copper binder alloys - belmont metals...151. ium 3 s 15.3 omethium 2 p 145 neodymium 1 d 144.24...

2
nitrogen 14.007 N 7 helium He 4.0026 2 neon Ne 20.180 10 fluorine F 18.998 9 oxygen O 15.999 8 carbon C 12.011 6 boron B 10.811 5 argon Ar 39.94 18 chlorine Cl 35.453 17 sulfur S 32.065 16 phosphorus P 30.974 15 silicon Si 28.086 14 aluminium Al 26.982 13 kryp K 3 bromine Br 79.904 35 selenium Se 78.96 34 arsenic As 74.922 33 germanium Ge 72.64 32 gallium Ga 69.723 31 zinc Zn 65.38 30 copper Cu 63.546 29 nickel Ni 58.693 28 cobalt Co 58.933 27 iron Fe 55.845 26 manganese Mn 54.938 25 chromium Cr 51.996 24 vanadium V 50.942 23 iodine I 126.90 53 tellurium Te 127.60 52 antimony Sb 121.76 51 tin Sn 118.71 50 indium In 114.82 49 cadmium Cd 112.41 48 silver Ag 107.87 47 palladium Pd 106.42 46 rhodium Rh 102.91 45 ruthenium Ru 101.07 44 technetium Tc [98] 43 molybdenum Mo 95.96 42 niobium Nb 92.906 41 r 24 astatine At [210 85 polonium Po [209] 84 bismuth Bi 208.98 83 lead Pb 207.2 82 dysprosium Dy 162.50 66 terbium Tb 158.93 65 gadolinium Gd 157.25 64 europium Eu 151.96 63 samarium Sm 150.36 62 promethium Pm [145] 61 neodymium Nd 144.24 60 praseodymium Pr 140.91 59 cerium Ce 140.12 58 lanthanum La 138.91 57 roentgenium Rg [272] 111 darmstadtium Ds [271] 110 meitnerium Mt [268] 109 hassium Hs [277] 108 bohrium Bh [264] 107 seaborgium Sg [266] 106 dubnium Db [262] 105 therfordium Rf [261] 104 thulium Tm 168.93 69 erbium Er 167.26 68 holmium Ho 164.93 67 thallium Tl 204.38 81 mercury Hg 200.59 80 gold Au 196.97 79 platinum Pt 195.08 78 iridium Ir 192.22 77 osmium Os 190.23 76 rhenium Re 186.21 75 tungsten W 183.84 74 tantalum Ta 180.95 73 ium Hf 178.49 72 berkelium Bk [247] 97 mendelev M [ 101 fermium Fm [257] 100 einsteinium Es [252] 99 californium Cf [251] 98 curium Cm [247] 96 americium Am [243] 95 plutonium Pu [244] 94 neptunium Np [237] 93 uranium U 238.03 92 protactinium Pa 231.04 91 thorium Th 232.04 90 actinium Ac [227] 89 Matrix PDC bits are produced from composite materials made up of tungsten carbide powders and copper binder alloys that are metallurgically bonded with an infiltration process. A Matrix Bit is designed to maximize hardness, resistance to abrasion and erosion. It is capable of withstanding relatively high compressive loads, but, compared with steel, has low resistance to impact loads. It performs well in higher speed applications. Belmont Metals Inc. is the oldest and largest manufacturer of specifically engineered Matrix Binder alloys for worldwide production of down hole Drill Bits for Oil & Gas Drilling and the Mineral industries for horizontal drilling. For over four decades, Belmont has been instrumental in bringing a, broad range of high performance Copper Binder alloys to the oil and gas industry, where applications blend tungsten carbide powders and impregnated diamonds for use in Matrix Bore Drilling bits, PDC (Polycrystalline Diamond Compacts) drill bits, core bits and a variety of other wear resistant applications. Our most popular Belmont Binder alloy (4537D) is suitable as a standard infiltrant for Matrix (PDC) drill bits and, as described as MF53 or 53MB in numerous US Patents, has a nominal composition, made up of Copper, Manganese, Nickel, & Zinc. This alloy is the earliest of designs that Belmont has produced for the Drilling Industry. It is still extensively used as a matrix binder for hard composites and continues to perform satisfactorily. Copper Binder Alloys for Matrix PDC Drill Bits Featuring Copper-based Binder Alloys enhanced with Nickel for Geothermal, Mining, Oil & Gas, Mineral or Water Well drilling and for horizontal applications. Our Copper Binder is an integral part of bits that are cast into a bit body with tungsten carbide matrix powder. +1.718.342.4900 www.belmontmetals.com

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Page 1: Copper Binder Alloys - Belmont Metals...151. ium 3 S 15.3 omethium 2 P 145 neodymium 1 d 144.24 aseodymium 0 Pr 14.1 ium 9 Ce 14.12 thanum 8 a 138.1 7 ium Ba ... Our Copper Binder

nitrogen

14.007

N7

helium

He4.002

6

2

neon

Ne20.18

0

10�uori

ne

F18.99

8

9oxyge

n

O15.99

9

8

carbon

C12.01

1

6boron

B10.81

1

5

argon

Ar39.94

8

18chlor

ine

Cl35.45

3

17sulfur

S32.06

5

16phosp

horus

P30.97

4

15silicon

Si28.08

6

14aluminium

Al26.98

2

13

krypton

Kr83.79

8

36brom

ine

Br79.90

4

35selen

ium

Se78.96

34arsen

ic

As74.92

2

33germ

anium

Ge72.64

32galliu

m

Ga69.72

3

31zinc

Zn65.38

30copp

er

Cu63.54

6

29nicke

l

Ni58.69

3

28cobal

t

Co58.93

3

27iron

Fe55.84

5

26mangan

ese

Mn54.93

8

25chrom

ium

Cr51.99

6

24vanad

ium

V50.94

2

23titani

um

Ti47.86

7

22scand

ium

Sc44.95

6

21calciu

m

Ca40.07

8

20potas

sium

K39.09

8

19

magnesium

Mg24.30

5

12sodiu

m

Na22.99

0

11

beryllium

Be9.012

2

4lithiu

m

Li6.941

3

hydrogen

H1.007

9

1

xenon

Xe131.2

9

54iodin

e

I126.9

0

53tellur

ium

Te127.6

0

52antim

ony

Sb121.7

6

51tin

Sn118.7

1

50indiu

m

In114.8

2

49cadm

ium

Cd112.4

1

48silver

Ag107.8

7

47pallad

ium

Pd106.4

2

46rhodi

um

Rh102.9

1

45ruthe

nium

Ru101.0

7

44techn

etium

Tc[98]

43molybd

enum

Mo95.96

42niobi

um

Nb92.90

6

41zircon

ium

Zr91.22

4

40yttriu

m

Y88.90

6

39stron

tium

Sr87.62

38rubid

ium

Rb85.46

8

37

radon

Rn[222]

86astati

ne

At[210]

85polon

ium

Po[209]

84bismuth

Bi208.9

8

83lead

Pb207.2

82

dysprosium

Dy162.5

0

66terbiu

m

Tb158.9

3

65gado

linium

Gd157.2

5

64europ

ium

Eu151.9

6

63samarium

Sm150.3

6

62prom

ethium

Pm[145]

61neod

ymium

Nd144.2

4

60prase

odymium

Pr140.9

1

59cerium

Ce140.1

2

58lanth

anum

La138.9

1

57

barium

Ba137.3

3

56caesiu

m

Cs132.9

1

55

roentgeniu

m

Rg[272]

111darm

stadtium

Ds[271]

110meitne

rium

Mt[268]

109hassiu

m

Hs[277]

108bohri

um

Bh[264]

107seabo

rgium

Sg[266]

106dubn

ium

Db[262]

105ruthe

rfordium

Rf[261]

104

radium

Ra[226]

88franci

um

Fr[223]

87

lutetium

Lu174.9

7

71ytterb

ium

Yb173.0

5

70thuliu

m

Tm168.9

3

69erbiu

m

Er167.2

6

68holm

ium

Ho164.9

3

67

thallium

Tl204.3

8

81mercur

y

Hg200.5

9

80gold

Au196.9

7

79platin

um

Pt195.0

8

78iridiu

m

Ir192.2

2

77osmium

Os190.2

3

76rheni

um

Re186.2

1

75tungs

ten

W183.8

4

74tanta

lum

Ta180.9

5

73hafni

um

Hf178.4

9

72

berkelium

Bk[247]

97

lawrencium

Lr[262]

103nobe

lium

No[259]

102mende

levium

Md[258]

101fermium

Fm[257]

100einste

inium

Es[252]

99califo

rnium

Cf[251]

98

curium

Cm[247]

96americiu

m

Am[243]

95pluto

nium

Pu[244]

94neptu

nium

Np[237]

93urani

um

U238.0

3

92prota

ctinium

Pa231.0

4

91thoriu

m

Th232.0

4

90actini

um

Ac[227]

89

Matrix PDC bits are produced from composite materials made up of tungsten carbide powders and copper binder alloys that are metallurgically bonded with an infiltration process.

A Matrix Bit is designed to maximize hardness, resistance to abrasion and erosion. It is capable of withstanding relatively high compressive loads, but, compared with steel, has low resistance to impact loads. It performs well in higher speed applications.

Belmont Metals Inc. is the oldest and largest manufacturer of specifically engineered Matrix Binder alloys for worldwide production of down hole Drill Bits for Oil & Gas Drilling and the Mineral industries for horizontal drilling.

For over four decades, Belmont has been

instrumental in bringing a, broad range of high

performance Copper Binder alloys to the oil and gas

industry, where applications blend tungsten carbide

powders and impregnated diamonds for use in Matrix

Bore Drilling bits, PDC (Polycrystalline Diamond

Compacts) drill bits, core bits and a variety of other

wear resistant applications.

Our most popular Belmont Binder alloy (4537D) is

suitable as a standard infiltrant for Matrix (PDC) drill

bits and, as described as MF53 or 53MB in numerous

US Patents, has a nominal composition, made up of

Copper, Manganese, Nickel, & Zinc. This alloy is the

earliest of designs that Belmont has produced for the

Drilling Industry. It is still extensively used as a matrix

binder for hard composites and continues to perform

satisfactorily.

Copper Binder Alloys for Matrix PDC Drill Bits

Featuring Copper-based Binder Alloys enhanced with Nickel for Geothermal, Mining, Oil & Gas,

Mineral or Water Well drilling and for horizontal applications. Our Copper Binder is an integral

part of bits that are cast into a bit body with tungsten carbide matrix powder.

+1.718.342.4900www.belmontmetals.com

Page 2: Copper Binder Alloys - Belmont Metals...151. ium 3 S 15.3 omethium 2 P 145 neodymium 1 d 144.24 aseodymium 0 Pr 14.1 ium 9 Ce 14.12 thanum 8 a 138.1 7 ium Ba ... Our Copper Binder

nitrogen

14.007

N7

helium

He4.002

6

2

neon

Ne20.18

0

10�uori

ne

F18.99

8

9oxyge

n

O15.99

9

8

carbon

C12.01

1

6boron

B10.81

1

5

argon

Ar39.94

8

18chlor

ine

Cl35.45

3

17sulfur

S32.06

5

16phosp

horus

P30.97

4

15silicon

Si28.08

6

14aluminium

Al26.98

2

13

krypton

Kr83.79

8

36brom

ine

Br79.90

4

35selen

ium

Se78.96

34arsen

ic

As74.92

2

33germ

anium

Ge72.64

32galliu

m

Ga69.72

3

31zinc

Zn65.38

30copp

er

Cu63.54

6

29nicke

l

Ni58.69

3

28cobal

t

Co58.93

3

27iron

Fe55.84

5

26mangan

ese

Mn54.93

8

25chrom

ium

Cr51.99

6

24vanad

ium

V50.94

2

23titani

um

Ti47.86

7

22scand

ium

Sc44.95

6

21calciu

m

Ca40.07

8

20potas

sium

K39.09

8

19

magnesium

Mg24.30

5

12sodiu

m

Na22.99

0

11

beryllium

Be9.012

2

4lithiu

m

Li6.941

3

hydrogen

H1.007

9

1

xenon

Xe131.2

9

54iodin

e

I126.9

0

53tellur

ium

Te127.6

0

52antim

ony

Sb121.7

6

51tin

Sn118.7

1

50indiu

m

In114.8

2

49cadm

ium

Cd112.4

1

48silver

Ag107.8

7

47pallad

ium

Pd106.4

2

46rhodi

um

Rh102.9

1

45ruthe

nium

Ru101.0

7

44techn

etium

Tc[98]

43molybd

enum

Mo95.96

42niobi

um

Nb92.90

6

41zircon

ium

Zr91.22

4

40yttriu

m

Y88.90

6

39stron

tium

Sr87.62

38rubid

ium

Rb85.46

8

37

radon

Rn[222]

86astati

ne

At[210]

85polon

ium

Po[209]

84bismuth

Bi208.9

8

83lead

Pb207.2

82

dysprosium

Dy162.5

0

66terbiu

m

Tb158.9

3

65gado

linium

Gd157.2

5

64europ

ium

Eu151.9

6

63samarium

Sm150.3

6

62prom

ethium

Pm[145]

61neod

ymium

Nd144.2

4

60prase

odymium

Pr140.9

1

59cerium

Ce140.1

2

58lanth

anum

La138.9

1

57

barium

Ba137.3

3

56caesiu

m

Cs132.9

1

55

roentgeniu

m

Rg[272]

111darm

stadtium

Ds[271]

110meitne

rium

Mt[268]

109hassiu

m

Hs[277]

108bohri

um

Bh[264]

107seabo

rgium

Sg[266]

106dubn

ium

Db[262]

105ruthe

rfordium

Rf[261]

104

radium

Ra[226]

88franci

um

Fr[223]

87

lutetium

Lu174.9

7

71ytterb

ium

Yb173.0

5

70thuliu

m

Tm168.9

3

69erbiu

m

Er167.2

6

68holm

ium

Ho164.9

3

67

thallium

Tl204.3

8

81mercur

y

Hg200.5

9

80gold

Au196.9

7

79platin

um

Pt195.0

8

78iridiu

m

Ir192.2

2

77osmium

Os190.2

3

76rheni

um

Re186.2

1

75tungs

ten

W183.8

4

74tanta

lum

Ta180.9

5

73hafni

um

Hf178.4

9

72

berkelium

Bk[247]

97

lawrencium

Lr[262]

103nobe

lium

No[259]

102mende

levium

Md[258]

101fermium

Fm[257]

100einste

inium

Es[252]

99califo

rnium

Cf[251]

98

curium

Cm[247]

96americiu

m

Am[243]

95pluto

nium

Pu[244]

94neptu

nium

Np[237]

93urani

um

U238.0

3

92prota

ctinium

Pa231.0

4

91thoriu

m

Th232.0

4

90actini

um

Ac[227]

89

We also supply binders containing Tin, when Zinc is not workable in the factory.

The second most popular Binder is our 4785E alloy. For companies that cannot work with Zinc, we recommend this alloy, which has very similar properties when a spiral test is used for infiltration comparison.

The Drilling and Mining Industries are constantly working to further the performance of their Bits with new raw materials available. It becomes an economic asset when a company can improve and refine their hard composite drill bits used in an oil well or natural gas or mineral deposit.

We can work with your Scientists, Metallurgists, Engineers and R&D team when developing samples of new formulas if we are provided the (non-proprietary) chemistries.

By supplying your team with R&D quantities (< 15 lb.) to test new formulas for improved performance, they can quickly and economically determine if the new properties increase impact strength, hardness, transverse rupture strength, erosion resistance and /or abrasion resistance. We have offered this service to many of the top bit manufacturers around the world, helping them to design new products for demanding applications.

Product Name Product Code Form Nominal Composition

Virgin Grade Binder Alloy 4537D 1/2" Polished Cubes Proprietary Formula with Copper, Nickel, Zinc

Virgin Grade Binder Alloy 4785E 1/2" Polished Cubes Proprietary Formula with Copper, Nickel, Tin

+1.718.342.4900+1.718.342.4900

www.belmontmetals.com

+1.718.342.4900www.belmontmetals.com

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