corner entry - plumbase · 2020-04-23 · corner entry instruction manual cr important information...
TRANSCRIPT
Corner Entry
Instruction Manual
CR
IMpoRtant InfoRMatIon• Toughenedglassiscompletelysafeforuseinourshowerenclosuresandbathscreens;providingourproductsareinstalledaccordingtoour
guidelines.• Itisimportanttonotethattheglassmustnotbemountedor‘pinched’insuchawaythatwouldcauseastresspointtodevelopintheglass.In
addition,itmustnotbesubjecttoanysharpimpactorseveretemperaturefluctuationwhichmayalsocauseastresspointtodevelopintheglass.• Toughenedglassisphysicallyandthermallysignificantlystrongerthanstandardglass.Duringthetougheningprocessthestressescontained
withinanyglassarebalancedsoifintheunlikelyeventsituationanyoftheaboveoccursandtheglassbreaks,theglasswillshattersafelyintosmallthumbnailsizedbluntfragments.
Component Check List: SuppliedDescription QuantityWallProfiles 2
FixedPanels 2
SlidingDoors 2
CornerCaps 2
fixing Kit ComponentsDescription Quantity40mmScrews 6
WallPlugs 6
9mmScrews 13
BaseCaps 9
ColouredCoverCaps 9
2.5mmDrillBit 1
BrandingBadge(ifapplicable) 1
Equipment Check List: not SuppliedDescriptionElectric/BatteryDill
6mmMasonryDrill
BathroomSealantGun
BathroomSealant
PoziScrewdriver
SpiritLevel
TapeMeasure
Pencil
Hacksaw
WallPlugs(requiredifgoingintoPlasterboard)
MaskingTape(ifshorteningtheHorizontalRails)
Pleasemakesurethepurchaser/endusercompletesandreturnstheguaranteecardwhichisenclosedwiththisproduct.FailuretovalidatetheGuaranteewillmeanonlythe1
YearStatutoryGuaranteewillapply.
CONSUMER GUARANTEE
pRE-InStaLLatIon CHECKS1. Checkyouhavethecorrectproduct.Pleaselookatthelabelsonthesideoftheproductpackaging.2. Checkalltheproductcomponentsareintheboxandthefixingkits.3. Unpackyourproductandhandleitwithcare.4. Pleasechecktheproductfordefectsordamage,oncetheinstallationhascommencedwecannotacceptresponsibilityforanydefectsordamage.5. Pleasetaketimetoreadtheseinstructionspriortoinstallingyourproduct.6. Beforeyoucommenceanydrillingchecktherearenohiddenelectricalcablesand/orwaterpipes.7. Noattemptshouldbemadetore-workthetoughenedsafetyglass.8. Theinstallationoftheproductshouldbeperformedbytwopersons.9. Itisstronglyrecommendedthatthewallstheproductisgoingtobeinstalledonarevertical.10. Itisstronglyrecommendedtheproductisfittedonatiledsurfaceorsimilarwaterproofsurface.11. Itisstronglyrecommendedthewallsaretiledandgroutedbeforetheproductisinstalled.12. Ifthewallsand/orthetrayarenotlevelyouwillnotachievemaximumadjustmentoftheproduct.13. Picturesusedareforillustrationpurposesonly,productdesignsmayalterslightlyasaresultofcontinuingproductdevelopment.14. WedonotstipulatewheretheEuropeanStandardKiteMarkshouldbepositionedontheglasswhenbeingfactoryassembled.15. Pleasenotethatsomenaturalmistingmayoccurwhenyouremovethisproductfromitspackaging,duetotheadditionoftheglassprotectionpre-
coating.Ifthisdoesoccurthiscaneasilyberemovedwithasoft,drycloth.
Ref:CR-May2012
Step 1 - preperation
1. EnsuretheTrayiscompletelylevelonallsidesusingaSpiritLevel.• the bubble should be in the centre of the 2 lines on the Spirit Level.
2. CheckthatthereisnomovementintheTraybystandinginit.3. Fillthetraywithwatertocheckallplumbingforleaks.
• note: please ensure that the tray is installed as per Manufacturers’ Instructions.4. ThetrayshouldbefullysealedalongthetiledwallspriortoinstallationwithaBathroomSealant(not
supplied).5. PriortocommencinginstallationoftheEnclosureandoncethesealanthasset,spraytheshowerhandset
aroundalljointstocheckforleaks.• allow 24 hours for the Bathroom Sealant to fully cure.
Step2-FittingtheWallProfiles
1. Placebothwallprofiles15mminfromtheoutsideofthetray.Makesurethatbothwallprofilesarecom-pletelyverticalusingaspiritlevelandmarkthewallthroughtheslotswithapencil.
2. Drillthewallwitha6mmMasonryDrillBit(notsupplied)wheretheWallProfilesaretobepositioned.FittheWallPlugssupplied(ifgoingintoabrickorblockwall).Ifgoingintoaplasterboardwallyouwillneedtopurchaseappropriatewallfixings.WipeclearalldebrisfromtheTraybeforereferringtothenextstage.
3. WherebothWallProfilesaretobepositionedontheTray,placeabeadofBathroomSealant(notsupplied)thewidthoftheWallProfilealongthetiledwall.ScrewtheWallProfilestothewallwith40mmScrews(supplied).DonotovertightenthescrewsintotheWallProfilesasthiswillmisshapetheWallProfile.En-suretheWallProfilesstaycompletelyverticalthroughoutthisprocedureusingaSpiritLevel.• NosealantshouldbepresentbetweentheWallProfilesandthetiledwallsverticallypriortoscrewfixing.
4. SealthegapbetweentheTrayandWallProfileswithaBathroomSealant(notsupplied).• failure to carry out this procedure correctly can result in serious water damage and is not covered by the
Guarantee.
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Step 3 - fixed panels and Doors
1. PushtheFixedPanelsintothewallprofilesmakingcertainthattheyarethecorrectway.• the Channel for the wheel bearings must face inward towards the shower.
2. SlidetheDoorsintotheFixedPanelsbylocatingthewheelbearingintothechannels.• the handle which houses the magnet must face and slide towards the corner of the tray.
3. PlacetheCornerCapsovertheendsofthehorizontalrails,makesurethatthehorizontalrailsbuttuptothecornercaps.Iftheclearinfillsealfittedtothehorizontalrailoverlapsitmustbetrimmedbacklevel.• IMpoRtant: the horizontal rails on the fixed panels can be shortened, please see Step 6 for details.
4. Usingthe2.5mmdrillbit(supplied)securetheCornerCapsinplacebydrillingthroughtheholeintothehorizontalrailsmakingsurethatthedrillpassesthroughonealuminiumlegonly.
5. Withthe9mmscrews(supplied)screwtheCornerCapsintoplace,ensureallpartsarebutteduptogether.
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↓SomePartsHiddenForClarity
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Magnet
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InfillSeal
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InsideView
InsideView
Step 4 - fixing the Enclosure
1. Positiontheenclosuresothatitisequallyplacedinthewallprofiles.Checkthatthereisanequalspacebetweentheoutsideedgeofthetrayandtheenclosure.
2. WithaspiritlevelensurethebothFixedPanelsarecompletelyvertical.Drillthreeholesusingthe2.5mmdrillbit(supplied)intoeachWallProfile.Positiontheholesapproximately100mmfromtopandbottomandtheotherinthecentre.• PleaseensurethatthewallprofilesoverlaptheFixedPanelsbyaminimumof5mm.
3. Placethebasecapsontothe9mmscrews(supplied)andscrewfixtheFixedPanelstotheWallProfiles.4. Pushfitthecovercapsoverthe9mmscrews.
100mmapprox
5mmMinimumOverlap
FitBaseCap
InsideView
InsideView
InsideView
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Step5-DoorAdjustment&Sealing
1. Withtheenclosurefixedintoplaceslidethedoorstogether,ifthedoorsdon’tmeetfullydownthefulllengththenloosenthebearingscrewsinboththetopandbottomdoorhangerssothattheycanbeadjusted.
2. Withthescrewsloosemovethedoor(s)aboutuntilthedoorsmeetfullyallthewaydownwhenclosedandretightenthebearingscrews.
3. Sealbothsidesofthewallprofilesverticallyinsideandoutsidewheretheymeetthetiledwalls4. Fullysealthebaseoftheenclosuretothetopofthetrayfromwalltowallontheoutsideonly.
• IMpoRtant: failure to follow steps 3 and 4 may result in serious water damage and is not covered under the terms of the guarantee.
• please allow at least 24 hours for the sealant to fully cure prior to using the enclosure.5. PlacetheBrandingBadgeonaprominentnonemovingpartofaluminiumtocompletetheinstallation.
InsideView①②
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Step 6 - Cutting the Horizontal Rails
1. PlacetheFixedPanelsintopositionandmarklightlywithapencilwheretheyneedtobecut.Youmustensurethatequallengthsarecutfromboththetopandbottomrails.• placing a piece of masking tape over the ends of the horizontal rails not only helps to protect the rail but
the pencil line will be seen more clearly.2. Usingahacksawverycarefullycutthealuminiumrailstolengthandremoveanyburrsandsharpedges.
• Remove the masking tape after the rails have been cut to length.• IMpoRtant: Care must be taken when cutting the rails to size as not to damage the framework. Damage
which occurs during cutting of the rails will not be covered by the guarantee.3. PleasegobacktoStep3andcontinuetheinstallation.
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Spare parts
part no. Description Q’ty part no. Description Q’ty part no. Description Q’ty
1 WallProfiles 2 11 21
2 FixedPanels 2 12 22
3 WheelBearings 8 13 23
4 Doors 2 14 24
5 Linear 2 15 25
6 CornerCaps 2 16
7 DoorMagnets 2 17
8 18
9 19
10 20
If you need to replace any damaged parts please see illustration below for parts list then callCustomerRelationson01325328033
tRoUBLE SHootInG GUIDEproblem Solution
Leaking 1. CheckthattheinsidegapbetweentheTrayandWallprofileshasbeensealedcorrectly.2. Ensurethetrayissealedalongthetiledwallspriortoinstallation.3. Iftheinsidejointbetweentheenclosureandthetraytopissealed,thiswillcause
leakage-sealantmustberemoved.4. Ensurethewallprofilesonthetiledwallsaresealedbothverticallyinsideandoutside.5. Ensurethejointbetweentheenclosureandtraytopissealed.
Important: this enclosure should be water tested conforming to BS En 14428
Enclosure alignmenton the tray
1. Istheenclosurefittedontoatiledwall?2. Isthebottomrailfitted15mmfromthefrontoutsideedgeofthetray?3. Arethewallprofilescompletelyvertical?
Door not runningSmoothly
1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ensuretheenclosurehasanequalgaparoundthetray.
Door alignment 1. Ensurebothwallprofilesarecompletelyvertical.2. Ensurethetrayiscompletelylevel.3. Ifthedoorisnotalignedcorrectly,youhavesomeadjustmentinbothwheelassemblies
Some important information to help you Maintain your product.Thefollowinginformationisallyouneedtokeepyourproductlookingnew.
Cleanyourproductusingamilddetergentdilutedinwaterandthenpolishedoffusingasoftcloth.Ifyouliveinahardwaterarea,periodicallycleanyourproductusinga50/50solutionofwhitevinegarandwater.Thesolutionshouldbeleftontheenclosureforapproximately5minutesthenrinsedoffusingwarmwater.Thismethodofcleaningshouldremovelimescaleresidue.
Simple MaintenanceOurproductsaregenerallymaintenancefree,howeveritmaybenecessarytolubricatewheelassembliesandothermovingpartsfromtimetotime.
Itisstronglyrecommendedthataqualitysiliconesprayisused.
a list of Don’t’s:1. Don’tuseacidicbasedproductswhichareunsuitableforcleaningenamelsurfaces.2. Don’tuseabrasivecleanersorcleanersusingbleachorsolvents,theseproductswilladverselyaffectthefinishof
thealuminiumprofiles.3. Don’tusescouringpads,powderoranysharpinstrumentswhencleaningtheenclosure.
ShouldyouexperienceanyproblemsduringinstallationpleaserefertotheTroubleShootingGuideorcontactCustomerRelationson:
+44 (0) 1325 328033ToenablecustomerrelationstoprovideyouwithanexcellentlevelofserviceitisimportantthatyouquoteyourproductCodeandReferenceNumber-thesecanbefoundontheGuaranteecard.