craft beer and beyond · per day! 𝑉ሶ 𝑉ሶ ... pi 01 ls 01 v01 v03 pa01 in / out p01 sc 01...
TRANSCRIPT
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Craft Beer and Beyond
Moving from Craft Beer to
Craft Beverage Production
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• About GEA
• Hard Seltzer Production – Gregg Norris
− The Seltzer Market
− GEA Technologies in Hard Seltzer Production
− GEA Liquid Jet Mixing
− GEA Membrane filtration
• Beer Dealcoholization and Blending – Eric Wickler
− The Alcohol-free Beer Market
− Dealcoholization Process – GEA Aroma Plus
− Mix-Blend – GEA DICON
− GEA ECO-FLASH
• All In One Packaging line – Pierpaolo Mattana
− Market Need
− Technology
− Benefits
Overview
2Craft Beer and Beyond
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Strong local presence around the globe
3
18,000 Employees
$ Revenue 5 Billion in 2019
GEA locations worldwide
(sales offices, service branch,
workshops, or other GEA sites)
North America
1,821
North and Central Europe
3,056
DACH &
Eastern Europe
6,765
Asia Pacific
3,049
Western Europe, Middle East & Africa
3,434
Latin America
518
Craft Beer and Beyond
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Our applications – in touch with GEA every day
4
Approx. one
quarter of
processed milk
comes from
GEA production
systems
Every third
chicken
nugget is
produced
using GEA
technology
Approx. every
third process
line for instant
coffee was
installed by
GEA
Approx. every
second liter
of beer is
brewed with the
aid of systems
and process
solutions from
GEA
Every fourth
liter of human
blood for
making
plasma-derived
products is
processed
using GEA
equipment
More than one
third of all
polymer
producers
are using
GEA drying
technology
Each industry
we serve
utilizes
industrial
refrigeration
technology
from GEA
Every second
container ship
in the world
sails with
GEA marine
equipment on
board
Dairy
Farming and
Processing
FoodBrewery &
BeveragesPharma Chemical Utilities Marine
Craft Beer and Beyond
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Hard Seltzer
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• Seltzer beer market drivers
− Health conscious consumers – low calorie content
− Regular “Water” market boom
− Unlimited flavor options – todays consumer loves choices
− Fashionable trade up from light beer
− Tax relief from ethanol based products, ie canned cocktails
− High profit potential for brewer
• Seltzer beer market trend
− Outperforming total beer
− Estimated that the US consumer market was shorted by tens of
millions of CE’s in 2019
− Alcoholic seltzer held 2.6% volume share of the US alcohol beverage
market in 2019 up from 0.85% in 2018
• Source: IWSR
Alcoholic Seltzer - Market Trends
6Craft Beer and Beyond
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• Creativity
− Flavors such as exotic fruits and botanicals have only been
slightly explored. Add blends and the possibilities are endless
− Marketing – The opportunity for clever names, logos, and
collaborations is infinite
− Draught options, expand your tap room variety
− Wide ABV range is possible
Why Craft Brewers?
7Craft Beer and Beyond
It’s not that hard!
Craft brewers have made a living distinguishing their products from the brewing giants… is this possible
with hard seltzer? We are talking water here.
The short answer is yes!
• Ease of entry into the market
− Relatively straightforward transition for a traditional craft brewer to produce craft seltzer.
− Cost is manageable while return is high
− Same distribution channels as traditional beer
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Complete Process Coverage:
• Wort/Base Production
• Wort Aeration
• Yeast Handling
• Fermentation Optimization
• Centrifugation
• Membrane Filtration
• Flavor Blending Solutions
• Carbonation
• Flash Pasteurization
• Filling and packaging
Brewing Hard Seltzer – the GEA way
8Craft Beer and Beyond
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Liquid Jet Mixing
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Benefits of GEA jet mixing technology
• Increase ABV potential
• Better attenuations
• Improve consistency and control of fermentation
• Reduce time of fermentation, maturation, and cooling
• Homogenization of the batch for easier downstream
processing
• Potential for additions
• Real time monitoring possible
GEA Fermentation Optimization with Jet Mixing
10Craft Beer and Beyond
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• Denk and Stern visualized and measured the
flow in a cylindroconical fermenter caused by
rising CO2 bubbles already in 1979.
• The model of the bubble column was confirmed
by Schuch in 1996.
• How do we optimize this natural
phenomenon?
Movements due to formation of CO2
11Craft Beer and Beyond
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• Jet mixing in the tank using a
GEA jet mixer driven by a liquid flow
• Jet mixer flow is supplied by a centrifugal
pump fed from the tank bottom
• The flow is oriented in the center of the
vessel and directed upward; similar to that
caused by the formation of CO2 and natural
convection currents
• Inside the tank, the bulk of the mixed liquid
is drawn into the jet mixer through its side
openings, thus driving flow upward inside
the tank
• Due to the special design, only ¼ of the
total mixing flow created in the tank has to
be supplied via the pump
The enhancement: Jet Mixing
12Craft Beer and Beyond
Jet Mixer
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Energy input (example of fermentation application)
Optimize processes with GEA liquid jet mixing
• Tank with 2,660 hl net content
• Liquid jet = 80 hl/h
• Liquid mixture = 325 hl/h
• Mixing time T = 2,660 hl / 325 hl/h = 8.2 h
• Power consumption of pump: 1.7 kW
• Power consumption: 40.8 kWh per day
At 13.2 cents per kWh, total cost would be $5.39
per day!
ሶ𝑉ሶ𝑉
ሶ𝑉1
ሶ𝑉1
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• Jet mixer with lance, vertically installed in tank bottom cone
• Control unit including
− Speed-controlled circulation pump
fed from the tank bottom
− Protection against dry running
− Flow measurement
− Pressure measurement
− Isolation valves
− Drain valve
• Special process adapter for lance
between tank and control unit
Process design
Optimize processes with GEA liquid jet mixing
FT
01
PI
01
LS
01
V01
V03
IN / OUTPA01
P01
SC
01
V02
JM01
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Installation example
15Craft Beer and Beyond
Product inlet/outlet
Flow meterTank bottom to
recirculation pump
Return to Jet mixer
Variable speed pump
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• Insertion length 5,000 mm, extension tube DN 65, jet mixer
type 6 – 80
• Static and dynamic loads (finite element analysis)
• Weld between lance pipe and cover plate considered critical
• Assumption of realistic operating conditions
− Weld R = 2 mm (weld root depth = 1.4 mm)
− Vertical misalignment of lance pipe (e.g. installation error) ≤ 5°
− Pulsation caused by gas bubbles in fluid (≤ 10 %)
• Conclusions:
− System withstands all static loads
− Fatigue strength assured
Stress analysis of process adapter
16Craft Beer and Beyond
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• Consistent total turnaround time of fermenters allows for optimized production
scheduling
• Shorter fermentation, maturation and cooling times achievable;
total occupation time of tanks have been reduced in many installations
• Increased fermenting capacity possible with the same number of tanks
• Maintain same high beer quality and flavor profile
• Higher degrees of final attenuation achievable
• Considerably lower operating costs compared to other concepts due to less energy
consumption
Advantages
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Membrane Filtration
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GEA – Worldwide Leader in Membrane Filtration
Craft Beer and Beyond
GEA is a world-leader in membrane
filtration technology for the beverage,
brewery, food, vegetable/fruit juice
and dairy industries.
• 1,000+ systems sold over 30+ years
• Process and process waste streams
− GEA's membrane filtration
technology began in the dairy
industry but has grown
dramatically as membrane
technologies and new
applications were developed.
− Brewery now has most activity in
North America!
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• Neutral Base (NB) is an alcohol – water mix
derived from beer / fermented sugar solution
• NB is used to produce Flavored Alcoholic
Beverages (FAB) by adding flavors, sweeteners,
color etc.
• In many countries NB is a favored raw material
for making FABs compared to grain alcohol due
to its very low taxation level.
• Fermented products can have a strong influence
on a beverage’s flavor and can make FAB
formulation a challenge.
• The key is to produce a base beer within the legal
definition, but with virtually no flavor, aroma and
color.
• GEA Membrane Filtration offers a simple
economic process to produce NB.
Neutral Base (NB)
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Membrane definition:
• A membrane is a barrier to mass movement that allows restricted or regulated
passage of one or more elements through it.
Goals in NB / Seltzer for brewers
• Produce a high alcohol, no color, low to no flavor base
• Produce a base efficiently and consistently
• Maintain brewery level hygiene
• Control operating and maintenance costs
• Make operation seamless and reliable
• Integrate process into existing brewery operation
• Find the right, product specific, solution for each customer
Membrane Filtration NB / Hard Seltzer
21Craft Beer and Beyond
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• Membrane filtration types can differ based on requirements.
• The appropriate level of separation is chosen based on a balance of factors such as feed quality,
desired cleanliness of base, and overall production capacity needs.
Membrane Filtration
22Craft Beer and Beyond
Incre
ased T
hro
ughput
Incre
ased P
urity
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Membrane Separations
Categories of Separations
MF
UF
NF
RO
• Fermentation Broth Clarification with MF
• Removal of Bacteria & Spores with MF
• Concentration of Suspended Material with MF and UF
• Concentration of Low MW Components with NF and RO
• Purification of Low MW organics (alcohols, etc.) with NF and RO
• Separation of Components with NF (ex. Salts and Sugars)
• Purification and Concentration of Proteins with UF
• Removal / Concentration of Color Components with UF and NF
• Clarification of Liquids with UF
• Fractionation of Proteins with MFNB and seltzer
23Craft Beer and Beyond
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Short List of Membrane Materials
• Inorganic
− Ceramics MF, UF
− Stainless Steel MF, UF
• Polymeric
− Polysulfone (PS) MF, UF
− Polyethersulfone (PES) MF, UF
− Polyvinylidene fluoride (PVDF) MF, UF
− PTFE Fluorocarbon MF
− PES / PVP Blend MF, UF
− Cellulose Acetate Blend (CA) RO
− Sulfonated PES UF, NF
− Thin Film Composite (TFC) UF, NF, RO
• More than 150 materials have been used to make membranes
Overview of Membrane Technology
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Anatomy of a Spiral-Wound Membrane Element
Spiral-Wound Membranes
25Craft Beer and Beyond
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Principle Function of NF and/or RO
26Craft Beer and Beyond
Nano-Filtration (NF)
or
Reverse-Osmosis (RO)
Concentrate / Retentate
• Ethanol
• Sugars
• Minerals
• Color
• Flavor
• 5-20 % of Feed
Filtrate / Permeate
• Purified solution
• Ethanol
• 80-95 % of Feed
• Polishing step optional
Feed
• 8 – 17 % Ethanol
• Sugar
• Minerals
• Color
• Flavor
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Neutral Base Process
27
Batch
Beer Tank
Neutral
Malt Base
Permeate
Tank
Waste
Membrane
Filtration Plant
Feed beer NB
Craft Beer and Beyond
Concentrate
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• GEA is recognized as one of the world’s leaders in this technology
• Installed first systems in 2005
• Over 30 commercial systems operational for NB production
GEA Experience in NB
28Craft Beer and Beyond
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Typical Plant Design
29Craft Beer and Beyond
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• Proof of concept
• Membrane comparisons
• Process optimization
GEA engineers have vast experience to assist
our new and returning customers through the
process of making hard seltzer base.
Model R Pilot Plant
30Craft Beer and Beyond
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Beer De-alcoholization
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• De-alcoholized beer market drivers
− Health conscious consumers
• Lower calorie
• Little/No alcohol
− Non Alcoholic beverage alternative (i.e. soft drinks)
− Pregnant woman and nursing mothers
− People who abstain for other reasons
− New technologies create opportunities for Better
Beer!
• De-alcoholized beer market trend
− Consistently outperforming total beer
• Year after year growth
− Europe has majority of market share
− Compound Annual Growth Rate ~7.5%
− Huge opportunity for North America Market
De-alcoholized Beer - Market Trends
32Craft Beer and Beyond
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De-alcoholization Technologies
33Craft Beer and Beyond
Biological Methods(stopped fermentation,
specialized yeasts, …)
*All Technologies available from GEA
Membrane Filtration(Crossflow Filtration)
Thermal Processes(Vacuum Evaporation /
Distillation)
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Cross Flow Filtration PrincipleTraditional vs Cross-flow
34Craft Beer and Beyond
Filter Media MembraneVS
Feed RetentateFeed
Filtrate Filtrate (Permeate)
Larger particles
are trapped while
all liquid passes
through media.Membrane is
microscopically
selective so some
components pass
while others are
rejected creating
two exiting liquid
streams.
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Principle Membrane De-alcoholisation
35Craft Beer and Beyond
Pre-concentration Diafiltration Final blending to sales gravity
BATCH OPERATION− Up to 650 hL/day. LOW-ALCOHOLIC 0.05% - 0.5% ABV
CONTINUOUS OPERATION− 20-200 hl/hr, NON-ALCOHOLIC BEER 0.5% ABV
(3 – 8 % ABV)
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Operation Step 1 “Pre-Concentration”
36Craft Beer and Beyond
Beer Storage
RO System
“Water / Alcohol” Solution
“Beer” Concentrated
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Operation Step 2 “Diafiltration”
37Craft Beer and Beyond
Beer Storage
RO System
“Diafiltration” Water
(Deaerated Brewing Water)“Water / Alcohol” Solution
“Beer” Concentrated
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Operation Step 3 “Blending”
38Craft Beer and Beyond
Beer Storage
RO System
Deaerated Brewing Water
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De-alcoholization of beer - Batch plant operation
39Craft Beer and Beyond
1. Fill Batch tank
2. Start Process
3. Pre-Concentration
4. Diafiltration (washing out the alcohol)
5. Water Blending after batch end
6. Dealcoholized beer discharge to carbonization,
pasteurization, filling
Deaerated water
“Diafiltration”
Beer
Dilute alcohol
Reverse Osmosis
Plant
Beer
Batch Tank
Permeate
Tank
Dealcoholized
Beer
Blending
7. CIP cleaning of system (Tanks & Pipes with
Brewery CIP)
• Special membrane cleaning program
• Sanitation: cold / chemical (<50°C)
• Membrane storage: ≥ 24 hrs down
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Membrane Dealcoholization Batch operation (50-500 hls per 24hrs with CIP)
40Craft Beer and Beyond
Conveniently sized for Craft Brewers!
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Cross Flow Filtration Distillation
Processing temperature Cold (≤ 10°C) – Low/No thermal Impact High (≥ 38°C) – High thermal impact
Aroma losses Reverse Osmosis - Very low (GEA “AromaPlus”) Very high - Without “aroma-recovery”
Moderate - With “aroma-recovery”
Design Hygienic design / CIP´able
Units modular, built in expansion slots
CIP´able (difficult cleaning with hazy beers)
No expansion capability
Footprint Small (height 4 meters) Large (especially with respect to height)
Capex Low High
Opex Similar Similar
Explosion proofing
requirements
No (alcohol % is max as high as in mother beer) Yes (additional cost/administration)
Pre-treatment of beer No (beer after maturation or filtration ok) De-Carbonization, removal of yeast
Downstream processing Blending, Carbonation, Pasteurization Blending, Carbonation, Pasteurization
Alternate Technologies - Comparison
41Craft Beer and Beyond
Cross Flow Filtration with “Aroma Plus” technology is GEA’s preferred method for dealcoholizing flavorful and aromatic beers…
ie Craft brewed beers!
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Product: Imperial Stout 9.5% ABV
• Permeate (picture right) immediately
came out clear, and free of noticeable
taste or odor
• EtOH removed in Preconcentration
step
• Diafiltration brought EtOH level well
below needed level.
• Blended back to original beer gravity
with resulting alcohol of 0.25%
• Beer body and character in alcohol
free beer remarkably comparable to
the original!
Piloting at GEA - Hudson, WI (example)
42Craft Beer and Beyond
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Advantages of Membrane Filtration
• High quality beer with retained aroma profile
− Capable of 0.5% or 0.05% ABV
• Filtered or Unfiltered beers
• Modular design / expandable
• Food grade membranes - FDA approved
• Hygienic design
• Compact, skidded-system with full automation
• Integrated cleaning (CIP)
Membrane De-alcoholization Technology
43Craft Beer and Beyond
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• Full flavor and aroma retention
− Flavor, aroma, and color compounds stay in
the beer
• Cold processing
− Gentle on beer – No thermal impact
• Innovations
− Reduced ABV Beer styles
• “Session double IPA anyone?”
− Ingredient additions post alcohol removal
• Make multiple products from one
• Purees, extracts, hop resins, botanicals, etc.
• Flexibility
− Brew the beer you want
• Decide what ABV you want later
Membrane De-alcoholization Technology
44Craft Beer and Beyond
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Testimonial
45Craft Beer and Beyond
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Mix Blend GEA DICON™
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• Technology adapted for many Applications
utilizing Continuous In-Line Blending
− Soft Drinks
− Fruit Juices
− Beer and beer-mix beverages
− Milk products
− Alcoholic Drinks
− Home and body
− Chemical
− Many more
DICON™ Mix Blend System - Overview
47
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• Continuous In-Line Blending
− Liquids are mixed in the pipeline
− Flow of all Components are simultaneous
− The ratio of all components are controlled
at all times
− Product Leaving the system is
homogenously mixed
− Inline quality analysis to verify ratio
control
• Mass flow meters can be used to
control system to ensure more efficient
mixing results
− Multiple Component Streams
DICON™ Mix Blend System - Overview
48Craft Beer and Beyond
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• Direct processing of raw products, that means:
− Prompt availability of the product
− Small product stocks in the system
• Big mixing tanks (and their CIP!) are not necessary, that means:
− Low space requirement, possible realization even in small rooms
− Saving of investments for buildings (air con)
• Fast reaction to changes in the production plan
− Just in time production possible
• Special automatic start-up and shut-down sequences to avoid product losses
• Saving of time and (mixing) energy
• Savings in labor cost (process and lab)
• Quality control in real time
• 25 years experience in in-line blending!
DICON™ Mix Blend System - Advantages
49Craft Beer and Beyond
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• Digitally Assured Reproducibility
− Digital controllers provide a constant and
precise mixing ratio, even when process
conditions vary
• Totally Compensated Control Deviators
− Pulse-accurate dosing and digital signal
processing ensure perfect mixing results
• Flexibility
− Quick product changeovers
− Tight tolerances
− Varying flow ranges
− Start/Stop functions
DICON™ Mix Blend System - Advantages
50Craft Beer and Beyond
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Application:
• Avoiding of air in pump housing
• Avoiding of air in the metering equipment
caused by hose change-over, empty pipe parts
or vortex in tank
• Trapped air effects flow meters negatively
uncontrollable, also mass flow meters!
• Automatic flow meter check
− Volume in lantern (a constant volume) is
being compared with flow quantity
measurement
− No production stop during this sequence
• Automatic container change-over
− No production stop
DICON-C™ Deaerator/Proving Lantern
51Craft Beer and Beyond
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In-line blending unit for 8
components:
• Beverage water
• Liquid sugar
• 6 concentrates
DICON-C™ Deaerator/Proving Lantern
52Craft Beer and Beyond
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Flash PasteurizationECO-FLASH™
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GEA has been successfully involved in hygienic
plant design for more than 50 years:
• +300 references for beer pasteurizers
worldwide
• +250 references for milk/food pasteurizers
worldwide
• Global brewing groups use GEA as auditor for
all installed pasteurizers
− Insured Quality!
Flash pasteurization is crucial for stable
product quality with original taste
• Thermal inactivation of microbiological
properties in the product
− Destruction of microorganisms without harming the
product
• Sustained quality of the product is ensured
− strict hygienic design criteria
− all-time accurate temperature profile
− Always keeping a positive pressure difference between
pasteurized product and unpasteurized product
• Inactivation of foam-negative proteinases
excreted by the yeast
• Increased shelf stability
Experience Why Pasteurize?
GEA Flash Pasteurization
54
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ECO-FLASH Layout
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56
Precise temperature control ensures:
• Product safety
• Reliable pasteurization effect
• Consistent product quality
Minimized product losses & downtime
• Buffer tank level control integrated with filler speed
• During standby mode: water is recirculated instead of product
• Maintains product quality and reduces product loss
• Use of on-board sterilization (circulation loop) for heating-up
The GEA solution ensures ideal interaction between the different control loops and
can achieve PU accuracy of up to +/- 1!
Product Quality Factors
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GEA VIPOLLFilling and Packaging
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How are you filling today?
58Craft Beer and Beyond
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• VIPOLL is a Slovenian based
company with expertise in
packaging equipment/solutions
world wide
− Est. 1991
• Specialized in equipment for filling
beer, non-carbonated and
carbonated beverages (hot and
cold) in:
− Cans, Glass, Aluminum bottles,
PET
• 2018 - VIPOLL joined GEA Group
About VIPOLL and GEA
Craft Beer and Beyond 59
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• Glass line
− From 40 bpm up to 750 bpm
− Starting with 16 filling valves – up to 130 filling valves
• Can line
− From 50 cpm up to 1,000 cpm
− Starting with 16 filling valves – up to 120 filling valves
• PET line
− From 50 cpm – 500 bpm
− Starting with 24 filling valves – up to 120 filling valves
• ALL IN ONE
− From 50 cpm – 420 cpm
− Starting with 16 filling valves – up to 70 filling valves
Filling lines speed – range of min. / max. capacities:
Capacity range
60Craft Beer and Beyond
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Installed Base
61Craft Beer and Beyond
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• We pay attention to your needs, offer advice and create the best possible solution for the capacities
and beverages of your choice.
• You can choose between machines from our production line or order a complete turn-key filling
line (in partnership with other established companies).
Turnkey Project Approach – Overview
62Craft Beer and Beyond
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All In One Filling
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PET Beer Alcoholic bev. Juice CSDGlass Can
Visitron Filler ALL IN ONE
• A flexible and space saving solution for cans, glass and
PET bottles
• Speed range: from 50 cpm up to 420 cpm
• Can / bottle range: from 150 ml (5 Oz) up to 3,000 ml (100
Oz)
• Suitable for
• still and carbonated drinks
• hot and cold filling
• beer / CSD / juice / syrup / wine / sparkling wine /
spirits
• Excellent choice for small and medium sized plants or
pilot plants
• Revolutionary fast format change
ALL IN ONE FILLING
64Craft Beer and Beyond
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Infeed screw
Rinser
Filler
Valve block
Infeed star to the rinser
Infeed star to the fillerCapper for crowns / seamer
for lids
Capper for ALU and
PCO caps
Outfeed / infeed screwOutfeed / infeed star
Visitron Filler ALL IN ONE layout
65Craft Beer and Beyond
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
66Craft Beer and Beyond
INFEED & RINSER
• Low (app. 4 feet) infeed into the
rinser/filler/seamer/capper block – the same
depalletizer for glass bottles and cans can be
used
• Universal rinser grippers for glass, cans and
PET (no change necessary) with automatic
height adjustment
• Designed with one or two separate channels
allowing the usage of different rinsing media
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
67Craft Beer and Beyond
FILLER
• Volumetrical filling system or short filling
tubes
• Filling Valve electro-pneumatically controlled
• Single or double air evacuation for all
containers (low O2 pick-up)
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• For bottles
• For cans
Filler Changeover parts
Filler: designed for extremely fast changeovers
68Craft Beer and Beyond
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
69Craft Beer and Beyond
CAPPING / SEAMING
• Unique capper / seamer combination on a
single turret
• Seaming: including undercover gassing
• Capping: including hot water injection
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
70Craft Beer and Beyond
LID SUPPLY SISTEM
• Automated lid feeding system to the seamer
(app. 20 minutes of buffer)
• Possibility of handling different lid types
(standard and slim), without adjustment
• Possibility of lid disinfection!
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Alternative seamer excecution
• Combination of seaming stations for 2 or 3
different type of lids (eg. slim & standard & king
size can)
can Beer Alcoholic bev. Juice CSD
ALL IN ONE FILLING
71Craft Beer and Beyond
standard slim king size can
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
72Craft Beer and Beyond
Option: Second capping turret
• Optional second capping turret for:
− ALU-Screw caps
− PCO capsPCO
capping heads
ALU
capping heads
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
73Craft Beer and Beyond
Possible upgrades
• Ultra clean application with air laminar flow
• LID disinfection
• Reducing the need for a tunnel pasteurizer
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PET Beer Alcoholic bev. Juice CSDGlass Can
ALL IN ONE FILLING
74Craft Beer and Beyond
FORMAT CHANGE
20 – 40 min(depending on the machine size
and configuration)
1 operator / tool free
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10 - 15 min
(tool-free)
Change-over
parts
Rinser
Format change: Can → Glass (part 1)
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Touch panel
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10 - 25 minFiller
Seamer /
Capper
Format change: Can → Glass (part 2)
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• ALL IN ONE SYSTEM
(with alternitative combined excecution)
• 10 - 40 minutes, 1 operator
(depending on the machine size and
configurantion)
Alternative seamer excecutionFormat change: standard → slim
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Glass line ALL IN ONE line
Floor requirement: comparison
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By processing cans, glass and PET bottles, hot and cold filling,
there is significant savings potential compared to conventional
filling systems with only one type of container:
• Combined can / glass filling line take about 60% less floor space
→ Lower investment in buildings, lighting, ventilation and
energy
• A combined can / glass filling line require a reduced amount of
equipment in the plant
→ Less time and material for maintenance
→ Reduced stock of spare parts
→ Single line offers higher rate of utilization than multiple lines
• In a few words… Lower OPEX and CAPEX
ALL-IN-ONE filler
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• Since the first presentation at the Drinktec in September 2017, GEA VIPOLL's "ALL-IN-
ONE", has been greeted with great success. As one of the most flexible filling blocks in
the market for cans, glass and PET bottles, GEA Vipoll lines have been delivered all
around the globe. The most common application is the can - glass combination.
• March 2019: The ALL-IN-ONE receives two awards from the APPMA Awards of
Excellence in Melbourne / AUS: "Best New Product" and the "Imported Equipment
Award".
• Going forward bottlers are expected to focus on beverage innovations and more flexible
production, making better use of marketing potential through the use of different types of
containers.
ALL-IN-ONE filler
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Find us on Facebook: GEA Craft Brewing
• Contacts:
− Eastern US and Canada: Gregg Norris
− Western US and Canada: Eric Wickler
− Head Of Beverage Sales NAM: Pierpaolo Mattana
• Website: www.gea.com
Thank You!
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gea.com