corel ventura - untitled · the alarm bell is a 4” vibrating bell which produces an 87db @ 10...

A Crane Co. Company

BARNESBARNES®

CONTROL PANEL WIRING SCHEMATICAND OPTION GUIDE

420 Third Street 83 West Drive, Bramton

Piqua, Ohio 45356 Ontario, Canada L6T 2J6

Phone: (937) 778-8947 Phone: (905) 457-6223

Fax: (937) 773-7157 Fax: (905) 457-2650

www.cranepumps.com Form No. 1448-Rev. D

../MANUALS.PDF

ii

Other brand and product names are trademarks or registered trademarks of their respective holders.

® Barnes is a registered trademark of Crane Pumps & Systems, Inc

1986, 1997, 2003, 5/06, 9/06 Alteration Rights Reserved

INTRODUCTION

The intent of this manual is to familiarize the user with the symbols used for each of the

options on a control panel wiring schematic. The manual will detail the schematic diagram for

each of the options and attempt to provide an understanding for each of the functions of the

option. The manufacturer’s part number will be listed for each of the options, however, they are

subject to change due to specifi cation requirements or availability.

If you have any questions regarding the use of any of the options or its placement in the

schematic diagram please feel free to contact the factory.

iii

ELECTRICAL SYMBOLS

iii

iv

CONTENTSALARM COMPONENTS - Enclosure Mounted:

Part No Description ........................................................................................................................... Page

064672 Shielded Weatherproof Flashing Red Light ........................................................................... 1

064673 Weatherproof 4” Bell, Alarm Silencer and Red High Water Indicator Light. .......................... 1

064674 Weatherproof Alarm Horn, Alarm Silencer and Red High Water Indicator Light. ................... 2

073604 Dry Contacts for Remote Alarm Functions. ........................................................................... 2

075601 Dim Glow Alarm ..................................................................................................................... 3

Dim Glow Alarm with 064672 Light and 064673 Bell ............................................................. 3

Dim Glow Alarm with 064672 Light and 064673 Horn ........................................................... 4

PANEL MOUNTED OPTIONS:064675 Moisture Sensor Relay .......................................................................................................... 4

064681 Temperature Sensor Relay .................................................................................................... 5

085325 Moisture Sensor Test Circuit .................................................................................................. 6

064676 Elapsed Time Meter ............................................................................................................... 6

064677 Pump Sequence Selector Switch .......................................................................................... 6

064403 Intrinsically Safe Relay .......................................................................................................... 7

075629 Selector Switch, 2 Position .................................................................................................... 7

075630 Selector Switch, 3 or 4 Postion .............................................................................................. 8

075638 NEMA 4 Light ......................................................................................................................... 8

075637 NEMA 4 Push Button ............................................................................................................. 8

075636 Auxiliary Contacts - Relay DPDT ........................................................................................... 8

075635 Auxiliary Contacts - On Motor Control ................................................................................... 9

075631 Electronic Timer ..................................................................................................................... 9

075632 24 Hour Timer ........................................................................................................................ 9

075633 7 Day Timer ........................................................................................................................... 10

075634 .5 Hrs to 60 Hrs Timer - Motor Driven .................................................................................... 10

093504 Timer, Electronic, Lag Pump Delay ....................................................................................... 10

075639 Ammeter - Single Phase ........................................................................................................ 11

075640 Ammeter - Three Phase ........................................................................................................ 11

UTILITY TRANSFORMERS with OUTLET - Panel Mounted:079027 Utility Outlet, 115V & 230V, NEMA 1, No Transformer .......................................................... 12

064679 Utility Transformer, 1.5 KVA ................................................................................................... 12



064680 Utility Outlet, 115V & 230V, NEMA 3R, w/GFI ....................................................................... 13

SERVICE ENTRANCE OPTIONS - Panel Mounted:064683 Reconnect Relay - 115 Volt AC - 1 KVA Maximum ................................................................ 13

064684 Reconnect Relay - 200/230 Volt AC - 1 KVA Maximum ......................................................... 13

064685 Reconnect Relay - 460 Volt AC - 1 KVA Maximum ................................................................ 13

036189 Lighting Arrestor - Single Phase ............................................................................................ 14

058582 Lighting Arrestor - Three Phase ............................................................................................. 14

064688 Phase Failure / Under Voltage Sensor - 200/230 VAC, 3 Phase ........................................... 14

064689 Phase Failure / Under Voltage Sensor - 460 VAC, 3 Phase .................................................. 14

064686 Under Voltage Sensor - 115/120 Volt AC, Single Phase ........................................................ 15

079847 Under Voltage Sensor - 200 Volt AC, Single Phase .............................................................. 15

064687 Under Voltage Sensor - 230 Volt AC, Single Phase ............................................................. 15

MASTER CIRCUIT BREAKER- Panel Mounted No Operator:075605 Master Circuit Breaker - 115/230 VAC, 1 Phase - 7- Amp ..................................................... 15

075606 Master Circuit Breaker - 200/230 VAC, 3 Phase - 100 Amp .................................................. 15

075607 Master Circuit Breaker - 460 VAC, 3 Phase - 100 Amp ......................................................... 15

082140 Circuit Breaker - Single Phase, 230 VAC, 3.5 KVA, 2 Pole ................................................... 16

082141 Circuit Breaker - Single Phase, 460 VAC, 7 KVA, 2 Pole ...................................................... 16

FUSED DISCONNECTS with Door Mounted Operators:079029 Fused Disconnect, 115/230VAC, 1 Ph, 60A, NEMA 1 ........................................................... 16

079030 Fused Disconnect, 460VAC, 3 Ph, 100A, NEMA 1 ................................................................ 16

075626 Door Interlock - Through Outer Door For Fused Disconnect ................................................. 17

075625 Door Interlock - Through Inner Door For Fused Disconnect .................................................. 17

v

Part No Description ........................................................................................................................... Page

CIRCUIT BREAKER - Door Interlocks:075627 Use with 230 VAC Circuit Breaker, NEMA 1 .......................................................................... 18

075628 Use with 460 VAC Circuit Breaker, NEMA 1 .......................................................................... 18

CONTROL CIRCUIT POWER OPTIONS:079841 24 Volt AC Control Circuit - No Other Options ....................................................................... 19

082137 24 Volt AC Control Circuit on Controls with Panel ................................................................. 19

079842 24 Volt AC Control Circuit on 115 VAC Controls Only Mounted 115 Volt AC Transformer .... 19

ENCLOSURE RELATED OPTIONS:066361 Dead Front Door with Inner Door - Simplex .......................................................................... 20

066362 Dead Front Door with Inner Door - Duplex ............................................................................ 20

064690 Enclosure Interior Service Light - Fluorescent ....................................................................... 21

064678 Panel Heater with Thermostat Control ................................................................................... 21

MANUAL TRANSFER SWITCH - Control Panel Mounted:075641 60 Ampere, 230/460VAC, 3 Phase ........................................................................................ 22

075642 100 Ampere, 230/460VAC, 3 Phase ...................................................................................... 22

075643 200 Ampere, 230/460VAC, 3 Phase ...................................................................................... 22

ENCLOSURES:064691 NEMA 3R Enclosure for Remote Alarm ................................................................................. 23

075615 NEMA 3R Enclosure, Oversize Simplex “A” - Steel, Gray ..................................................... 23

075616 NEMA 3R Enclosure, Oversize Duplex “A” - Steel, Gray ...................................................... 23

064682 NEMA 4 Enclosure, Simplex - Steel ...................................................................................... 23

075608 NEMA 4 Enclosure, Duplex - Steel ........................................................................................ 23

075617 NEMA 4 Enclosure, Oversize Simplex “A” - Steel, Gray ....................................................... 23

075618 NEMA 4 Enclosure, Oversize Duplex “A” - Steel, Gray ......................................................... 23

075609 NEMA 4X Enclosure, Simplex - Fiberglass ........................................................................... 23

075610 NEMA 4X Enclosure, Duplex- Fiberglass .............................................................................. 23

075619 NEMA 4X Enclosure, Oversize Simplex “A” - Fiberglass ..................................................... 23

074620 NEMA 4X Enclosure, Oversize Duplex “A” - Fiberglass ........................................................ 23

075611 NEMA 4X Enclosure, Simplex - Stainless Steel .................................................................... 23

075612 NEMA 4X Enclosure, Duplex - Stainless Steel ...................................................................... 23

075621 NEMA 4X Enclosure, Oversize Simplex “A” - Stailess Steel ................................................. 23

075622 NEMA 4X Enclosure, Oversize Duplex “A” - Stainless Steel ................................................. 23

075613 NEMA 12 Enclosure, Simplex - Steel .................................................................................... 23

075614 NEMA 12 Enclosure, Duplex - Steel ...................................................................................... 23

075623 NEMA 12/13 Enclosure, Oversize Simplex “A” - Steel ......................................................... 23

075624 NEMA 12/13 Enclosure, Oversize Duplex “A” - Steel ............................................................ 23

ENCLOSURE TYPES ............................................................................................................ 24

HEATER TABLE .................................................................................................................... 25

1

ALARM OPTIONS:064672 [0854]- HIGH WATER ALARM LIGHT, 90º MTD.

The alarm light is a 90 dgree mounted vapor-proof fi xture with a 40 watt fl ashing red light which gives a visual warning of high

water in the wet well. This light will not be turned off with the alarm off switch used in conjunction with an audible alarm, but will

keep fl ashing until the lowering of water in the wet well.

PARTLIST:

Light - RAB B100GG

Bulb - G. E.

Flasher - Superior 1008

Fuse Block - Littlefuse 350-329

Fuse - Littlefuse 3AB, 1-1/2 amp

Terminal Strip - Connectron KT3

HIGH WATER ALARM LIGHT, TOP MTD.

The alarm light is a Top Mounted vapor-proof molded unbreakable acrylic plastic fi xture with a 40 watt fl ashing red light which

gives a 360º visual warning of high water in the wet well. This light will not be turned off with the alarm off switch used in

conjunction with an audible alarm, but will keep fl ashing until the lowering of water in the wet well.Schematic same as 064672.

064673 [0855]- HIGH WATER ALARM BELL:

The alarm bell is a 4” vibrating bell which produces an 87db @ 10 foot audible warning of high water in the wet well. An alarm

off switch will silence the bell, but leave a small red light on to show that the high water condition still exists. The alarm will

automatically reset on lowering of water in the wet well. NOTE: The parts marked with * will not be supplied if you order a

064672 High Water Alarm Flashing Red Light with this alarm.

PARTS LIST:

Bell - W.L. Jenkins # 1005

Relay - Idec # RH2BUAC120V.

Socket - Idec # SH2B-05

Switch - McGill # 3190001 (Momentary)

* Light - Littelfuse # 961-8-04-91WRN

* Fuse block - Littelfuse # 350-329

* Fuse - Littelfuse 3AB, 1-1/2 Amp

* Terminal - Connectron # KT3

File: W64672.Dwg

File: W64673.Dwg

2

ALARM OPTIONS:

064674 [0856]- HIGH WATER ALARM HORN:

The alarm horn is a 4” square vibrating horn which produces an 92db @ 10 foot audible warning of high water in the wet well.

An alarm off switch will silence the horn, but leave a small red light on to show that the high water condition still exists. The

alarm will automatically reset on lowering of water in the wet well. NOTE: The parts marked with * will not be supplied if you

order a 064672 High Water Alarm Flashing Red Light with this alarm.

PARTS LIST:

Horn Wheelock 31-115AC-S 4” SQ. 92db.

Relay IDEC # RH2BUAC120V.

Socket IDEC #SH2B-05.

Switch McGill #3190001

* Light - Littelfuse # 961-8-04-91WRN

* Fuse block - Littelfuse # 350-329

* Fuse - Littelfuse 3AB, 1-1/2 Amp

* Terminal - Connectron # KT3

073604 [0868]- HIGH WATER ALARM DRY CONTACT:

The alarm dry contact is a D.P.D.T. relay rated at 10 amps, 250 volts. These contacts are not connected to a power source in

the control panel. These contacts are primarily used to operate telemetering and remote high water alarms.

NOTE: This option should be used when a remote alarm is used.

PARTS LIST:

IDEC Relay #RH2BUAC120V.

IDEC Socket #SH2B-05

McGill Switch #3190001

Littelfuse Fuse Block #350329

Littelfuse Fuse 3AB, 1-1/2 amp

Connectron Terminals #KT3

File: W64674.Dwg

File: W73604a.Dwg

File: W73604.Dwg

With Panel Mounted Alarm

Without Panel Mounted Alarm

3

ALARM OPTIONS: 075601 [0857]- DIM GLOW ALARM:

The Dim Glow option is ordered separately with the 064672 H.W.A light. This option will cause the alarm light to glow dimly

during normal operations, but come to full brilliance and fl ash between dim and full power during high water conditions. The

light will revert to dim glow on lowering of the high water in the wet well.

NOTE: This Dim Glow option is used EXCLUSIVELY with the 064672 High Water Alarm Light.

PARTS LIST:

Dim Glow & Flasher 075601 with 064672 H.W.A. Light

1 Light RAB B100 GG

1 Bulb

1 AC-DC EFG2-120VAC, 25% Dim Glow & Flasher

1 Littelfuse Fuse Holder #305029

1 Littelfuse Fuse 3AG 1-1/2 amp #312

Dim Glow 075601 [0857] with 064672 Light and 064673 Bell:

The Bell is silent during normal operation and will ring at 87db during high water conditions. Pushing the alarm off switch

will silence the bell and leave the High Water Alarm Light on. The alarm bell relay and light will reset automatically with

lowering of the water level in the wet well.

When this option is used, add the following parts to the 075601 and 064672 parts list:

1 Bell - W.L. Jenkins # 1005

2 Relay - Idec # RH2BUAC120V.

2 Socket - Idec # SH2B-05

1 Switch - McGill # 3190001 (Momentary)

File: W75601.Dwg

File: W75601a.Dwg

4

ALARM OPTIONS: Dim Glow 075601 [0857] with 064672 Light and 064674 Horn:

The Horn is silent during normal operation and will ring at 92db during high water conditions. Pushing the alarm off switch

will silence the horn and leave the High Water Alarm Light on. The horn relay and light will reset automatically with lowering of

the water level in the wet well.

When this option is used, add the following parts to 075601 and 064672 parts list:

1 Horn Wheelock 31-115AC-S 4” SQ. 92db.

2 Relay IDEC # RH2BUAC120V.

2 Socket IDEC #SH2B-05.

1 Switch McGill #3190001

PANEL MOUNTED OPTIONS: 064675 [0861]- MOISTURE SENSOR RELAY:

This relay is connected to two sensing probes in the pump seal chamber. These probes will detect moisture in the pump and

operate a door mounted warning light on the control panel to indicate a failed seal. One required for simplex, two for duplex.

Rated for 25 Volt Amperes, 115 Volt Input, 500 Volt Output. Probs in Pumps are rated 1watt @ 330K Ohms, 500 Volts.

PARTS LIST:

Warrick relay #IDIEO

IDEC Light #APW-199

Connectron Terminal #KT3

File: W75601b.Dwg

File: W64675s.DwgSIMPLEX File: W64675d.DwgDUPLEX

5

PANEL MOUNTED OPTIONS: 064681 [0876] - TEMPERATURE SENSOR RELAY WITH LIGHT:

This relay is connected in series with the thermostat which is embedded in the pump motor windings. If the motor overheats,

the thermostat will open causing the relay to de-energize which will stop the pump motors and light a small red pilot light in the

control panel. The pump(s) will restart automatically when the thermostat cools.

IMPORTANT! - EACH CONTROL PANEL IS EQUIPPED AS STANDARD EQUIPMENT, WITH TERMINALS FOR TEMPERATURE SENSORS. THESE THERMOSTATS ARE WIRED IN LINE WITH WITH THE PUMP MOTOR

STARTER COIL AND WILL TURN THE MOTOR OFF WITH TEMPERATURE RISE. QUANTITY OF ONE REQUIRED FOR EACH PUMP.

PARTS LIST:

IDEC Relay #RH2BUAC120V

IDEC Socket #SH2B-05

Littelfuse Light #961-8-04-91WRN

Connectron Terminal #KT3

File: W64681s.Dwg

File: W64681d.Dwg

SIMPLEX

DUPLEX

6

PANEL MOUNTED OPTIONS:085325 [2661] - MOISTURE SENSOR TEST CIRCUIT:

A normally closed pusbutton and neon indicating lamp are provided as means of checking the moisture sensing components.

When the pushbutton is depressed, the indicating lamp will be illuminated to indicate (1) power is supplied to the control, (2)

the control is operative, and (3) wiring to the moisture sensing probes in the motor is intact. This option is used in conjuction

with 064676.

PARTS LIST:

IDEC Push-To-Test Button with Clear Neon Light # 1630AC

064676 [0865] - ELAPSED TIME METERS:

The elapsed time meter indicates pump running time in hours and tenths of hours to a total of 99999.9. This non-reset meter is

useful in determining when periodic maintenance should be performed on the pumps. One (1) required per pump.

PARTS LIST:

Engler #10NG7 or #02-010117-000.

064677 [0866] - PUMP SEQUENCE SELECTOR SWITCH:

The selector switch is provided to override the automatic alternator. This option is useful if it becomes necessary to remove

one pump from the duplex system. Either pump may be selected as the lead pump.

PARTS LIST:

Selector Switch Furnas #52SB2CAB OR

Selector Switch IDEC #ASW300-1

File: W85325.Dwg

File: W64676.Dwg

File: W64677.Dwg

7

PANEL MOUNTED OPTIONS:064403 [0867] - INTRINSICALLY SAFE RELAY:

The intrinsically safe relay is a reduced voltage power supply that produces a low voltage and current to the fl oat switches in

the wet well. If one of these fl oat switches were to break open and expose the control wiring, the applied voltage would not

cause a spark which could ignite explosive gases or combustible liquids that might happen to be in the wet well.

The Intrinsically Safe Relay is for Explosion Proof Applications, one (1) is required for simplex and two (2) for duplex

plus one for any alarm function.

PARTS LIST:

C.F. Warrick 27AIDO

075629 [0900] - SELECTOR SWITCH 2 POSITION:

Additional 2 position selector switch is oil tight and panel mounted. Standard with 1 Normally Open (NO) and 1 Normally

Closed (NC) contact, unless otherwise specifi ed. NOTE: USER MUST DEFINE THE OPERATION OF THIS OPTION.

PARTS LIST:

IDEC Switch #ASW200

File: W64403.Dwg

File: W75629.Dwg

8

PANEL MOUNTED OPTIONS:075630 [0901] - SELECTOR SWITCH 3 or 4 POSITION:

Additional 3 position selector switch is oil tight and panel

mounted. Standard with 2 Normally Open (NO) and 2

Normally Closed (NC) contact, unless otherwise specifi ed.

NOTE: USER MUST DEFINE THE OPERATION OF THIS

OPTION.

PARTS LIST:

IDEC 3 Position Switch #ASW300

IDEC 4 Position Switch #ASW400-1

075638 [0910] - NEMA 4 LIGHT:

115 volt control, oil tight panel mounted light. Amber (A),

Green (G), Red (R) or White (W).


OPTION.

PARTS LIST:

IDEC Light #APW199

075637 [0909] - NEMA 4 PUSH BUTTON:

Oil tight push button for manual control of a user defi ned

function. Oil tight panel mounted momentary contact button

may be wired as user directs when designing the control.

May be used as TEST button to exercise control functions,

reset button, or in any other circuit needing a momentary

contact closure.


OPTION.

PARTS LIST:

IDEC Push Button #ABW100

075636 [0907] - AUXILIARY CONTACTS - RELAY DPDT:

A general purpose relay, panel mounted, to provide 2 DPDT contacts to operate remote alarm, event recorder or other user

defi ned loads. May be energized from motor control circuit (s) or other user defi ned source.

NOTE: USER MUST DEFINE THE

OPERATION OF THIS OPTION.

PARTS LIST:

Normally Open (NO) Furnas

#49DZ21251

Normally Closed (NC) Furnas #

49DZ21252

File: W75630.Dwg

File: W75636.Dwg

File: W75638.Dwg

File: W75637.Dwg

9

PANEL MOUNTED OPTIONS:075635 [0906] - AUXILIARY CONTACTS - ON MOTOR CONTROL:

Provides user with one or more auxiliary contact on the motor starting device. To provide remote sensing of motor running time

or initiate other operations external or internal with motor operation.

PARTS LIST:

Normally Open (NO) Furnas # 49DZ2125001

Normally Closed (NC) Furnas #49D22125002

075631 [0902] - ELECTRONIC TIMER:

A general purpose time delay relay added to control. An electronic device with 2 Form “C” contacts to provide delay on start

of second motor, contact closure, verifi cation fl oat switches, or any other time related function in the control system. Also

available as a repeat cycle timer for repetitive system functions which are time related.

NOTE: USER MUST DEFINE THE OPERATION OF THIS OPTION.

PARTS LIST:

Timer IDEC #RTE-P12

Base IDEC #SR2P-05

075632 [0903] - 24 HOUR TIMER:

A panel mounted 24 hour timer to allow programming events in the system. May be used for once-a-day motor alternation, or

to run stand-by motor daily. NOTE: USER MUST DEFINE THE OPERATION OF THIS OPTION.

PARTS LIST:

AMF/Paragon Series 1015-S

File: W75635.Dwg

File: W75631.Dwg

File: W75632.Dwg

10

PANEL MOUNTED OPTIONS: 075633 [0904] - 7 DAY TIMER:

A panel mounted 7 day timer to allow programming events in the system. May be specifi ed with power loss carry-over.

NOTE: USER MUST DEFINE THE OPERATION OF THIS OPTION.

PARTS LIST:

AMF/Paragon Series EC7000

075634 [0905] - .5 Hrs to 60 Hrs. - MOTOR DRIVEN:

For adjustable timing of events such as accumulating running time on a motor load to a pre-set number of hours. Available with

ranges from one-half hour to 60 hours. NOTE: USER MUST DEFINE THE OPERATION OF THIS OPTION.

093504 [0923] - Timer, Electronic, Lag Pump Delay:

A user adjustable timer to prevent simultaneous starting of both pumps. Usfull to prevent high current draw after long power

outage. Recommended for single phase pump controls and duplex systems to be run on generator power (Duplex Only).

PARTS LIST:

Timer, #IDEC RTE-P11-120V

Base, #IDEC SR2P-05

File: W75633.Dwg

File: W93504.Dwg

File: ---------

11

PANEL MOUNTED OPTIONS:

075639 [0916] - AMMETER - SINGLE PHASE:

A panel mounted A.C. reading ammeter with panel mounted

current transformer. To indicate to the operator the amperage

load.

PARTS LIST:

Crompton Instruments Fiesta Type 02.

Weshler Current Transformer*

* Transformer Ratio selected to give 40 - 50% meter

reading at pump FLA.

075640 [0917] - AMMETER - THREE PHASE:

A panel mounted ammeter with current transformer for three

phase controls. To indicate to the operator the amperage load.

This option includes three current transformers and shorting

selector switch to monitor three phase systems.

PARTS LIST:

Crompton Instruments Fiesta Type 02

Electroswitch Ammeter Switch Series 24

Weshler Current Transformer*

* Transformer Ratio selected to give 40 - 50% meter

reading at pump FLA.

File: W75639.Dwg

File: W75640.Dwg

12

UTILITY TRANSFORMER WITH OUTLETSPANEL MOUNTED OPTIONS:

Options 1.5KVA thru 5.0KVA transformer and outlet require next larger size enclosure.

079027 [2632] - CONVENIENCE OUTLET

WITHOUT POWER TRANSFORMER:

A 115 volt duplex outlet with weather tight

cover is mounted on the side of the panel

enclosure for 15 amp max. utility use. NOTE:

A 200/240 volt, 3 phase 4-Wire service or

120/240 volt, Single phase 3-Wire service

which produces 115 volts to neutral is required

for this option.

PARTS LIST:

Hubbel Receptacle #GE4065

Reddot Cover #CCD


Littelfuse Fuse 3AB 15amp

CONVENIENCE OUTLET WITH TRANSFORMER:

064679 [0862] - 1.5KVA

075602 [0863] - 3KVA

075603 [0864] - 5KVA

A 115 volt duplex outlet with weather tight

cover is mounted on the side of the panel

enclosure. For 15 amp utility use. The option

is standard with 1.5KVA power transformer

connected to the primary line with fused

secondary.

PARTS LIST:

Part No. 064679:

Micron transformer #ENX1K5PU1519HI


Reddot Cover #CCD



Part No. 075602:

Micron Transformer #EN3KPU1519


Reddot Cover #CCD



Part No. 075603:

Micron Transformer #EN5KPU1519


Reddot Cover #CCD



File: W79027.Dwg

File: W64679.Dwg

13

UTILITY TRANSFORMER WITH OUTLETSPANEL MOUNTED OPTIONS:

Options 1.5KVA thru 5.0KVA transformer and outlet require next larger size enclosure.

064680 [2634] - GROUND FAULT CONVENIENCE OUTLET:

A 115 volt ground fault receptacle to be used on the convenience outlet option.

PARTS LIST:

Bryant receptacle #GFR83-1


LIttelfuse Fuse 3AB 15 amp

SERVICE ENTRANCE - PANEL MOUNTED OPTIONS:

The following options require additional enclosure volume and may require larger enclosures.

CONTROL CIRCUIT RECONNECT RELAY:

064683 [0850] - 115 Volt, 1KVA max.

064684 [0851] - 230 Volt, 1KVA max.

064685 [0853] - 460 Volt, 1KVA max.

The reconnect relay will transfer the control voltage from the “Pump 1” circuit breaker to the “Pump 2” circuit breaker in the

event of the “Pump 1” circuit breaker tripping. This relay will hold the control voltage on the “Pump 2” circuit breaker until the

“Pump 1” circuit breaker is reset.

PARTS LIST:

Part No. 064683:

1 IDEC Relay #RR2PUAC120V

1 IDEC Base # SR2P-05

Part No. 064684:

1 IDEC Relay #RR2PUAC230V

1 IDEC Base # SR2P-05

Part No. 064685:

1 Furnas Relay #MT4640H

File: W64680.Dwg

File: W64683.Dwg

14

SERVICE ENTRANCE - PANEL MOUNTED OPTIONS:The following options require additional enclosure volume and may require larger enclosures.

LIGHTNING ARRESTOR:

036189 [0859] - Single Phase

058582 [0860] - Three Phase

The lightning arrestor is connected to the incoming power lines and panel ground. This arrestor will reduce the chances of

pump and control panel damage from voltage transient caused by lightning.

PARTS LIST: PARTS LIST:

Part No. 036189: Part No. 058582:

Delta #LA302R, 300volt, 1 Phase. Delta #LA603, 600volt, 3 Phase.

PHASE FAILURE RELAY:

064688 [ ] - 230V, 3 Phase

064689 [0874] - 460V, 3 Phase

This relay is connected

to the primary power service to detect phase loss, improper phase rotation and under-voltage on one or all phases of the

service. This relay will automatically start and stop the pump motors under these conditions.

PARTS LIST:

064688:

Furnas Relay #47VA32G

USD Fuse Block #11425

Buss Fuse 1 amp #KTK

IDEC relay #RH2BUAC120V

IDEC base #SH2B-05

064689:

Furnas Relay #47VA32H




IDEC base #SH2B-05

File: W58582.Dwg

File: W64688.Dwg

File: W36189.Dwg

15

SERVICE ENTRANCE - PANEL MOUNTED OPTIONS:The following options require additional enclosure volume and may require larger enclosures.

UNDER VOLTAGE RELAY:

064686 [0869] - 115/120V, Single Phase

064687 [0871] - 230V, Single Phase

079847 [0870] - 200V, Single Phase

This relay is connected to the primary service to detect under-voltage. This relay will automatically start and stop the pump

motor under this condition.

PARTS LIST:

064686 - Diversifi ed Elec. UOA-120-ALA






IDEC base #SH2B-05

MASTER CIRCUIT BREAKER - PANEL MOUNTED OPTION (No Operator)

Circuit Breakers count as one (1) PANEL MOUNTED option, when added to control.

MASTER CIRCUIT BREAKER:

075605 [0877] - 115/230V, 1 Phase, 70 Amp max.

075606 [2608] - 200/230V, 3 Phase, 100 Amp max.

075607 [2609] - 460V, 3 Phase, 100 Amp max.

The master breaker is a single point line connection and line disconnect for the duplex controls. The breaker is sized

to handle the two pump motor circuit breakers and any external heating and lighting load the panel may be asked to deliver.

PARTS LIST:

075605 - G.E. #THQC2100WL

075606 - G.E. #THQC3200WL

075607 - G.E. #TED134000WL

File: W64686.Dwg

File: W75606.DwgFile: W75605.Dwg

16

CONTROL CIRCUIT BREAKERPANEL MOUNTED OPTION (No Operator)

Circuit Breakers count as one (1) PANEL MOUNTED option, when added to control. No External Operator.

CIRCUIT BREAKER ON PRIMARY CONTROL:

082140 [2607] - 230 Volt,3.5KVA max, 2 Pole

082141 [ ] - 460 Volt, 7KVA max, 2 Pole

Circuit breaker on the primary of the control transformer.

The two pole breaker isolates the control circuit from the pump

breakers. 2 Pole Circuit Breaker size varies according to size of

transformer.

FUSED DISCONNECTS WITH DOOR MOUNTED OPERATORS: Options replacing existing circuit breakers require no additional enclosure space. Option chosen to be Master Fused

Disconnect adds one option space to the enclosure.

FUSED DISCONNECT:

079029 - 115/230V, 1 Phase 250 volt.

079029 - 200/230V, 3 Phase 250 volt.079030 - 460V, 3 Phase 600 volt.

A fused disconnect is to replace the motor circuit breaker which

is sized for motor load and voltage with rotary disconnect handle.

PARTS LIST:

079029 - G.E. #THMR3121

079030 - G.E. # THMR3161

File: W82140.Dwg

File: W79030.DwgFile: W79029.Dwg

17

FUSED DISCONNECTS WITH DOOR MOUNTED OPERATORS:Options replacing existing circuit breakers require no additional enclosure space. Option chosen to be Master Fused

Disconnect adds one option space to the enclosure.

075626 - DOOR INTERLOCK - THROUGH OUTER DOOR FOR FUSED DISCONNECT:

Mounted through the outer door for operation of panel mounted fused disconnect. Mechanical interlock prevents unauthorized

opening of enclosure when handle is “ON”. Also locking hasp accommodates up to three padlocks. One (1) required for each

disconnect.

075625 - DOOR INTERLOCK - THROUGH INNER DOOR FOR FUSED DISCONNECT:

Mounted through the inner door for operation of panel mounted fused disconnect. Mechanical interlock prevents unauthorized

opening of enclosure when handle is “ON”. Also locking hasp accommodates up to three padlocks. One required for each

disconnect.

File: P75626

File: P75627

18

CIRCUITE BREAKER - DOOR INTERLOCKS:

NEMA 1 option, maybe self standing or used with sub door option.

075628 - DOOR INTERLOCK - THROUGH OUTER DOOR FOR CIRCUIT BREAKERS:

Mounted through the outer door for operation of panel mounted circuit breaker. Mechanical interlock prevents unauthorized

opening of enclosure when handle is “ON”. Also locking hasp accommodates up to three padlocks. One (1) required for

each breaker.

075627 - DOOR INTERLOCK - THROUGH INNER DOOR FOR CIRCUIT BREAKER:

Mounted through the inner door for operation of panel mounted circuit breaker. Mechanical interlock prevents unauthorized

opening of enclosure when handle is “ON”. Also locking hasp accommodates up to three padlocks. One required for each

breaker.

File: P75626

File: P75627

19

CONTROL CIRCUIT POWER OPTIONS:

079841 [2604] - 24 VOLT CONTROL CIRCUIT w/Control Equipment @ 24 VAC.

Cover 24 volt A.C. control voltage with all control equipment at 24 volts A.C.

082137 [2606] - 24 VOLT CONTROL FOR 115 VOLT: For 065400 & 065600 Control Panels ONLY.

This option will allow you to operate the wet well fl oat switches and other panel controls at 24 volts A.C. with the addition of a

24 volt A.C. control transformer to 065400 and 065600, 1/2 HP, 115 volt, Single phase control panels. (Duplex Shown)

PARTS LIST:

Simplex - Micron Transformer #C075LP7

Littelfuse Fuse 3AG 2 amp

Duplex - Micron Transformer #C150LP7

Littelfuse Fuse 3AG 4 amp

079842 [2605] - 24 VOLT CONTROL CIRCUIT w/Control Equipment @ 115 Volt AC:

Covers 24 volt A.C. control voltage with control equipment at 115 volts A.C. which requires an extra transformer. This option

has a 100 VA transformer 115V to 24 V AC. This is to control fl oats only at 24 Volts A.C.EXAMPLES of 115 Volt Equipment:

Panel Heater, Convience Outlets, Ground Fault, Dim Glow Alarm, 24 Hr Timer and 7 Day Timer.

File: W79841.Dwg

File: W82137.Dwg

File: W79842.Dwg

20

ENCLOSURE RELATED OPTIONS:

DEAD FRONT DOOR WITH INNER DOOR:

066361 [0880] - Simplex

066362 [0881] - Duplex

The inner door is a hinged aluminum sub-door which is mounted beneath the enclosure’s weather tight door. The circuit

breaker operating handles, hand-off-auto selector switches and pump run lights and optional alarm silence switch

extend through this sub-door.

File: PGSPANEL

File: PGDPANEL

Inner Door

SIMPLEX

Sub Panel NOT USED

with inner door option

DUPLEX

Inner Door

Sub Panel NOT USED

with inner door option

21

ENCLOSURE RELATED OPTIONS:064678 [0858] - PANEL HEATER:

Panel mounted heater 100 watts with thermostat and over-temperature control.

PARTS LIST:

Chromalox heater #SCB100.

Thermodisc Thermostat #36T26

Thermodisc Overtemp #36T21

064690 [2635] - SERVICE LIGHT:

This option consists of a light socket controlled by a door switch, providing interior panel illumination during service work. Due

to the fact that the power for this light comes from the control circuit, it is necessary for the circuit breaker to be turned on after

the door is opened.

PARTS LIST:

Micro door switch #MC2711

Paulding ceramic base #50714

G.E. Light Bulb 25 watt.

File: W64678.Dwg

File: W64690.Dwg

22

MANUAL GENERATOR TRANSFER SWITCH, PANEL MOUNTED: 075641 [0924] - 60 amp, 460V, 3 Phase.

075642 [ ] - 100 amp, 460V, 3 Phase.

075643 [ ] - 200 amp, 460V, 3 Phase.

This transfer switch is built into the control panel using two circuit breakers and a mechanical walking beam interlock which

keeps the two circuit breakers from being turned on together. The incoming power line is wired to one breaker and the

generator power receptacle is wired to the other breaker. With loss of the primary power line, the operator opens the panel

door and turns the line circuit breaker off and the generator circuit breaker on. The generator can then be connected to the

receptacle and the station power.

NOTE: This option adds a minimum of 18” to the control panel height. Must use an oversize enclosure.

The following parts will be used unless otherwise specifi ed.

PARTS LIST:

075641:

Hubbell Generator Receptacle 60 amp, #26410

Hubbell Generator Plug #26419

G.E. Circuit Breaker #TED13400WL

G.E. Walking Beam Interlock

075642:

Hubbell Generator Receptacle 100 amp, #4100R7W

Hubbell Generator Plug #4100P7W



075643:

Crouse-Hinds Generator Receptacle 200 amp, #AR2031

Crouse-Hinds Generator Plug AR20357



File: W75641.Dwg

NOTE: Suggest a remote MANUAL TRANSFER

SWITCH be supplied as part of the generator

package, by whomever supplies the generator.

23

NEMA 3R ENCLOSURES: Standard enclosures will accept up to 4 Panel Mounted options.

For 5 to 8 Panel Mounted options, use enclosures marked as Oversize “A”.

For 9 to 11 Panel Mounted options, use Oversize “B” enclosures.

For more than 12 Panel Mounted options, call for special size.

The NEMA 3R enclosure is formed of 16 or 14 gauge, G-90 galvanized steel, with all surfaces phosphatized, then fi nished

inside and out with ANSI 61 gray polyester powder fi nish. A full width drip shield is formed into the top cap to prevent standing

water from dripping into the interior when the door is opened. This drip shield and the formed edges of the enclosure provide

a seating surface for the full door gasket. The door is equipped with two galvanized hinges with stainless steel hing pins. Two

padlockable draw-pull latches will hold the door closed. Weld nuts support the removable steel componet mounting panel. The

removable panel is to be white enamel and will be drilled and tapped for component mounting.The enclosure shall have

external mounting tabs for wall mounting. The enclosure is rated NEMA 3R RAINTIGHT and is suited for outdoor mounting.

064691 [2408] - NEMA 3R Enclosure for Remote Alarms

075615 [2614] - NEMA 3R Enclosure, Oversize Simplex “A” - Steel, Gray

[2616] - NEMA 3R Enclosure, Oversize Simplex “B” - Steel, Gray

[2612] - NEMA 3R Enclosure, Replacement for Simplex Std. - Steel, Gray

075616 [2615] - NEMA 3R Enclosure, Oversize Duplex “A” - Steel, Gray

[2617] - NEMA 3R Enclosure, Oversize Duplex “B” - Steel, Gray

[2613] - NEMA 3R Enclosure, Replacement for Duplex Std. - Steel, Gray

NEMA 4 ENCLOSURES: Standard enclosures will accept up to 4 Panel Mounted options.

For 5 to 8 Panel Mounted options, use enclosures marked as Oversize “A”.

For 9 to 11 Panel Mounted options, use Oversize “B” enclosures.

For more than 12 Panel Mounted options, call for special size.

064682 [0882] - NEMA 4 Enclosure, Simplex - Steel

075608 [0883] - NEMA 4 Enclosure, Duplex - Steel

075617 [2622] - NEMA 4 Enclosure, Oversize Simplex “A” - Steel, Gray

[2624] - NEMA 4 Enclosure, Oversize Simplex “B” - Steel, Gray

075618 [2623] - NEMA 4 Enclosure, Oversize Duplex “A” - Steel, Gray

[2625] - NEMA 4 Enclosure, Oversize Duplex “B” - Steel, Gray

075609 [0884] - NEMA 4X Enclosure, Simplex - Fiberglass

075610 [0885] - NEMA 4X Enclosure, Duplex- Fiberglass

075619 [2628] - NEMA 4X, 3, 12 Enclosure, Oversize Simplex “A” - Fiberglass

[2630] - NEMA 4X, 3, 12 Enclosure, Oversize Simplex “B” - Fiberglass

074620 [2629] - NEMA 4X, 3, 12 Enclosure, Oversize Duplex “A” - Fiberglass

[2631] - NEMA 4X, 3, 12 Enclosure, Oversize Duplex “B” - Fiberglass

075611 [0886] - NEMA 4X Enclosure, Simplex - Stainless Steel

075612 [0887] - NEMA 4X Enclosure, Duplex - Stainless Steel

075621 [2673] - NEMA 4X Enclosure, Oversize Simplex “A” - Stailess Steel

[2641] - NEMA 4X Enclosure, Oversize Simplex “B” - Stailess Steel

075622 [2642] - NEMA 4X Enclosure, Oversize Duplex “A” - Stainless Steel

[2643] - NEMA 4X Enclosure, Oversize Duplex “B” - Stailess Steel

075613 [0888] - NEMA 12 Enclosure, Simplex - Steel

075614 [0889] - NEMA 12 Enclosure, Duplex - Steel

075623 [2618] - NEMA 12/13 Enclosure, Oversize Simplex “A” - Steel

[2620] - NEMA 12/13 Enclosure, Oversize Simplex “B” - Steel

075624 [2619] - NEMA 12/13 Enclosure, Oversize Duplex “A” - Steel

[2621] - NEMA 12/13 Enclosure, Oversize Duplex “B” - Steel

24

NEMA TYPE 1 - Enclosures are intended for indoor use

primarily to provide a degree of protection against contact

with the enclosed equipment or locations where unusual

service conditions do not exist. The enclosure shall meet the

rod entry and rust resistance design tests.

NEMA TYPE 3 - Enclosures are intended for outdoor use

primarily to provide a degree of protection against windblown

dust, rain and sleet; undamaged by the formation of ice on

the enclosure. They shall meet rain, external icing, dust and

rust resistance design tests. They are not intended to provide

protection against conditions such as internal condensation

or internal icing.

NEMA TYPE 3R - Enclosures are intended for outdoor

use primarily to provide a degree of protection against

falling rain; and to be undamaged by the formation of ice

on the enclosure. They shall meet rod entry, rain, external

icing and rust resistance test. They are not intended to

provide protection against conditions such as dust, internal

condensation, or internal icing.

NEMA TYPE 4 - Enclosures are intended for indoor or

outdoor use primarily to provide a degree of protection

against windblown dust and rain, splashing water, and

hose-directed water; undamaged by the formation of ice on

the enclosure. They shall meet the hosedown, external icing

and rust resistance design tests. They are not intended

to provide protection against conditions such as internal


NEMA TYPE 4X - Enclosures are intended for indoor

or outdoor use primarily to provide a degree of protection

against corrosion, windblown dust and rain, splashing water,

and hose-directed water; undamaged by the formation of ice

on the enclosure. They shall meet the hosedown, external

icing and rust resistance design tests. They are not intended

to provide protection against conditions such as internal


NEMA TYPE 6 - Enclosures are intended for indoors or

outdoors use primarily to provide a degree of protection

against the entry of water during occasional temporary

submersion at a limited depth. NEMA 6P Enclosures are,

same as above, except, protection against the entry of water

during prolonged submersion at a limited depth.

NEMA TYPE 7 - Enclosures are for indoor use in locations

classifi ed as Class I, Groups A,B,C or D, as defi ned in the

National Electrical Code... [Explosive gas-air mixtures.]

NEMA TYPE 9 - Enclosures are intended for indoor use in

locations classifi ed as Class II, Group E or G, as defi ned

in the National Electrical Code... [Explosive gas-air mixtures.]


primarily to provide a degree of protection against dust, falling

dirt, and dripping noncorrosive liquids.


primarily to provide a degree of protection against dust,

spraying of water, oil, and noncorrosive coolant.

The preceding descriptions are not intended to be complete

representations of National Electrical Manufactures

Association standards for enclosures. Data courtesy of

National Electrical Manufactures Association [NEMA]

from Standards Publication 250-1985, Enclosures for

Electrical Equipment (1000 Volts maximum), Copyright 1985

by NEMA or equivalent.

SOURCES of STANDARDS:

NEMA National Electrical Manufactures Association

2101 L Street Northwest

Washington, D.C. 20037

EEMAC Electrical/Electronic Mfgs Assoc. of Canada

10 Carlson Court

Suite 500

Rexdale (Toronto), Ontario

Canada M9W 6L2

UNDERWRITERS LABORATORIES INC.

333 Pfi ngsten Road

Northbrook, IL 60062

UL 508 Industrial Control Equipment

JOINT INDUSTRY COUNCIL

7901 Westpark Drive

McLean, VA. 22101

CANADIAN STANDARDS ASSOCIATION

178 Rexdale Blvd.

Rexdale (Toronto), Ontario,

Canada M9W IR3

ANSI AMERICAN NATIONAL STANDARDS INSTITUTE

1430 Broadway

New York, NY 10018

ANSI Z55.1-1967 Gray Finishes for Industrial Apparatus and

Equipment.

ENCLOSURE TYPES

25

Furnas Type “K” Heater Element Table

PART NO FURNAS NO.

032215 K-21

032216 K-22

032217 K-23

032218 K-24

032219 K-26

032220 K-27

032221 K-28

032222 K-29

032223 K-31

032224 K-32

032225 K-33

032226 K-34

032227 K-36

032228 K-37

032229 K-39

032230 K-41

032231 K-42

032232 K-43

032233 K-49

032234 K-50

032235 K-52

032236 K-53

032237 K-54

032238 K-55

032239 K-56

032240 K-57

032241 K-58

032242 K-60

032243 K-61

032244 K-62

032245 K-63

032246 K-64

032247 K-67

032248 K-68

032249 K-69

032250 K-70

032251 K-72

032252 K-73

032253 K-74

032254 K-75

032255 K-76

032256 K-77

032257 K-78

032258 K-80

032259 K-85

032260 K-86

26

030000036189 ..........................14

050000058582 ..........................14

060000063735 ..........................Not Shown

063736 ..........................Not Shown

063737 ..........................Not Shown

064403 ..........................7

064672 ..........................1

064673 ..........................1

064674 ..........................2

064675 ..........................4

064676 ..........................6

064677 ..........................6

064678 ..........................21

064679 ..........................12

064680 ..........................13

064681 ..........................5

064682 ..........................23

064683 ..........................13

064684 ..........................13

064685 ..........................13

064686 ..........................15

064687 ..........................15

064688 ..........................14

064689 ..........................14

064690 ..........................21

064691 ..........................23

066361 ..........................20

066362 ..........................20

070000073604 ..........................2

075601 ..........................3 & 4

075602 ..........................12

075603 ..........................12

075605 ..........................15

075606 ..........................15

075607 ..........................15

075608 ..........................23

075609 ..........................23

075610 ..........................23

075611 ...........................23

075612 ..........................23

075613 ..........................23

075614 ..........................23

075615 ..........................23

075616 ..........................23

075617 ..........................23

075618 ..........................23

075619 ..........................23

075620 ..........................23

075621 ..........................23

075622 ..........................23

075623 ..........................23

075624 ..........................23

075625 ..........................17

075626 ..........................17

075627 ..........................18

075628 ..........................18

075629 ..........................7

075630 ..........................8

075631 ..........................9

075632 ..........................9

075633 ..........................10

075634 ..........................10

075635 ..........................9

075636 ..........................8

075637 ..........................8

075638 ..........................8

075639 ..........................11

075640 ..........................11

075641 ..........................22

075642 ..........................22

075643 ..........................22

079027 ..........................12

079029 ..........................16

079030 ..........................16

079841 ..........................19

079842 ..........................19

079847 ..........................15

080000082137 ..........................19

082140 ..........................16

082141 ..........................16

085325 ..........................6

090000093504 ..........................10

INDEX

CRANE PUMPS & SYSTEMS, INC.WARRANTY SERVICE GROUP

420 THIRD STREETPIQUA, OHIO45356 - U.S.A.

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