crane rigging. © business & legal reports, inc. 0907 understand the basics of crane operations...
TRANSCRIPT
Crane Rigging
© Business & Legal Reports, Inc. 0907
Understand the basics of crane operations
Choose the correct sling or rigging hardware
Inspect rigging hardware
Rig a load correctly
Session Objectives
© Business & Legal Reports, Inc. 0907
• 29 CFR 1910.179, 1910.180, 1910.184,1926.550
• ANSI/ASME
• API RP 2D
• 29 CFR 1910.179, 1910.180, 1910.184,1926.550
• ANSI/ASME
• API RP 2D
Crane Standards
© Business & Legal Reports, Inc. 0907
Types of Cranes• Mobile
• Telescopic
• Tower
• Gantry/Overhead
• Vessel
© Business & Legal Reports, Inc. 0907
• Weight of Load
• Rated Capacity
• Boom Height/Length/Angle
• Load Chart and Lift Radius
© Business & Legal Reports, Inc. 0907
Essential Data
© Business & Legal Reports, Inc. 0907
• Sling or hardware rating
• Reduced angle means less capacity
• Crane hardware rating
Rigging Hardware Data• Sling or hardware rating
• Reduced angle means less capacity
• Crane hardware rating
© Business & Legal Reports, Inc. 0907
• Sling angle
• Center of gravity
• Sharp corners
• Load under control
• Tag line
• Obstructions
• Personnel out of the way
• Weather
• Sling angle
• Center of gravity
• Sharp corners
• Load under control
• Tag line
• Obstructions
• Personnel out of the way
• Weather
Serious Questions
© Business & Legal Reports, Inc. 0907
Why Not Just Wing It?
© Business & Legal Reports, Inc. 0907
Sling Selection
• Rated capacity
• Material composition
• Size, design, and configuration
• Condition
• Tags
© Business & Legal Reports, Inc. 0907
© Business & Legal Reports, Inc. 0907
• Strong
• Fit shape of load
• Tolerate high temperatures
• Damaged by shocks
• Watch for damage
• Strong
• Fit shape of load
• Tolerate high temperatures
• Damaged by shocks
• Watch for damage
Chain Slings
© Business & Legal Reports, Inc. 0907
• Composed of strands of wire rope
• May have fiber core
• Can experience cracking or kinking
• Composed of strands of wire rope
• May have fiber core
• Can experience cracking or kinking
Wire Rope Slings
© Business & Legal Reports, Inc. 0907
Rope Lay• Right lay
• Left lay
© Business & Legal Reports, Inc. 0907
Rope Lay (cont.)
• Regular lay
• Lang lay
© Business & Legal Reports, Inc. 0907
• Strength
• Flexibility
• Durability
• Strength
• Flexibility
• Durability
Wire Rope Sling Selection
© Business & Legal Reports, Inc. 0907
• Similar to chain mail
• Fits shape of load
• For basket or choke hitches
• Similar to chain mail
• Fits shape of load
• For basket or choke hitches
Wire or Metal Mesh Slings
© Business & Legal Reports, Inc. 0907
• For lighter loads
• Protect surface of load
• Susceptible to deterioration
• Stretch when wet
• Must be inspected thoroughly
• For lighter loads
• Protect surface of load
• Susceptible to deterioration
• Stretch when wet
• Must be inspected thoroughly
• For lighter loads
• Protect surface of load
• Susceptible to deterioration
• Stretch when wet
• Must be inspected thoroughly
Fiber Rope Slings
© Business & Legal Reports, Inc. 0907
• Nylon, Dacron, or polyester
• Contour to fit the load
• Durable and resistant to degradation
• Nylon, Dacron, or polyester
• Contour to fit the load
• Durable and resistant to degradation
Synthetic Web Slings
© Business & Legal Reports, Inc. 0907
Which Sling Is It?Match the sling name to the description
Chain
Wire Rope
Metal Mesh
Fiber Rope
Synthetic Web
Lay is important
For heavy or hot loads
Unlikely to biodegrade
For light loads only
Similar to chain mail
© Business & Legal Reports, Inc. 0907
Questions?• Basic crane operations
• Rated capacity and load charts
• Slings and sling selection
© Business & Legal Reports, Inc. 0907
Check for:
Excessive wear
Distortion or stretching
Corrosion
Heat stress
Chemical damage
Check for:
Excessive wear
Distortion or stretching
Corrosion
Heat stress
Chemical damage
Sling Inspection
© Business & Legal Reports, Inc. 0907
Chain Sling Inspection• Check inside ends and outside edges
• Excessive stretching is unsafe
• Watch for binding
© Business & Legal Reports, Inc. 0907
© Business & Legal Reports, Inc. 0907
Wire Rope Sling Inspection
• Cracking and pitting
• Kinking
• Deformation
• Rust
• Heat stress
• Broken wires
• Damaged fittings
© Business & Legal Reports, Inc. 0907
© Business & Legal Reports, Inc. 0907
Fiber Rope Sling Inspection• Dry, discolored fibers
• Powder or dust from internal wear
• Fibers that come apart
© Business & Legal Reports, Inc. 0903
© Business & Legal Reports, Inc. 0907
• Holes, snags, tears
• Broken or worn stitching
• Heat stress and burns
Synthetic Web Sling Inspection
© Business & Legal Reports, Inc. 0907
© Business & Legal Reports, Inc. 0907
Sling Maintenance• Keep it clean
• Repair may be possible
• Lubricate wire rope slings
• Store safely
© Business & Legal Reports, Inc. 0907
• Inspect with care
• Never use equipment with parts malfunctioning or missing
• Inspect with care
• Never use equipment with parts malfunctioning
or missing
Shackles, Clips, Eyes, and Other Hardware
© Business & Legal Reports, Inc. 0907
• A safety latch is essential
• Bent hooks must be retired
• A safety latch is essential
• Bent hooks must be retired
Hooks
© Business & Legal Reports, Inc. 0907
Hitches• Single vertical
• Bridal hitch
• Basket hitch
• Choker hitch
Learn with experience!
© Business & Legal Reports, Inc. 0907
Preparing the Lift• Personal protective equipment
(PPE)
• Hook and line over load
• Lines not kinked or twisted
© Business & Legal Reports, Inc. 0907
© Business & Legal Reports, Inc. 0907
Preparing the Lift (cont.)
• “Rig up the load”
• Hook latch closed
• Path clear
• Lift tested
© Business & Legal Reports, Inc. 0907
© Business & Legal Reports, Inc. 0907
Crane Signals
© Business & Legal Reports, Inc. 0907
The “Nevers”
• Use a twisted line
• Lift by the block hook
• Use unsafe equipment
• Allow an unsafe lift
Never
© Business & Legal Reports, Inc. 0907
• Use more than one signalman
• Work under a suspended load
• Turn your back on a lift
The “Nevers” (cont.)
Never
© Business & Legal Reports, Inc. 0907
A type of hitch in which two slings meet at the crane hook is a _____ ____.
An essential part of the crane hook that keeps the sling from sliding off is a ____ or ___.
A term for describing the pattern of wires in a wire rope is ___.
The maximum weight a crane or sling will support is _____ _______.
What Is?(Fill in the blanks)
bridle hitch
clip
lay
rated capacity
latch
© Business & Legal Reports, Inc. 0907
Questions or Comments?
© Business & Legal Reports, Inc. 0907
Key Points to Remember!
Takes years of practice
Is always interesting
Learn all you can
Be cautious; think safety
Routine lifts can be deadly