coyote in-line runt closure, hermetically...

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COYOTE ® In-Line RUNT Closure, Hermetically Sealed Be sure to read and completely understand this procedure before applying product. Be sure to select the proper PREFORMED product before application. NOMENCLATURE: 1. Cover with air valve hole plug 2. Base with organizer 3. End plate cable cap (2) 4. End plate cap bolt (6) 5. Disposable glove 6. Hinge plug (2) 7. Tie-down clip (4) 8. Cable Grommets (4) 9. Screw-on terminal lug (2) 10. Silicone lubricant (4 - five gram pks) 11. Organizer stud (2) 12. Tray hold-down strap (2) 13. Hose clamp (4) 14. 12-ct splice tray (sold separately) TOOLS REQUIRED: 3/8” & 7/16” Can wrench or socket 1/4” Nut driver or screwdriver Snips Fiberoptic cable opening tools 1 2 3 4 5 6 7 8 9 10 11 12 13 14 (Sold separately) Capacities Splice Tray Catalog No. Description Splices per tray Trays for Closure Splice capacity 80807701 Low Profile Single Fusion 12 4 48 80806033 Standard Single Fusion or Mechanical 12 2 24 80808945 LITE-GRIP ® Single Fusion (Full Block Set) 40 2 80 LGSTR144 LITE-GRIP ® Ribbon 72 2 144 COYOTE In-Line RUNT Closure Kits Catalog Number Description 8006951 COYOTE In-Line RUNT Closure Kit, Hermetically Sealed 8006952 COYOTE In-Line RUNT Closure Kit, Free Breathing 80061004 COYOTE In-Line RUNT Express Hermetically Sealed 80061049 COYOTE In-Line RUNT, Flame Retardant NOVEMBER 2010

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COYOTE® In-Line RUNT Closure, Hermetically SealedBe sure to read and completely understand this procedure before applying product. Be sure to select the proper PREFORMED product before application.

NOMENCLATURE: 1. Coverwithairvalveholeplug 2. Basewithorganizer 3. Endplatecablecap(2) 4. Endplatecapbolt(6) 5. Disposableglove 6. Hingeplug(2) 7. Tie-downclip(4)

8. CableGrommets(4) 9. Screw-onterminallug(2)10. Siliconelubricant(4-fivegrampks)11. Organizerstud(2)12. Trayhold-downstrap(2)13. Hoseclamp(4)14. 12-ctsplicetray(soldseparately)

TOOLS REQUIRED:• 3/8”&7/16”Canwrenchorsocket• 1/4”Nutdriverorscrewdriver• Snips• Fiberopticcableopeningtools

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(Soldseparately)

Capacities

Splice Tray Catalog No.

DescriptionSplices per

trayTrays for Closure Splice capacity

80807701LowProfile

SingleFusion 12 4 48

80806033Standard

SingleFusionorMechanical

12 2 24

80808945LITE-GRIP®

SingleFusion(FullBlockSet)

40 2 80

LGSTR144LITE-GRIP®

Ribbon72 2 144

COYOTE In-Line RUNT Closure KitsCatalog Number Description

8006951 COYOTEIn-LineRUNTClosureKit,HermeticallySealed8006952 COYOTEIn-LineRUNTClosureKit,FreeBreathing80061004 COYOTEIn-LineRUNTExpressHermeticallySealed80061049 COYOTEIn-LineRUNT,FlameRetardant

NOVEMBER 2010

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COYOTE In-Line RUNT AccessoriesCatalog Number Description

Splice Tray Kits80807701 12-CountLowProfileSpliceTraywithplasticspliceblock-singlefusion80806033 12-CountStandardSpliceTraywithelastomericspliceblock-singlefusion&mechanical80807114 72CountRibbonSpliceTraywithelastomericspliceblock-massfusion80807769 BlankLowProfileSpliceTray-nospliceblock

Miscellaneous Accessory Kits8003733 EndPlateKit-includes(1)endplate,(3)fasteners,(1)siliconepack80807794 HardwareBagKit8003713 ExpressBracketKit-includes(4)expressbrackets8003719 COYOTEIn-LineRUNTCoverKit

80805293 TransportTubeKit.135”ID:includes(6)34”longtransporttubes-forsinglefibers80806439 TransportTubeKit.25”ID:includes(6)34”longtransporttubes-forribbonorsinglefibers80807989 TransportTube100’reel0.170”ID-forribbonorsinglefibers80807991 TransportTube100’reel0.25”ID-forribbonorsinglefibers

Mounting Hardware Kits8003703 Pole/WallMountBracketKitforIn-LineRUNTandTerminalClosure(singleordualchamber)8003704

AerialHangingBracketKitforCOYOTEIn-LineRUNTandTerminalClosure(singlechamber)80037978003706 SwingArmBracketforCOYOTEIn-LineRUNTandTerminalClosures(singleordualchamber)8003714 PedestalMountingBracket-forIn-LineRUNTandTerminalClosure,EmersonPR012pedestalonly

COYOTE Grommet ChartFor use in COYOTE Dome, In-Line RUNT, Taut & Terminal Closures

PLP Catalog Number Cable Range Inches (mm) Description Splitting Location

8003701 .42-.85(11-22mm) 2-entrygrommet

8003691 .42-.60(11-15mm) 1-entrygrommet

8003692 .60-.85(15-22mm) 1-entrygrommet

8003693 .85-1.0(22-25mm) 1-entrygrommet

8003694 1.0-1.25(25-32mm) 1-entrygrommet

8003663 .42-.60(11-15mm) 2-entrygrommet

8003664 .30-.43(8-11mm) 4-entrygrommet

8003990.50 - .60 (12.7 - 15.2) .125 - .25 (3.2 - 6.4)

and flat drop4-entrygrommet

8003989 Flat Drop Only 4-entrygrommet

8003665 .125-.25(3-6mm) 6-entrygrommet

8003676.42-.60(11-15mm).125-.25(3-6mm)

7-entrygrommet

8003677 .125-.25(3-6mm) 8-entrygrommet

NOTE:GrommetKitcontains(1)Grommet,(1)CableMeasureTape,(2)SiliconeLubricantPacks,(1)SetofPlugs&(1)Glove

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Gripthetabwithpliersandrotateoutwardtobreakthetabawayfromthebase.

©2010PreformedLineProductsCompany.Allrightsreserved.

Step #1

Step #3

Withaknife,scorethetabtoberemovedseveraltimesarounditsedgespriortobreakingout.

Rotate tab outward as shown above.

Step #5

Step #2

Laycableintoentryportsandmarkforgrommetandsheathopeninglocations.

PLP Tip: Hole in strength member bracket is a guide for sheath opening.

1.75”(45mm)

Markcableforsheathopening.

Step #4a Cablepreparationforloosetubeorribboncables.

Sheath Opening

64” 1.6m

Cutcableapplications

Measurecabletodeterminediameterandholelocationtouseingrommet.

Note: Definethegrommetrangesusingasinglecableor2cables.

Step #4b Cablepreparationforloosetubeorribboncables.

Sheath Opening

CutLocationA 128” 3.2m

CutLocationB 64” 1.6m

A

X

XB

PLP Tip:Leave about 8” (203 mm) of strength member to trim later.

Midsheath(Express)Applications

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Step #9 Lubricatethecablecapwiththesiliconelubricantprovided.

Installendplatecablecapsandsecurewith3hexbolts.

Note: Tightenboltsevenlyuntilcablecapisfullyseated.Repeatstepateachendplatelocation.

Step #10

Step #8a Grommet Installation.

Step #8d

Applysiliconelubricanttooutsidesurfaceofgrommet.Orientgrommetsogrommetarrowsarepointingdownwardasshown.

Step #7 Grommet Slitting-Ifslittingisrequired,laygrommetonastableflatsurface.Positionutilityknifewiththecuttingedgeagainstthetopsurfaceandcutthroughgrommet.Consult grommet chart on page 2 for slit-ting locations of other grommets.

PLP Tip: Use a pen to sketch slitting lines on top surface of grommet prior to cutting.

Bendcablerestraintbracketupwarduntilitcontactscable.

Applysiliconelubricant

Grommetarrows

Ifusingcutcable,insertcablethroughgrommet.Ifyourapplicationrequiresexpresscables,see Step 7 for grommet slitting procedure.

Step #6

Installpluginunusedport.

Diameterrangetophole.

Diameterrangebottomhole.

Applysiliconelubricant.

IF ONLY ONE CABLE ENTRY IS BEING USED,installadditionalgrommetinunusedportusinggrommetplugs,butDO NOT BREAK OUT TAB ON UNUSED PORTS.Thiswillbalancethecablecapload.

Step #8b FOR IN-LINE APPLICATIONS - Shown in Step #8d

Whenonlyoneentryportisbeingusedateachcablecap, INSTALL A GROMMET IN THE UN-USED PORTS WITH THE PLUGS INSERTED INTO THE GROMMET.Thiswillbalancethecablecapload.IT IS NOT NECESSARY TO BREAK OUT THE TAB OF THE UNUSED PORT.

Step #8c FOR BUTT APPLICATIONSWhenbothentryportsarebeingusedatonecablecapandnocablesareexitingtheoppositeendoftheclosure, IT IS NOT NECESSARY TO INSTALL THE EXTRA GROMMETS UNDER THE BLANK CABLE CAP.

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Step #11

PLP Tip: If ground isolation is required, wrap 2 layers of vinyl tape around the strength member and cable prior to installing the hose clamp.

Securecablesheathwithhoseclamp.Repeatforallcables.

Step #13

Step #14

Ifrequired,puncturesurfaceofgroundwireholeinendplatecablecapandinsert#6solid,jacketedgroundwire.

Installscrew-onterminallugonendofgroundwireandattachtoshieldconnector.

Step #12Step #15

Note: Applysiliconelubricanttosurfaceofgroundwiretoeaseinsertionintoendplate.

Step #16

Installorganizerstudsandtiedownclips.(Isometric)

TrayStrapOrganizerStud

Measureandmarkthebuffertube.

41”(66mm)fromcableopening

Applybluefeltstrip

Openandcleanfiberperyouracceptedcompanypractice.

Routebuffertubesorribbonfibertobesplicedoncearoundthestorageareatoonecorner.

In-Line Application

Butt Application

SecurestrengthmemberandKEVLAR®belowcap.

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Step #19

PLP Tip: Install tie wraps in splice tray before placing them on the threaded studs.

Step #20

Step #22

Step #21 Securesplicetray(s)withhold-downstraps.

Routeincomingcablefibersatleast1-1/2timesaroundsplicetrayandintospliceblock.

Routeoutgoingcablefibersatleast1-1/2timesaroundsplicetrayandintospliceblock.

Securethebuffertubesortransporttubingwithtiewraps.

Splicefiberspercompanypractices.

Step #18 Installsplicetrayonthreadedstuds.

Applysiliconelubricatetocoversurfacesbeforeinstalling.

Applysiliconelubricant.

Outgoingcablefiber

Incomingcablefiber

Step #17

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Step #25 Createoptionalhingeoncoverbypushinghingepinsintooppositecorners.

Retightenallboltswithcanorsocketwrenchtoinsurecoverisfullyseatedonthebase.

Useairvalvetoflashtestto5psi(34KPa)maximum.

Step #1 RequiresAerialHangerBracketKitPN:8003704.

Step #23

Coverandbasesurfaceswilltouchwhenfullyseated.

Mounting Hanger Bracket Options

Aerial Hanger Bracket

Step #2

Attach“L”bracketstoanglebrackets.

Mountanglebrackettobackofbase.

Placeclampoverstrandandtighten.

Step #1

RequiresPole/WallMountBracketKitPN:8003703.

Pole/Wall Mount Bracket

Mountmainbrackettopoleusingstraporboltperyourcompanypractice.

Fasten“L”brackettobottomofmainbracket.

Donotovertightenendbosses.

Installcoverandtighteneightboltsevenlywithcanwrenchuntilcoverisfullyseatedonbase.

Step #24

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P.O.Box91129,Cleveland,Ohio44101•440.461.5200•www.preformed.com•e-mail:[email protected]

SP2962-7

SAFETY CONSIDERATIONS

Thisapplicationprocedureisnotintendedtosupersedeanycompanyconstructionorsafetystandards.Thisprocedure isofferedonlytoillustratesafeapplicationfortheindividual.FAILURE TO FOLLOW THESE PROCEDURES MAY RESULT IN PERSONAL INjURY OR DEATH.

Do not modify this product under any circumstances.

Thisproductisintendedforusebytrainedtechniciansonly.This product should not be used by anyone who is not familiar with, and not trained to use it.

Whenworkingintheareaofenergizedlines,extracareshouldbetakentopreventaccidentalelectricalcontact.

Forproperperformanceandpersonalsafety,besuretoselectthepropersizePREFORMED™productbeforeapplication.

PREFORMEDproductsareprecisiondevices.Toinsureproperperformance,theyshouldbestoredincartonsunder coverandhandledcarefully.

Step #4

Position“L”bracketintoclearancepocketsandtightenbolts.

Step #3

Restclosureonbottom“L”bracket.Holdenclosureflatagainstmainbracketandinstalltop“L”bracket.

Top“L”Bracket

Step #1

Pedestal Mounting Bracket

ForEmersonPedestalModelNo:PR012HSRNGEPartNO:F1006530

MetalBracket

ClosureSupportBrackets

PedestalBase

Insertclosuresupportbracketbehindmetalbracketsinpedestalbaseandtapintoplace.

Tapbracketsintoplaceuntilfullyseatedonbottomofchannel.

Step #2

Insertclosuremountingtabsthroughbrack-etslotsandinsertretainerclipstosecureclosure.

RetainerClip

RetainerClip

KEVLAR®isaregisteredtrademarkofE.I.DupontNemoursandCompany.