copyrights © 2000-2011 attexor clinch systems sa 1 modules (for integration) this presentation is...

Copyrights © 2000-2011ATTEXOR Clinch Systems SA www.clinchsystems.com 1

Modules

(for integration)

This presentation is for internal use of ACS’ exclusive distributors and partners, for the purpose of training and presentations to customers

Copies or partial copies are not allowed without a written permission of ATTEXOR Clinch Systems SA

ACS Product Review

www.clinchsystems.com 2

Modules for integration

• Standard Force units and C’ frames• Standard accessories• Standard tool kits • “A la carte configuration”• Special executions possible• Offers according to project studies and

lab tests• Delivered ready to work

Copyrights © 2000-2011ATTEXOR Clinch Systems SA



Standard accessories• Strippers• Booster• Sensors • Hoses and couplings• Foot pedals and handles• Suspensions• Cycle controler (OCC)• Process monitoring



Convenient for• Portables• Stand alone & bench mounted• Integrated in work stations• Integrated in automatic lines• Robot mounted




Installation of integrated modules

Air main 6 bar

Quick coupling

Sel purging valve

Air preparation unit

External trigger

Booster

Hydraulic flexible hoses

Rotating quick coupling

Manifold

Pressostator OCC

Force unit

C’frame

Detectorrest position

Punch Elongator & stripper

Die, Elongator

& protection

Anti-rotation and piston return sensor

Equalizer /Sliding support



Overview of the modular system – series



New series P35/P50 for Hydraulic Powerpack• Double acting cylinders• Adaptable stroke up 8-

200 mm• Continuously adjustable

end-stop• Integrated anti-rotation• Integrated end-of-stroke

detectors• Multi-orientation

connections• Asymetric C’frame for box

assembly• Variant for low pressure

<200bar

New


SPOT CLINCH® ARC -35 -PASS

AUTOMATISATION & ROBOTICS

• Hydro-pneumatic force unit

• Pre-stroke 52 mm

• Work Stroke 10 -15 mm,

• Tool force 35 kN

• Optimized cycle control (OCC)

• Process monitoring

• C’frames from 70 mm to 1’300 mm

New


SC 0404 IP for robots

• Force 35 kN at 6 bar compressed air • Manual or pneumatic pre-stroke 27 mm • Anti-rotation• Passive compensated support (pivoting)• Supply by compressed air : Integral

Pneumatic• End-stop on mobile jaw, continuously

adjustable• Full opening detector for automation• Standard tooling SR503

New


SC 2706 P35 Pass for robot

• Force 35 kN at 360 bar hydraulic• Pneumatic pre-stroke 60 mm• Anti-rotation• Booster 20/60 on the back of the robot arm• Active pivoting support with automatic

compensation adapted to work head orientation • End-stop on the back of the cylinder,

continously adjustable• Position detectors for automation• Standard tooling SR 603

New



Operating with pneumatic boosters

S 20 60

S 40 60

S 80 60

S 120 60

Multiplication factor ~1:606 bar (85 Psi) compressed air → 360 bar (5200 Psi)

Hydraulic pressure

Advantages

•No hydraulic power pack

•Small oil volume

•Ready to operate equipment

•Easy integration in multi-work

head stations and in automated

lines

•Low air consumption in

combination with pneumatic

approach stroke (PASS)

•Low maintenance costs



Operating with pneumatic boostersOCC-box (Optimized Cycle Control)

Pressostat

Advantages:

• Only 1 x trigger off by the main control unit

• Clinch process runs automatic

• Hydraulic-pressure controlled (Pneumatic controlled pressure sensor)

• The signal of the main control must not be set on for the whole clinch process



PASS = Passive Approach Stroke System

• Long pre-stroke by pneumatic actuator

• Low force pre-stroke for safety

• No displacement of oil during pre-stroke -> Low oil volume consumed

• Work stroke only possible with 8mm opening

• Available for portable machines

• Variant for automatic lines



• New concepts

• 3 D modelling for simulation

• 3 D Finite Elements Stress / Deformation Calculations

FEM Calculation 3D Model



PASS Modules for automation • No need for hydraulic power pack

• Delivery “Ready for work”• Pneumatic pre-stroke: 60 mm &

100mm• Multi-Work heads with 1 booster• Series P35, P50, P75, P100, P300• End-stroke + work stroke + return

sensor for cycle automation• Position and force sensors for

process monitoring• OCC• All tool kits and accessories of the S

modular range



P200S• Double acting cylinder• Tool force 200 kN• Multi-spring stripper• Double tooling ST702• Multi-tooling option • Powered by Electro-

hydraulic group



Customized C’frame

P200S



Work head 10001_P35S

• Force unit P35S

• Bench mounted

• Foot pedal trigger

• Booster on top

• 1m throat depth



Adaptable on all models P35, P50, P75 for C frames > 400mm

P35 / P50 PASS with booster fixation



100mm stroke PASS units

SC 1010 P75 PASS SC 3010 P35 PASS


SC P75 PASS for automation

• Force 75 kN at 360 bar• Pneumatic pre-stroke 50 or 100mm

Anti-rotation• Booster 40/60• Multi-workhead possible avec Booster

80 ou 120/60• End-stop on the back of the cylinder,

continously adjustable• Position detectors for automation• Position + force sensors for process

Monitoring• Standard tooling SR804 /ST602

Continuous setting of end-stop

Position: Full return and Work stroke return detectors

Pneumatic or Electronic

Tooling SR804 /ST602


Work head 10010_P75 PASS

• Force unit P75 PASS

• Bench mounted

• Pneumatic pre-stroke

• Total stroke 100mm

• Booster on top

• 1m throat depth



Customized Modules



Modules, integrated



Modules, robotic versions



Process Monitoring

• Displacement sensor

• Force sensor on C’Frame

• Computer unit, programmable force /displacement windows

• Check of force displacement curve


copyrights © 2000-2011 attexor clinch systems sa 1 modules (for integration) this presentation is...

Documents

integration copyrights

support copyrights

pneumatic prestroke

d model copyrights

automatic lines copyrights

s modular range copyrights

prestroke low oil volume

passive approach stroke