creating future beyond steel - lux research inc 2012...’07 ’11 crude steel production of...
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Creating Future Beyond Steel
Ohjoon Kwon Chief Technology Officer, POSCO
[4. 25, 2012]
POSCO at a Glance
• Brief History of POSCO
• Financial accomplishments
• Most competitive steelmaker
• Proudly rated as a noteworthy company
• POSCO and its affiliates
• Vision 2020
1
Brief history of POSCO
Founded in 1968 as a national enterprise of Korea
Growth driven by the slogan of 『Resources are limited, Creativity is unlimited』
(Million ton)
30
20
10
’68
Privatized
Completion of Gwangyang Steelwork (20.8)
Listed in NYSE
’88
Completion of Pohang Steelwork (9.1)
Operation of 1st Furnace
’73 Founded
’83 IPO
’92
’94
’00
’07
’11
Crude Steel Production of 37.6 M ton Developmen
t of the FINEX Process
2
Time
CAGR 14.5%
Crude Steel Production
Financial accomplishments
Continuous sales growth since its foundation
Two-digit profitability despite several economic shocks
3
(Trillion KRW)
0
1972
Sales
10
20
30
1980 1990 2000 2010
40
Profit
CAGR 30.3%
Annual Sales
39.2
4.3
Average operational profit : 18.2% (2000-2011)
The 6th biggest steel-making company in the world
Steel Production by Company
Source : Steel Business Brief(2010)
(Million ton)
4 Most competitive steelmaker
Ranked 1st by WSD(World Steel Dynamics) for 2 consecutive years
Competitiveness Score
Source: WSD(2010)
0
2
4
6
8
10 Market Dominance
Technology Innovation
Bargaining Power
Productivity
Skilled Labor
Financial Structure
POSCO
Average
35.4
90.6
Arcelor Mittal
POSCO
Named as a sustainable company by Dow Jones for recent 6 years
5 Proudly rated as a noteworthy company
Most admired steel company by Fortune magazine in 2010
No.1
in metal industry
Named for
2006~2010
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Subsidiaries in the field of E&C, Energy, ICT, Chemistry, etc.
Consolidated sales 68,939 billion(KRW) in 2011 including 7 listed affiliates
6 POSCO and its affiliates
38,461
2008 2009 2010
ST
EE
L
Consolidated Sales (Bn KRW)
ST
EE
L S
UP
PO
RT
(i
nclu
din
g m
ate
ria
ls)
15,672
6,366
882
830
EN
ER
GY
E&
C
ICT
7
Core (120T) : Target the world top-tier steelmaker
Growth (60T) : Exploit capabilities of existing subsidiaries
Seed (20T) : Capture future opportunities
Vision 2020 : 2001) trillion KRW by 2020
2012 2020
60T • E&C, ICT • Energy, Chemistry
Core
Growth
Seed
120T • Steel • Raw Materials • New Materials • Steel Supporting
20T • New biz(green)/Ocean
1)≒ 180 Bn USD
Challenges and Our Approach
• Slowdown of organic growth from steel biz
• Megatrends and paradigm shift
• New growth initiatives
• Ambidextrous strategy
• Technology synergies with steel business
8
0
250
500
750
1,000
1,250 1,122
Impending saturation of the Korean national steel market
Desperate to search for new (non-steel) growth engine
Source: Steel Statistics Yearbook 2011
(Kg per person)
9 Slowdown of organic growth from steel biz
Steel Consumption by Country (’10)
Advent of green & smart society initiated by socio-economic forces
Collapse of the conventional industry boundary and market rules
10 Megatrends and Paradigm Shift
Climate Change
Smart Urbanization
Resources Shock
Evolution through Chaotic Convergence
Borderless Innovation
Rise of Green Economy
[Global Megatrends]
Overseas steel projects in the emerging countries
Three growth themes corresponding to global megatrend
Steel
[Growth Themes]
[Items] Green Materials
11 New growth initiatives
Rare Earth
Waste heat Bio Power Storage Smart Grid
Lithium
Fe-Ni
Magnesium
Amorphus
Fuel Cell
BTX SNG
Wind
Cathode / Anode CFRP
Green Energy
Resource Application
Fe Powder
Inside-Out : Leverage the capabilities of POSCO and affiliates
Outside-In : Move forward to preempt future opportunities
Develop unique in-house technologies
RIST POSTECH
[Current]
Strategy Ⅱ
Strategy Ⅲ
Preempt promising future businesses
[Future]
Expand capabilities of affiliates
12 The ambidextrous strategy
Strategy Ⅰ
Terminal M-tech
P&S
Rich experience in handling various materials
High volume energy consumption
Coal handling
technology Liquid metal utilization technology
Smelting reduction process technology
Strip casting technology
By-product utilization technology
13 Technology synergy with existing steel biz
Innovative Success Stories
• Materials
- Lithium
- Nickel
- Magnesium
- Carbon and Coal Chemistry
• Energy
- Fuel Cell: SOFC
- Coal Utilization
14
12~36 month
25~40%
99.2%
K,B
8 hours
>80%
99.99%
Mg, Ca, Na, K, B
Core material of the secondary battery (cathode)
Dramatic reduction of processing time through POSCO’s unique tech.
Non Evaporation
Method Lithium Carbonate
(Li2CO3)
Other Minerals
Brine (Li, Na, K, B, Mg, Ca, Cl)
Mg, B, K
15 Lithium
[Processing time]
[Recovery rate]
[Purity]
[By-product Utilization]
Conventional tech. POSCO unique tech.
2 hours
81%
N/A
High temperature(220℃) High pressure(40atm)
Less than 1 hour
93%
Magnetite, plaster
Room temperature Normal pressure
Core material in stainless steel and cathode of the secondary battery
Utilizing low grade resource by process innovation
16 Nickel
Hydrometallurgy
Fe-Ni Low grade Limonite
H2 Reduction (600~1000℃)
Leaching(HCl)
Cementation
[Recovery rate]
[Leaching condition]
[Processing time]
Conventional tech. POSCO unique tech.
[By-product Utilization]
100~500mm
Casting-hot rolling-warm rolling
Off line heat treatment
10~20 ㎛
4~7mm
Casting – warm rolling
In line heat treatment
5~6 ㎛
Magnesium
[Thickness]
[Process]
[Heat treatment]
[Grain Size]
Indispensible for light vehicles: lighter than Al, as strong as steel
Manufacturing cost reduction through omitting middle processes
Conventional tech. POSCO unique tech.
Coil annealing Furnace
Reversible Warm Mill
Induction Heater
Melting Furnace
Strip Caster (4~6t Coil)
17
Cokes-derived new businesses from the by-products of steelworks
Environmental friendliness along with economic values
Graphene
Steelworks
BTX
Catalyst Conversion
Carbon Business
Coal Chemistry Business
CFRP
Carbon fiber
Needle Cokes Anode
Coal tar Pitch
Secondary battery
Electrode Future Materials
Airplane Vehicle
Cyclohexane Paraxylene
Plastic Synthetic fiber
18 Carbon and Coal Chemistry
~ 35%
80 ~ 85%
Max 60℃
Watt ~ KW
> 50%
80 ~ 85%
> 300℃
Watt ~ MW
[Electricity efficiency]
[Thermal efficiency]
[Exhaust Temp.}
[Capacity]
Fuel Cell: SOFC
SOFC (Solid Oxide Fuel Cell)
Working temperature : 650~750℃
Flexible fuels : Natural gas, Syn Gas, Bio gas
No gas reforming
Conventional tech. (PEMFC) POSCO unique tech.
Suitable for distributed and large-scale power generation
Higher efficiency and bigger capacity than PEMFC*
19
* Polymer Electrolyte Membrane FC
• SNG : Synthetic Natural Gas
• DME : Dimethylether
• CTL : Coal to Liquid
• IGCC : Integrated Gas Combined Cycle
Replacing Natural gas
Syn Gas Gasification
Coal
DME
CTL
IGCC
Replacing LPG
Replacing Diesel
Replacing Coal generation
SNG
Coal Utilization
Transforming coal into new sources of clean energy
Gasification technologies using low grade coal
H2+CO
3H2+CO
2H2+CO
2H2+CO
H2+CO
20
Future is just around the corner
• Roadmap to the future
• POSCO In-house R&D system
• Global partnership is urgent
21
Leveraging the existing businesses to finance the future investment
Stepwise expansion to adjacent areas as capabilities are built-up
Ferro
Alloy (Value Base)
Non-steel
Refining (Value Expander)
Battery
material (Value Catalyst)
Business Domain
Energy Materials
22 Roadmap to the future
LNG
Generation (Value Base)
LNG
Value Chain (Value Expander)
Global Total
Energy Provider (Value Catalyst)
New &
Renewable (Value Expander)
Business Domain
Capability
Capability
Maximizing in-house R&D synergy among the three research institutions
23 POSCO in-house R&D system
RIST Research Institute of Industrial
Science & Technology
Material & Energy
Basic Research
POSTECH Pohang University of Science and Technology
Steel
POSLAB POSCO Laboratory
New materials & energy are the key to a smart & safe future society
Global cooperation is needed to accelerate commercial success
24 Global partnership
Environmental Pollution
Energy Crisis
Resource Depletion
Aging Society
Water Shortage
Quality of life
We welcome any suggestions for open innovation worldwide
Thank you!