Engine

Emission

Management

CPK Automotive

Increased EAT* availability and efficiency by user-friendly

data logging and communication

Frankfurt, 07.09.2017

* EAT = Exhaust Aftertreatment Technology

CPK Automotive

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Agenda

1 RetroFit program

2 Ideas for 2nd generation system

3 RemCo II

4 Future prospects

5 Summary

Agenda

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1: RetroFit program e.g China

RetroFit program cooperation with VECC (Vehicle Emission Control Center)

Aim:

Find best available technology for real operating conditions

Task:

Equip vehicles with Diesel Particulate Filters (DPF´s) and CPK Showcase

systems to log data and monitor remotely

Pilot Fleet tests 2013 … 2015 equipped with CPK Remote monitoring system

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1: RetroFit program

CPK task to log and handle data

• Measure and log

-Temperature before DPF

-Pressure before DPF

• Log driving routes via GPS

• Data-upload via 3G cellular net

• Send alarm SMS

CPK Showcase system is an integrated 4 in 1 solution

CPK Showcase

GPS module

CAN-Interface

(e.g. to read

NOx-sensor

data)

DPF

monitoring

Cellular

module

(3G)

1: RetroFit program

Nanjing:

10 coaches

Xiamen:

10 city buses

Beijing:

7 construction machines

Xiamen

Beijing

Nanjing

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1: RetroFit program

Installation in coaches in Nanjing

CPK Showcase system

DPF

Pressure tap

Temperature tap

Exhaust flowdirection

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Overview data handling

GPS dataGPS

Temperature

Pressure

Data-upload

Data-downloadvia Webbrowser

CPKShowcase

CPKServer

Vehicle

Office-PC with CPK Terminal software

Predefined cellphone numbers

SMS alarm messages

via GSM

Data storage

CPK Showcase system withcellular module and SIM card

1: RetroFit program

Off- orOnRoad-

Panel

OffRoad PanelOnRoad Panel

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1: RetroFit program

Office-PC

Overview data analysis

CPK website for data download on CPK server

Data analysis on office-PC with CPK terminal software

1: RetroFit program

Causes for system downtimes:

Damaged antenna cable

Installation in engine compartment

Invalid SIM card

• Damaged antenna cable

• Installation in engine

compartment (too hot)

• Invalid SIM-card

• Low supply voltage

• Interrupted cell phone

connection

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2: Ideas for 2nd generation system

• Existing communication protocol ModBus (RS485)

• Underground Applications

• Upgrade for installed monitoring systems

• Remote access from office (Bidirectional communication)

• Higher protection class IP67

• Transfer data in small blocks

Additional requirements for 2nd generation system:

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3: RemCo II

RemCo II uses the smartphone DYN@pp to connect to DPF monitoring system

Established CPK DYNTEST

DPF monitoring system

3: RemCo II

RemCo II

Data storage

RS 485

BLE module

Technical Data:

Supply voltage: 9 … 32V DC

Interfaces: RS485 (for connection with DYNTest)

Bluetooth Low Energy (BLE)

IP class: IP67

EMC: E1 type approval planned

Dimensions: appr. 60 x 60 x 30 mm

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3: RemCo II

RemCo II DYN@pp Overview

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

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3: RemCo II

How can RemCo II help to increase the EAT* availability?

* EAT = Exhaust Aftertreatment Technology

1) Experiences with clients, they often ignore error messages

Result: Uncontrolled filter regeneration / damaged DPF´s

=> Both is time consuming and decreases the EAT availability

2) Easy handling with service contracts

3) Avoids unnecessary onsite service

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3: RemCo II

Benefits of the RemCo II:

* EAT = Exhaust Aftertreatment Technology

How can RemCo II help to increase the EAT* availability?

• Informs the experts / owner automatically

• Offers failure analysis from any place in the world

• Timely recognition and prevent troubleshooting

• Allows software and parameter update remotely

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4: Future prospects

Future prospects:

• Time and cost savings.

• Future applications: e.g. Oil quality sensor - ControlBox - RemCo II

module

5: Summary

Summary: • CPK Automotive products & know-how

• Development of RemCo II

• Development of DYN@pp

• Connectivity = savings = efficiency

• Unlimited applications

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CPK Automotive GmbH & Co. KG Gildenstrasse 4cD-48157 MuensterGermanyPhone: +49 251 777969-0info@cpk-automotive.com

CPK Automotive