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CORROSION

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CORROSION. CONTENTS. Introduction Forms of Corrosion Uniform Corrosion Pitting Corrosion Stress Corrosion Cracking Crevice Corrosion Erosion Corrosion Intergranular Corrosion Hydrogen Damage Corrosion Fatigue - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: CORROSION

CORROSION

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Introduction

Forms of Corrosion o Uniform Corrosion o Pitting Corrosion o Stress Corrosion Crackingo Crevice Corrosiono Erosion Corrosiono Intergranular Corrosiono Hydrogen Damage

o Corrosion Fatigueo Concentration Cell Corrosion

o Fretting Corrosion o Dealloying o Corrosion in Concrete

CONTENTS

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Electrochemical cell

The components in an electrochemical cell

A cell in which electrons and ions can flow by separate paths between two materials, producing a current which, in turn, leads

to corrosion or plating.

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Electrochemical corrosion

Corrosion produced by the development of a current in an electrochemical

cell that removes ions from the material.

CORROSION :

Degradation of metals and is often called RUST

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Car Corrosion

Examples

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Corrosion of Implants

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Portion Of Different Forms Of Corrosion

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Uniform Corrosion

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Pitting Corrosion

Potential (Volts)

Current Density

A/cmicrit2

a - activation control

Epp

Passive region

Transpassive region

101

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Examples of stress cells

Cold work required to bend a steel bar introduces high residual stresses at the bend, which then is anodic and corrodes.

Stress Corrosion Cracking

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Because grain boundaries have a high energy, they are anodic and corrode.

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River Branching Pattern

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Intergranular SCC Of An Aluminum Aerospace Part

The arrows indicate the primary crack shown in both pictures

Changes in alloy heat treatment recommended

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Corrosion occurs at the tip of a crevice because of limited access to oxygen.

Crevice Corrosion

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Erosion Corrosion

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In austenitic stainless steel, precipitation of chromium carbide makes the low Cr austenite in the grain boundaries anodic.

Intergranular Corrosion

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Exfoliation Corrosion

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Example of microgalvanic cells in two-phase alloys :

In steel, ferrite is anodic to cementite

Galvanic Corrosion

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Hydrogen Damage

Hydrogen Embrittlement of Valve Capscrew Fasteners

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Corrosion Fatigue

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Corrosion fatigue cracks on the I.D. of a Admiralty brass exchanger tube

Corrosion Fatigue Cracks In AISI 1020 Steel In Oil And Gas

Downhole Service

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Concentration Cell Corrosion

Corrosion occurs beneath a water droplet on a steel plate due to low oxygen concentration in the water.

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Fretting Corrosion

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Dealloying

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Photomicrograph of a copper deposit in brass, showing the effect of dezincification (x50).

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Filiform Corrosion

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Corrosion in Concrete

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THANK YOU FOR YOUR KIND ATTENTION

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References :

1. http://corrosion.ksc.nasa.gov

2. http://www.corrosion-doctors.org

3. http://www.hghouston.com

4. The Science and Engineering of Materials, 4th ed Donald R. Askeland

– Pradeep P. Phuile’