cpd report mack surveillance panel june 2004. cpd report mack surveillance panel june 2004
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CPD ReportMack Surveillance Panel
June 2004
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
Part Description Batch Reject RateQty on Hand
(builds)Estimated
Monthly Use Rate (builds)
Estimated Inventory
Life (months)
Cylinder Kits: T9/T10 J 12% 60 4 15+
T11 H 9% 12 2 6+Main Bearings (Tin Flashed) G 5% 195 2 50 +
(No Flash Coat) - 30% 3 - -
Con Rod Bearings (T-11 Tin Flashed) H 5% 100 2 24+
(No Flash Coat) - 10% 6 - -
(Special Batch) - - 193 - -
Part Description Qty on Hand
T10 EGR Coolers (19GBX52) 19
T10 Injectors (736GB49BM3) 162
T11 Injectors (736GB411M2) 6
T10 Oil Pumps (315GC465BM) 13
T10 Cylinder Heads (732GB5341M) 2
T11 Cylinder Heads (732GB3494M2) 11
T10 Venturi (Stainless) 1
T10 Exhaust Mnfld Assembly 3
T10 Turbo (small 631GC5145M3) 10
T10 Turbo (large 3801847R) 1
T10 Fuel Inj Lines (HL69-151) 14
T10 Fuel Inj Lines (HL69-152) 26
Comments
See attached
See attached
See attached
See attached
0
10
20
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90
100
Perc
ent
Part Number
Mack Parts Percent Rejected
% Rejected
% Rejected 9 12 1 13 14 5 7
Cylinder Liner Pistons Top Ring 2nd Ring Oil Ring Main Bearings Rod Bearings
CPD ReportMack Surveillance Panel
June 200412718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
Item Reason(s) for Rejection
Cylinder Liner R.A. too lowPistons surface defects
Top Ring surface defects2nd Ring chrome flaking, surface nicksOil Ring Rails too wide / Nicks / Ring Gap
Main Bearings nicks, scratches, inconsistent finishRod Bearings nicks, scratches, inconsistent finish
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
• Received shipment of small turbos– Two External differences
– Internal the same
CPD ReportMack Surveillance Panel
June 2004
OldNew
Old
New
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
• New supply of fuel injection lines received and distributed– Uses current Mack production fittings
CPD ReportMack Surveillance Panel
June 2004
Old New
• T-11 Cylinder Heads– 732GB3494M2 replaced by 732GB3499M2– New head uses 714GB3113 valve guide designed
to reduce valve guide wear– TEI located and purchased as many of the
original heads we could find– Currently 11 in inventory at TEI
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
June 2004
• Received 10 sets non-flashed rod bearing sets and main bearing sets– 1 set rod bearings rejected due to surface defect– 3 sets main bearings rejected due to surface
defect on one bearing each set – Shipped bearings to SwRI, PE, Ethyl
12718 CIM ARRON PATH
SAN A NT ON IO , TEXAS 78 249-3423 USA
VX 210 � 690 � 1958 FX 2 10 � 690 � 1959
w ww . TEI-n et .com
CPD ReportMack Surveillance Panel
June 2004
