crane service manual - fleet equipment · pdf filefor parts and service: 888.332.5884 ... 567...

For Sales Information:Fleet Equipment Corporation567 Commerce StreetFranklin Lakes, NJ 07417800.631.0873201.337.7332 in NJ201.337.3294 [email protected]

For Parts and Service:Fleet Equipment Corporation888.332.5884570.759.1291570.759.9392 [email protected]

www.fectrucks.comProudly made in the U.S.A.

CRANE INSPECTIONCRANE INSPECTIONAND CERTIFICAAND CERTIFICATIONTION

MANUALMANUAL

CRANE INSPECTING

2

1.Check control levers to make sure alloperate smoothly.

2.Check crane hook,mounting bolt, andsafety latch.

3.Check crane hose routing and fittingsfor leaks or damage.

4.Check hydraulic oil in crane tank andcheck for leaks.

5.Check hydraulic pressure to make surepump is operating to specifications.

CRANE INSPECTING

3

7.Check condition of crane (weldcracks and structural damage).

8.Check crane boss main boom tomast.

9.Check crane boss main boom toouter boom.

10.Check crane mounting bolts andnuts. Hit mounting block with a smallhammer to quickly check crane mount-ing bolts for movement. (Picture showsoversized hammer for illustrative pur-poses.) See chart on page 6 for torquespecifications.

6.Check for broken or damaged greasefittings on crane. See page 7.

CRANE INSPECTING

11.Check safety decal and weightchart make sure all are still on crane.

12.Check all cylinders for leaks.

14.Check pivot link welds and pin conditionfor any signs of stress. Make sure mount-ing fasteners are tight.

4

15.Check pivot pin retaining device(roll pins, snap rings, and bolts.)

13.Check bushing wear on all pivotpoints and cylinder ends.

CRANE INSPECTING

5

17.Check Tire Positioner gear box oillevel.1. Stand Tire Positioner up so arms areparallel to crane mast.2. Remove sight plug. Oil should drainout.3. If oil doesn’t drain out, remove fill plugand fill with 90W until oil drains out sightplug.

Sight Plug

Fill Plug

18.Check for broken or damaged greasefittings on Tire Positioner. See page 8.

16.Check Tire Positioner hoses for wear,leaks, loose fittings, and proper mounting.

1815 5/8-18 144 ft.lbs. 4416 3/4-10 226 ft.lbs.2000 7/8-9 364 ft.lbs.8716 7/8-9 364 ft.lbs.3216 1-8 545 ft.lbs.25017 1 1/4-12 1207 ft.lbs.29017 1 1/4-12 1207 ft.lbs.

CRANE MOUNT BOLT TORQUE VALUES

1815 2000 hrs. AW68 hydraulic oil: Exxon NUTO H68







CRANE SERVICE INTERVAL

6

CRANE MODEL 1815CRANE MODEL 4016

CRANE MODEL 3006 CRANE MODEL 25017

CRANE MODEL 2000CRANE MODEL 8716

CRANE LUBE POINTS

7

TIRE POSITIONER MODEL TP11

TIRE POSITIONER MODEL TP130P TIRE POSITIONER MODEL TP160R

TIRE POSITIONER MODEL TP108

TIRE POSITIONER LUBE POINTS

8

Fleet Equipment Corporation567 Commerce StreetFranklin Lakes, NJ 07417www.fectrucks.com

Crane and Tire Positioner Service ChecklistCustomer

Truck Unit Number Date

ITEM # PASS FAIL1 Check control levers to make sure all operate smoothly.2 Check crane hook, mounting bolt, and safety latch.3 Check crane hose routing and fittings for leaks or damage.4 Check hydraulic oil in crane tank and check for leaks.5 Check hydraulic pressure to make sure pump is operating to specifications.6 Check for broken or damaged grease fittings on crane.7 Check condition of crane (weld cracks and structural damage).8 Check crane boss main boom to mast.9 Check crane boss main boom to outer boom.

10 Check crane mounting bolts and nuts. 11 Check safety decal and weight chart make sure all are still on crane.12 Check all cylinders for leaks.13 Check bushing wear on all pivot points and cylinder ends.14 Check pivot link welds and pin condition for any signs of stress.15 Check pivot pin retaining device (roll pins, snap rings, and bolts.)16 Check Tire Positioner hoses for wear, leaks, loose fittings, and proper mounting.17 Check Tire Positioner gear box oil level.18 Check for broken or damaged grease fittings on Tire Positioner.

Comments:

PASS : CONDITION OF ABOVE CRANE IS ACCEPTABLEFAIL : CONDITION OF ABOVE CRANE IS UNACCEPTABLE

Inspector's name: (print)

Inspector's signature: Date:

Crane SN Model #

Tire Positioner SN Model #

Above defects need to be corrected for safe operation of crane.Above defects need not be corrected for safe operation of crane.

PLEASE CALL FLEET EQUIPMENT CORPORATION AT 800-631-0873IF YOU HAVE ANY QUESTIONS

FLEET EQUIPMENT CORPORATION567 Commerce Street - Franklin Lakes, NJ - 07417

Phone: 800.631.0873 - in NJ: 201.337.7332 - Fax: 201.337.3294www.fectrucks.com

crane service manual - fleet equipment · pdf filefor parts and service: 888.332.5884 ... 567...

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