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COUNTER POPCORN POPPER

MODEL39 & 86 Series

Installation and Operation

Instructions2M-Y8397 Rev. O 7/12/10

86-S

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SPECIFICATIONS:

39 SERIESCapacity: ��5oneounceservingsperhourElectrical: ��0volt,��97watts,9.98amps ��0volt,��97watts,5.�0amps CordLength-6ft. PlugNEMASpec- NEMA5-�5P(��0VModels) CEE7-7(��0VModels)Dimensions: Weight lbs. (kg)�9-A-Yellow �9�/�"Wx�4-�/4"Dx�5�/8"H Installed 45 (�0.4�) (49.5cmWx�6.�cmDx6�.8cmH) Shipping 56 (�5.4)�9D-A-WoodGrain ��"Wx�4-�/4"Dx�5�/8"H Installed 45 (�0.4�) (5�.�cmWx�6.�cmDx6�.8cmH) Shipping 56 (�5.4)�9R-A-Antique �9�/�"Wx�4-�/4"Dx�5�/8"H Installed 45 (�0.4�) (49.5cmWx�6.�cmDx6�.8cmH) Shipping 56 (�5.4)�9S-A-StainlessSteel �9�/�"Wx�4-�/4"Dx�5�/8"H Installed 45 (�0.4�) (49.5cmWx�6.�cmDx6�.8cmH) Shipping 56 (�5.4)ACCESSORYCartfor�9andJ4RPopcornMachinesDimensions: Weight lbs. (kg)JPC-4/6 ���/�"Wx�9�/4"Dx�5"H Installed 4� (�9.�) (�4.�cmWx48.9cmDx88.9cmH) Shipping 50 (��.7)

86 SERIESCapacity: �70oneounceservingsperhourElectrical: ��0volt,��97watts,�0.0amps ��0volt,��00watts,4.8amps CordLength-6ft. PlugNEMASpec- NEMA5-�5P(��0VModels) CEE7-7(��0VModels)Dimensions: Weight lbs. (kg)86S&86SS �9�/�"Wx�4-�/4"Dx�0�/�"H Installed 54 (�4.5) (49.5cmWx�6.�cmDx77.5cmH) Shipping 65 (�9.5)

4

Thisequipmentisdesignedandsoldforcommercialuseonlybypersonneltrainedandexperiencedinitsoperationandisnotsoldforconsumeruseinandaroundthehomenorforusedirectlybythegeneralpublicinfoodservicelocations.Forequipmenttobeusedbythegeneralpublic,pleasecontactthefactory.

Beforeusingyournewequipment,readandunderstandalltheinstructions&labelsassociatedwiththeunitpriortoputtingitintooperation.Makesureallpeopleassociatedwithitsuseunderstandtheunitsoperation&safetybeforetheyusetheunit.

Allshippingcontainersshouldbecheckedforfreightdamagebothvisibleandconcealed.Thisunithasbeentestedandcarefullypackagedtoinsuredeliveryofyourunitinperfectcondition.Ifequipmentisreceivedindamagedcondition,eitherapparentorconcealed,aclaimmustbemadewiththedeliveringcarrier.

Concealeddamageorloss-ifdamageorlossisnotapparentuntilafterequipmentisunpacked,arequestforinspectionofconcealeddamagemustbemadewithcarrierwithin�5days.Becertaintoretainallcontentsplusexternalandinternalpackagingmaterialsforinspection.Thecarrierwillmakeaninspectionandwillsupplynecessaryclaimforms.

GENERAL INSTALLATION INSTRUCTIONSEachmachinehasbeenproperlywiredandinspectedatthefactoryforoperationonthevoltageandtypeofcurrent specified on the nameplate.

DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL BE SERIOUSLY DAMAGED.

120 VOLT MACHINESMachineswithanameplatestamped��0Vareequippedforoperationon��0volt60hertzACsinglephaseserviceandmustbeconnectedtoa�wiregrounded,polarizedreceptacle.

230 VOLT MACHINESMachineswithanameplatestamped��0CEareequippedforoperationon��0volt50hertzACsinglephaseserviceandmustbeconnectedtoa�wiregroundedreceptacle.

DISPLAY SIGNThedisplaysignisshippedinsidethecabinet.Itcanbelocatedonthefrontglassoronthereardoors.Ifinstalledonthereardoors,cutthesignafterinstallationtoallowthedoorstoopen.

GENERAL OPERATING INSTRUCTIONSThemotorairintakeholelocatedontopofthemachinemustbeclearofanyobstructions.DO NOT COVER THIS AIR VENT HOLE AS SERIOUS MOTOR DAMAGE WILL RESULT.Makesurethecorndrawerisinplaceonthemachinebeforestartingthepoppingcycle.Withallswitchesinthe"OFF"(0)position,proceedinthefollowingsequencetopopcorn:

�. Turn"ON"(�)thecornwarmingswitch/lamp.

�. Turn"ON"(�)thekettle/motorswitch.Allowsixorsevenminutestopre-heatthekettle.Thermostatadjustmentsshouldnotbenecessaryasithasbeenpresetatthefactoryforthecorrectpoppingtemperature.

�. Cornandoilmeasuringcupsaresuppliedwithyourmachine.Pouralevelmeasuringcupofoil(twoounces)inkettle.Add6ouncesofrawcornforthe�9Seriesmodelsor8ouncesofrawcornforthe86SSeriesmodelsand�/�teaspoonofpopcornsalt.Varytheamountofsaltandoiltosuittaste.Ifdesired,saltmaybeaddedafterthecornispopped.

4. Whenthecornstopspopping(about��/�minutes),dumpthekettle immediatelyby turning thehandleclockwiseapproximately90degreestoreleaselatch.Rechargeasquicklyaspossible.Screenoutunpoppedkernelsovertheperforatedsectionofthecornpan.

5. Turnthekettleswitchoff(0)whenthedesiredamountofpoppingiscompleted.

DO NOT LEAVE THE KETTLE SWITCH "ON" (1) WHEN THE MACHINE IS NOT IN USE.

DO NOT IMMERSE KETTLE IN WATER OR ALLOW WATER TO COME IN CONTACT WITH THE HEATING ELEMENT.

POPPING CORN IN DRY KETTLE IS NOT RECOMMENDED.

WARNING

CAUTION

CAUTION

CAUTION

5

KEEPING THE POPPING UNIT CLEANAftereachpoppingperiod,wipetheinsideandoutsideofthekettlewhileitiswarm(nothot)withacleancloth.Thisisimportanttokeepsalt,seasoning,oilfromformingacarbonizedmaterialwhichnotonlylowerspoppingefficiency but can cause excessive smoking or damage the kettle. For retaining the high luster on the stainless steelkettleshellandlids,useanon-abrasivestandardstainlesssteelcleanerwhenthekettleiscold.Useadampclothandawarmmildsoapsolutiontocleantheclearglassandplasticsurfaces.

TO REMOVE KETTLE:Allowkettletocooloruseheatinsulatedglovestoremoveahotkettle.Turnoffthekettleswitch.Disconnectthetwistlockcapattheendofthekettleconduit,turnkettlehandleclockwise90degreestounlatchthekettle.Removethehitchpinclipfromthekettlehingepin,holdthekettleandpulloutthehingepin.Thekettlecannowberemovedfromtheunit.Donotplacethekettleinwaterasthiswilldamagetheelectricalassembly.

MAINTENANCE AND REPAIRSContactthefactory,aservicerepresentativeoralocalservicecompanyforserviceorrequiredmaintenance.

6

Part# 2M-4497-2 12/06 RMS

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL:* Pop-Up Toasters* Butter Dispensers* Pretzel Merchandisers

(Model 16PD-A Only)* Pastry Display Cabinets* Nacho Chip Merchandisers* Accessories of any kind* Sneeze Guards* Pizza Ovens (Model PO12 Only)* Heat Lamps* Pumps-Manual

Visit our Website at: www.star-mfg.com Email: service@star-mfg.com

THOROUGHLY INSPECT YOUR UNIT ON ARRIVALThis unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTYAll workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue.

> On all shipments outside the United States and Canada, see International Warranty.

* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.

* The warranty period for Te on/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Te on/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identi ers and point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTYParts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENTStar will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit 2. Mileage and travel time on portable equipment (see below) 3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc. 4. Installation of equipment 5. Damages due to improper installation 6. Damages from abuse or misuse 7. Operated contrary to the Operating and Installation Instructions 8. Cleaning of equipment 9. Seasoning of griddle plates

10. Voltage conversions11. Gas conversions12. Pilot light adjustment13. Miscellaneous adjustments14. Thermostat calibration and by-pass adjustment15. Resetting of circuit breakers or safety controls or reset buttons16. Replacement of bulbs17. Replacement of fuses18. Repair of damage created during transit, delivery, & installation OR created by acts of God

* The Model 510FD Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter.* The Model 12MC & 15MC & 18MCP Hot Food Merchandisers.* The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer.* All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.* All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser.* All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.* All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.

7

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STAR MANUFACTURING INTERNATIONAL, INC.MODEL - 39-A & 86S, 120V/230CE

CERTAIN INSTANCES MAY NOT BE AVAILABLEILLUSTRATIVE PURPOSES ONLY AND INSOME ITEMS ARE INCLUDED FOR

SK1359 REV. G 7/22/05

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STAR MANUFACTURING INTERNATIONAL, INC.MODEL - 39-A & 86S, KETTLE ASSY

CERTAIN INSTANCES MAY NOT BE AVAILABLEILLUSTRATIVE PURPOSES ONLY AND INSOME ITEMS ARE INCLUDED FOR

SK2135 REV. C 11/2/07

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PARTS LIST July��,�0�0,RevO

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

NumberPerUnit DescriptionandModelDesignation

Star International Holdings, Inc. Company

MODEL

PartNumber

KeyNumber � C�-T�085 � TOP-YELLOW �9-A C�-T�086 � TOP-SPOTWELDED,STAINLESSSTEEL �9S-A,�9S-AS,86S,86SS C�-T�087 � TOP-WOODGRAIN �9D-A C�-T�09� � TOP-RED �9R-A � �M-Y7447 � SIGNDISPLAY-OLDSTYLE �9D-A �M-Y964� � SIGNDISPLAY �9S-GWP �M-Z0�55 � SIGNDISPLAY �9A,�9S-A,86S,86SS �M-Y864� � SIGNDISPLAY �9R-A � �M-Z0090 � LABEL-SWITCHES 4 �E-Y6�44 � SWITCH-(�96700�:BELOW) �E-Z009� � SWITCH-(�967004:ABOVE) �E-Z009� � SWITCH-"�"/"0" 5 C�-Z0�65 � PLATE,SWITCH 6 �I-Y6709 � CUSHION-MOTOR 7 �R-Y48�0 � FAN-BLADE (OLD STYLE, NON-MERKLE-KORFF MOTORS) 8 PS-�9408 � �U-Y69�4,�9&86RPL.MOTORKIT mfgbefore6-�0-09 �U-Z���80 � MOTOR,GEAR��0V,FANINCLUDED mfgafter6-9-�0 PS-�94�� � �U-Y69�6,�9&86RPL.MOTORKIT(��0CE) 9 �E-T�04� � RECEPTACLET/L(��0V) �E-Z0089 � RECEPTACLE,STRAIGHTBLADE(��0CE) �0 �E-Y59�� � LAMPSOCKET(��0V) �E-Y94�� � LAMPSOCKET(��0CE) �� �S-Y4584 � LAMP(��0VONLY)75W �S-Y809� � LAMP(��0CEONLY) �� �B-Y76�9 � SHIELD-LAMP �4 �D-4P�004 � KETTLELATCHASSEMBLY �5 �P-Y69�8 � SPRINGLATCH �6 �V-Y7486 � BRACKETKETTLE �7 �A-Y6694 � CLIP-SHAFT �8 �A-Y4595 � KETTLEHINGEPIN �9 C�-�9��4 � KETTLECOVERASSEMBLY �0 �R-Y757� � COVERTAB �� �R-Y7��9 � MAGNET �� �A-Y7460 � SPACER-MAGNETCUP �� C�-Y7��0 � CUP-MAGNET �4 �A-z4466 � GUIDE-COVER �6 �C-T�008 � GROOVEPIN �7 �A-Y69�9 � SHAFT6��/�6" �8 �A-Y69�6 � COLLAR-AGITATOR(�-�/�") �9 �B-Y6�06 � BLADE-AGITATOR(6-�/�") �0 �C-9788 � MAGNETCATCH �� C�-Y7446 � BRACKETHINGERIGHT ALLEXCEPT�9D-A C�-Y7459 � BRACKETHINGERIGHT �9D-A �� C�-Y7�77 � BRACKETHINGELEFT ALLEXCEPT�9D-A C�-Y7458 � BRACKETHINGELEFT �9D-A �� C�-�9�07 � DOORANDHINGEASSEMBLY �9R-A C�-�9��� � DOORANDHINGEASSEMBLY �9A,�9S-A,�9S-GWP,86S C�-�940� � DOORANDHINGEASSEMBLY �9D-A C�-�9�45 � DOOR&HINGEASSY-SELFSERVERIGHT 86SS C�-�9��8 � DOOR&HINGEASSY-SELFSERVELEFT 86SS �4 C�-Y7475 � PULLDOOR �5 �M-Y�755 � SIGN-OPERATINGINSTRUCTIONS �6 �I-Y7�9� 4 CHANNELGLASS(SIDE-TOP&BOTTOM) �9D-A

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IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF � �

PARTS LIST July��,�0�0,RevO

Some items are included for illustrative purposes only and in certain instances may not be available.

DescriptionandModelDesignation

Star International Holdings, Inc. Company

MODEL

PartNumber

�I-Y744� 4 CHANNELGLASS(SIDE-TOP&BOTTOM) ALLEXCEPT�9D-A �7 �I-Y7�94 6 CHANNELGLASS(UPRIGHT) �9D-A �I-Y744� 6 CHANNELGLASS(UPRIGHT) �9R-A,�9A,�9S-A, �9S-GWP �I-Z0�60 6 CHANNELGLASS(UPRIGHT) 86S,86SS �8 �I-Y7�95 � CHANNELGLASS(FRONT-TOP&BOTTOM) �9D-A �I-Y7444 � CHANNELGLASS(FRONT-TOP&BOTTOM) ALLEXCEPT�9D-A �9 C�-8�60 � RETAINER-GLASS 40 �Q-Y7�7� � GLASS-SIDE(�/8"x��-5/8"x�0-�/8") �9S-A,�9A,�9R-A,�9D-A �Q-Z0�6� � GLASS-SIDE(�/8"x��-�/8"x�5-�/8") 86S,86SS 4� �Q-Y7�7� � GLASS-FRONT(�/8"x�7-�/8"x�0-�/8") �9S-A,�9A,�9R-A,�9D-A �Q-Z0�6� � GLASS-FRONT(�/8"x�7-�/8"x�5-�/8") 86S,86SS 4� �M-Y7480 � LABEL-STAREMBLEM 4� C�-Y8��8 � LOWERDOOR(�96646�:BELOW) �9S-A,�9A,�9R-A,�9D-A ALSO NEED C�-�9��� � ASSYPOSTFILLERRIGHTSIDE C�-�9��� � ASSYPOSTFILLERLEFTSIDE C�-Y8��8 � LOWERDOOR(�96646�:ABOVE) �9S-A,�9A,�9R-A,�9D-A C�-Z0�7� � LOWERDOOR 86S,86SS 46 C�-Y748� � CORNDRAWER 47 �N-Y4�06 � ELEMENT(��0VONLY)50W �N-Y8077 � ELEMENT(��0CEONLY) 48 C�-�9��� � LEADINCORD��0V �E-Z05�� � LEADINCORD��0CE 49 �K-Y�967 � BUSHINGHEYCO��0V �E-Y9��7 � INLET�40VE 50 �I-H7685 4 BUMPER 5� �L-Y46�9 � CUP-MEASURE�/4CUPOIL(notincludedinallmodels) 5� �L-Y4640 � CUP-MEASURE�/4CUPCORN(notincludedinallmodels) 5� �L-Y49�6 � SCOOP-CORN54-79 C�-�9�09 � KETTLEASSEMBLYCOMPLETE��0V 7LBSSHIPPING C�-�9��9 � KETTLEASSEMBLYCOMPLETE�40V 7LBSSHIPPING C�-�9��5 � KETTLEASSEMBLYCOMPLETE��0CE 7LBSSHIPPING55-60 PS-�9��6 � KETTLEHANDLEASSEMBLYCOMPLETE 55 �A-Z45�5 � ROD-HANDLE 56 �B-Y6��9 � CLIP-HANDLE 57 �P-Y6�4� � SPRING-HANDLE 58 �R-Y7�8� � HANDLE-KETTLE 59 C�-Y5�78 � CAM 60 �A-Y6�4� � SLEEVE-HANDLE6�-68 PS-�9��7 � KETTLECONDUITCOMPLETE(��0V) 6� �A-Y66�7 � BUSHING 6� �E-��77 � CONNECTOR 6� �E-Y4967 � WASHER 64 �K-�057 � BUSHINGANTI-SHORT 65 �P-8�54 � CAPT/L��0V �P-Z00�7 � PLUG,STRAIGHTBLADE��0CE 66 �E-Z4458 � WIREKITKETTLEASSEMBLY(��0V) �E-Z446� � WIREKITKETTLEASSEMBLY(��0CE) 67 C�-Y�045 � GROUNDSTRAP(��0V) C�-�9��4 � WIREASSEMBLY-GROUND(��0CE) 68 C�-Y66�4 � CONDUIT

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NumberPerUnit

KeyNumber

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IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF � �

PARTS LIST July��,�0�0,RevO

Some items are included for illustrative purposes only and in certain instances may not be available.

Description

Star International Holdings, Inc. Company

MODEL

PartNumber

69 C�-�9�08-PS � KETTLEASSEMBLY-LINER 70 C�-�9�79 � PLATEHEATSINKASSEMBLY 7� �N-Y74�� � ELEMENT�000W��0V �4.4�ohms �N-Y74�4 � ELEMENT�000W��0CE 7� �T-Y74�� � THERMOSTAT��0V �T-Y945� � THERMOSTAT��0CE 7� C�-Y7�6� � CHANNEL-HOLDERELEMENT 74 C�-Y748� � SPACER 75 �H-Y769� � INSULATIONPAD 76 C�-Y7�60 � KETTLESHELL 77 C�-Y7�6� � LUG(��0V) 78 PS-G�499 � HIGHLIMITPARTSKIT.,�9/86 �T-Z�0�8� � RESETTABLETHERMOSTATHIGHLIMIT��0V, mfg.after9/�007 79 �C-�8�7 6 WASHER#�0EXTSTL 80 �C-�560 6 NUT�0-�4HEXSTL 8� �C-�559 � ACORNNUTS�0-�4 8� C�-Y7�86 � PAN-CORN

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NumberPerUnit

KeyNumber

STAR INTERNATIONAL HOLDINGS INC. COMPANYStar - Holman - Lang - Wells - Bloomfield - Toastmaster

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.(800) 807-9054 (314) 781-2777

Parts & Service (800) 807-9054www.star-mfg.com