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Crane Rigging

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Page 1: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

Crane Rigging

Page 2: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Understand the basics of crane operations

Choose the correct sling or rigging hardware

Inspect rigging hardware

Rig a load correctly

Session Objectives

Page 3: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• 29 CFR 1910.179, 1910.180, 1910.184,1926.550

• ANSI/ASME

• API RP 2D

• 29 CFR 1910.179, 1910.180, 1910.184,1926.550

• ANSI/ASME

• API RP 2D

Crane Standards

Page 4: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Types of Cranes• Mobile

• Telescopic

• Tower

• Gantry/Overhead

• Vessel

Page 5: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Weight of Load

• Rated Capacity

• Boom Height/Length/Angle

• Load Chart and Lift Radius

© Business & Legal Reports, Inc. 0907

Essential Data

Page 6: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Sling or hardware rating

• Reduced angle means less capacity

• Crane hardware rating

Rigging Hardware Data• Sling or hardware rating

• Reduced angle means less capacity

• Crane hardware rating

Page 7: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Sling angle

• Center of gravity

• Sharp corners

• Load under control

• Tag line

• Obstructions

• Personnel out of the way

• Weather

• Sling angle

• Center of gravity

• Sharp corners

• Load under control

• Tag line

• Obstructions

• Personnel out of the way

• Weather

Serious Questions

Page 8: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Why Not Just Wing It?

Page 9: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Sling Selection

• Rated capacity

• Material composition

• Size, design, and configuration

• Condition

• Tags

© Business & Legal Reports, Inc. 0907

Page 10: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Strong

• Fit shape of load

• Tolerate high temperatures

• Damaged by shocks

• Watch for damage

• Strong

• Fit shape of load

• Tolerate high temperatures

• Damaged by shocks

• Watch for damage

Chain Slings

Page 11: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Composed of strands of wire rope

• May have fiber core

• Can experience cracking or kinking

• Composed of strands of wire rope

• May have fiber core

• Can experience cracking or kinking

Wire Rope Slings

Page 12: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Rope Lay• Right lay

• Left lay

Page 13: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Rope Lay (cont.)

• Regular lay

• Lang lay

Page 14: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Strength

• Flexibility

• Durability

• Strength

• Flexibility

• Durability

Wire Rope Sling Selection

Page 15: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Similar to chain mail

• Fits shape of load

• For basket or choke hitches

• Similar to chain mail

• Fits shape of load

• For basket or choke hitches

Wire or Metal Mesh Slings

Page 16: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• For lighter loads

• Protect surface of load

• Susceptible to deterioration

• Stretch when wet

• Must be inspected thoroughly

• For lighter loads

• Protect surface of load

• Susceptible to deterioration

• Stretch when wet

• Must be inspected thoroughly

• For lighter loads

• Protect surface of load

• Susceptible to deterioration

• Stretch when wet

• Must be inspected thoroughly

Fiber Rope Slings

Page 17: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Nylon, Dacron, or polyester

• Contour to fit the load

• Durable and resistant to degradation

• Nylon, Dacron, or polyester

• Contour to fit the load

• Durable and resistant to degradation

Synthetic Web Slings

Page 18: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Which Sling Is It?Match the sling name to the description

Chain

Wire Rope

Metal Mesh

Fiber Rope

Synthetic Web

Lay is important

For heavy or hot loads

Unlikely to biodegrade

For light loads only

Similar to chain mail

Page 19: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Questions?• Basic crane operations

• Rated capacity and load charts

• Slings and sling selection

Page 20: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Check for:

Excessive wear

Distortion or stretching

Corrosion

Heat stress

Chemical damage

Check for:

Excessive wear

Distortion or stretching

Corrosion

Heat stress

Chemical damage

Sling Inspection

Page 21: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Chain Sling Inspection• Check inside ends and outside edges

• Excessive stretching is unsafe

• Watch for binding

© Business & Legal Reports, Inc. 0907

Page 22: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Wire Rope Sling Inspection

• Cracking and pitting

• Kinking

• Deformation

• Rust

• Heat stress

• Broken wires

• Damaged fittings

© Business & Legal Reports, Inc. 0907

Page 23: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Fiber Rope Sling Inspection• Dry, discolored fibers

• Powder or dust from internal wear

• Fibers that come apart

© Business & Legal Reports, Inc. 0903

Page 24: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Holes, snags, tears

• Broken or worn stitching

• Heat stress and burns

Synthetic Web Sling Inspection

© Business & Legal Reports, Inc. 0907

Page 25: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Sling Maintenance• Keep it clean

• Repair may be possible

• Lubricate wire rope slings

• Store safely

Page 26: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Inspect with care

• Never use equipment with parts malfunctioning or missing

• Inspect with care

• Never use equipment with parts malfunctioning

or missing

Shackles, Clips, Eyes, and Other Hardware

Page 27: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• A safety latch is essential

• Bent hooks must be retired

• A safety latch is essential

• Bent hooks must be retired

Hooks

Page 28: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Hitches• Single vertical

• Bridal hitch

• Basket hitch

• Choker hitch

Learn with experience!

Page 29: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Preparing the Lift• Personal protective equipment

(PPE)

• Hook and line over load

• Lines not kinked or twisted

© Business & Legal Reports, Inc. 0907

Page 30: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Preparing the Lift (cont.)

• “Rig up the load”

• Hook latch closed

• Path clear

• Lift tested

© Business & Legal Reports, Inc. 0907

Page 31: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Crane Signals

Page 32: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

The “Nevers”

• Use a twisted line

• Lift by the block hook

• Use unsafe equipment

• Allow an unsafe lift

Never

Page 33: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

• Use more than one signalman

• Work under a suspended load

• Turn your back on a lift

The “Nevers” (cont.)

Never

Page 34: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

A type of hitch in which two slings meet at the crane hook is a _____ ____.

An essential part of the crane hook that keeps the sling from sliding off is a ____ or ___.

A term for describing the pattern of wires in a wire rope is ___.

The maximum weight a crane or sling will support is _____ _______.

What Is?(Fill in the blanks)

bridle hitch

clip

lay

rated capacity

latch

Page 35: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Questions or Comments?

Page 36: Crane Rigging. © Business & Legal Reports, Inc. 0907 Understand the basics of crane operations Choose the correct sling or rigging hardware Inspect rigging

© Business & Legal Reports, Inc. 0907

Key Points to Remember!

Takes years of practice

Is always interesting

Learn all you can

Be cautious; think safety

Routine lifts can be deadly