crfp, carbon fibre reinforced plastic. · crfp, carbon fibre reinforced plastic. bmw i northern...
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BMW i
Northern Europe.
Håkan Backegårdh
BMW ICRFP, CARBON FIBRE REINFORCED PLASTIC.
BMW i Northern Europe Page 3
BMW i.IN PERFECT BALANCE.
Innovative Driving Pleasure.
Focus on Engaging Aesthetics.
Boost Joy.
Visionary Mobility.
Inspiring Design.
Next Premium.
Thrilling Performance.
Striking Technology.
Unrivalled Experience.
Page 5
BMW i.
HOLISTIC SUSTAINABILITY APPROACH.
BMW i Northern Europe
PRODUCTION.
DEVELOPMENT.
RECYCLING.
USE.
Page 7
BMW i.
360 ELECTRIC.
BMW i Northern Europe
BMW Wallbox
Faster charging &
easy cable handling
Installation ServicesGreen Energy
Partners that offer electricity
contracts with 100% renewable
energy
Solar carports systems with
premium partners to generate
your own electricity
Public Charging
Stations
Dealerships & public
charging infrastructure
Public Charging Cable
Access to public
charging stations
My Green Energy
HOME CHARGING
PUBLIC CHARGING
ChargeNow
Access to public charging
networks across regions
Next Premium
is…
BMW i.
NEXT PREMIUM AND DESIGN.
+
BMW i Northern Europe Page 9
BMW i.
WHAT “BORN ELECTRIC.” STANDS FOR.
PURPOSE BUILT LIFEDRIVE ARCHITECTURE.
LIFEDRIVE
LIFE:
Secure and lightweight CFRP
structure
DRIVE:
Optimized components in
chassis
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BMW i.
SUSTAINABLE PRODUCTION.
100% renewable energy -70% water consumption-50 % energy consumption
More than 50% less Global Warming Potential (CO2e) across
its entire product life cycle if electricity origins from renewable sources
BMW i Northern Europe Page 12
INNOVATIVE AND SUSTAINABLE MATERIALS.
THE HOLISTIC SUSTAINABILITY APPROACH OF
BMW i INVOLVES THE USE OF SUSTAINABLEMATERIALS IN THE BMW i3.
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recycled PET bottles
in the seats and doors
Carpet and headliner
100% sustainable materials Olive tanned leather
Door panel and dashboard
made of kenaf plants
FSC Certified
Eukalyptus
Visible recycled CFPR
in the BMW i3 roof
BMW i3 key made of castor beans
Open-pore eucalyptus wood
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SUSTAINABLE MATERIALS.
EUCALYPTUS FINE-WOOD.
Sourced from 100 % FSC®-certified forestry
Minimal surface treatment, neither bleached or dyed
Very dense and fine structure
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SUSTAINABLE MATERIALS.
OLIVE LEAVES.
Naturally tanned leather
Tanning process uses olive leaves extract
Preservation of softness
High-end leather quality
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SUSTAINABLE MATERIALS.
KENAF HIBISCUS.
Kenaf, natural fibers from the Hibiscus cannabinus
plant, an innovative material in the automotive
industry
Lighter than conventional materials
Lightly mottled surface with harmonious natural look
Minimal coating of the surface
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SUSTAINABLE MATERIALS.
WOOL.
Wool cloth provides comfort of natural fibre, cools in
summer, warms in winter
Functional value combined with its natural feel and
sustainable quality
Less need for heating drivers seat, less need for air-
condition
Energy saving and range increase
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SUSTAINABLE MATERIALS.
RECYCLED POLYESTER.
The textile upholsteries are made of up to 100 %
recycled polyester, thereof 34% from recycled PET
bottles
Closing the material loop using fewer non-renewable
natural resources
Ensures consistently pleasant comfort due to ability
to regulate temperatures
High-quality technical clothing
Savings
40 kg CO2
Page 19
25% OF THE THERMOPLASTICS REPLACED BY RECYCLED THERMOPLASTICS AND RENEWABLE RAW MATERIALS.
BMW i Northern Europe
Recycled materials
Renewable raw materials
Savings
80 kg CO2
BMW i Northern Europe Page 20
BMW i.
SUSTAINABLE PRODUCTION.
Moses Lake,
Washington State
Carbon Fibre
JV
JV
Wackersdorf
CFRP alignment + recycling
CFRP FabricationMCV Assembly
Landshut
CFRP Fabrication
Leipzig
Hydro-electric power supplies the energy used for the Carbon Fibre
production in Moses Lake.
Wind power supplies energy for the CFRP fabrication in
the Leipzig, Landshut, and Wackersdorf
plants.
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BMW i.SUSTAINABLE PRODUCTION.
Precursor
Carbon
fibre
Textiles Carbon
componentLaminate
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BMW i.
SUSTAINABLE PRODUCTION.
LANDSHUTElectric motors, motor-drive units
LEIPZIG2/3 of CFRP parts are made here, also exterior components like bumpers, final
assembly of drive module, assembly of complete vehicle
WACKERSDORF
Weaving carbon fibreLANDSHUT AND LEIPZIG
CFRP components
MOSES LAKE
Turning of Carbon fibreMOSES LAKE
Polyacryl fibre carbonised
BMW i Northern Europe Page 23
Carbon fibre
Matrix (resin)
CarbonFibre Reinforced Plastic.
Human hair
INNOVATIVE MATERIAL.CFRP.
Extremely durable
BMW i Northern Europe Page 24
INNOVATIVE MATERIAL.
CFRP.
30 % lighter than aluminium and 50 % lighter than steel
Outstanding damping and high level of energy absorption in a crash
Resistant against corrosion, acids and solvents.
BMW i Northern Europe Page 25
BMW i.CFRP.
BMW i Northern Europe Page 26
BMW i.CFRP.
Page 27
BMW i3 94Ah.
A BENCHMARK WITHIN UKL EVS IN TERMS OF WEIGHT AND ACCELERATION.
BMW i Northern Europe
4 5 6 7 8 9 10 11 12 13
1.800
1.600
1.300
1.700
1.400
1.200
1.500
2.000
1.900
2.100
Acceleration 0 – 100 km/h [s]
Cur
b w
eigh
t [k
g]
Model S P85D4,4 s / 2.108 kg
B-Class electric drive7,9 s / 1.650 kg
Active E9,0 s / 1.815 kg
Volt8,5 s / 1.721 kg
Leaf11,3 s / 1.505 kg
e-Golf10,4 s / 1.585 kg
Zoe12,6 s / 1.503 kg
* Preliminary value.
i3 94Ah7,2 s* / 1.245 kg*
i3 94Ah REX7,9 s* / 1.365 kg*
BMW i Northern Europe Page 28
BMW i.
BMW i
Extended Battery Service
BMW i
Basic Service
BMW i
Full Service
Service format BMW i.
Sweden 22 BMW i workshops.
(Total 58 including 39 dealers workshops)
Sweden. 1 workshop.
Bavaria Solna/Tyresö.
BMW i Northern Europe Page 29
BMW i.Service format BMW i.
Service standard, Training and tools.
BMW i Northern Europe Page 30
BMW“NEW 7 SERIES G11/12”CARBON CORE.
Ultra high-strength steel
(> 900 N/mm²)
Multi-phase steel
(> 300 N/mm²)
Aluminium
Carbon
Other steel types
BMW. “NEW 5 SERIES G30”MATERIALS.
BMW i Northern Europe Page 31
Index Explanation
Other steel grades
Aluminium
Plastic (PP+EPDM)
Deep-drawing steel
2
1
3
4
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BMW i.ALUMINIUM.
Statement Correct Incorrect
The engine support consists of an extruded profile and can be straightened properly using a straightening system.
The engine support of the BMW 5-Series (E60) can be repaired using the repair method "Bonding and riveting".
X
X
BMW i Northern Europe Page 33
BMW i.
BMW i
Extended Battery Service
BMW i
Basic Service
Service format.
What are the workshops allowed to do?
Level 1 Repair
BMW i Northern Europe Page 34
BMW i.
BMW i
Extended Battery Service
BMW i
Basic Service
Service format.
What are the workshops allowed to do?
All service technician is trained to inspect CFRP damage.
BMW i Northern Europe Page 35
BMW i.Service format.
What are the workshop allowed to do?
BMW i
Full Service
Level 1 Repair Level 2+3. CFRP and Alu.
Index Explanation Material
1 Life module Carbon (CFK)
2 Drive module Aluminium
BMW i Northern Europe Page 36
BMW i.
Service format.
What are the workshop allowed to do?
BMW i Northern Europe Page 37
BMW i.CFRP REPAIR.
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BMW i.
Routing.
How does it work?BMW i
Extended Battery Service
BMW i
Basic Service
BMW i
Full Service
BMW i.GENERAL WORKSHOP.
BMW i Northern Europe Page 42
BMW i Northern Europe Page 44
BMW i.PAINT.
BMW i Northern Europe Page 45
BMW i.
Electrical system 12v.
Exercise extreme caution when working on electrical lines.
Lines or connectors which are not insulated cannot touch the carbon body
components.In each case follow the general and special information on a carbon body in the repair instructions!
BMW i.SUMMARY.
BMW i Northern Europe Page 47
BMW i.THANK YOU FOR LISTNING!
BMW i Northern Europe Page 48
Will you ensure that the prerequisites from
producer are fulfilled for repair of a vehicle in
the future?