crane manual 3166 cw pump house crane
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INSPECTION MANUAL
M/s: RKM Power Generation Limited
35/10Tx13.5 M Span,DG EOT Crane
R KM P P L/LO I t 007 120 1 1 -20 12- A2
ADDRESS
Office & Works: Gat No.-316. plot No. 41 & 81, lndustrial Area, Kasar Amboli Taluka Mulshi, Pirangut,
Distr ict Pune - 412111 (lndia), Phone & Tel Fax: 91-020-66542222E-mail: cranes@emech' in
Web: wvrnru.emech.in
Customer Address:-
Crane Sr. No.:-
Euctnomeot lUerrnal Hanruna Srsrrrrls 0l hn. tm.
CRANE TESI REPORI
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tPss 2-02-002-01Reference Sfandards;
Report Preparedffy\'io,;"LL
Arvind KokareQuality Assurance OfficerElectromech Material H andlingSysfems (l) Pvt. Ltd.
RF/QA/o1 REV OO
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Customer: M/s: RKM Power Generation Limited
Crane Specification: 35/10Tx13.5 M Span,DG EOT Crane
PO No. : R KM P P L/LO | | 007 120 1 1 -20 1 2- A2
Crane Sr. No.: 3166
G.A. Drawing No.: C3107 1 1041 -001. . . . . . . . . . . . . . . . . . . . . . Rev 4
Report Date: 27.9.2012
Sr. No. Particulars Required Observed Remarks
Inspection At Works
1 Span (S) 13500 mm 13499113502 mm OK
2. Diagonal 14745 mm 14748114746 mm OK
? Head Room ( Max) (B) 2500 mm 2112 mm OK
4. End Clearance ( Max) (F) 300 mm 159/160 mm OK
6 CT Rail Gauge 3200 mm 3'198/3200 mm OK
LT Wheel Base (W) 5680 mm 5678/5681 mm O K
7. Overal lWidth (G+G1) 6230 mm 622516230 mm OK
8. Main Hoist Speed 2.0 m/min 2.02 mlmin Acceotable
9 . Main Hoist Micro Speed 0.20 m/min 0.20 m/min Acceptable
10 . Aux. Hoist Speed 3.0 m/min 3.00 m/min Acceptable
1 1 . Aux. Hoist Micro Speed 0.30 m/min 0.29 m/min Acceptable
12 . CT Speed 15.0 m/min 16.16 m/min Acceptable
13 . CT Micro Speed 1.5 m/min 1.6 m/min Acceptable
1 4 LT Speed 15.0 m/min 16.25 m/min Acceptable
15. LT Micro Speed 1.5 m/min 1.64 m/min Acceptable
1 6 Painting Aesthetics Balance
17 . 4 Welding Aesthetics No Defect No Defect Acceptable
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MATERIAL TESTCERTIFICATES
LIST OF CERTIFICATES - DGEOT
l l ient Name: lM/s:RKM)rane Specification:
f..c. ̂ Io . l, - RKm:flf iliiZ'n' |*,t-tL turane Sr. No.: l3tOo
Sr. No. Description T.C. No. Agency Remark
RAW MATERIAL-
1 Girder Web Plate Material T.C. T-12290 Accurate Lab. 9K_2 Girder Top plate Material T'C T-1 0955 Accurate Lab. U K
3 Girder Bottom Plate Material T.C. T-10955 Accurate Lab. OK
4 Girder RadiograPhY RePort
RT/rRS/12-1 3/51 33 lnternational OK
RT/rRS/12-13/5363 lnternational OK
RT/l RS/1 2- 1 3/5597 lnternational OK
5 L.T. Wheel Forging Material T.C. 41 838 Western Forging OK
6 L.T. Wheel Hardening T.C. 1765 Trimurti Heal OK
7 C.T. Wheel Forging MaterialT'C. 42076 Western Forging OK
8 C.T. Wheel Hardening T.C. 2003 Trimurti Heat OK
I Main Hoist RoPe Drum T.C. s-5773 Accurate Lab. OK
1 0 Auxiliary Hoist RoPe Drum T.C' s-47661 Accurate Lab.I '
BOUGHT OUTS, t ' l - -
11 l-Main Floist Hoot l.C. I rr:t nolz-2013/885/40R-1 I Karan Engg' I oK
1 2 Aux. Hoist Hook T.C. KEt t201 2-201 3/885/1 0C- 1 Karan Engg. OK
1 3 Main Hoist Wire RoPe T.C. H-32526211 Usha Martin OK
1 4 Aux. Hoist Wire RoPe T.C. H-33712511 Usha Martin OK
1 5 Main Hoist Motor T.C. L1208445 BBLJ OK
1 6 Aux. Hoist Motor T.C K1 1 04655 BBLJ OK
1 7 C.T. Motor T.C. T1213568 BBLJ OK
1 8 L.T. Motor T.C.1 T1 108159 BBLJ OK
1 9 L.T. Motor T.C. 2 T1 1 081 58 BBLJ OK
20 Main Hoist Gear Box T.C. R-4446 Electromech OK
21 Aux Hoist Gear Box T.C. R-4445 Electromech OK
22 C.T. Gear Box T.C. R-4447 Electromech OK
23 L.T. Gear Box T.C. 1 R-4448 Electromech OK
24 L.T. Gear Box T.C.2 R-4449 Electromech OK
25 Limit Switch T.C. RR Enginers OK
26 Pane lT .C . Accurate Controls OK
27 Drag Chain T.C. lgus OK
28 Cable T.C. ",1
:r!ll{--h\ Polycab OK
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l ient Name:- lM/s: RKMCrane Sr. No.:- 31 66
Crane CapacitY :- 135/107
MOTOR
Sr.No. Name Sr. No. Frame No. K/W H P Pole Make
1 VI.H. MOTOR L 1208446 1 801 1 8 24 6 BBLJ
2 \.H. MOTOR K1215289 132M 7.5 10 BBLJ
3 .T. MOTOR T1 21 3358 1 001 2.2 3 6 BBLJ
4 .T. MOTOR T1107607 901 1 . 1 1 . 5 6 BBLJ
5 .T. MOTOR T1 1 09058 901 1 . 1 1 . 5 6 BBLJ
GEAR BOX
Sr.No. Name Sr. No. Ratio Make
6 VI.H. GEARBOX Rl 2470 160.37 .1 Electromech
7 \.H.GEARBOX Rl2471 160.37 :1 Electromech
8 .T. GEARBOX Rt2472 48.57:1 Electromech
o ].T. GEARBOX Rl 2473 48.57:1 Electromech
10 ..T.GEARBOX Rt2474 48.57:1 Electromech
HOOK
Sr.No. Name Sr. No. Gapacity Make
1 1 VI.H. KEr281(716) 407 Karan Engg.
12 \ . H . . KEr 280 (10187) 107 Karan Engg.
@\"qPrepared By:
RF/QA/07 REV OO
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RCCUR RTG tR BOR RTORY SCRVICCS. ChcmicalAnalys iso l ' \ lc ta ls & Alkr l 's l ' ) : SP: t t ln :cgp:q 'w* t 'M"thods
. .\ I".rt ; l t i" ,r trtJ"g o{' } laicri i ts ( }tctat & Rubber )
Pfot No. :71 t 1 -B / T,General Block, 0pp. M/s.Pandit Automotive' Bhosari - Pimpri Road' Pune -41'l025'
OCon tac t : ( 020 )27127O56 ,Fax : (020 )271272 }6 'Mob i l e :95O3556758 'O E-mai l : d inkarP69S@Yahoo'com
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RCCURRT€ TRBORRTORY S€RVICCSchemicarr \ .arys isof Nrerars & A_l roys by Spectro lcgpl& wct ,Methods
precn#iJal: i !J;s;f Ma"terials ( Metat & Rubber )
pf ot lfo. 271 I 1 -B / z,General Block, opp. M/s.pandit Aulomotive, Bhosari - Pimpri Boad, Pune '411026'
OContact : (02O)27127O56,Fax:(02O)27'1272}6 'Mobi le :95G1556758'
O E-mail : dinkarP69S@Yahoo'com
O Web : http://www.accurat )oratory'com
TEST REPORTCertificate lrChem.: -T-1Mech.: -T-'t i
PAGENO: 1 l I
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OURREF : ALS /TRi T- 10955Company Nrote G YourRef Sn No: 1155129.M.2o12
sYsrEN,ls o) PvT.LTnG A T N O : 3 1 6 , P L O T N O : I 'AT POST KASAR AMBOLI .
ReceiptDateLabNoTasting Date
29.6.7012T - 10955 TO T-10957
: 2.A7.2012
ldsotification lv{frt :lvlaterial Specifrecation
TAL. MULSHI . DIST - PUNE - 412II I DAIE Of :2.A7.241?
ffieioo, tox l5oox63oo' lzx 1500 x 6300 MM
IS 2062 GrA -
Condition Of SamDle :
TAIS&E-IES'L gs 16$/2005 ) Specmcd (Mln) Obreredrlt - 10955 T-10956 T-10957
l0 x il160 10x 15m t2 x 15{X}
Thiclness, rnltWidth, nmArea, mdGarrye l,cnglh, --
Yicld l,oad, Kt'lUltinntc l.oad. KNFinal Lcqgth, mmYicld Shcss, N/ndU.T.S.,N/mm1Eloryation%Fractrc
250{1023
10.0020.4520d-.508 l .m69.U101.00105.35340.54'493.89'3O.06 rWGL
10.0120.M2@..&81.0065.t492.v299.E5321.80 '434.15 '23.27 .WGL
11.9420.36243.1O88.0072.36104.04r 15.592V1.6 -427.97 ,31 .35 'WGL
BTFTpTESI(Is1599/r9to'lbicknees in mm : 10'00 10'01 11'94
Bfeadth in mm : 35'00 35'00 35'00
I/,\\FrDiN : 2T 20'00 ^ ̂ --.3.9^T-^-., -24'00- '7- - - sATrsF'ACToRY 'l,ul l80o : -
%Carbon tdi ' 0.23I1'IA!( o'22' 911 : 2\2',ilffii,* o i ; i.so r** o.E6 / o.ii / 0.67 'yoSilicon (Sii : 0.40MCX 0.049' A.2l' 0'?3'
\-% sulph11; (sl : 9.0,15 n4AK <0.0005 , o.oo22' 0-0052'
ZoPlrosD6oils (Pi : o.o{sMAlK Qrll!3-:r 0'tlt2 ' 0'tXt9l '
nrQurnrMf,NT$ OFrs 20634q!!-glR. 8250A (m {10wA)rOR SECTRO, PIIY & BEND TESTING OIILY
wirh to thet€sts crricd outNTO OT TESTREPORT
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WIruIN GAucft[fiflfiifif onditionsReport shall not bc rcproduccd, cxccpt in l'ull, rvithout prior rvritten
pcrmission of Accurate l,aboratory Scrviccs '
Any corrcction to this Report invalidates the Report''this Report rel'ers to the itcm(s) submitted for tcs(' Samples arc not
drawn by Accurate l,aboratory Scn'iccs '
Sample are retained by the l,aboratory tbr 60 days alter completion of
thc tests, Any requcst for retest or extra test shall be intimatcd to
Accuratc l-aboratory Serviccs uithin l5 days'
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FOR GIUALITY HEAT TREATTEilT
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Gertiftcato No. I?8S Date: egl rtl,'itlsro, \k{l-l u t\-\si'our Dc No. ? f Date : 23ltt1
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Testing Date : 17.5.201ITAL- MULSI{I,DIST-PttNE -412 l l l DateofR
lvlateriat Specitiecatior A 106 -- --Condition Of snmple Safisfstory
\ . * - 5773 .S -5774' l6'scH 80 10'scH 80Dia, mmAfea, mslzG,angeLcogth, mmYieldlosd, KNultimareload, KNFinal Length , IIrmYield Stresg, N/mnfU.T.S.,N/mm'Elongation %Fracnre
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NCCURRTC LRBORRTORY S€RUICCSChemical Analysis of Metals & Alloys by Spectrometer & Wet Methods
Mechanical Testing of Materials ( Metal & Rubber )P lo tNo.71 /1-B lT ,Genera lB lock ,0pp.M/s .Pand i tAutomot ive ,Ehosar i -P impr iRoad,Pune-411 026.o Contact: (020) 27127056, Fax : (020) 27127206, Mobile :9503556758.a E-mail : [email protected] Web :http://www.accuratelaboratory.com
TEST REPORT
R E F : A L S / A \ . / S - 5 7 7 3 PAGENO: I r ICompeny Nanre : ELECTROMECHMATERIAL IIANDLING YornRef : SRNO: 873/16.5.20f 1
Receipt Date : 16.5.201 ISYSTEMS (r) PVT.LmGATNO:316 ,PLOTNO:1 ,AT POST KASAR AIV{BOLI .
LabNo : S- 5773 TO S- 5774
12.49t22.5750.0037.7556.9569.743A7.99 [email protected] <'
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12.6r188.7750.0074.1693.M64.153Y2.t6.-492.E7 r
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REMARI( : Tlils tfvcn sruo|c rrnlr$ Tm REQIJIRDMENTS OFSA 106 GR. 8 FOR SPECTRO & PHY TDSITTI{G-With resDectfo tbc tests canicd oul
END OF TEST R.EFORT.
WGL : WITIfr.l CAUCE LENCTHVS
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Terms & ConditionsReport shall not be reproduced, except in full. without prior writtenpermission ofAccurate Laboratory Services.Any correction to this Report invalidates the Report.This Report refers to the item(s) submitted for test. Samples arenot drawn by Accuratc Laboratorl" Services.
4. Samples are retained by the Laboratorv for 60 days aftercompletion ofthe tests. Any request for retest or extra test shall beintimated toAccurate Laboratorv Services within | 5 davs,
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Technical Man:
RCCURRTC TRBORRTORV SGRVICGSchcmicalAnalysis of Metars & Ailoys by spectroscope & wet MethodsMcchanica|I 'cst ing of Maicriarr- irvr"t" i c Rubber )Pfot ltlo' :71 I | ' B / ?,General Block' Opp. M/s.Pandit Automotive, Bhosari - pimpri Foad, pune -411026.
o contact: (020) 22122056, Fax: (02o) 2.127zo6,Mobite: 9503556758.O E-mail : [email protected] Web : http:/www.accuratetaboratory.com
1'I..]S'I' ITEPORT
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OURREF : AJ,S / ts-476f1Name I\.IA
HAbTDIJITG sYSTEhds (f) PW.LTDOATNO:316,PLOTNO: I ,ATPOSTKASARAIVTBOLI ,
LabNo : S -4?(f.1,47(63TestingDate : l. 2fJlZ
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i j- ir 'll 'i: rr:. i 'l'|]lr\ : !r t.0r d:r g!jr.r.tr",' Trn: rij:ltr-:$r!!i.r) a:..1.Ir,8(rr\{ M,tsl}t{.:trr . ..tN rN{_,Rt...Asri l l - r r l , ' r ju i ; ! . . ! , . .a, i : . . . . . I j . . i . : r . lJCr ' . ' r : ' f l : l i : i f , ' . : ] { . : tF! ] . : j , r . , i ! . . . ;X! l , . f r . :1, t i_: i . i . I IF: t rEI{MIT, ! , } lDI_r I rTf i, i 1 t , { . 1 - \ r t ! r I 1 : { ' , , r ! l i , ' .
l .
i-L
'l 'crms & Conditions
Itcport shall not bc rcproduccd, cxccpt in full, with'ut prior wriltcnpcrmission ol' Accura(c l.aboratory Scrviccs ..,1n1'correction to this llcport invalidates thc llcpor(.'l'his
t{eport rcl'crs to thc itcm(s) submitted for tcst. Samprcs arc notdrarvn by Accuratrr l,aboratory Services .Samplc arc rctainrd b1' thc l-abrlratory for 60 days aftcr comptction ofthc tcsts. Anv rcqucst l'or retcst or cxtra test shall be inlimated toAccurale l-nhoratorv Scrviccs within l5 davs.
0.0fJ r 0.04O rl3?f - L3, /0 .18 - O. t6.
o0o?8 " 0.0o61/o.ol20 - o.ollo,-o.?-5 ' o.2!-OO30' O.gfi'D-Ogg. 0-040
-
g.E4 - 0,(86'o-00?l / 0.0055
/
^,
3. Accurate
:-jO. r--PaUU-Technical ManageChecked By
A
A. t . 1 r t u -T . C.
KnnAN ENGTNEERTNG INDUSTRIESAll Gorespondence to Administrath/€ OfficerBpT. pto i No 4 & 5. Uni t No. T,Ghodapdeo Cross Road No.2 x 3, Mumbai- 400 033.Tel: +9t -22-23712808. Fax +91 -22-23752808. Mobile:09323702808/ O9892OO2999E- mail: [email protected] . [email protected] o [email protected]
KEU2012-13/885/10C-1 28-07-2012
TEST CERTIFICATE
We certify that the chemical composition & physical properties of the material used in the
manufacture of steel hooks is as under:
1. Name of the Customer : M/s. Electromech Material Handling Systems (l) Pvt Ltd.
2. P.O.No. & Date : 7000005032 dated 13-07-2012
3. Work order No & Date : KEll2012-20131855 dated 16-07-2012
5.
6.
7.
4. Finished Material
Quantity
Raw Material
Chemical Composition : C. 0.18 / o/o
Mn. 0.77' Yosi . 0.22' o/o
S. 0.028 " o/o
P. 0.025 ' o/o
: l-O.Jon capacity forged lS-3815/1969 machined hook with-nut drg.no. C3/STD/1088-A-R-1 (SL.NO. 101y)
:1n0,
: Grade -2 of lS-187511992stee1.
8. Physical Properties
9. Heat Treatment
10, Ultrasonic test
11. Safe Working Load
U.T.S. 45.10" Kg/sq.mm.Y.S. 30.40' Kg/sq.mm.Elong. 30.60' o/o
Normalised at 900 C.r
Acceptable standard ASTM E 388
: 10,000 kgs(
For KARAN ENGINEERING INDUSTRIES
<' >ee--€-
t&lv l l
^istrP^Yg"lcci ft. ISYS
fi4anufacu.rers & Exporters of Afl T),pes of Ufting Crane Hook & Allied ForgirEs
Regd. Office: 'Sri Prastha' Plot No. 1621,4 - 103. Nalasopara (W) Mumbai - 40 I 303Works: M 20/ 1 - 2.lndustrial Area. Dosigoan, Ratlam {M.PJ MIDC, Mahad {M.Sl
Visit us at: vvww. karanenggindts. com
f n . l , i . X O \ E f - C
KnnAN ENGINEERING tNDUsrRlEsAll Conespond€nce to Adminishatirc Office:BPT. Plot No 4 & 5, Uni t No. T,Ghodapdeo Cross Road No.2 x 3, Mumbai- 400 033.Tet: +91 -22-23712808. Fax +91-22-23752808. Mobile: O93237O2BOB/ O9892OO2999E- mail: [email protected] o [email protected] . [email protected]
KEt | 20 12- 1 3i885/4 0 R- 1 26-07-2012
TEST CERTIFICATE
We certify that the chemical composition & physical properties of the material used in the
manufacture of steel hooks is as under:
1. Name of the Customer : M/s. Electromech Material Handling Systems (l) Pvt Ltd.
2. P.O.No. & Date : 7000005032 dated 13'07'2012
3. Work Order No & Date : KEll2012-2013/885 dated 16-07-20127(
4. Finished Material
5. Quantity
6. Raw Material
7. Chemical Composition
8. Physical ProPerties
L Heat Treatment
10. Ultrasonic test
11. Safe Working Load
: t9-tgn capacity forged is-574911970_machined hook with nutOrg.no. C3/STD/1285 R-0 (SL,NO. 716)
:1n0.
: Grade -2 of lS-187511992stee1.
: C. 0.21r o/o
Mn. 0.79 r o/o
Si. 0.27 r o/o
S. 0.027 r o/o
P. 0.031 ,/ o/o
: U.T.S. 45.20 r Kg/sq.mm.Y.S. 29.70' Kg/sq.mm.Elong. 31.30 r %
: Normalised at 900 C.
: Acceptable standard ASTM E 388.
For KARAN ENGINEERING INDUSTRIES.-- - ^ 4
6--.o^*^*offi$ruEffi
-&tvt l
^i3tr:^Y["lcci m. ISY8 013
IManrlhcu;rers & Exporters of All Tlpes of Ljfting Crane Hook & Allied Forgings
Regd. Officer 'Sri Prastha' Plot No. i621,1 - 103. Nalasopara {W) Mumbai - 401 303.Wo(ks M - 20/ I - 2. Industrjal Area, Dosigoan, Ratlam {M.P) MIDC, Mahad {M.Sl
Msit us at: www. karanenggindts. com
,Eushs msrtinCERTIFICATE OF TEST
C e r t i f i c a t e N u m b e r
Cust .omerCustomer Or :der Ref
W o r k s O r d e r N u m b e rReeI NumberM a n u f a c t u r . e r
A p p J - r e d s t a n d a r d
N o m i n a l . D i a m e t e r o f r o p eC o n s t r u c t - i o n
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A , - r s i l e G r a d e o f s t e e . l W i , r e
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RESULTS OFM e a s u r e c l D i a . O f f - L e r i s i o n
M e a s u r e d L a y O f f - t e n s j . c r rM e a s u r e d B r e a k i n g F o r c e
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CERTIFICATE OF TEST
C e r t i f i . ( - a t . t : N u n r b e rC u s t o n e rC u : i t o r n e r O r d e r R e f
W o r k s O r d e r N u m b e rReeI NurnberM a n u f a c t - u r e r
A p p l i e d $ t a n d a r d
N o m i n a l D i a m e t . i r o f r o p e
C o n s t r u c t - i o n
St- . r . rn i . ] Corts t . r uct i <,r r t
T e r r s i l e C r a d e o f s L e e l i ' i i r e
W i r : e F i . n i s l L / M a L e r i . a . l G r a d e' l ' y p e o f C o r e / [ , . r y D i r e ( r t : j o n
Leng t -h o f Rope
l , 1 a s s , / U n j t L e n ( l t h ( A p p r x . )L u b r r c a L i o n[ 4 i r : i m r r n r P , r F a k i n o F o r c . r - .
P r e s L r e L c : i l , i n g
RESULTS OF
M e a s u r e d D i . r . O f f - t - e r n s . i . o nM F i q r r r e d L a v 0 f F - t e r t s ; r 6 1
M e a s u r e d B r e a k i n g F o r c e
r ' t 3 3 t ) 2 5 / |BOMBAY BRANCH (USJHA MAI ] ' I iNE E K / S W
R-h. rni) ' t &rf e f-
Usho l+i,ortln Limlted(Wire Xopes & Speciolity Producls Division)WorLs lot isi lw<ri 835 ]0: l [<onchi. Jho.kironrjph {fi1 9 i 651 i ?'26 52 4t / 42/'l15t ACy.)i 43Ornx (00 9 l 651 l 3O5I dO9, /41O
F / Q P - 2 - 1 l , r i 3 R R e v : 1
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L' l 'D . )
l l a L n : i 2 - 4 9 - 2 ( ) I I
: 9 6 2 ' 1 3 Q / 9 D . r t ' - e : 1 4 - 0 8 - 2 0 i 1: 3 3 ' 7 ' I 2 ' : / 1 D a t _ e O f ' I ' e s t : 2 5 - ( 1 5 - 2 . 0 1 1
: USt|t MARTIN LIMITED (NORTH), INDIA
SPECIFICATIONG e n e r a . L l y i n a c c o r d a n ( l e - - w i t hI S - 2 2 6 6 / 2 0 0 2 ( M a r k e c l )
16 mm ",.
6 x j 6 , P r c : f . r : r m c c lI 4 - 1 + 1 - " 7 - ' .
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TEST 6 EXAI{INATION: l b , 1 8 0 0 m m: 1 0 2 . 0 0 0 0 m m: L 1 ' 7 . 0 K N
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fi.tt. fyrrrur T'c. 3 24J
@ Bharat'BijleeThane-Belapur Road, Opp. Airoli Railway StationAiroli, Navi Mumbai 400 708Tel:91-22-2763 7200 / 2760 0401Website: www.bharatbij lee. com
Date : 03.05.2012
Routine Test Certificate of 3 Phase, CRANE DUTY MOTOR
This is to certify that the motor bearing the below mentioned machine number has been tested inconformity with IS-325-1996 and other relevant standards. It has satisfactorily passed all theroutine tests mentioned therein.
Machine Number. :K1215289 W.O. No. :Client : THE INDIAN ELECTRIC CO. S.O No. :73664t20Name Plate Data :
TEFC415+ 10 .00%- 10 .00%092sF
45 .0 'C
B
Mounting:83
:568.00
: 928.00
:620822C3620822 C3
FrameK.W
Conn.Amps
Eff. %Weight
t32M7.500DELTA18.80083.0081.000 kg.
Type : MCI3M693HP : 10.000Freq :50 + 5 .00 %- 5 .00%Duty : 54 40 YoP.F . : 0 .670Eff. Class : -
StartStop: 150 S/FIr
Amps :7.99
Encl.VoltsRPMIns.
Amb.
T.Rise
Watts
Prot : IP55
No Load Test
Vol ts :415
Freq :50H2
Locked Rotor Test :Volts : 100 Amps : 11.80
Winding Resistance : 1.9008
Tag No. :
Ohms Per Phase at 30'C
Watts
Bearing No.
The motor runs upto full.speed at no-load in both direction of rotation 239 volts applied to the stator (Forh, squiral cage motols only)
-
Insulation resistance : > 30 Mes. ohms.H.V Test at2KY for 1 min : O.KSpecial Remarks
Customer P.O No. IECB/WS/714Tcst Datc : 20.04.2012
&P: ('di9.\
Systcm Ccnerated Certificate
c'T' m^tor "r ' L bASoA. t '
, .l+r 1
f(E') B,harat BijleeThane-Belapur Road, Opp. Airoli Railway StationAiroli, Navi Mumbai 400 708Tel:91-22-2763 7200 I 2760 0401Website : www.bharatbij lee. com
Date: 09.08.2012
Routine Test Certificate of 3 Phase, CRANE DUTY MOTOR
This is to certi$r that the motor bearing the below mentioned machine number has been tested inconformity with IS-325-1996 and other relevant standards. It has satisfactorily passed all theroutine tests mentioned therein.
Machine Number. :T1213358 W.O. No. :CIiCNt i TUP INDIAN ELECTRIC CO. S.O NO. : 8I910/IOName Plate Data :FrameK.W
Conn.
Amps
I {rff. %
Weight
100L2.200DELTA6.s0074.0027.000k9.
Type :MC10L653 Encl.HP :3.000 VoltsF req :50 + 5 .99%- 5 .00% RPMDuty : 34 40 o/o Ins.P.F. :0.640 Amb.Eff. Class : T.Rise
TEFC4r5+10.00%- 10.00%0920F45.0 "CB
Prot : IP55 StartStop : 150 S/HrNo Load Test
Volts :415 Amps : 5.53Freq :50H2
Locked Rotor Test :
Volts : 110 AmpsWinding Resistance : 7.6289
ra.q No. :
: 4 . 60
Ohms Per Phase at 30"C
Mounting:83
Watts :452.00
Watts :440.00
Bearing No. : 620622 C3620522 C3
The motor runS upto full speed at no-load in both direction of rotation 239 volts applied to the stator (Forsquiral cage motors only)lnsulation resistance^.V Test at 2 KV for I min{pecial Remarks
: > 30 Meg. ohms.: O.K
Customer P.O No. IECB/KVR/l34Test Date :2L.07.2012
EPit%
r@
System Generated Certifi cate
. @ Ehdrat BijleeThane-Belapur Road, Opp. Airoli Railway StationAiroli, Navi Mumbai 400 708Tel:91-22-2763 7200 /2760 0401Website: www.bharatbij lee.com
Routine Test Certificate of 3 Phase, CRANE DUTY MOTOR
L -T . ' n 'U l " f oY T 'C . L 8+t4
Date: 22.06.2012
This is to certifu that the motor bearing the below mentionedmachine number has been tested inconformity with IS-325-1996 and other nelevant standards. It has satisfactorily passed all theroutine tests mentioned therein.
Machine Number. :T1109058 W.O. No. :Client : S.O No. : /Name Plate Data :FrameK.WConn.
AmpsBff. o/o
Weight
90L1 .100STAR
3.00071 .00
17.000 kg.
TypeHPFreq :50 +
DutyP.F.
Encl.VoltsRPM
Ins.
Amb.
T.Rise
Watts
Watts
Bearing No.
Prot: IP55
No Load TestVolts :415
Freq :50H2Locked Rotor Test :
Eff. Class : -
StartStop : 150 SA{r
Volts : 140 Amps :2.80Winding Resistance : 12.8539 Ohms Bet Term at 30"CTag No. :
Amps :1.93
: MC09L6A3: 1.500
5 .00%- s .00%:54 40 %o: 0.700
TEFC415+10.00%-10.00yo0900F
: 45.0 oC
:BMounting:B3
: 158.00
: 351.00
: 620522 C3620522C3
The motor runs upto full speed at no-load in both direction of rotation 239 volts applied to the stator (Forsquiral cage motors only)Insulation resistance : > 30 Meg. ohms.H.V Test at2KY for 1 min : O.KSpecial Remarks
Customer P.O No.Test Date : 17.ll.20ll System Generated Certificate
L.'t. ft.o.1.r-.T - C, L 8+L3
Date: 22.06.2012
W.O. No. :S.O No. : /
This is to certiff that the motor bearing the below mentioned machine number has been tested inconformity with 15-325-1996 and other relevant standards. It has satisfactorily passed all theroutine tests mentioned therein.
FrameK.W
Conn.
-A AmpsEft. %Weight
90L1 .100
STAR
3.00071 .00
17.000 kg.
Tlpe : MC09L6A3HP : 1.500Freq :50 + 5.00 %- 5.00%Duty :S440YoP.F. : 0.700Eff. Class : -
StartStop : 150 SAIr
Amps :2.13
Prot: IP55
No Load Test
Volts :415
Freq :50H2Locked Rotor Test :
Volts :140 . Amps
Winding Resistance. z 12.6045Tag No. :
Customer P.O No.Test Date :22.09.2011
:2 .82Ohms Bet Term at 30oC
: 376.00
:620522C3620522C3
The motor runs upto full speed at no-load in both direction of rotation 239squiral cage motors only)
,^ Insulation resistance : > 30 Meg. ohms.? H.V Test at 2 KV for I min : O.K
Special Remarks
-@ Bharat Bi.ileeThane-Belapur Road, Opp. Airoli Railway StationAiroli. Navi Mumbai 400 708Tel:91-22-2763 7200 I 2760 0401Website: www.bharatbij lee.corn
Routine Test Certificate of 3 Phase, CIIANE DUTY MOTOR
Machine Number. :TI107607Client :Name Plate Data ;'
Watts
Bearing No.
Encl.Volts
RPMIns.Amb.
T.Rise
Watts :176.00
volts applied to the stator (For
TEFC4r5-r t0.00% - 10.00%0900F45.0 0c
B
Mounting:B3
System Generated Certifi cate
fn.X. (s+=qn bqrc -T . (
S tt".troilesh
Er,ncrRoMECH M,q.rnRrAL H,q,NnLrNG SvStpUr
Plot No,1, Gat N0.316, At Post Kasar Amboli, Tal. - Mulshi, Dist. Pune - 412111.Pvr LrD.
GEAR BOX TEST CERTTEIE{IE
Date: 13.07.2012
We hereby certify the following details of the Gear Box Sr. No. RA-2470
1. MATERIAL SPBCIFICATIONS
Certificate No. RA-2470
Bearings/Oil Seals
6213 x26216 x26220 x26226 x2
Gear Box Model & RawRatio
Material H&T BHNApprox.
P&G(Mod x T)
31133186511551848lt98/80
6515 HRP160.37:1DISO
PI S IGIP2 32G2P3S3G3S4
EN-24 300EN-9 250EN-24 300EN-9 250EN-19 275EN-9 220EN-9 NORMAL
Oil Seals65185/10 x 4r3i0lt60l13 x 1
NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities
Max.73 dbNil12 deg. C. above AmbientNi lNil
4.5.
6.
3. WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to it
c) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers
HP-20 Input RPM 960 Class of dutY IILubrication Oil: Grade 140 Quantity 40 Ltrs.We Guarantee the gear box against any manufacturing defects only forPeriod of one year from the date of delivery. /-X.^ l1
t rdfu\ t7 ' \ '
For ElectromechSystems (I) Pv
A-t^' \eahrl=ox T- c
ffi tt"*tro{lileth
EInCTROMECH MATnRIAL H,q,NnLING SYSTEMS
Pvr LrD.Plot N0.1, Gat N0.316, At Post KasarAmboli, Tal. -Mulshi, Dist' Pune -412111.
GEAR BOX TEST CERTIErcATE
Date: 13.07.2012
We hereby certify the following details of the Gear Box Sr. No. RA-2471
1. MATERIAL SPECIFICATIONS
Certificate No. RA-2471
Bearings/Oil Seals
6210 x26212 x26216 x26220 x2
Gear Box Model & RawRatio
5015 HRP160.37:1DISO
P1 SIG1P232G2P3S3G3S4
Material
EN-24EN-9EN-9EN-9EN-9c-45c-45
H&T BHNApprox.
300250270250270NORMALNORMAL
P&G(Mod x T)
31133/864l t54/8461196180
) NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities
Max.73 dbNil12 deg. C. above AmbientNilNil
Oil Seals50170110 x 4l00l l25/13 x 1
For Electromech
3. WE CERTIFY THATa) The fabricated body is duly stress relieved.ni Cear box is as per IS 4460, and Manufactured as per various Stds. applicable to it
"j Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers
4.3.
6.
HP-12 Input RPM 960 Class of dutY IILubrication Oil: Grade 140 Quantity 32 Ltrs.
Systems (I) Pvt. L
c-T. Qno- bs>" T, e
{S tt**trorilcch
ErncrRoMECH M.q,rnRrAL H,q,NuLrNG SysrrMS
Plot No.1 , Gat N0.316, At Post Kasar Amboli, Tal. - Mulshi, Dist. Pune - 412 111 .Pvr LrD.
GEAR BOX TEST CERTIFICATE
Date: 13.07.2012
We hereby certify the following details of the Gear Box Sr. No. RA-2472
1. MATERIAL SPECIFICATIONS
Gear Box Model & RawRatio
Material H&T BHNApprox.
EN-24 300EN-9 250EN-9 250C-45 NORMALEN-9 NORMAL
Certificate No. RA-2472
P & G Bearings/(Mod x T) Oil Seals
2/13 6207 x22186 6208 x23112 62 l l x23187
Oil Seals35/52/10 x255/72110 x I
250 VR48.57:1DIDO
2. NO LOAD TESTa) Noise Levelb) Oil leakagec) OilTemperatured) Bearing Noisee) Abnormalities
Max.73 dbNi l12 deg. C. above AmbientNilNil
PI S IGIP232G2S3
4.5 .
6.
3. WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to itc) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers
HP-3.2 Input RPM 960 Class of duty IILubrication Oil: Grade 140 Quantity 3.5 Ltrs.We Guarantee the gear box against any manufacturing defects only forPeriod of one year from the date of delivery.
Systems (I)
L i J ' f l eoxbqx
'T . c - (
S ,,**r"oflterh
ErncrRoMECH M,q.rnRrAL H,q,NnLrNG SysrnMS
Plot N0.1, Gat N0.316, At Post KasarAmboli, Tal. - Mulshi, Dist. Pune -412111.Pvr LrD.
Date: 13.07.2012
Gear Box Model & RawRatio
Certificate No. RA-2473
P & G Bearings/(Mod x T) Oil Seals
Material H&T BHNApprox.
EN-24 300EN-9 250EN-9 250C-45 NORMALEN-9 NORMAL
We hereby certify the following details of the Gear Box Sr. No. RA-2473
1. MATERIAL SPECIFICATIONS
250 VR48.5721DISO
PI S1GIP2 32G2S3
2n32/863 l t23t87
6207 x26208 x262 l l x2
Oil Seals35152110 x255172110 x I
NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities
WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to itc) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers
HP-3.2 Input RPM 960 Class of duty IILubrication Oil: Grade 140 Quantity 3.5 Ltrs.We Guarantee the gear box against any manufacturing defects only for thg,.,Period of one year from the date of delivery.
For Electromech M
Max.73 dbNil12 deg. C. above AmbientNilNil
3.
4.f,.
6.
Systems (I) Pvt. L
L. t . 6ear bo i< a . c . " 2 -
{S t,*"rrorrlech
Er,ncrRoMECH M,q.rnRrAL H,q,NoLrNG SysrnMS
Plot No.1, Gat N0.316, At Post Kasar Amboli, Tal. - Mulshi, Dist. Pune - 412 111.Pvr LrD.
GEAR BOX TEST CERTIFICATE
Date: 13.07.2012
Gear Box Model & RawRatio
Certificate No. RA-2474
P & G Bearings/(Mod x T) Oil Seals
Material H&T BHNApprox.
EN-24 300EN-9 250EN-9 250C-45 NORMALEN-9 NORMAL
We hereby certify the following details of the Gear Box Sr. No. RA-2474
1. MATERIAL SPECIFICATIONS
250 VR48.57:1DISO
P1 S1G1P2 32G2S3
2n3218631123t87
6207 x26208 x262 l l x2
Oil Seals35152 /10 x255/72/10 x I
.,
3.
NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities
WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to itc) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers
HP-3.2 Input RPM 960 Class of duty IILubrication Oil: Grade 140 Quantity 3.5 Ltrs.We Guarantee the gear box against any manufacturing defects only for t
Max.73 dbN i l12 deg. C. above AmbientN i lNir
4.
6.Period of one year from the date of delivery.
fA!lAd
For ElectF6mechSystems (I) Pvt.
C \ f i f v ! | P q n e t 1 . c
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ACCURATE,HAUSE,DAN GAT IND. ESTATE.S.N O.78/1 .S i MA,N EPU N E.'
PANEL INSPECTION REPORT DATE: 18.09.12GUSTOMER:ELECTROMECH MATERIAL HANDLING SYSTEMS PVT. LTD. P.O.NO. 7000005601
DRG.NO. C41071011/ 004-03 REV. : 1 P.O.DATE:04.09.12
PROJECT:CONTROL PANEL FOR RKM POWER GEN PVT. LTD. 35/1OT -31 66
PANELSR.NO.
2347-1
PART No. :
SR.NO. DESCRIPTION o.K. / NOTo.K. REMARK
A PHYSTCAL CHECK-UP OF EAICLOSER'l
) IMENSIONAL W.R.T DRG. : H1275MM X Wl4OOMMX D3SOMM OK
2 P PROTECTION REQUIRED IP -50 OK FOUND IP 50NCLOSER FINISHING & DOOR FITTMENT OK
4 POWDER COATING Tl-IlCKNESS _90_micron (+20mic. ) O K AVERAGE Found95 Microns
Encloser POWDER COATING SHADE RAL : 7032 OK SIEMENSE GRAY
o
BASE PLATE POWDER COATING SHADE RAL : PESTALORENGE (RAL 2000 )
OK
POWDER COATING FINISH : HEAW STRACTURE OK8 GASKETING OKI DOOR ALIGNMENT OK
1C EARTHING STICKER PASTING OK1 1 GLAND PLATES FITTED OK12 STAND FITTING N.AI J EARTHING BUSBAR / BOLTS FITTING : OK BOLT FITTING'14AS BUILT DRAWING SET KEPT INSIDE THE PANEL OK
B P HYSICA L CH ECK- U P I NTERN AL1 TERMINAL RATING & QUANTITY AS PER BOM OKz LAMPS/PUSHBUTTONS WITH PROPER COLOUR,RATING OKJ SELECTOR ACTUATORS QTY AS PER BOM OK4 CTHER COMPONANTS MAKE,RATING.QTY AS PER BOM OK
SONNECTIONS WITH PROPER SQ.MM WIRES OKLUGS / FERRULING AS PER THE AS BUILT DRAWING OK
c ,ES's CAI<RIED QU I ,4SPER tS-8623 ( CL 8.1.2 , 8.2.2 , 8.3.2 , 8.3.4 )
1 LECTRICAL CONTIN U ITY TEST OKz WIRE PULL-UP TEST OK3 INSTRUMENT PROGRAMMING (VFD) jH ,/-\ I r\4 METERS READINGS COMPARISON +{=4I o(
LOGICAL OPERATION TEST WITH SUPPLY VOLTAGE OKLAMPS / SWITCH-SOCKET / TUBE / FAN OPERATION OK
MEGGER TEST WITH sOOV DC PH-PH , PH-E , N-E OK MORE THAN sOMOHM
8 H rGH yOLTAGE rEst4ifrl F-OR 60SEC.) pH-E , N-E OK LEKAGECURRENT O MA
D PACKING : Cor@lerrd+epETtAhd Pvc Wrappinq OKE RELEASED FOf,$]9FATCH \ -/.
YESFOR A. | .C.P. [ . ; t d ,a. ' ' i l * CUSTOMER
REPRESENTATIVE
,46nr-e\z J}F
c H EG KE D BY \qrrult4tgUr)/NOTE : EXSISTING PRODUCT MEET$1.I{E:EEAdIREMENT. YES / No ,/-?zr--:\-,F NO : PL.BRIEFTEASONS ,try-.\ A'\-y
\ra?i\
FQA/06/RO ;\ \tt' / 6
%62CONTROL COPY
$)e-n-r d^nt ( -.Jo1-/-
POTYCAB WrRES PvT. LTp.TYPE TEST CERTIFICATE
REFOfiT tlO,; PlllPL t FC I 0d|0|1C,CUgTOtrER: I]{DIIAII CABLES A ELECRTICALS PvT.LTD.lilVOlCE NO rSIZE; le CORE X ZA Sq Un Gor0.25) TYP*Ya6r.xo/to)REF.STAND RD:t9.i9{llrwVolt gc Gradoil t00 \OLTSOESCRIPnON:-Polycab mets l1@V, Fleribld Bde cu Cmrtr.,crq,Typ. A'PVC h.rJl.trd A SI-i pVC Outcr Shcathcd
1ATE: 10s.102010 1coll r-EflGrHi. k00-m3l
*Agahg ln',trow. r
+ 1C nor tOe lrs.)
80 12fC br 6 lto|,rs)
Y Atatng ln aP ovh.-1/c rbr 168 Hfs.)
Elongdlm at b.€€kVJi.lionhE|s|c,
ff): 2'C td 188 Hours)
r5o ! 2'C tor 1s Mtn.)
6. kV AC For 5 Mindeg1.? kV D.C. tor
Period dhrilp anerBnoral ot fLrn€:6o secords
UrEfie{i€d lfigur
1
{36
WTHST00.D
TIE Care h,,s &n {rstrd 6r aooire bsb and tound meeting the'8elo/le Ehnding /.'8aicfi fr$.
(_ 'i ' tt11a4 '<
TWE:W(F.ttUa)
PO+ycAB wrREq PVT. LTp.TYPE TEST CERNFICATE
REPIORT {O: PWPL / FC / 62@0c{CUSTOIER: lllDlAl{ CAg€g & ELECRTTCAL8 ryT.LTO.IXVOICE XO:.SZE: 7C0t/EXr.'sA. ny (wo.zn)vo[{oGrd€i tl00VOLTSOESCRIPTION:+olycab mske 1|OOV, Ftexibre Bare Cu Condudor,Type ?" pVC
lS:894.1990
wotE: Ite c€bt€ iss be€, rgded b/ abotiq- tests enct bund'Bafota dtandit g /'Eatdr fe$.
orre,fddiro ]co[L€/VcrH]I 1ooilTRS l
rnsulated E ST-1 PVC Sheathed
>rAgclng h alrovar r
t 20C tor 168 t{.s.)
$ t fC bre Ho.n)
,rAg.lrryln.bow.-+ 2oC for t@ HB.)
80 + 2'C br 6 phrE)
6. kV AC For 5 Minutls1.2 KV D.C. for
Plri{rd of burning .ttcrrcrnovd ot tl|mc:60 s€conds
Un€fleded longth
/S 1694.7990
D*V cho^tn r 'c .
rguDerrr*rrr #Espsssrela 5rr.g|((rl E * E:{lr#ffi= ffisa
UL Gertification
To whom it may soncem,
igus GmbH hercby verifies that our Ghainftet' cabb s€riesCF130.UL, CF140.UL, CF5, CF6, CF7, CF7.D, CF8, CFS-UL, CFlo-UL'cF240, CF?1 1 , cF1 11, CFBUS, CF1 11-D, CFl13.O, CF21"UL, CF27.D,
cF30, cF31, CF34, CF35, CF300.UL, CF310.UL & CFPEare UL registered according to the guidelines set by UrderrwitersLaboratories Inc. tUL).
Our UL File Number can atso be fou*d sr the Undemriters l"abonatorkxlnc. Web pags:rr*g;#dataFase"u{-gsl',,rydqsi-b*nlXYVlfemplatcil'..iS*Xf*f il&!!iifi:*awfixlsi:-;:{{tiJ-Under th[ totii uS$es for UL File Numbers please entsr our UL FileNumber 8310776 to reach the conesponding deta eM t+ Un* !o Filaland check for the concerning Styles for the mre6 and &e iactet.
Only those products bearing the UL Mark should be mnsirsrsd to belisted and covered under UL's Follmn-tJp Servtce, Ahtay$ look fuf $eMark on the product.
Date: 01.0t.4011
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