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www.prozen.co.kr
Welcome to
www.prozen.co.kr
GEN
ERAL
Contents
1. COMPANY OVERVIEW
2. BUSINESS AREA
3. SERVICES
- BASIC DESIGN & FEED
- BASIC DESIGN VERIFICATION / FEED VERIFICATION
- BASIC DESIGN FOR PACKAGE FACILITIES
- REVAMPING, EXPANSION & DEBOTTLENECK DESIGN
- FLARE LOAD ANALYSIS
- NETWORK DESIGN STUDY
- DYNAMIC SIMULATION
- ENERGY SAVING
- PROFIT IMPROVEMENT SERVICE
- FEASIBILITY STUDY
- HANDLING SOFTWARE
4. EXPERIENCES
5. CERTIFICATES
6. LOCATION
Contents
www.prozen.co.kr
GEN
ERAL
We, PROZEN Engineering Co., are always doing our best to find our client’s profit through our service. PROZEN has professional process engineers having process know-how and much experience of BASIC DESIGN, FRONT-END ENGINEERING DESIGN and DETAILED DESIGN in plant area. The result of combination Client’s requirement with our know-how, our experiences and our work is your satisfaction.
Are you interesting of :
Lower Operating Cost Lower Energy Consumption Increase Product Capacity Improvement of Product Quality and Yield Solve Operation Trouble Optimizing Process and Equipment Commercial Plant Scale-Up/Down Pilot Plant Scale-Up
PROZEN can meet your consideration and interesting to maximizing client profit.
PROZEN Engineering Co. 1404, Woolim e-Biz Center 1st, 170-5, Guro-dong, Guro-Gu, Seoul, Korea http://prozen.co.kr
Company Overview
www.prozen.co.kr
BU
SIN
ESS
Gas and Oil Separation
Oil Refinery
Petrochemical
R & D Business
Business Area
Gas Treating Process
Chemical and Fine
Chemical
www.prozen.co.kr
SE
RV
ICE
S
Basic Design & FEED
Basic Design Verification / FEED Verification
Range of Services
SERVIC
E
Energy Saving
Flare Load Analysis
Dynamic Simulation
Feasibility Study
PROZEN provides full range of services, covering :
Revamping, Expansion & Debottleneck Study
Basic Design for Package Facilities
Profit Improvement Service
Network Design Study
www.prozen.co.kr
SERVIC
E
Basic Design & FEED
• Process Simulation
• PFD Preparation
• Heat & Material Balance
• P&ID Preparation
• Equipment Data Sheet Preparation
• Instrument Data Sheet Preparation
• Thermal Rating of Heat Exchanger
• Hydraulic Calculation
• Flare Load Calculation
• Preliminary Plot Plan
• Utility / Effluent Summary
• Equipment List
• Etc.
PROZEN provides full service of Basic Design & FEED with rich experience and expert technology of process design engineering using Pro II, Aspen Plus and HYSYS Process Simulation Tools.
Service
www.prozen.co.kr
SERVIC
E
Basic Design Verification/ FEED Verification
• Verification of Process Simulation
• Verification of PFD
• Verification of Heat & Material Balance
• Verification of P&ID
• Verification of Equipment Data Sheet
• Verification of Instrument Data Sheet
• Verification of Hydraulic Calculation for Pump / Compressor / Re-boiler Circuits
• Verification Tray Hydraulic Calculation for Distillation Column
• Verification of Vessel / Drum Sizing
• Verification of Heat Exchanger
• Verification of Line Sizing
• Verification of Utility Summary
• Verification of Flare Load
PROZEN provides full service of verification work for Basic Design / FEED by specialized process engineers with rich experience of process design engineering and review & verification of design package according to design practices.
Service
www.prozen.co.kr
• Absorption Dehydration ; MEG, DEG, TEG & T4 EG
• Condensation Dehydration(Low Temperature Separation)
• Molecular Sieve Adsorption Dehydration \
Dehydration is the process to remove water content from natural gas or process gas feeding to cold section, which is required to prevent formation of hydrates, corrosion and icing in cold box
Techniques for Dehydration include:
Service
SERVIC
E
Acid gas treating is the removal of H2S and CO2 from gas streams by using absorption technology and chemical solvents such as MEA, DIPA, DGA, and MDEA
Acid Gas Treating include:
Basic Design for Package Facilities
www.prozen.co.kr
SERVIC
E
Revamping, Expansion & Debottleneck Design
• Revised Process Design Package
• Rigorous Simulation of Process
• Distillation Tower Capacity evaluation
• Fired heater evaluation
• Thermal Rating of Heat Exchanger
• Hydraulic cal. for piping circuits, control V/V, Re-boiler, Compressor and pump requirements.
• Review Pressure Vessel Sizing using Surge Time based on New Mass Balance
• Re-Calculation or Dynamic Simulation for Relieving Load
PROZEN also aids with the improvement of existing facilities through revamping and debottleneck study. Debottlenecking of existing facilities is an attractive method for increasing production with a minimum of risk and cost.
Service
With the precise evaluation of the exiting facilities, PROZEN will provide best optimized plan to minimize investment cost and maximize production rates
www.prozen.co.kr
SERVIC
E
Flare Load Analysis
• Prior Unit Expansion / Upgrades
• Addition of New Plants
• Connect Atmospheric Relief Valves to the existing Flare System
Existing pressure relief and flare systems may overloaded due to the followings;
Service
Flare load can be reduced from about 20 % to 80 % depending the flare system and application method.
To minimizing the need for modifying existing flare system or building new ones, several engineering challenges are presented.
• Precise Load Recalculation
• Application of SIS
• Dynamic Simulation
www.prozen.co.kr
SERVIC
E
Network Design Study
PROZEN has provided high-quality optimizing engineering design information that resolve a possible cost impact in advance during process engineering stage before implementation and full service of network design work with rich experience of process design engineering to guarantee the quality of the design work by running general & special purpose simulation tools.
Service
3. Services
Steam Network
Flare Network
• Dynamic Hydraulic Calculation
• Network & Boiler Optimization
Heat Exchanger Network
• Pinch Analysis
• Energy Optimization
• Thermal Rating Engineering
• Hydraulic Modeling
• Network Optimization
Cooling Water Network
• Dynamic Hydraulic Modeling
• Even Distribution
www.prozen.co.kr
SERVIC
E
Dynamic Simulation
• Optimization of Operation Process Condition
• Failure Settlement to provide Best Solution Ways
• Evaluation of Equipment Failure
• Control Strategy Analysis
• Analysis for Emergency Shutdown
• Analysis for Flare System and Depressuring System
• Distillation Column Modeling(Relieving Load Reduction / Operating Condition Profile / Column Operability)
• Centrifugal Compressor Modeling(Anti-Surge Control / Startup, Shutdown / Emergency Operability)
• Steam Load Shedding Modeling(Consumption & Production Scheduling / Steam Network Analysis)
Dynamic process simulation can provide an overall guideline to the normal operation /startup / emergency shutdown, failure settlement and optimization of plants. PROZEN provides the suitable dynamic model with rich experience of simulation engineering.
Service
www.prozen.co.kr
BEFORE
AFTER
SERVIC
E
Energy Saving
• Modification of Operating Condition
• Maximizing Existing Equipment with best Knowledge of Equipment Performance
• Maximizing Product Yields
• Heat Exchanger Network Analysis with Pinch Technology
• Using Low Level Utility instead of High Level Utility
Most of chemical plants are not operating at the optimal condition to produce the quality and quantity without controlling the energy consumption. To get optimized energy consumption, optimization of the existing process condition and parameters is necessary with accurate simulation and precise understanding to process. PROZEN provides full service of Energy Saving Study with rich experience and expert technology.
Service
www.prozen.co.kr
SERVIC
E
Profit Improvement Service
PROZEN has provided Profit Improvement Services without investment and modification to existing plant within Safety Operating Limits with rich experience of process design engineering to guarantee the quality of the design work by running general & special purpose simulation tools. PROZEN will estimate and verify economics improvement by calculation and simulating stream rates and qualities of yield improvements, and utility consumption reductions, and feedstock flexibility by changing in operating conditions or strategy only within operating constraints.
Service
PROZEN will review all constraints on improvement items by calculating stream rates and qualities of yield improvements, and utility consumption reductions, feed flexibility such as processes, tankages, and down-streams by simulation.
• High Value Yield Improvement
• Utility Consumption Reduction
• Feedstock Flexibility
www.prozen.co.kr
SERVIC
E
Feasibility Study
• Conceptual Process Design & Engineering
• Process Engineering Diagrams
• Equipment Specifications
• Instrument Specifications
• Piping / Insulation Specifications
• Capital Cost Estimation
• Economic Evaluation
PROZEN provides full service of feasibility study with rich experience and expert technology of plant design engineering.
Service
www.prozen.co.kr
SERVIC
E
Handing Software
PROZEN provides full engineering services using Process Simulation Tools
Service
Process Simulation
Heat Exchanger Design
• Aspen Plus and Dynamic, (Aspen Tech)
• Pro II (Schneider-Electric, if necessary)
• HYSYS (Aspen Tech)
Flare Load Analysis
• FlareNet (Aspen Tech)
• Visual Flow (Schneider-Electric, if necessary)
• HTRI (HTRI, If necessary)
Tower Design Program
• KG-TOWER (Koch-Glitsch)
• Sulcol (Sulzer)
Self Developed Programs
• Hydraulic Calculation Program
• Drum & Vessel Sizing Programs
• Etc.
www.prozen.co.kr
EXPERIE
NCE L
IST
Experience
Project Name Client Description Work Scope
S-Oil RUC Project Daewoo E&C, Korea Liquid Overfill Dynamic Study Dynamic Simulation
S-Oil RUC Project Daewoo E&C, Korea Cooling Water Network Hydraulic Calculation
Utility Simulation
4" Multiphase Flow Loop Project Oceanus, Korea Multiphase Test Loop Process Simulation, Basic Design
Karbala Refinery Project HEC/SCOP, Iraq VGO HDS/ Ploy Naphtha Unit/Asphalt Blowing Unit/ Amine Regeneration Unit
FEED Verification, Detail Engineering
#1 C DU Naphtha/Kero Upgrading Project HDO, Korea CDU Naphtha/Kero Upgrading Project Basic Study
Boryeong Power CO2 Capture MVR System POSCO Eng, Korea MVR System Basic Design
Koomho EPDM MVR System POSCO Eng, Korea MVR System Basic Design
Hengam Offshore Develop. Project IOOC, Iran Over Pressure Protection Study Basic Design,
Iraq AKKAS Gas Field Development Project Daewoo E&C, Korea 440 MMSCFD Gas Processing Basic Design, Dynamic Simulation
Iran NGL 3100 Project IOOC, Iran Gas Treating Package: - ACID Gas Dehydration - Gas Dehydration with Molecular Sieve - C2+ Polishing
Basic Design
Major Experience List
www.prozen.co.kr
EXPERIE
NCE L
IST
Experience
Project Name Client Description Work Scope
Hyosung DH 2 Project POSCO Eng. CO. Korea Propylene Plant Basic Design Verification
LPG Unloading Facility Revamping Project SK Gas, Korea LPG Unloading Facility Revamping Study Revamping Basic Design
#1 RDS Revamping Project Hyundai Oilbank, Korea Crude Residue Desulfur. Revamping (66,000 79,200 BPSD)
Revamping Basic Design
Hengam Offshore Develop. Project IOOC, Iran Offshore Platform Development (30,000 BPSD w/ GOR 6000)
Basic Design, Detail Design
NO2 CDU Revamping Project Hyundai Oilbank, Korea CDU Revamping (280,000 -> 320,000 BPSD)
Flare Load Analysis
KP PTA Basic Design Project KP Chemical, Korea PTA 800,000T/Y Basic Design, Flare Load Analysis
Aromatic Complex Project, ATC, Thailand NHT, CCR, BTX Units Basic/FEED Design Verification,
Flare Load Analysis
KOC Rebuilding Project, KOC, Kuwait Gas Separation Plant( and a Gas Boosting
Station Basic /FEED Design Verification, Flare Load Analysis
NHT/Platforming Units and C DU Project, KNPC, Kuwait NHT/Platforming Units, and CDU Basic /FEED Design Verification,
Flare Load Analysis
FGRU KNPC, Kuwait Fuel Gas recovery Unit Basic Design
Cadereyta Refinery Expansion Project, PEMEX, Mexico RFCC, CDU, VDU, Kero HT, Diesel HT and
Sulfur Recovery Revamping Basic Design Verification, Flare Load Analysis
Gas Oil Separation Plant (GC-25) Project KOC, Kuwait Gas Oil Separation Basic/FEED Design Verification, Flare Load Analysis
Major Experience List
www.prozen.co.kr
EXPERIE
NCE L
IST
Experience
Project Name Client Description Work Scope
Propane Dehydrogenation Plant Taekang Co. Korea Capacity 250,000 MTA Basic/FEED Design Verification
Hyosung HD Revamping Project Hyosung Co., Korea Capacity 160,000MTA- 190,000 Revamping Basic Design
New LAB Plant, Isu Chemical Co., Korea Capacity : 40,000 MTA Basic Design, Flare Load Analysis
Revamping Project of Naphtha Treating Unit Kyungin Energy, Korea Basic design,
Flare Load Analysis
Revamping Project of Linear Alkyl benzene (LAB) Plant Isu Chemical Co., Korea Capacity-up from 20,000 MTA to 30,000
MTA Basic design, Flare Load Analysis
Major Experience List
www.prozen.co.kr
EXPERIE
NCE L
IST
Experience
Experience (Abroad)
KARBALA REFINERY IRAQ
1. HENGAM Offshore Develop. Project 2. NGL 3100 Project IRAN
1. KOC Rebuilding Project, 2. NHT/Platforming Units and CDU Project, 3. FGRU 4. Gas Oil Separation Plant( GC-25) Project KUWAIT
CADEREYTA Refinery Expansion Project, MAXICO
Aromatic Complex Project, ATC, Thailand
South East Asia
Middle East 07
01
North America 01
www.prozen.co.kr
CERTIF
ICATE
Certificate
Business Registration Industrial R & D Center
www.prozen.co.kr
GEN
ERAL
1404, Woolim e-Biz Center 1st, 170-5, Guro-dong, Guro-Gu, Seoul, Korea Fax : 82-2-858-2731 Homepage : http://prozen.co.kr President Tel : 82-70-8801-2717 C.P : 010-2369-1607 E-mail : [email protected] Vice President Tel : 82-70-4282-8413 C.P : 010-2393-9325 E-mail : [email protected]
Head Office
PROZEN
Location
www.prozen.co.kr
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