO

TOR

SID

E

Flat PT100 Tilted PT100

A B

C D

ERRATA CORRIGE

6 MOUNTING GUIDE SUPPORTS


fig. 16Check the linearity of the brackets with a spirit level.

fig. 17Fix the supports with the self-tapping screws.

fig. 18Check the linearity of the tracing made with a spirit level.

fig. 19Mount the motor side guide support brackets (1) on the supports; check that the position on thebrackets is centred.Fully tighten the locking nuts.

MOUNTING GUIDE SUPPORTS 6


fig. 20Mount the front side guide support brackets (1) on the supports; check that the position on the brackets is centred.Fully tighten the locking nuts.

6 MOUNTING GUIDE SUPPORTS

F1

F1

F1

F1The values indicated are in centimetres.

X = data sheets height of guard (F)

N.6

row

s of

mat

chw

ood

N.7

row

s of

mat

chw

ood

N.8

row

s of

mat

chw

ood

N.9

row

s of

mat

chw

ood

PR

OJE

CT

ION

cm

400

500

600

700

F1

F2

F3

F4

TILTED

67,5

74,5

81,5

88,5

X X

PR

OJE

CT

ION

cm

400

500

600

700

FLAT

67,5

67,5

67,5

67,5

X =

see

dat

a sh

eets


MOUNTING THE GUIDES 7

fig. 21 - Mounting upright pillar guides on wall brackets.Mount the rear guide bracket (1) to the bracket (2) using the supplied screws (3).Do not over-tighten the screws

1

2

3


8 MOUNTING PROFILE WITH VELCRO

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fig. 22 - Profile with VelcroMount the Profile with Velcro supports aligned at a distance of about 5 cm from the upper edge ofthe last sector of matchwood; the two externals must be fixed at a distance of about 5 cm from theside wall, while the intermediate supports must be positioned with intervals of about 1 metre.Fix the Profile with Velcro to the supports by turning the lever of each one.


MOUNTING BEAM UNION BARS 9

fig. 23 - Mounting brackets Mount the bar support brackets (1) using the supplied screws (2).

1

2

fig. 24 - Mounting beam union bars ATTENTION: the bar that has the four holes for the anchoring of the motor must be mounted inthe centre distance indicated in the project design.Mount the union bars (3) to the angle bars (1) with the supplied screws (2).

1

2

3


9 MOUNTING BEAM UNION BARS

fig. 25The motor must be mounted on the union bar with four screws on the wall, before it is positionedon the structure:- partially loosen the two screws (1)- completely loosen the remaining screws (2)- slide the motor plate until it is snug against the two screws on the bar- tighten the remaining two screws to completely lock the motor.Mount the bar with motor to the beams with the relative corner brackets and screws supplied,positioning it so that the motor control panel (3) is facing downwards.

fig. 26 - Mounting reinforcing barMount the reinforcement bar (1), in correspondence with the motor, using the angle bars (2) andthe screws supplied (3).

1 2

3

123



MOUNTING TRANSMISSION SHAFTS 10

fig. 27 - Aligning slidesMove to the limit switch (towards the wall) the drive slider of the runners so that all the interme-diate sliders are grouped together.

fig. 28 - Mounting transmission shaftThe drive unit consists of two pre-assembled shafts: the left primary transmission shaft (1) righttransmission shaft (2).

ATTENTION:DO NOT DISMOUNT THE PRE-ASSEMBLED SHAFTS.

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10 MOUNTING TRANSMISSION SHAFTS

fig. 29 - Shaft installationInsert the shaft (6) in the central guide and position it so that the two protrusions on each side areof the same length.Insert the two bushes (7) on both sides and lock them with the screws (5).

5

6

7

fig. 30 - Shaft installationSlide the shaft (2) on the drive shaft (6), rotating it to compact the sliders in the runner (I).

6I

6


fig. 31 - Shaft installationRun the shaft (2) into the hexagonal motor shaft (8).If the two hexagons do not couple during the insertion (male and female), turn the shaft (2)slightly, always keeping it pushed towards the motor until reaching the first coupling point.

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fig. 32 - Shaft installationTighten the screw (4).

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fig. 33 - Shaft installationTake the transmission shaft (3) and loosen the screw (9).Position the bush (10) at 10.5 cm and lock it with the screw (9).

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10

fig. 34 - Shaft installationInsert into the runner (I) until up against the bush (10).

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fig. 35 - Shaft installationLoosen the screw (11) and rotate the shaft (3) to compact the sliders in the runner (I).

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fig. 36 - Shaft installationRun the shaft (3) until it inserts in the hexagonal pin of the motor (12).If the two hexagons do not couple during the insertion (male and female), turn the shaft (3)slightly, always keeping it pushed towards the motor until reaching the first coupling point.

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fig. 37 - Shaft installationTighten the screw (11).

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fig. 38 - Shaft installationTake the shaft (1) and loosen the screw (13).Position the bush (14) at 10.5 cm and lock with the screw (13).

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14



fig. 39 - Shaft installationInsert the shaft into the runner (I) until up against the bush (14).

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fig. 40 - Shaft installationLoosen the screw (15), run the shaft (1) rotating it (see fig. 30) to compact the sliders in the runner(I).

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fig. 41 - Shaft installationSlide the shaft (1) on the drive shaft (6) that was previously positioned.

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fig. 42 - Shaft installationWhen the shaft is fitted snug against the motor, tighten screw (15) and screw (16), and make ageneral check on all the other screws to see that they are perfectly tightened.

Check the correct working efficiency of the movement by moving the winding handle if themovement is manual, or else by temporarily connecting the electric motor.

N.B.: At this point, fully tighten the fixing screws on each guide.

15

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copia di manuale posa pt100 2009 1 09 2009 gb:manuale ...€¦ · 1 - 09.2009 corradi spa -...

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