crane manual 3166 cw pump house crane

35
S nro,ommt ElecrRoMEcH MnreRnL HnuoLlNG SvsrEMs (l) P\,'r.LrD. INSPECTION MANUAL M/s: RKM Power Generation Limited 35/10Tx13.5 M Span,DG EOT Crane RKMPPL/LOI t 007 120 11 -20 12- A2 ADDRESS Office & Works: Gat No.-316. plot No. 41 & 81, lndustrial Area,Kasar Amboli Taluka Mulshi, Pirangut, District Pune - 412111 (lndia), Phone & Tel Fax:91-020-66542222 E-mail: cranes@emech' in Web: wvrnru.emech.in Customer Address:- Crane Sr.No.:-

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Page 1: Crane Manual 3166 CW Pump House Crane

S nro,ommt

ElecrRoMEcH MnreRnL HnuoLlNGSvsrEMs (l) P\,'r. LrD.

INSPECTION MANUAL

M/s: RKM Power Generation Limited

35/10Tx13.5 M Span,DG EOT Crane

R KM P P L/LO I t 007 120 1 1 -20 12- A2

ADDRESS

Office & Works: Gat No.-316. plot No. 41 & 81, lndustrial Area, Kasar Amboli Taluka Mulshi, Pirangut,

Distr ict Pune - 412111 (lndia), Phone & Tel Fax: 91-020-66542222E-mail: cranes@emech' in

Web: wvrnru.emech.in

Customer Address:-

Crane Sr. No.:-

Page 2: Crane Manual 3166 CW Pump House Crane

Euctnomeot lUerrnal Hanruna Srsrrrrls 0l hn. tm.

CRANE TESI REPORI

ffi ttu**rolf,sth

K.tfuf q' fnb\(

tPss 2-02-002-01Reference Sfandards;

Report Preparedffy\'io,;"LL

Arvind KokareQuality Assurance OfficerElectromech Material H andlingSysfems (l) Pvt. Ltd.

RF/QA/o1 REV OO

.n r-]/ 'ClA'rrlA,n-.*- .

Cf.9?fr*v*Nh,o)

Customer: M/s: RKM Power Generation Limited

Crane Specification: 35/10Tx13.5 M Span,DG EOT Crane

PO No. : R KM P P L/LO | | 007 120 1 1 -20 1 2- A2

Crane Sr. No.: 3166

G.A. Drawing No.: C3107 1 1041 -001. . . . . . . . . . . . . . . . . . . . . . Rev 4

Report Date: 27.9.2012

Sr. No. Particulars Required Observed Remarks

Inspection At Works

1 Span (S) 13500 mm 13499113502 mm OK

2. Diagonal 14745 mm 14748114746 mm OK

? Head Room ( Max) (B) 2500 mm 2112 mm OK

4. End Clearance ( Max) (F) 300 mm 159/160 mm OK

6 CT Rail Gauge 3200 mm 3'198/3200 mm OK

LT Wheel Base (W) 5680 mm 5678/5681 mm O K

7. Overal lWidth (G+G1) 6230 mm 622516230 mm OK

8. Main Hoist Speed 2.0 m/min 2.02 mlmin Acceotable

9 . Main Hoist Micro Speed 0.20 m/min 0.20 m/min Acceptable

10 . Aux. Hoist Speed 3.0 m/min 3.00 m/min Acceptable

1 1 . Aux. Hoist Micro Speed 0.30 m/min 0.29 m/min Acceptable

12 . CT Speed 15.0 m/min 16.16 m/min Acceptable

13 . CT Micro Speed 1.5 m/min 1.6 m/min Acceptable

1 4 LT Speed 15.0 m/min 16.25 m/min Acceptable

15. LT Micro Speed 1.5 m/min 1.64 m/min Acceptable

1 6 Painting Aesthetics Balance

17 . 4 Welding Aesthetics No Defect No Defect Acceptable

+r\ noT"&

-t" Iye aam t-: lS 807

PttvrHandling

Page 3: Crane Manual 3166 CW Pump House Crane

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Page 4: Crane Manual 3166 CW Pump House Crane

MATERIAL TESTCERTIFICATES

Page 5: Crane Manual 3166 CW Pump House Crane

LIST OF CERTIFICATES - DGEOT

l l ient Name: lM/s:RKM)rane Specification:

f..c. ̂ Io . l, - RKm:flf iliiZ'n' |*,t-tL turane Sr. No.: l3tOo

Sr. No. Description T.C. No. Agency Remark

RAW MATERIAL-

1 Girder Web Plate Material T.C. T-12290 Accurate Lab. 9K_2 Girder Top plate Material T'C T-1 0955 Accurate Lab. U K

3 Girder Bottom Plate Material T.C. T-10955 Accurate Lab. OK

4 Girder RadiograPhY RePort

RT/rRS/12-1 3/51 33 lnternational OK

RT/rRS/12-13/5363 lnternational OK

RT/l RS/1 2- 1 3/5597 lnternational OK

5 L.T. Wheel Forging Material T.C. 41 838 Western Forging OK

6 L.T. Wheel Hardening T.C. 1765 Trimurti Heal OK

7 C.T. Wheel Forging MaterialT'C. 42076 Western Forging OK

8 C.T. Wheel Hardening T.C. 2003 Trimurti Heat OK

I Main Hoist RoPe Drum T.C. s-5773 Accurate Lab. OK

1 0 Auxiliary Hoist RoPe Drum T.C' s-47661 Accurate Lab.I '

BOUGHT OUTS, t ' l - -

11 l-Main Floist Hoot l.C. I rr:t nolz-2013/885/40R-1 I Karan Engg' I oK

1 2 Aux. Hoist Hook T.C. KEt t201 2-201 3/885/1 0C- 1 Karan Engg. OK

1 3 Main Hoist Wire RoPe T.C. H-32526211 Usha Martin OK

1 4 Aux. Hoist Wire RoPe T.C. H-33712511 Usha Martin OK

1 5 Main Hoist Motor T.C. L1208445 BBLJ OK

1 6 Aux. Hoist Motor T.C K1 1 04655 BBLJ OK

1 7 C.T. Motor T.C. T1213568 BBLJ OK

1 8 L.T. Motor T.C.1 T1 108159 BBLJ OK

1 9 L.T. Motor T.C. 2 T1 1 081 58 BBLJ OK

20 Main Hoist Gear Box T.C. R-4446 Electromech OK

21 Aux Hoist Gear Box T.C. R-4445 Electromech OK

22 C.T. Gear Box T.C. R-4447 Electromech OK

23 L.T. Gear Box T.C. 1 R-4448 Electromech OK

24 L.T. Gear Box T.C.2 R-4449 Electromech OK

25 Limit Switch T.C. RR Enginers OK

26 Pane lT .C . Accurate Controls OK

27 Drag Chain T.C. lgus OK

28 Cable T.C. ",1

:r!ll{--h\ Polycab OK

Z, fL---)(Af-\,1#

+n) D8 L ( 9l 'YJ* )

-$i - g-c-{-' m1'1

li.,* g'l-.+b7

#/ '(o

614- //f-L{: \

>1'[ . - . '

,q l l 2 -

d$ rhcrrorneth

I ,,r)'S\rl'

Page 6: Crane Manual 3166 CW Pump House Crane

ffi:hcrol*ect

l ient Name:- lM/s: RKMCrane Sr. No.:- 31 66

Crane CapacitY :- 135/107

MOTOR

Sr.No. Name Sr. No. Frame No. K/W H P Pole Make

1 VI.H. MOTOR L 1208446 1 801 1 8 24 6 BBLJ

2 \.H. MOTOR K1215289 132M 7.5 10 BBLJ

3 .T. MOTOR T1 21 3358 1 001 2.2 3 6 BBLJ

4 .T. MOTOR T1107607 901 1 . 1 1 . 5 6 BBLJ

5 .T. MOTOR T1 1 09058 901 1 . 1 1 . 5 6 BBLJ

GEAR BOX

Sr.No. Name Sr. No. Ratio Make

6 VI.H. GEARBOX Rl 2470 160.37 .1 Electromech

7 \.H.GEARBOX Rl2471 160.37 :1 Electromech

8 .T. GEARBOX Rt2472 48.57:1 Electromech

o ].T. GEARBOX Rl 2473 48.57:1 Electromech

10 ..T.GEARBOX Rt2474 48.57:1 Electromech

HOOK

Sr.No. Name Sr. No. Gapacity Make

1 1 VI.H. KEr281(716) 407 Karan Engg.

12 \ . H . . KEr 280 (10187) 107 Karan Engg.

@\"qPrepared By:

RF/QA/07 REV OO

Page 7: Crane Manual 3166 CW Pump House Crane

- \nlsb Pl41,;<,l-c

RCCUR RTG tR BOR RTORY SCRVICCS. ChcmicalAnalys iso l ' \ lc ta ls & Alkr l 's l ' ) : SP: t t ln :cgp:q 'w* t 'M"thods

. .\ I".rt ; l t i" ,r trtJ"g o{' } laicri i ts ( }tctat & Rubber )

Pfot No. :71 t 1 -B / T,General Block, 0pp. M/s.Pandit Automotive' Bhosari - Pimpri Road' Pune -41'l025'

OCon tac t : ( 020 )27127O56 ,Fax : (020 )271272 }6 'Mob i l e :95O3556758 'O E-mai l : d inkarP69S@Yahoo'com

O Web : http://www'accuratelaboratory'com' l 'F.s'l ' l l u Po Kl'

oRlctx

Certif icateChem.: -TMech. : -T

oun : AIS/1T./T'rW"Cqrylb f,migtl)lb :

L$t{o :Torhglhb :

t / l!rc: rff//

ur.vlfi|'zT- rzlsg TOT-Izl91ll.o1/.2x)12

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sr'lstEtls (DPvTrfi)6ATf,[C] : 316, P[{|T]K) : I'ATFOSTKASAT.AIIFIJ 'TAL - ltfiIf5Ht , DXST - FIlllE - 4Ul lll Ibof : l l .ff l fr l l

ffipt.rrlE,txrxr:ro x r5{X}X 15ro x

ld$dlidtn FAl6:lOrACdin

r-t','' ;r--tw ,r-t''pt:^ rr lTe 5x *s 6x ilno

lllicH,D :

,r , D'8 il,'n 20'1516L41 1000f l2r30

A;a,dTLuo 57.m - 6A00

Gqp|^qfL,n : '-*- 'l&{} gLeD 37'W

YlddLd,lnll' 7l'{} {6'00 52'00

Uil*Lod,IQl : "'=e--"--r -- 9,.'u2 11's gL98Fdtrf0, nn : ^'v-

tHgrc.,Nrf : 2!l 29f0l - gtl'gl' *&fr|'

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l , l lcport shrt l l not hc rcpro<luccd, cxccpt in l 'ul l ' ui thout prior rrr i l lcn

pcrnr iss i t tn o l , \ tcr t r l r tc l ,aborut t t r r 5cr \ lccs '

, \n1 corrcct iot t t t l lh is l lepor l i t t l i t l i t la tes t l tc l tcport '

l 'h is l tcport rc lcrs lo thc i lcnl (s) subrt t i t lc t l l i r r lcst ' Samplcs l t rc n( l t

drarrn by . \ccrrr i r tc | . l tbor l t lorr Scrr icc:- '

Sam;tlc :trc rcl:tinctl br lhc l.lborrrlrlrl ' li lr 30 da1's allcr conrplction ttl '

thc tcsts. r\nl rctlutsl tirr rctcst rtr cltrir lcst shilll bc intinratcd ttt

. , \ccur i t te l .a l torator l Str l iccs rr i th i r l l l t la l 's '

2.3.

4.-JDJ-"e$f

Technical Manag

Page 8: Crane Manual 3166 CW Pump House Crane

-ruf & BotJor. P\axt' q,

RCCURRT€ TRBORRTORY S€RVICCSchemicarr \ .arys isof Nrerars & A_l roys by Spectro lcgpl& wct ,Methods

precn#iJal: i !J;s;f Ma"terials ( Metat & Rubber )

pf ot lfo. 271 I 1 -B / z,General Block, opp. M/s.pandit Aulomotive, Bhosari - Pimpri Boad, Pune '411026'

OContact : (02O)27127O56,Fax:(02O)27'1272}6 'Mobi le :95G1556758'

O E-mail : dinkarP69S@Yahoo'com

O Web : http://www.accurat )oratory'com

TEST REPORTCertificate lrChem.: -T-1Mech.: -T-'t i

PAGENO: 1 l I

on6n

OURREF : ALS /TRi T- 10955Company Nrote G YourRef Sn No: 1155129.M.2o12

sYsrEN,ls o) PvT.LTnG A T N O : 3 1 6 , P L O T N O : I 'AT POST KASAR AMBOLI .

ReceiptDateLabNoTasting Date

29.6.7012T - 10955 TO T-10957

: 2.A7.2012

ldsotification lv{frt :lvlaterial Specifrecation

TAL. MULSHI . DIST - PUNE - 412II I DAIE Of :2.A7.241?

ffieioo, tox l5oox63oo' lzx 1500 x 6300 MM

IS 2062 GrA -

Condition Of SamDle :

TAIS&E-IES'L gs 16$/2005 ) Specmcd (Mln) Obreredrlt - 10955 T-10956 T-10957

l0 x il160 10x 15m t2 x 15{X}

Thiclness, rnltWidth, nmArea, mdGarrye l,cnglh, --

Yicld l,oad, Kt'lUltinntc l.oad. KNFinal Lcqgth, mmYicld Shcss, N/ndU.T.S.,N/mm1Eloryation%Fractrc

250{1023

10.0020.4520d-.508 l .m69.U101.00105.35340.54'493.89'3O.06 rWGL

10.0120.M2@..&81.0065.t492.v299.E5321.80 '434.15 '23.27 .WGL

11.9420.36243.1O88.0072.36104.04r 15.592V1.6 -427.97 ,31 .35 'WGL

BTFTpTESI(Is1599/r9to'lbicknees in mm : 10'00 10'01 11'94

Bfeadth in mm : 35'00 35'00 35'00

I/,\\FrDiN : 2T 20'00 ^ ̂ --.3.9^T-^-., -24'00- '7- - - sATrsF'ACToRY 'l,ul l80o : -

%Carbon tdi ' 0.23I1'IA!( o'22' 911 : 2\2',ilffii,* o i ; i.so r** o.E6 / o.ii / 0.67 'yoSilicon (Sii : 0.40MCX 0.049' A.2l' 0'?3'

\-% sulph11; (sl : 9.0,15 n4AK <0.0005 , o.oo22' 0-0052'

ZoPlrosD6oils (Pi : o.o{sMAlK Qrll!3-:r 0'tlt2 ' 0'tXt9l '

nrQurnrMf,NT$ OFrs 20634q!!-glR. 8250A (m {10wA)rOR SECTRO, PIIY & BEND TESTING OIILY

wirh to thet€sts crricd outNTO OT TESTREPORT

2.3.

Accurate rJ$'.o r"

W-

WIruIN GAucft[fiflfiifif onditionsReport shall not bc rcproduccd, cxccpt in l'ull, rvithout prior rvritten

pcrmission of Accurate l,aboratory Scrviccs '

Any corrcction to this Report invalidates the Report''this Report rel'ers to the itcm(s) submitted for tcs(' Samples arc not

drawn by Accurate l,aboratory Scn'iccs '

Sample are retained by the l,aboratory tbr 60 days alter completion of

thc tests, Any requcst for retest or extra test shall be intimatcd to

Accuratc l-aboratory Serviccs uithin l5 days'

4. {-natitlSD

Page 9: Crane Manual 3166 CW Pump House Crane

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Page 10: Crane Manual 3166 CW Pump House Crane

L rI - LAkur t Har de n iSf " ..

Trinurti TreatCalbu'tsing, Hardening, Tempcring, Normaltstrg, Annealing, StrBss Rolivlng, Solutbn Annealing

FOR GIUALITY HEAT TREATTEilT

S.No.2gr7, Dhayrrl llrtte Rord, lferr Drut @nUfmy, Pum - 4tt0fi. tob.:- 982e668848 , 020 - 0{70:1826.

c"trnou N.. 20 0 3 Dab, t61 ,nl o1DCNo. Aq+ Darc I t Elt4 rl

Quanltity 16 1-lrl3 Da!c:

conponet: f i XTbht2,( \r?

Casc.Dspft (m.m.)........... ...,CorB Hardnes,

":','*GGtffiJ360S€ffi'

IIIGRO TIARDNESS BY IRAVERSE TATHOD'

/,;

Page 11: Crane Manual 3166 CW Pump House Crane

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Page 12: Crane Manual 3166 CW Pump House Crane

c-T- Lr. htLl flua {"r n,rb--f " q

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TRTIT1TIRTT HEAT TREtrt

H*dcnlry o TonPrrlno o lhtnuhftE o Annoalhg o SEw Rdkvlng ' Solt$on'funoaling

S. Nr. 29 / t, Dhaysi, flaft" noad Opp., Dan Corrpary, Pune - 411041. Mob ' 9822558816, 020 ' 8{703826

Gertiftcato No. I?8S Date: egl rtl,'itlsro, \k{l-l u t\-\si'our Dc No. ? f Date : 23ltt1

Gusbrner D.C. No. Dat'e :

ouanry l-2*lf\ 'Date:

surfaos Herdn** .,. 38..?..'.ffi .*..

ITIGRO TI,ARDNE$S BY TRATEREE IilAII}IOD

Gornponer$:9$bnello $

Page 13: Crane Manual 3166 CW Pump House Crane

HOUR

Testing Date : 17.5.201ITAL- MULSI{I,DIST-PttNE -412 l l l DateofR

lvlateriat Specitiecatior A 106 -- --Condition Of snmple Safisfstory

\ . * - 5773 .S -5774' l6'scH 80 10'scH 80Dia, mmAfea, mslzG,angeLcogth, mmYieldlosd, KNultimareload, KNFinal Length , IIrmYield Stresg, N/mnfU.T.S.,N/mm'Elongation %Fracnre

fn- , . Rs/e Dvur - i " t

NCCURRTC LRBORRTORY S€RUICCSChemical Analysis of Metals & Alloys by Spectrometer & Wet Methods

Mechanical Testing of Materials ( Metal & Rubber )P lo tNo.71 /1-B lT ,Genera lB lock ,0pp.M/s .Pand i tAutomot ive ,Ehosar i -P impr iRoad,Pune-411 026.o Contact: (020) 27127056, Fax : (020) 27127206, Mobile :9503556758.a E-mail : [email protected] Web :http://www.accuratelaboratory.com

TEST REPORT

R E F : A L S / A \ . / S - 5 7 7 3 PAGENO: I r ICompeny Nanre : ELECTROMECHMATERIAL IIANDLING YornRef : SRNO: 873/16.5.20f 1

Receipt Date : 16.5.201 ISYSTEMS (r) PVT.LmGATNO:316 ,PLOTNO:1 ,AT POST KASAR AIV{BOLI .

LabNo : S- 5773 TO S- 5774

12.49t22.5750.0037.7556.9569.743A7.99 [email protected] <'

39.48 rWGL

12.6r188.7750.0074.1693.M64.153Y2.t6.-492.E7 r

2830 (

WGL

?AO41512

oRrc

I : 0.6 ldangrncsc (Lfn)7o Silicon (Sii%Sutpftur (S)

,rrtPftsspborus (P) ,rfChromium (Cr)

%Nickel fii)

cItSttIcALTEST ( IS tril t t99dt, ASIM E 4t5 / 2{105, OES}%Crrbon (c) 030MAX

029- 1.06O.TO MIN

o.fritt MAx0.0t15 MAxO.{O MAKo.40 MAxo.l5 MAXo.40 MAXo.ffio l\{aK

% Moly% Coppero.6 Vrnrdi6n

0.046 "O.996 r

0.30 /0 .w22.o.w75 '

0 .15 /

0 .11 ,0.046 /o . tg /

o-oo32/

0 .18 .o_69,o.2t,

0.oo72,0 .011 ,o.w(0.022'o.otg(0.013 /

o.oo3l'

(Mo)tcu)(v)

REMARI( : Tlils tfvcn sruo|c rrnlr$ Tm REQIJIRDMENTS OFSA 106 GR. 8 FOR SPECTRO & PHY TDSITTI{G-With resDectfo tbc tests canicd oul

END OF TEST R.EFORT.

WGL : WITIfr.l CAUCE LENCTHVS

l .

Terms & ConditionsReport shall not be reproduced, except in full. without prior writtenpermission ofAccurate Laboratory Services.Any correction to this Report invalidates the Report.This Report refers to the item(s) submitted for test. Samples arenot drawn by Accuratc Laboratorl" Services.

4. Samples are retained by the Laboratorv for 60 days aftercompletion ofthe tests. Any request for retest or extra test shall beintimated toAccurate Laboratorv Services within | 5 davs,

t*"dt\

\

2., i: . 3 .

Technical Man:

Page 14: Crane Manual 3166 CW Pump House Crane

RCCURRTC TRBORRTORV SGRVICGSchcmicalAnalysis of Metars & Ailoys by spectroscope & wet MethodsMcchanica|I 'cst ing of Maicriarr- irvr"t" i c Rubber )Pfot ltlo' :71 I | ' B / ?,General Block' Opp. M/s.Pandit Automotive, Bhosari - pimpri Foad, pune -411026.

o contact: (020) 22122056, Fax: (02o) 2.127zo6,Mobite: 9503556758.O E-mail : [email protected] Web : http:/www.accuratetaboratory.com

1'I..]S'I' ITEPORT

A'rr . 8oF. Prntr :n T'c

: l / l

oR[l

OURREF : AJ,S / ts-476f1Name I\.IA

HAbTDIJITG sYSTEhds (f) PW.LTDOATNO:316,PLOTNO: I ,ATPOSTKASARAIVTBOLI ,

LabNo : S -4?(f.1,47(63TestingDate : l. 2fJlZ

12N{r|crial Specificalio: A l06C,rB r-Condilioo

--,fhk,mmtVidth, uunA.rea. mnF

li j Gangel-aryth, mmYield Insd, KNIJltirnde l-ord , KNFirnl trngth, mmYicld Stress,IVmm,U.T-S.,lVrrnzElongation %Fracaut

0re) Obccnrcd\-F- 4?fff s- 47663

l2,f scEflt tr scE60%

l?,44l?..t8

2l?.6550.00I6.&fl:f.32

t2.%125.8550.0067.W7t.M

2#Idl316.5

63.45 ffi.67490.88 ,- 53?.38 .Sffi.ffi. _i64,4S -26.90 .WGL

?l.MrcEEMrcaLTEsT (ISSS%Cuton (C): O3OIUA)(YrMrngncse (Mn) : O2g- L06%silicqs (si); OIOMINToSubhrn (s) , &{BS MilK96Phocpbtrnrs (p): O(IIJMAX

f,""ckonrirmr (ft): &41MA1ge,6Nick€t {Ni}: {L4}MAXToMoly fLro): &Uf I}[AX%Copper {C\r} : O.{0I[AI(

o{f, luN(THE REQTIIFEI,GFIEi

AS-I:I! A t06GR: B F-C|R Srlr:l.R(.t & p!1\, .f,F:sTtFft-;tsliltlclil_.-._*:l*_!:._'i:-:*::y.i.-::__-*-

El.ii i r]f rf\ l- Fl,.p{'r};i ".:_, .. :____:__:i ! . 1 ! ! t f r . - . : a i l r r , lr L r i i l : r r - r : 1 . , i - r i , j _ l

' ; i _ ; I l i

i j- ir 'll 'i: rr:. i 'l'|]lr\ : !r t.0r d:r g!jr.r.tr",' Trn: rij:ltr-:$r!!i.r) a:..1.Ir,8(rr\{ M,tsl}t{.:trr . ..tN rN{_,Rt...Asri l l - r r l , ' r ju i ; ! . . ! , . .a, i : . . . . . I j . . i . : r . lJCr ' . ' r : ' f l : l i : i f , ' . : ] { . : tF! ] . : j , r . , i ! . . . ;X! l , . f r . :1, t i_: i . i . I IF: t rEI{MIT, ! , } lDI_r I rTf i, i 1 t , { . 1 - \ r t ! r I 1 : { ' , , r ! l i , ' .

l .

i-L

'l 'crms & Conditions

Itcport shall not bc rcproduccd, cxccpt in full, with'ut prior wriltcnpcrmission ol' Accura(c l.aboratory Scrviccs ..,1n1'correction to this llcport invalidates thc llcpor(.'l'his

t{eport rcl'crs to thc itcm(s) submitted for tcst. Samprcs arc notdrarvn by Accuratrr l,aboratory Services .Samplc arc rctainrd b1' thc l-abrlratory for 60 days aftcr comptction ofthc tcsts. Anv rcqucst l'or retcst or cxtra test shall be inlimated toAccurale l-nhoratorv Scrviccs within l5 davs.

0.0fJ r 0.04O rl3?f - L3, /0 .18 - O. t6.

o0o?8 " 0.0o61/o.ol20 - o.ollo,-o.?-5 ' o.2!-OO30' O.gfi'D-Ogg. 0-040

-

g.E4 - 0,(86'o-00?l / 0.0055

/

^,

3. Accurate

:-jO. r--PaUU-Technical ManageChecked By

Page 15: Crane Manual 3166 CW Pump House Crane

A

A. t . 1 r t u -T . C.

KnnAN ENGTNEERTNG INDUSTRIESAll Gorespondence to Administrath/€ OfficerBpT. pto i No 4 & 5. Uni t No. T,Ghodapdeo Cross Road No.2 x 3, Mumbai- 400 033.Tel: +9t -22-23712808. Fax +91 -22-23752808. Mobile:09323702808/ O9892OO2999E- mail: [email protected] . [email protected] o [email protected]

KEU2012-13/885/10C-1 28-07-2012

TEST CERTIFICATE

We certify that the chemical composition & physical properties of the material used in the

manufacture of steel hooks is as under:

1. Name of the Customer : M/s. Electromech Material Handling Systems (l) Pvt Ltd.

2. P.O.No. & Date : 7000005032 dated 13-07-2012

3. Work order No & Date : KEll2012-20131855 dated 16-07-2012

5.

6.

7.

4. Finished Material

Quantity

Raw Material

Chemical Composition : C. 0.18 / o/o

Mn. 0.77' Yosi . 0.22' o/o

S. 0.028 " o/o

P. 0.025 ' o/o

: l-O.Jon capacity forged lS-3815/1969 machined hook with-nut drg.no. C3/STD/1088-A-R-1 (SL.NO. 101y)

:1n0,

: Grade -2 of lS-187511992stee1.

8. Physical Properties

9. Heat Treatment

10, Ultrasonic test

11. Safe Working Load

U.T.S. 45.10" Kg/sq.mm.Y.S. 30.40' Kg/sq.mm.Elong. 30.60' o/o

Normalised at 900 C.r

Acceptable standard ASTM E 388

: 10,000 kgs(

For KARAN ENGINEERING INDUSTRIES

<' >ee--€-

t&lv l l

^istrP^Yg"lcci ft. ISYS

fi4anufacu.rers & Exporters of Afl T),pes of Ufting Crane Hook & Allied ForgirEs

Regd. Office: 'Sri Prastha' Plot No. 1621,4 - 103. Nalasopara (W) Mumbai - 40 I 303Works: M 20/ 1 - 2.lndustrial Area. Dosigoan, Ratlam {M.PJ MIDC, Mahad {M.Sl

Visit us at: vvww. karanenggindts. com

Page 16: Crane Manual 3166 CW Pump House Crane

f n . l , i . X O \ E f - C

KnnAN ENGINEERING tNDUsrRlEsAll Conespond€nce to Adminishatirc Office:BPT. Plot No 4 & 5, Uni t No. T,Ghodapdeo Cross Road No.2 x 3, Mumbai- 400 033.Tet: +91 -22-23712808. Fax +91-22-23752808. Mobile: O93237O2BOB/ O9892OO2999E- mail: [email protected] o [email protected] . [email protected]

KEt | 20 12- 1 3i885/4 0 R- 1 26-07-2012

TEST CERTIFICATE

We certify that the chemical composition & physical properties of the material used in the

manufacture of steel hooks is as under:

1. Name of the Customer : M/s. Electromech Material Handling Systems (l) Pvt Ltd.

2. P.O.No. & Date : 7000005032 dated 13'07'2012

3. Work Order No & Date : KEll2012-2013/885 dated 16-07-20127(

4. Finished Material

5. Quantity

6. Raw Material

7. Chemical Composition

8. Physical ProPerties

L Heat Treatment

10. Ultrasonic test

11. Safe Working Load

: t9-tgn capacity forged is-574911970_machined hook with nutOrg.no. C3/STD/1285 R-0 (SL,NO. 716)

:1n0.

: Grade -2 of lS-187511992stee1.

: C. 0.21r o/o

Mn. 0.79 r o/o

Si. 0.27 r o/o

S. 0.027 r o/o

P. 0.031 ,/ o/o

: U.T.S. 45.20 r Kg/sq.mm.Y.S. 29.70' Kg/sq.mm.Elong. 31.30 r %

: Normalised at 900 C.

: Acceptable standard ASTM E 388.

For KARAN ENGINEERING INDUSTRIES.-- - ^ 4

6--.o^*^*offi$ruEffi

-&tvt l

^i3tr:^Y["lcci m. ISY8 013

IManrlhcu;rers & Exporters of All Tlpes of Ljfting Crane Hook & Allied Forgings

Regd. Officer 'Sri Prastha' Plot No. i621,1 - 103. Nalasopara {W) Mumbai - 401 303.Wo(ks M - 20/ I - 2. Industrjal Area, Dosigoan, Ratlam {M.P) MIDC, Mahad {M.Sl

Msit us at: www. karanenggindts. com

Page 17: Crane Manual 3166 CW Pump House Crane

,Eushs msrtinCERTIFICATE OF TEST

C e r t i f i c a t e N u m b e r

Cust .omerCustomer Or :der Ref

W o r k s O r d e r N u m b e rReeI NumberM a n u f a c t u r . e r

A p p J - r e d s t a n d a r d

N o m i n a l . D i a m e t e r o f r o p eC o n s t r u c t - i o n

. S ' - a n d C o n s t r u c t - i o n

A , - r s i l e G r a d e o f s t e e . l W i , r e

W r r e F : - n i s h l M a t e r i a I G r a d eT y p e o f C o r e , / L a y D i r e c L i o nLengL i r o f RopeM a s s / U n i t L e n g t h ( A p p r x . )L u b r i c a t i o nM i . n i m u m B r e a k i n g F o r c ePres t . r :e tch i ng

RESULTS OFM e a s u r e c l D i a . O f f - L e r i s i o n

M e a s u r e d L a y O f f - t e n s j . c r rM e a s u r e d B r e a k i n g F o r c e

C e t i f y t h a t t h e a b o v e t e s t s h a v e b e e n c a r r r e d o u tw i $ h t h e s p e c i . f i c a r . r o n .

II

#$rs

fn. r. rA irr +lfe f - c

Urfto lt|prtin UmttrldOUil ngfq t $pecloflty produdr DMricn)Wor&r ldisihoi 835 103, Ronchi, Jho/rhond,ft (m il 65tl 2?6 52at/d2/305r4c{,/$aF* {0O e} 65ll 3O5ttDg/4tO

: H 3 2 5 2 6 2 / L

: [ 'EK,/UM

: 9 6 0 0 5 8 / t 1: 3 Z . i > 2 6 2 / I p a t - e o f: USHA MARTIN L IMITED, INDIA

S P E C I F I C A T I O N: G e n e r a L l y i n a c c o r d a n c e w i t h

I S - 2 2 6 6 / 2 0 0 ? ( M a r : k e d )2 0 m m '

4 . - (b X J b , p r e f o r m e d1 4 - 1 + 1 - - / - I ;I 9 6 0 N / m m 2 .U n g a l v a r r i s e l 'JUTr. j / R' i lO.r1 5 0 0 . 0 0 M L r1 . 6 3 6 K g / t t t r i -A I / P e t r o l e u m L u b e

? 1 1 . 5 K N / _

I EXAIIINATION

/ U . J U U U r n m r -: l 3 2 . 0 0 0 0 m n . -

3 0 ' t . 1 K N/'

F / Q P - 2 - l ' l / 3 3 R R e v : 1

D a t e : 2 4 - 0 6 * 2 0 7 1

D a t e : 7 2 - I Q - 2 0 7 I

D a L e : I 4 - 0 9 - 2 0 1 )T e s t : 2 5 - 0 6 - 2 9 1 t

T E S T

i

TT h i s i s t oa c c o r d a n c e . l n

f l . l^ i r r rnar rA: . i r ; i i , l v l a r r ; r r ; t : r i ( ) r \ )i l s l : a M e r r c i n i , i r r r i . r , s , . c l

P . . l na : i t j . . . Jb . r r kna r . r t l

a'pt ) ,

1 . r , , . i . , - , , r ! , r \

ldio. Phsrc: {O0 9l

Frcs

Page 18: Crane Manual 3166 CW Pump House Crane

Oushct msrtin

CERTIFICATE OF TEST

C e r t i f i . ( - a t . t : N u n r b e rC u s t o n e rC u : i t o r n e r O r d e r R e f

W o r k s O r d e r N u m b e rReeI NurnberM a n u f a c t - u r e r

A p p l i e d $ t a n d a r d

N o m i n a l D i a m e t . i r o f r o p e

C o n s t r u c t - i o n

St- . r . rn i . ] Corts t . r uct i <,r r t

T e r r s i l e C r a d e o f s L e e l i ' i i r e

W i r : e F i . n i s l L / M a L e r i . a . l G r a d e' l ' y p e o f C o r e / [ , . r y D i r e ( r t : j o n

Leng t -h o f Rope

l , 1 a s s , / U n j t L e n ( l t h ( A p p r x . )L u b r r c a L i o n[ 4 i r : i m r r n r P , r F a k i n o F o r c . r - .

P r e s L r e L c : i l , i n g

RESULTS OF

M e a s u r e d D i . r . O f f - t - e r n s . i . o nM F i q r r r e d L a v 0 f F - t e r t s ; r 6 1

M e a s u r e d B r e a k i n g F o r c e

r ' t 3 3 t ) 2 5 / |BOMBAY BRANCH (USJHA MAI ] ' I iNE E K / S W

R-h. rni) ' t &rf e f-

Usho l+i,ortln Limlted(Wire Xopes & Speciolity Producls Division)WorLs lot isi lw<ri 835 ]0: l [<onchi. Jho.kironrjph {fi1 9 i 651 i ?'26 52 4t / 42/'l15t ACy.)i 43Ornx (00 9 l 651 l 3O5I dO9, /41O

F / Q P - 2 - 1 l , r i 3 R R e v : 1

L ) a t ( ) : 2 4 - 0 5 - 2 0 1 1

L' l 'D . )

l l a L n : i 2 - 4 9 - 2 ( ) I I

: 9 6 2 ' 1 3 Q / 9 D . r t ' - e : 1 4 - 0 8 - 2 0 i 1: 3 3 ' 7 ' I 2 ' : / 1 D a t _ e O f ' I ' e s t : 2 5 - ( 1 5 - 2 . 0 1 1

: USt|t MARTIN LIMITED (NORTH), INDIA

SPECIFICATIONG e n e r a . L l y i n a c c o r d a n ( l e - - w i t hI S - 2 2 6 6 / 2 0 0 2 ( M a r k e c l )

16 mm ",.

6 x j 6 , P r c : f . r : r m c c lI 4 - 1 + 1 - " 7 - ' .

1 9 6 C N / r n 2 vUnqa, l var r - i sed.]U'IF]' / RHO /1 0 0 0 . 0 0 M t r0 . 9 2 8 K g . / M t r :A ]

NA

/ Pe l , r ( ) l c - - u rn l , r r be

1 6 6 . 0 K N

TEST 6 EXAI{INATION: l b , 1 8 0 0 m m: 1 0 2 . 0 0 0 0 m m: L 1 ' 7 . 0 K N

T l r i s i s t < >: ) ( : co r r l a r r c - - e

{ : ( . ! i i v i l r ; r i : h r ' ; r b , - ' v e t e s t sw i f i r t he . . ; p ; e< . : i f j . c . : t - j - on .

I' . \ { ')itri

, . f l : (i ' i . .

I r a . r e L r e e n : ; a r r i . r : C ' r u t . r n

c+LqL- Dj8"

L , l

ln<J111. pf11;111' (O0 9l ' t3)

398(Xi3f i ) . (00 er 33) 228? 5306ieo29./3e800500/u400i . rX , - i

t r j l i j i qd . 1 .1

#ru6 4)l lecj<J C)ffi..e ?A, Shcrlr,sFrcre i:ro,ri. Koltoru ZOO 0,i ' l 128?: i985. Fox

Page 19: Crane Manual 3166 CW Pump House Crane

r 'a'N ' fY{'\ +ot' T' C

I'I((B*t Bharat Birlee

l f : . , r : : ** i9* i*pur ' l {q. l * i l , i }111r . . \1s i+;1 f f *1s 1, . ' . r ; r } i "$ i * r1' \r i*l i , htr ', i l , lrn*ll lr l Ci){} "r{}r.I r . l , r i . 1 1 . . ' * i , i r , l 1 ; r r . . . * i B . r t f ) :

\ \ r . 'h ' i l * . , , ' , n * l rh i . r r ; : r i r r l l r ' t " . , , ' * :

l 1;r{*' . I h (1,}.. lt l :,.1

fi.**r*i*l* "["*xf d.*r{ift**t*r *f $ !}l*l*r**. {.:l{-.\\t" f}t:l-l ,}It} l{:}ld' f l t l<"t:

{*_r:*tr l1 " i .v1l* l$1c-e1L?lr ir

tr* i} t l t}$ { l tr . : bcl iru lrrgnf roned ur; l i l rr i r* rt :rrrrur ir ;s }r(.r . i rr trr lrrJ rn{ttnJ"r,fr f i t t} tq' i th t$}?5-lQ{i$ nnrJ ot}rcr rr lerant $l$f idsrds. l t !u*c q; l i ,r l r i :rr}r i l r

i : .r : :** l ; l l l i }rrri:{rt iii* i**t* ttr**}*i{38r}** t l-lr;:r* tn,

ir,lirr'irru+ \lr*}:r*r. ;1" Ll{}S4',ld?{.' lr ' ;r:t : l"} l l-1 l ldL}irt j\ {rl- l:{

' i-}t}{. ' {- '{ }

*ritr* Illae* {}*{ia l

i.:lirtrirr ; i i{t}l

i ; {

^.li \!'

{ ' ' r t ; l i

r{ ! : f ! } : \

i.;.J *- '1,*

Ih,{lrt{.1

l" ' l t ' : .}. i ' ' \

..\ ,r ttii{}

f i x , { 1 { t

E'*i1lhr : in.l {}t.l{J ll.e*i:olerl . l,l'jj,

\r"r. i rr;rri $v*rl! ' tt irr 4N,5l':n:q4 r 5{}l1i{[.-*r:&** ft { }{r}f" l'{rritI r . , l t . . *t*t \ n rn r . l : . ; t lIt i lr*i;*1,t f{.milit*r** : $"${il Jf :tu \r:u.

1 i1 t r '

I J j '

i ; " .1

i :r l

i);:i''

i ' $ .

i t i t l . : " ^

5 l ; , r ; \ t u r f l l l r l S I l r

, \ l t r trr ; ' lS"l{}

t r l f i x i : , i l' J i ! t . t t l

i { i i l ' ' . . r i r i i i

: 5' .1 lLr ' ,

{ } . - r t i

r i f i. 1 1 " i i ; ; i , ; '

: i l . l i ; i

i

, l \ , i l ' {

. f rXd**r*rrl1t : l$.i

i l i t t l r r l l t ' r l f h l r s c l : r i { r ' (

i r 1 i . ' 1

\ , . i : :

t ' l i - ' r

l

, i i i ' ,

. ' t i l : i l :1'I

i? tq,'

Sirrl*t'tf:5r \i.r:r

: . i r l i i j ; t , ;

r \ , i l : t ) . l l l . ! l { i

\ \ . , r ; " 3 .?&{r . { f l t

. {r,i llli{lr, { r{r..1 1 1},J/ {. 'i

r i r l i l ' i i 1 , , l f t l ' , 1 : r : r r 1 r l : , rih i l . I l i r i { r f f i l } ts i { l } | r : r lL l i l ru i l * i : l :1 +i r - r*- i r i l * i i l r 1t* l t i } ; l i t , , r : l i * t l { i } ' } { l i i i i r i } t' . , I . . 1 , i " r " t r L , , ' , 1 ) { } l l ; 1 r

l l lni t l ,r i . trr t t i r r i !1i l} ]{ t{a * ,{ i} \ trr : .1 i , i : , ; ,i [ . \ ' i r r r t r t t ; l ! . ; ! t i i r i r r . r . { } . hlpnri*l lt*:*ur:.kr

t 1 [ c { i , i i , i ' , ! r { } } q ! ' l l : { l t } . , i - l r ,I { } l i i r , r l i ! J { ! i ! . l i i i r

Page 20: Crane Manual 3166 CW Pump House Crane

fi.tt. fyrrrur T'c. 3 24J

@ Bharat'BijleeThane-Belapur Road, Opp. Airoli Railway StationAiroli, Navi Mumbai 400 708Tel:91-22-2763 7200 / 2760 0401Website: www.bharatbij lee. com

Date : 03.05.2012

Routine Test Certificate of 3 Phase, CRANE DUTY MOTOR

This is to certify that the motor bearing the below mentioned machine number has been tested inconformity with IS-325-1996 and other relevant standards. It has satisfactorily passed all theroutine tests mentioned therein.

Machine Number. :K1215289 W.O. No. :Client : THE INDIAN ELECTRIC CO. S.O No. :73664t20Name Plate Data :

TEFC415+ 10 .00%- 10 .00%092sF

45 .0 'C

B

Mounting:83

:568.00

: 928.00

:620822C3620822 C3

FrameK.W

Conn.Amps

Eff. %Weight

t32M7.500DELTA18.80083.0081.000 kg.

Type : MCI3M693HP : 10.000Freq :50 + 5 .00 %- 5 .00%Duty : 54 40 YoP.F . : 0 .670Eff. Class : -

StartStop: 150 S/FIr

Amps :7.99

Encl.VoltsRPMIns.

Amb.

T.Rise

Watts

Prot : IP55

No Load Test

Vol ts :415

Freq :50H2

Locked Rotor Test :Volts : 100 Amps : 11.80

Winding Resistance : 1.9008

Tag No. :

Ohms Per Phase at 30'C

Watts

Bearing No.

The motor runs upto full.speed at no-load in both direction of rotation 239 volts applied to the stator (Forh, squiral cage motols only)

-

Insulation resistance : > 30 Mes. ohms.H.V Test at2KY for 1 min : O.KSpecial Remarks

Customer P.O No. IECB/WS/714Tcst Datc : 20.04.2012

&P: ('di9.\

Systcm Ccnerated Certificate

Page 21: Crane Manual 3166 CW Pump House Crane

c'T' m^tor "r ' L bASoA. t '

, .l+r 1

f(E') B,harat BijleeThane-Belapur Road, Opp. Airoli Railway StationAiroli, Navi Mumbai 400 708Tel:91-22-2763 7200 I 2760 0401Website : www.bharatbij lee. com

Date: 09.08.2012

Routine Test Certificate of 3 Phase, CRANE DUTY MOTOR

This is to certi$r that the motor bearing the below mentioned machine number has been tested inconformity with IS-325-1996 and other relevant standards. It has satisfactorily passed all theroutine tests mentioned therein.

Machine Number. :T1213358 W.O. No. :CIiCNt i TUP INDIAN ELECTRIC CO. S.O NO. : 8I910/IOName Plate Data :FrameK.W

Conn.

Amps

I {rff. %

Weight

100L2.200DELTA6.s0074.0027.000k9.

Type :MC10L653 Encl.HP :3.000 VoltsF req :50 + 5 .99%- 5 .00% RPMDuty : 34 40 o/o Ins.P.F. :0.640 Amb.Eff. Class : T.Rise

TEFC4r5+10.00%- 10.00%0920F45.0 "CB

Prot : IP55 StartStop : 150 S/HrNo Load Test

Volts :415 Amps : 5.53Freq :50H2

Locked Rotor Test :

Volts : 110 AmpsWinding Resistance : 7.6289

ra.q No. :

: 4 . 60

Ohms Per Phase at 30"C

Mounting:83

Watts :452.00

Watts :440.00

Bearing No. : 620622 C3620522 C3

The motor runS upto full speed at no-load in both direction of rotation 239 volts applied to the stator (Forsquiral cage motors only)lnsulation resistance^.V Test at 2 KV for I min{pecial Remarks

: > 30 Meg. ohms.: O.K

Customer P.O No. IECB/KVR/l34Test Date :2L.07.2012

EPit%

r@

System Generated Certifi cate

Page 22: Crane Manual 3166 CW Pump House Crane

. @ Ehdrat BijleeThane-Belapur Road, Opp. Airoli Railway StationAiroli, Navi Mumbai 400 708Tel:91-22-2763 7200 /2760 0401Website: www.bharatbij lee.com

Routine Test Certificate of 3 Phase, CRANE DUTY MOTOR

L -T . ' n 'U l " f oY T 'C . L 8+t4

Date: 22.06.2012

This is to certifu that the motor bearing the below mentionedmachine number has been tested inconformity with IS-325-1996 and other nelevant standards. It has satisfactorily passed all theroutine tests mentioned therein.

Machine Number. :T1109058 W.O. No. :Client : S.O No. : /Name Plate Data :FrameK.WConn.

AmpsBff. o/o

Weight

90L1 .100STAR

3.00071 .00

17.000 kg.

TypeHPFreq :50 +

DutyP.F.

Encl.VoltsRPM

Ins.

Amb.

T.Rise

Watts

Watts

Bearing No.

Prot: IP55

No Load TestVolts :415

Freq :50H2Locked Rotor Test :

Eff. Class : -

StartStop : 150 SA{r

Volts : 140 Amps :2.80Winding Resistance : 12.8539 Ohms Bet Term at 30"CTag No. :

Amps :1.93

: MC09L6A3: 1.500

5 .00%- s .00%:54 40 %o: 0.700

TEFC415+10.00%-10.00yo0900F

: 45.0 oC

:BMounting:B3

: 158.00

: 351.00

: 620522 C3620522C3

The motor runs upto full speed at no-load in both direction of rotation 239 volts applied to the stator (Forsquiral cage motors only)Insulation resistance : > 30 Meg. ohms.H.V Test at2KY for 1 min : O.KSpecial Remarks

Customer P.O No.Test Date : 17.ll.20ll System Generated Certificate

Page 23: Crane Manual 3166 CW Pump House Crane

L.'t. ft.o.1.r-.T - C, L 8+L3

Date: 22.06.2012

W.O. No. :S.O No. : /

This is to certiff that the motor bearing the below mentioned machine number has been tested inconformity with 15-325-1996 and other relevant standards. It has satisfactorily passed all theroutine tests mentioned therein.

FrameK.W

Conn.

-A AmpsEft. %Weight

90L1 .100

STAR

3.00071 .00

17.000 kg.

Tlpe : MC09L6A3HP : 1.500Freq :50 + 5.00 %- 5.00%Duty :S440YoP.F. : 0.700Eff. Class : -

StartStop : 150 SAIr

Amps :2.13

Prot: IP55

No Load Test

Volts :415

Freq :50H2Locked Rotor Test :

Volts :140 . Amps

Winding Resistance. z 12.6045Tag No. :

Customer P.O No.Test Date :22.09.2011

:2 .82Ohms Bet Term at 30oC

: 376.00

:620522C3620522C3

The motor runs upto full speed at no-load in both direction of rotation 239squiral cage motors only)

,^ Insulation resistance : > 30 Meg. ohms.? H.V Test at 2 KV for I min : O.K

Special Remarks

-@ Bharat Bi.ileeThane-Belapur Road, Opp. Airoli Railway StationAiroli. Navi Mumbai 400 708Tel:91-22-2763 7200 I 2760 0401Website: www.bharatbij lee.corn

Routine Test Certificate of 3 Phase, CIIANE DUTY MOTOR

Machine Number. :TI107607Client :Name Plate Data ;'

Watts

Bearing No.

Encl.Volts

RPMIns.Amb.

T.Rise

Watts :176.00

volts applied to the stator (For

TEFC4r5-r t0.00% - 10.00%0900F45.0 0c

B

Mounting:B3

System Generated Certifi cate

Page 24: Crane Manual 3166 CW Pump House Crane

fn.X. (s+=qn bqrc -T . (

S tt".troilesh

Er,ncrRoMECH M,q.rnRrAL H,q,NnLrNG SvStpUr

Plot No,1, Gat N0.316, At Post Kasar Amboli, Tal. - Mulshi, Dist. Pune - 412111.Pvr LrD.

GEAR BOX TEST CERTTEIE{IE

Date: 13.07.2012

We hereby certify the following details of the Gear Box Sr. No. RA-2470

1. MATERIAL SPBCIFICATIONS

Certificate No. RA-2470

Bearings/Oil Seals

6213 x26216 x26220 x26226 x2

Gear Box Model & RawRatio

Material H&T BHNApprox.

P&G(Mod x T)

31133186511551848lt98/80

6515 HRP160.37:1DISO

PI S IGIP2 32G2P3S3G3S4

EN-24 300EN-9 250EN-24 300EN-9 250EN-19 275EN-9 220EN-9 NORMAL

Oil Seals65185/10 x 4r3i0lt60l13 x 1

NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities

Max.73 dbNil12 deg. C. above AmbientNi lNil

4.5.

6.

3. WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to it

c) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers

HP-20 Input RPM 960 Class of dutY IILubrication Oil: Grade 140 Quantity 40 Ltrs.We Guarantee the gear box against any manufacturing defects only forPeriod of one year from the date of delivery. /-X.^ l1

t rdfu\ t7 ' \ '

For ElectromechSystems (I) Pv

Page 25: Crane Manual 3166 CW Pump House Crane

A-t^' \eahrl=ox T- c

ffi tt"*tro{lileth

EInCTROMECH MATnRIAL H,q,NnLING SYSTEMS

Pvr LrD.Plot N0.1, Gat N0.316, At Post KasarAmboli, Tal. -Mulshi, Dist' Pune -412111.

GEAR BOX TEST CERTIErcATE

Date: 13.07.2012

We hereby certify the following details of the Gear Box Sr. No. RA-2471

1. MATERIAL SPECIFICATIONS

Certificate No. RA-2471

Bearings/Oil Seals

6210 x26212 x26216 x26220 x2

Gear Box Model & RawRatio

5015 HRP160.37:1DISO

P1 SIG1P232G2P3S3G3S4

Material

EN-24EN-9EN-9EN-9EN-9c-45c-45

H&T BHNApprox.

300250270250270NORMALNORMAL

P&G(Mod x T)

31133/864l t54/8461196180

) NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities

Max.73 dbNil12 deg. C. above AmbientNilNil

Oil Seals50170110 x 4l00l l25/13 x 1

For Electromech

3. WE CERTIFY THATa) The fabricated body is duly stress relieved.ni Cear box is as per IS 4460, and Manufactured as per various Stds. applicable to it

"j Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers

4.3.

6.

HP-12 Input RPM 960 Class of dutY IILubrication Oil: Grade 140 Quantity 32 Ltrs.

Systems (I) Pvt. L

Page 26: Crane Manual 3166 CW Pump House Crane

c-T. Qno- bs>" T, e

{S tt**trorilcch

ErncrRoMECH M.q,rnRrAL H,q,NuLrNG SysrrMS

Plot No.1 , Gat N0.316, At Post Kasar Amboli, Tal. - Mulshi, Dist. Pune - 412 111 .Pvr LrD.

GEAR BOX TEST CERTIFICATE

Date: 13.07.2012

We hereby certify the following details of the Gear Box Sr. No. RA-2472

1. MATERIAL SPECIFICATIONS

Gear Box Model & RawRatio

Material H&T BHNApprox.

EN-24 300EN-9 250EN-9 250C-45 NORMALEN-9 NORMAL

Certificate No. RA-2472

P & G Bearings/(Mod x T) Oil Seals

2/13 6207 x22186 6208 x23112 62 l l x23187

Oil Seals35/52/10 x255/72110 x I

250 VR48.57:1DIDO

2. NO LOAD TESTa) Noise Levelb) Oil leakagec) OilTemperatured) Bearing Noisee) Abnormalities

Max.73 dbNi l12 deg. C. above AmbientNilNil

PI S IGIP232G2S3

4.5 .

6.

3. WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to itc) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers

HP-3.2 Input RPM 960 Class of duty IILubrication Oil: Grade 140 Quantity 3.5 Ltrs.We Guarantee the gear box against any manufacturing defects only forPeriod of one year from the date of delivery.

Systems (I)

Page 27: Crane Manual 3166 CW Pump House Crane

L i J ' f l eoxbqx

'T . c - (

S ,,**r"oflterh

ErncrRoMECH M,q.rnRrAL H,q,NnLrNG SysrnMS

Plot N0.1, Gat N0.316, At Post KasarAmboli, Tal. - Mulshi, Dist. Pune -412111.Pvr LrD.

Date: 13.07.2012

Gear Box Model & RawRatio

Certificate No. RA-2473

P & G Bearings/(Mod x T) Oil Seals

Material H&T BHNApprox.

EN-24 300EN-9 250EN-9 250C-45 NORMALEN-9 NORMAL

We hereby certify the following details of the Gear Box Sr. No. RA-2473

1. MATERIAL SPECIFICATIONS

250 VR48.5721DISO

PI S1GIP2 32G2S3

2n32/863 l t23t87

6207 x26208 x262 l l x2

Oil Seals35152110 x255172110 x I

NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities

WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to itc) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers

HP-3.2 Input RPM 960 Class of duty IILubrication Oil: Grade 140 Quantity 3.5 Ltrs.We Guarantee the gear box against any manufacturing defects only for thg,.,Period of one year from the date of delivery.

For Electromech M

Max.73 dbNil12 deg. C. above AmbientNilNil

3.

4.f,.

6.

Systems (I) Pvt. L

Page 28: Crane Manual 3166 CW Pump House Crane

L. t . 6ear bo i< a . c . " 2 -

{S t,*"rrorrlech

Er,ncrRoMECH M,q.rnRrAL H,q,NoLrNG SysrnMS

Plot No.1, Gat N0.316, At Post Kasar Amboli, Tal. - Mulshi, Dist. Pune - 412 111.Pvr LrD.

GEAR BOX TEST CERTIFICATE

Date: 13.07.2012

Gear Box Model & RawRatio

Certificate No. RA-2474

P & G Bearings/(Mod x T) Oil Seals

Material H&T BHNApprox.

EN-24 300EN-9 250EN-9 250C-45 NORMALEN-9 NORMAL

We hereby certify the following details of the Gear Box Sr. No. RA-2474

1. MATERIAL SPECIFICATIONS

250 VR48.57:1DISO

P1 S1G1P2 32G2S3

2n3218631123t87

6207 x26208 x262 l l x2

Oil Seals35152 /10 x255/72/10 x I

.,

3.

NO LOAD TESTa) Noise Levelb) Oil leakagec) Oil Temperatured) Bearing Noisee) Abnormalities

WE CERTIFY THATa) The fabricated body is duly stress relieved.b) Gear box is as per IS 4460, and Manufactured as per various Stds. applicable to itc) Bearings used are Genuine, of reputed manufacturers, obtained from Authorized Dealers

HP-3.2 Input RPM 960 Class of duty IILubrication Oil: Grade 140 Quantity 3.5 Ltrs.We Guarantee the gear box against any manufacturing defects only for t

Max.73 dbN i l12 deg. C. above AmbientN i lNir

4.

6.Period of one year from the date of delivery.

fA!lAd

For ElectF6mechSystems (I) Pvt.

Page 29: Crane Manual 3166 CW Pump House Crane

C \ f i f v ! | P q n e t 1 . c

A. I .G.P.L . . PUNE

..iliqLrg;;{:its*Et li-* lgt -il"

"-%-**.t.x.cq ?t+<

p

r-:-T"w*-pe*VeHrL q;ryt - fr;*qt'

ACCURATE,HAUSE,DAN GAT IND. ESTATE.S.N O.78/1 .S i MA,N EPU N E.'

PANEL INSPECTION REPORT DATE: 18.09.12GUSTOMER:ELECTROMECH MATERIAL HANDLING SYSTEMS PVT. LTD. P.O.NO. 7000005601

DRG.NO. C41071011/ 004-03 REV. : 1 P.O.DATE:04.09.12

PROJECT:CONTROL PANEL FOR RKM POWER GEN PVT. LTD. 35/1OT -31 66

PANELSR.NO.

2347-1

PART No. :

SR.NO. DESCRIPTION o.K. / NOTo.K. REMARK

A PHYSTCAL CHECK-UP OF EAICLOSER'l

) IMENSIONAL W.R.T DRG. : H1275MM X Wl4OOMMX D3SOMM OK

2 P PROTECTION REQUIRED IP -50 OK FOUND IP 50NCLOSER FINISHING & DOOR FITTMENT OK

4 POWDER COATING Tl-IlCKNESS _90_micron (+20mic. ) O K AVERAGE Found95 Microns

Encloser POWDER COATING SHADE RAL : 7032 OK SIEMENSE GRAY

o

BASE PLATE POWDER COATING SHADE RAL : PESTALORENGE (RAL 2000 )

OK

POWDER COATING FINISH : HEAW STRACTURE OK8 GASKETING OKI DOOR ALIGNMENT OK

1C EARTHING STICKER PASTING OK1 1 GLAND PLATES FITTED OK12 STAND FITTING N.AI J EARTHING BUSBAR / BOLTS FITTING : OK BOLT FITTING'14AS BUILT DRAWING SET KEPT INSIDE THE PANEL OK

B P HYSICA L CH ECK- U P I NTERN AL1 TERMINAL RATING & QUANTITY AS PER BOM OKz LAMPS/PUSHBUTTONS WITH PROPER COLOUR,RATING OKJ SELECTOR ACTUATORS QTY AS PER BOM OK4 CTHER COMPONANTS MAKE,RATING.QTY AS PER BOM OK

SONNECTIONS WITH PROPER SQ.MM WIRES OKLUGS / FERRULING AS PER THE AS BUILT DRAWING OK

c ,ES's CAI<RIED QU I ,4SPER tS-8623 ( CL 8.1.2 , 8.2.2 , 8.3.2 , 8.3.4 )

1 LECTRICAL CONTIN U ITY TEST OKz WIRE PULL-UP TEST OK3 INSTRUMENT PROGRAMMING (VFD) jH ,/-\ I r\4 METERS READINGS COMPARISON +{=4I o(

LOGICAL OPERATION TEST WITH SUPPLY VOLTAGE OKLAMPS / SWITCH-SOCKET / TUBE / FAN OPERATION OK

MEGGER TEST WITH sOOV DC PH-PH , PH-E , N-E OK MORE THAN sOMOHM

8 H rGH yOLTAGE rEst4ifrl F-OR 60SEC.) pH-E , N-E OK LEKAGECURRENT O MA

D PACKING : Cor@lerrd+epETtAhd Pvc Wrappinq OKE RELEASED FOf,$]9FATCH \ -/.

YESFOR A. | .C.P. [ . ; t d ,a. ' ' i l * CUSTOMER

REPRESENTATIVE

,46nr-e\z J}F

c H EG KE D BY \qrrult4tgUr)/NOTE : EXSISTING PRODUCT MEET$1.I{E:EEAdIREMENT. YES / No ,/-?zr--:\-,F NO : PL.BRIEFTEASONS ,try-.\ A'\-y

\ra?i\

FQA/06/RO ;\ \tt' / 6

%62CONTROL COPY

Page 30: Crane Manual 3166 CW Pump House Crane

$)e-n-r d^nt ( -.Jo1-/-

POTYCAB WrRES PvT. LTp.TYPE TEST CERTIFICATE

REFOfiT tlO,; PlllPL t FC I 0d|0|1C,CUgTOtrER: I]{DIIAII CABLES A ELECRTICALS PvT.LTD.lilVOlCE NO rSIZE; le CORE X ZA Sq Un Gor0.25) TYP*Ya6r.xo/to)REF.STAND RD:t9.i9{llrwVolt gc Gradoil t00 \OLTSOESCRIPnON:-Polycab mets l1@V, Fleribld Bde cu Cmrtr.,crq,Typ. A'PVC h.rJl.trd A SI-i pVC Outcr Shcathcd

1ATE: 10s.102010 1coll r-EflGrHi. k00-m3l

*Agahg ln',trow. r

+ 1C nor tOe lrs.)

80 12fC br 6 lto|,rs)

Y Atatng ln aP ovh.-1/c rbr 168 Hfs.)

Elongdlm at b.€€kVJi.lionhE|s|c,

ff): 2'C td 188 Hours)

r5o ! 2'C tor 1s Mtn.)

6. kV AC For 5 Mindeg1.? kV D.C. tor

Period dhrilp anerBnoral ot fLrn€:6o secords

UrEfie{i€d lfigur

1

{36

WTHST00.D

TIE Care h,,s &n {rstrd 6r aooire bsb and tound meeting the'8elo/le Ehnding /.'8aicfi fr$.

Page 31: Crane Manual 3166 CW Pump House Crane

(_ 'i ' tt11a4 '<

TWE:W(F.ttUa)

PO+ycAB wrREq PVT. LTp.TYPE TEST CERNFICATE

REPIORT {O: PWPL / FC / 62@0c{CUSTOIER: lllDlAl{ CAg€g & ELECRTTCAL8 ryT.LTO.IXVOICE XO:.SZE: 7C0t/EXr.'sA. ny (wo.zn)vo[{oGrd€i tl00VOLTSOESCRIPTION:+olycab mske 1|OOV, Ftexibre Bare Cu Condudor,Type ?" pVC

lS:894.1990

wotE: Ite c€bt€ iss be€, rgded b/ abotiq- tests enct bund'Bafota dtandit g /'Eatdr fe$.

orre,fddiro ]co[L€/VcrH]I 1ooilTRS l

rnsulated E ST-1 PVC Sheathed

>rAgclng h alrovar r

t 20C tor 168 t{.s.)

$ t fC bre Ho.n)

,rAg.lrryln.bow.-+ 2oC for t@ HB.)

80 + 2'C br 6 phrE)

6. kV AC For 5 Minutls1.2 KV D.C. for

Plri{rd of burning .ttcrrcrnovd ot tl|mc:60 s€conds

Un€fleded longth

/S 1694.7990

Page 32: Crane Manual 3166 CW Pump House Crane

D*V cho^tn r 'c .

rguDerrr*rrr #Espsssrela 5rr.g|((rl E * E:{lr#ffi= ffisa

UL Gertification

To whom it may soncem,

igus GmbH hercby verifies that our Ghainftet' cabb s€riesCF130.UL, CF140.UL, CF5, CF6, CF7, CF7.D, CF8, CFS-UL, CFlo-UL'cF240, CF?1 1 , cF1 11, CFBUS, CF1 11-D, CFl13.O, CF21"UL, CF27.D,

cF30, cF31, CF34, CF35, CF300.UL, CF310.UL & CFPEare UL registered according to the guidelines set by UrderrwitersLaboratories Inc. tUL).

Our UL File Number can atso be fou*d sr the Undemriters l"abonatorkxlnc. Web pags:rr*g;#dataFase"u{-gsl',,rydqsi-b*nlXYVlfemplatcil'..iS*Xf*f il&!!iifi:*awfixlsi:-;:{{tiJ-Under th[ totii uS$es for UL File Numbers please entsr our UL FileNumber 8310776 to reach the conesponding deta eM t+ Un* !o Filaland check for the concerning Styles for the mre6 and &e iactet.

Only those products bearing the UL Mark should be mnsirsrsd to belisted and covered under UL's Follmn-tJp Servtce, Ahtay$ look fuf $eMark on the product.

Date: 01.0t.4011

a

Page 33: Crane Manual 3166 CW Pump House Crane

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NNil?

fim alr, m*ff*Hssf{ 1

iltout{ls{€ tililEr*soN :

lr"v. T*$t #r-$ltr :tffi#lr^t *$s,mprc*nmNf*Gi ftnfi#H*$$ ;

w*E L4zlil _

nC[fAP/H SFEL HFVEffiAfi : Found

l*e$N*ilrc*l A$ISlrlt63]{T :

G0it?t#f Ac$frsost :

nndfowrd -- #: K'

Checked r$ p*rDrg, Nrr, ht$*,1 gt

ond found €" K.

Checked nc per pro€Fon$re

Frwldsd ln [rr+ Ns], *.Hg:C-€l*andfound -. -,flf P{*, -l.$ hv upp$ed for one rnlnute

ondFqnrd W'gVtcirq fi, t< .

fuDr".;Ahdl

ttlcF*{.edby

L i rn i t j u r i+c 'h T 'c

R. R. EHGINEERSsHslung rpgilE{.ft gf{PtfS# ; fiHSfitlrs&Htfi : *,ts.iF?ffi

p

HEAS T DUTV TTMIT $fiNTCH TYPE IIf " TSX/#*

ehsstted t$p*rDrg. l\b. HSa'{# |

c{ffiilffi

P.g.!t6.

Fnosrcr

Page 34: Crane Manual 3166 CW Pump House Crane

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DRAWINGS

Page 35: Crane Manual 3166 CW Pump House Crane