copyright © 2014 rockwell automation, inc. all rights reserved. public public - 5058-co900g l05 -...

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC

PUBLIC - 5058-CO900G

L05 - Advanced PLC Topics For Micro800® ControllersWith Motion Capabilities And CIP Messaging Functionality

Hands-on Lab

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC 2

Agenda

Hands-on Lab Introduction

Connected Components Accelerator Toolkit (CCAT)

Micro800 PTO Motion

What’s New - Connected Components Workbench Release 7.00

Micro800 Family

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

Micro800 Controller Family

3

Nano PLC Micro PLC

Micro810 Programmable relay replacer and timer

Micro820 For simpler standalone machines and remote automation

Micro830 For standalone machines with motionP

erfo

rman

ce/F

eatu

res

Micro850 For standalone machines with motion and more I/O and Ethernet connectivity

Local I/O

Analog I/O

Analog I/O

Each controller is cost and performance optimized for specific applications


Agenda



Micro800 PTO Motion


Micro800 Family


What is new in Connected Components WorkbenchTM Release 7 (CCW R7)?

Automatic notification

Sample code and projects


Diagnose - Communication

The Diagnose button will be enabled only when connected to controller Available for Serial and Ethernet communications


Data_Value_Upload_Download

Data value upload/download feature is only available in CCW R7 and works only with Micro820/830/850 controllers

During upload Project Values are always uploaded into the project

Note: If both Initial Value and Project Value exists, then initial value takes precedence.


Lost Project Scenario

Able to go directly to debug mode after discovery and upload the project from the controller without having to compile and re-download


Communication Timeout

9

User can set the timeout period to reduce the connection issues while connecting to the controller over VPN


Program Order Enhancement

“Drag and Drop” to change Program’s order The Program with any interrupt will move to the bottom automatically, and there is also a

special icon on it When the assigned interrupts are removed, the Program will be back to original position


Memory Usage

Easier to visualize program and data memory


Micro810_LCD_Variable

Use the LCD Variables View to select the variables to monitor using the Remote LCD


Data Protection (Micro830 & Micro850)

Protect a list of user-defined global variables that will retain their values when restoring a controller project from a memory module

Note: For more details check CCW Help


Variable Import/Export

Allows you to export or import variables to and from a Microsoft® Excel® spreadsheet Able to export and import local or global variables

Note: For more details check CCW Help


Ladder Editor

Uses space more efficiently


PanelViewTM Plus and OPC Support

16

PanelView Plus and OPC support using CIP Symbolic (instead of Modbus) Browse native tags/variables in Micro800 controller from FT View Studio 8.0

OPC Server support with FT Gateway Requires RSLinx® Enterprise 5.70.00 (CPR 9 SR7), same as in FT View Studio 8.0


Agenda



Micro800 PTO Motion


Micro800 Family


Basic Concept Of Pulse Train Outputs

Typically PTO Motion is for precise positioning applications that require more flexibility than provided by Index Positioning

Also used for precise velocity control especially if position registration is required. (Not used for torque control)

A pulse rotates the motor by a fractional amount (e.g. 1/2000 revolution)

Pulse Train Output (PTO) - 24V

Direction

Pulse

Pulse1

Pulse2

Pulse3

Pulse4

PTO is low cost and good performance. Can be interfaced using low cost shielded wiring to any component servo drive.


PTO Type Of Motion Control

19

Motion planner in controller sends commands to Kinetix® 3 servo drive Kinetix 3 servo drives sends power to the motor and receives feedback

from the encoder


Micro800 Motion Features

Support up to 3 axis with PTO

Compatible with Kinetix 3/300, and 3rd party drives that support PTO

Exact position registration of PTO axis with Touch Probe

Available on Micro830 and Micro850

Easy to use GUI for configuring the motion

Create and configure axes in CCW using 5 simple-to-use configuration screens

Use the Axis Monitor to see important information about the status of axes

Dedicated motion instructions

Easy-to-use motion instructions Reduce the complexity of

motion programming


Program Example: Homing

21

Left L

imit S

enso

rHom

e Sen

sor

Right L

imit S

enso

r

Motor

Moving part at the right (positive) side of Home switch before homing starts

1. Moving part moves to its left side (in Negative direction);

2. When home switch is detected, the moving part decelerates to stop;

3. Moving part moves back (in Positive direction) in creep velocity to detect home switch on->off edge;

4. Once home switch on->off is detected, record the position as mechanical home position, and decelerate to stop;

5. Move to the configured home position (the mechanical home position recorded during moving back sequence, plus the home offset configured in Axis configuration in CCW GUI).

Axis homingAxis Homed


Wide Variety Of Motion Applications

22

Packaging

VFFS (Vertical Form Fill and Seal)

Case Erector Stretch wrapping

Material Handling

Conveyors Sorters Pick and Place Cutting

Energy

Solar PV Two-axis positioning

Solar Thermal single-axis positioning


Agenda



Micro800 PTO Motion


Micro800 Family


Connected Components Accelerator Toolkit (CCAT) Assists with product selection Jumpstarts the CAD documentation Provides sample machine and

application code for logic and HMI Using this tool results in

Significantly reduced development time Enhanced performance Your

Machine

Sample Code

PowerFlex® & Kinetix

Drives



The CCAT includes automation engineering design tools for the entire machine control application development.

- Bill of Material- CAD - Logic- HMI

- Quick Start

The CCAT allows Machine Builders to significantly reduce design time and cost; allowing them to concentrate on the intellectual property that produces compelling and differentiating machine features.

Bill of Material Files

Writing Diagrams and Panel Layout Drawings

HMI Screens for status and diagnostics

Quick Start for Base System Setup

Programming for control and configuration



Agenda



Micro800 PTO Motion


Micro800 Family



27

In this lab, you will program a simple labeling application with Servo and AC motors for your customer’s machine. The picture above shows the parts you have in the machine and these parts correspond to what you have in the demo kit: The conveyor belt is driven by the PowerFlex 4M AC drive and motor, the labeling head is driven by the Kinetix® 3 Servo drive and motor, and the label sensor is connected from the proximity sensor at the AC motor to the Micro850 controller input terminal 4.



28

Get a head start!

The starting project you will use consists of two building blocks from the Connected Components Accelerator Toolkit (CCAT) – ‘PowerFlex 4 Speed Control’ and ‘Kinetix 3 PTO Motion Control’. This will give you a head start in your labeling application program development. In this lab, you will:

Learn how the template in the starting project gives you a head start Explore the ‘Application Sequences’ in your starting project Try the different device functions through their HMI face plates Create your labeling application program using the template Operate and troubleshoot your labeling machine in Auto mode

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Rev 5058-CO900C

Advanced PLC Topics For Micro800® ControllersWith Motion Capabilities and CIP Messaging Functionality

copyright © 2014 rockwell automation, inc. all rights reserved. public public - 5058-co900g l05 -...

Documents

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rockwell automation

public micro810

micro800 family slide

vpn slide

data memory slide

remote automation micro830

remote lcd slide