crimping machine megomat 500 · branches worldwide visit us at schäfer gmbh, werkzeug- und...
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© Schäfer Werkzeug- und Sondermaschinenbau GmbH | 2.0
CRIMPING MACHINE MEGOMAT 500ENTRY MODEL IN WIRE PROCESSING
Megomat product family
Schäfer offers fully automatic crimping machines for high productivity and various applications.
On a modular platform different variants of machines were developed, to achieve maximum flexibility and meet customer specific requirements. Safety was the focus, by using actual machinery directives while also minimizing set-up times.
Ergonomic perfection has been achieved through the work station configuration and the addition of storage systems for tools and spare parts. On this platform, Schäfer offers machine variants which include entry and standard models for specific industries also custo-mer-specific models for advanced individual solutions.
Classification of the machine
The Megomat 500 crimping machine is an entry-level model and serves various applications. The machine allows crimping, sealing and tinning of wires in the cross-section range from 0.13 mm² to 3 mm². The compact machine design provides economic flexibility and high productivity.
Processing in high quality
To ensure the product quality, Schäfer offers diffe-rent optional components. The crimp force monito-ring reliably evaluates the quality of crimp connec-tions. The wire quality monitoring system reports bad parts due to faulty stripping. The optical cable quality monitor checks produced cables.
Various options for specific applications
Schäfer offers optional equipment to meet specific needs. For minimizing set-up times, the wire straight-ener and applicator-shuttle system is available.
TECHNICAL DATA
Processable materials
Wire Single and multi-core wires [1]
Cross section: 0.13 mm² -3 mm² [1]
Insulation: Teflon, PVC, etc.
Processing
Wire feeding Belt drive with up to 10 m/s
Cut length 60 mm – 99 m [1]
Production rate > 3.000 pcs/h by 100 mm wire length (Crimp/Crimp) [1]
Performance and geometry
Drive Servo motors
Number of stations 4 Stations
Controls
Software WireStar20
Display 21“ Touchscreen
Supplies and interfaces
Power supply 3x (208-480 V), 50/60 Hz, 3,5 kVA
Compressed air 6 bar
Interfaces RS232 Ethernet
Dimensions and weight
Width x Depth x Height 3200 x 1500 x 1750 mm [2]
Weight 820 kg [2]
[1] Depending on the configuration of wire and terminal.
[2] Approximate indication for basic equipment.
EQUIPMENT
Base equipment
• Base frame including control cabinet
• Station tables and operating desk
• Wire straightener and swivel arms
• Programmable wire feeder
• Programmable cut and strip module
• Blade assembly and bad part cutter
• Pneumatic machine guard
• PC with touch screen display
• Machine software WireStar20
• Networking and interfacing functions
Optional extensions
• Crimping station EPS 2025
• Seal module SSM
• Tinning station
• Double wire straightener
• Crimp height adjustment
• Press height adjustment
• Wire stacking module
• Carrier strip chopper
• Wire doubling module
• Applicator shuttle
• Crimp force monitoring
• Cable quality monitoring
• Conductor quality monitoring
BRANCHES WORLDWIDE
VISIT US AT
WWW.SCHAEFER.BIZ
Schäfer GmbH, Werkzeug- und Sondermaschinenbau
Industriegebiet Auf der Aue 1 99834 Gerstungen Germany Phone: +49 36927 9520 Fax: +49 36927 90478 E-Mail: [email protected]
U. Kolb Werkzeug- Vertriebsgesellschaft mbH
Neuer Weg 32 71111 Waldenbuch Germany Phone: +49 7157 / 27585 Fax: +49 7157 / 72901 E-Mail: [email protected]
Schäfer Werkzeug- und Sondermaschinenbau GmbH
Dr.-Alfred-Weckesser-Straße 6 76669 Bad Schönborn Germany Phone: +49 7253 9421 0 Fax: +49 7253 9421 94 E-Mail: [email protected]
GERMANY
Schaefer Trading (Shanghai) Co., Ltd.
Room 103, Building A No. 355, Guang Zhong Road Ming Hang District Shanghai 201108 China Phone: +86 21 3463 5025 Fax: +86 21 3463 5026 E-Mail: [email protected]
CHINA
SWITZERLANDSchäfer Megomat AG
Chollerstrasse 23 6312 Steinhausen Switzerland Phone: +41 41 748 58 00 Fax: +41 41 748 58 01 E-Mail: [email protected]
Schaefer Romania SRL
62 Petru Rares Str. 2900 Arad Romania Phone: +40 263 20 6021 Fax: +40 263 20 6021 E-Mail: [email protected]
POLANDSchäfer Werkzeug- und Sondermaschinenbau GmbH
ul. ks. Bednorza 2a-6 40-384 Katowice Poland Phone: +48 32 608 1148 Fax: +48 32 608 1149 E-Mail: [email protected]
TUNESIA
Schaefer Megomat USA Inc.
10767 Gateway Blvd. West, Suite 510 El Paso, TX 79935 USA Phone: +1 915 598 3037 Fax: +1 915 598 5374 E-Mail: [email protected]
Schaefer Megomat USA Inc.
W233 N2830 Roundy Circle West Pewaukee, WI 53072 USA Phone: +1 262 524 1100 Fax: +1 262 524 1133 E-Mail: [email protected]
Schaefer Technologies LLC
751 N. Raddant Road Batavia, IL 60510 USA Phone: +1 630 406 9377 Fax: +1 630 406 9381 E-Mail: [email protected]
Schaefer Tunisie SARL
Cité Echabeb, Avenue Essalem 18 4061 Sousse Tunesia Phone: +216 73 334 644 Fax: +216 73 334 645 E-Mail: [email protected]
ROMANIA
USA