corrugated box: m nufacture - pdf.usaid.govpdf.usaid.gov/pdf_docs/pnadc922.pdf3 definition of box...
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Corrugated Box:M nufacture &Use
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Corrugated BoxManufacture and Use
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• Types
• Manufacture
• Uses
• Purchasing
Overview
• Properties
• Design
• Marketing
• Printing
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Definition of Box
• Box - rigid container usually made ofpaper used to contain. protect. store andconvey
May be primary or secondary container
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Types of Boxes
.,Corrugated - shipping box
.,Fiberboard - folding carton
.,Wood - crate
0> Metal - two piece tin
• Plastic - many types
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Types of Designs
eRSC - most common
e Telescoping
• Trays
There are many variations that providestrength and protedion
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Box Styles
• Regular Slotted Carton
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Box Styles
• Telescoping
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Box Styles
o Tray
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Manufacture of CorrugatedCartons
• Raw materials• Machinery
.Text and graphics copy
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Raw Materials
o Facer paperoGlueo Corrugate
oinks and coatingsoSeam fasteners
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• Corrugator• Printer• Die cutter• Folder/gluer
Machinery
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Copy
o Texto Graphicso Inks and coatings
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Seam Fasteners
• Glue/adhesive
• Staples
• Slots
• Stitch
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Board Types
.Single Wall• Double Wall
• Triple Wall
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Fluted Board Stocks
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Double Woll F1lUd
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Flute Types
. '.- • F flute 92-100 flutesper foot
• E flute 86-94 flutesper foot
• C flute 36-42 flutesper foot
• B flute 40-50 flutesper foot
• A flute 30-36 flutesper foot
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Flute Types
A through FBand C are the most common
E is getting popular
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Inner Packing
o Partitions
oPads
• Crease sheets
• Corner supports
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Protecting Product
.container - size box to product or product to box
.Protect - use partition or divider
-Store - consider stacking strength and handling
.convey - consider box stress and environmentaleffects
You must guarantee quality and integrity ofproduct through shipping and warehousing
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Purchasing Corrugated Boxes
• Define end use - what, where, how
• Select box types.Obtain samples• Test and evaluate in packing and shipping• Evaluate results• Refine box structure for performance,
environment needs and customerrequirements
Properties of Corrugated Boxes
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• Box compressionstrength
• Mullen burst strength• Corrugate
compression strength
• Moisture resistance
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• Ink rub resistance
• Composition• Printing quality• Count control• Unitizing• Certification
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Design Graphics
.Intended market
.Regulatory and legal requirements
.Print method
.Number of colors
.Sar code and symbols
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Design Graphics
.Opening features
.Marketing information
.Labeling
.Design elements
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Specific Design Elements
.Graphics - illustrative_ Text and typography - message and mood
.Colors - Emphasis_Shapes - attention getter.Barcode
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COOE 39
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Overall Graphic Design
Balance Proportion Image
Emphasis Sequence Color
Contrast Unity Competition
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Marketing
oGeographic market - regulations
o Transportation and distribution
o Printing and labeling - convey image andinformation
.Inks and coatings
• Unloading and opening by customer
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Graphic Design - Balance
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Graphic Design - Image
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Graphic Design - Proportion
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THE ENDww,
Translated By: Dahlia AI-Ghorab
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