corn - headsight

CORNCORNINSTALLATION MANUAL

HEADSIGHT.COM | 574.546.5022

GERINGHOFFGERINGHOFFRD, NS, Elite, RD, NS, Elite, PatriotPatriot09020701i

Copyright Headsight, Inc. 2020

About Headsight

Headsight Contact Info

Headsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: [email protected] Web: www.headsight.com

Technical Assistance

Phone: 574-220-5511

About this Manual

How to use this manual

The instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems.

This icon designates information of which you should take note.

This icon indicates a special tool needed for a given task.

This icon designates an important instruction.

SuggestionsIf you have any suggestions to improve this manual please call 574-546-5022 or email [email protected].

Disclaimers

HEADSIGHT, HORIZON, PINPOINT, FORESIGHT, FEATHERSIGHT, TRUESENSE, TERRAHAWK, INSIGHT, the Headsight logo, the Horizon logo, and Terrahawk logo are trademarks of Headsight, Inc. All other trademarks are property of their respective owners.

Protected by one or more of the following patents and published applications: US6883299; US7310931; US7647753; US9609806; US9609806; US10222410; US10244680; EP2955993(DE,ES,FR,IT,UK); EP2956851 AU2004203614; BR112015019262; BR112015019286; CA2900987; CA2900994; WO20180152266

Table of ContentsInstallation�� 01Mounting Sensors ��02Routing Sensor Wiring ��03Harness�Length�Table�� 03Removing�Connector�for�Tight�Access� �� 0330"-40"�Inner�Rows� �� 0420"-22"�Inner�Rows� �� 07Outer�Rows�(if�equipped)�� 09All�Folding�Heads�� 11

Wiring Warning Lights �� 12All�except�Patriot�&�Freedom�� 12Patriot�Only� �� 12All�on�Lexion�� 12

Install Horizon or Insight Controller�� 13

Sensor Adjustment� �� 14Changing Swing ��14Increasing or Decreasing Voltage ��14Sensor Extensions �� 15

Parts�� 16Mounting Bracket and Harness �� 16

Statement of Limited Warranty� �� 19

iv

Installation

Before working on combine or under header always:

1. Perform all combine and header manufacturer safety precautions for servicing header.

2. Insert stop to prevent movement of header.

3. Turn off combine and remove key from ignition.

4. Set combine parking brake.

5. Disconnect all drive shafts from the header.

Complete the header installation in this manual before proceeding to the installation in the Combine or Horizon Manuals.

JD combines and heads 2016 have the check valve for the deck plate circuit moved to the head. Older heads may need to have this block added to prevent deck plate drift on newer combines. Older combines may need the check valve removed to prevent jerky motion with newer heads. See your JD dealer.

01

Installation

Mounting Sensors

1. Mount sensors facing forward in mounting brackets using one flange bolt at rear marked A and carriage bolt and flange nut at front marked B.

2. Install guards to each sensor assembly at location marked C.

3. Determine sensor mounting locations. Sensors should be mounted equally spaced across head mounting near end of head as far as possible.

• When using Foresight on headers with outer snouts that are shorter than inner snouts, mount one row in from end of head.

4. Remove bolts from snout tip and discard bolts.

5. Place sensor and mounting bracket in snout between poly tip and snout then fasten with bolts provided.

A

C

B

02

Installation

Routing Sensor Wiring

Properly routing the wiring is the most critical part of the installation process. Please take time to ensure that you have allowed sufficient slack for motion as well as sufficient clearance from moving header parts or crop flow.

Harness Length Table

1. Select appropriate wiring from chart below and mark blue connector with sensor position.

Standard Sensor Routing

Header Width Left Left Center Center Right Center Right

Up to 20' 17' 17' 33'

21–30' 23' 17' 17' 23' 38'

31–40' 38' 17' 17' 33' 33' and 10'

41' and up 38' 23' 17' 38' 33' and 17'

Removing Connector for Tight Access

When routing the wiring, there may be times when you would like to route the wiring through a small hole. You may remove the Weatherpack connector by using the following procedure. This step is NOT always required; it is only shown to aid installation as needed.

1. Release wire retaining clip on each connector. Insert removal tool and pull each wire out of connector.

2. Flare connector terminal tabs using removal tool.

3. Reinstall wires in connector body:

• Black or Blue into A• White into B• Green or Pink into C

4. Latch wire retaining clip.

5. Connect wiring harness to sensor.

03

Installation

30"-40" Inner Rows

1. Remove black WeatherPack connectors from end of harness as shown above

• Be sure to note wire locations

2. Route the appropriate harness up through hole at back of each row unit and pull enough slack to reach sensor.

3. When done routing, flare connector terminals using removal tool. Reinstall wires in connector body.

• Black or Blue into A• White into B• Green or Pink into C• Latch wire retaining clip.

4. Connect wiring harness to sensor.

5. Fasten sensor wiring close to sensor with small clamp and screw.

6. Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector.

04

Installation

7. Fasten wiring with clamp and screw at location A. Using clamp and existing hardware fasten at location B.

8. Continue routing wiring harness back to the rear of head. Fasten harness with small clamp and screw. Be sure to leave enough slack to allow snout to pivot.

9. Fasten wiring with clamp and existing hardware at location A. Fasten using small clamp and screw at location B.

10. Fasten at the location marked using clamp and existing hardware.

A

B

A

B

05

Installation

11. Route harness away from drive shaft and fasten with zip ties in place following hydraulic hoses or frame tube to left side of feederhouse.

12. Route wiring extension harness through hole in frame to back side of head continuing to follow hydraulic hoses.

13. Route to the left side of the feederhouse opening.

06

Installation

20"-22" Inner Rows

1. Remove snout.

2. Place wire guard in front of hinge bracket.

3. Mark and drill 2 holes with 13/64 drill bit.

• Before drilling check under header to make sure you will not damage anything underneath

4. Mount bracket with 2 self-tapping screws.

5. Drill 2 additional holes through back of snout bracket.

• It may be necessary to remove a gathering chain for clearance while drilling

6. Install 2 additional screws.

7. Remove the 4 screws and wire guard.

8. Reinstall snout.

9. Reinstall wire guard with 4 screws.

10. Remove Weatherpack connector from harness and route from underside of head up through wire guard.

11. Reinstall Weatherpack connector and plug into sensor near snout tip.

07

Installation

12. Carefully route harness starting from sensor and working toward back of snout.

• Place connector with clip facing up toward snout and install clamp on both sides

• Make sure to leave adequate slack at the snout pivot point

13. Zip tie wire to front of wire guard and snout bracket as shown.

14. Clamp wire to hood.

15. Carefully watch wire as you lower snout and make sure it is clear of pinch points and does not come near gathering chains.

16. Route along frame, etc, to the left side of the feederhouse opening in a similar manner to 30” Inner row install shown above.

08

Installation

Outer Rows (if equipped)

1. Fasten sensor wiring close to sensor with small clamp and screw.

2. Position sensor connector with latch facing up against poly. Fasten harness connection with small clamp and screw on each side of connector.

3. Fasten wiring with clamp and screw at location A. Using clamp and existing hardware fasten at location B.

A

B

09

Installation

4. Fasten harness at marked locations with small clamps and screws. Be sure to leave enough slack in harness at pivot point of snout between clamps.

5. Fasten harness at marked locations with small clamps and screws.

6. Route harness over end divider mounting bracket.

7. Fasten harness with clamp and existing hardware at location marked A. Zip tie along bottom tube every 6-8” routing to left side of feederhouse. A

10

Installation

8. Route through hole in frame to back side of head continuing to follow hydraulic hoses.

9. Route to the left side of the feederhouse opening.

All Folding Heads

1. In general, follow the instructions for a similar rigid head given above, except as noted below:

2. Avoid mounting a sensor on the snoot bonnet that flips up at the fold point.

3. For sensors mounted on folding wings:

• Route to back of row unit • Around backside of head to upper back frame • Follow frame through hinge points to left of feederhouse

• Make sure to leave enough slack for folding• Make sure the harness will not get

pinched in the fold mechanism• Follow existing wires & hoses when possible

11

Installation

Wiring Warning Lights

All except Patriot & Freedom

1. Remove cover from the warning light wiring box.

2. Crimp on spade connectors (not supplied) to yellow, green, and black wire on Headsight lights tail.

3. Connect yellow wire (left turn) to Geringhoff brown wire routed to left side of head.

4. Connect green wire (right turn) to Geringhoff brown wire routed to right side of head.

5. Connect black wire (ground) to the two Geringhoff blue wires.

6. Leave the brown wire disconnected (for use with stubble lights on supported combines).

7. Connect Y112 to Y111 on the Headsight header harness or Lexion adapter

Patriot Only

1. Use HT3821 (contact Headsight to order if needed)

2. Connect X11 to the X11 connector on the Patriot

• 4 pin Superseal• Just to the left of the feeder opening

3. Connect X10 to the X10 connector on the Patriot

• 4 pin round Eco-Mate• Just to the left of the feeder opening

4. Connect HT3821 Y112 to Y111 on the Headsight header harness or Lexion adapter

All on Lexion

1. Use HT3819 (contact Headsight to order if needed)

2. Connect HT3819 X101 to the large trailer plug on the Geringhoff Lexion adapter box.

3. Connect Y111 to the lights adapter tail installed above.

12

Installation

Install Horizon or Insight Controller

1. Connect Horizon or Insight box to main Headsight harness.

2. If your Insight kit contains optional bracket HT3114

• Bolt the bracket to the back of Insight• Install the Bracket on a M12 bolt thru the vertical frame• Not for use with Horizon

3. Hold box at rear of header as shown and make sure Headsight harness can reach feeder house electrical connection of combine and mark mounting hole locations.

• Make sure Horizon is mounted on the surface shown for proper deckplate angle measurement.

4. Drill mounting holes using 1/4” drill bit.

5. Secure box to header using hardware provided.

13

Installation

Sensor Adjustment

Insert header stop to prevent movement.

Changing Swing

1. Loosen the bolt A holding downstop.

2. Slide the downstop to new position in slotted hole.

• Raising downstop will increase voltage swing and allow higher maximum cutting height

• Lowering the downstop will decrease total voltage swing and help prevent arm from stabbing the ground when the headers is lowered

Increasing or Decreasing Voltage

1. Loosen sensor mounting nuts B.

2. Twist the sensor to new position using the slotted mounting holes.

• Twisting sensor clockwise will lower voltage• Twisting sensor counterclockwise will increase voltage

3. Re-tighten the nuts B.

A

BB

14

Sensor Adjustm

ent

Sensor Extensions

Headsight recommends using the lowest setting that allows you to run as high as you desire. Increasing the length of the extension will reduce header control sensitivity.

1. Remove flange lock nut then remove arm and spring.

2. Install extension to sensor assembly with previously removed spring and flange locknut.

3. Install arm in extension with two bolts and nuts as pictured at desired length.

• Headsight does not recommend extensions unless you need to run higher

• If you desire to operate header higher then sensors will allows, you may add extensions

15

Sensor Adjustm

ent

Parts

Mounting Bracket and Harness

ITEM QTY. PART NUMBER DESCRIPTION1 AR HT2236 Mounting Bracket2 AR PFBxx (xx=length) Extension Harness

(10,17,23,33,38)N/A AR B2236 Mounting Hardware

12

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Statement of Limited WarrantyFor Headsight® Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser.

Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months.

Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer.

Headsight’s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight’s judgment, shows evidence of such defect.

Limitations to Warranty

This warranty does not cover: • Warranty claims directly resulting from improper installation of the product.• Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight.• Any unauthorized product alteration or modification.• Any unauthorized repairs made with parts other than genuine Headsight parts.• Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized

by Headsight.

Warranty Procedure

• Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @ 574.220.5511. • Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate

basis or reasonable time allowance in Headsight’s judgment. • There is no mileage reimbursement. • Diagnostic time will not be reimbursed except in pre-arranged circumstances.• Warranty claims should be on typical dealer service work order with a number and name to be attached for any future

correspondence. • All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and

within the warranty period.• All parts removed during warranty repair must be returned to Headsight with Headsight’s Return Form within thirty (30)

days of the occurrence of the claim and within the warranty period.• Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser’s location or require it to be

returned to Headsight, Inc. for inspection.

Limitation of Liability

Headsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer’s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warran-ties of merchantability or fitness of a particular purpose. This warranty states Headsight’s entire and exclusive liability and buyer’s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suit-ability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED.

No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it.

Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obli-gation to owners of units previously sold. Warranty: 1/2020

19

P 574.546.5022 • F 574.546.5760

4845 3B Rd • Bremen, IN 46506

[email protected]

www.headsight.com

20

corn - headsight

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