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    Cross Slopes And Pavement Peak

    It is important to enable surface water to drain from the traffic lanes and shoulders asquickly as possible. Accumulations of water cause hazards by reducing surface friction and vehiclestability. Sufficient cross slope is needed for adequate drainage, but too much slope adversely affectsvehicle operating characteristics.

    The type of surface greatly influences surface drainage characteristics. Dense, smooth surfaces (PCCor densely grading asphalt concretes) require less slope for adequate cross drainage than is requiredfor a gravel or a coarse textured open graded asphalt surface. AASHTO recommends a range ofvalues for cross slope for traffic lanes. The Department has adopted the values shown below forstandard practice on tangent sections of highways.

    Surface Type Cross Slope (%)

    Portland Cement Concrete 2Asphalt Concrete 2Other Asphalt Surfacing 2

    Gravel 3

    The several different types of cross slope design are illustrated in Figure 1.1.

    For two-lane highways or multilane undivided highways, the cross slope normally goes downwardtoward both edges from a crown point at the highway center line.

    On high-speed facilities when 3 or more lanes are inclined in the same direction the cross slope maybe increased to 2.5% to facilitate roadway drainage.

    On divided highways, the standard practice is to crown each one-way traveled laneseparately, as on two-lane highways. The other option is to have a one-direction cross slope across

    the entire width of pavement, typically sloping downward to the outer edge.

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    Figure 1.1 Typical Cross Slopes

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    In the design of urban highways and streets adjacent property developments may dictate that the curbon one side must be higher than the curb on the other. Two options are available. The cross slopecan be in one direction for the full width of the street or the crown point can be offset from thecenterline toward the high side of the street. The latter option usually is preferable when consideringsnow melt and drainage.

    For major intersections, it may be desirable to reduce the cross slope of the major highway from thenormal 2% to a 1% crown. Minimum transition distance shall be 50. Refer to Table 1.1 for situationsthat may require a greater transition distance. The transition shall end at the edge of pavement of theintersecting road. Designer will need to ensure that drainage is not compromised in the transitionarea.

    DesignSpeed(mph)

    Number of Lanes Rotated1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6

    Transition Distance for Number of Lanes Rotated45 50 50 50 50 50 50 60 65 70 75 8050 50 50 50 50 50 55 60 70 75 80 8555 50 50 50 50 55 60 65 75 80 85 90

    60 50 50 50 50 55 60 70 75 85 90 9565 50 50 50 50 60 65 70 80 85 95 10070 50 50 50 55 60 70 75 85 90 100 105

    Table 1.1 Transition Distance from 2% to 1% Cross Slope at Major Intersections

    The criteria for roll-over rates between adjacent roadways (i.e. interstate and ramp driving lanes)varies depending on the design speed. A desirable maximum algebraic difference at the crossoverline is 4 or 5 percent, but it may be as high as 8 percent at low speeds and where there are fewtrucks. The recommended maximum difference in cross slope rate at a crown line, related to thespeed of turning traffic is shown in Table 1.2.

    ENGLISH UNITS METRIC UNITSDesign speed of exitor entrance curve(mph)

    Maximum algebraicdifference in crossslope at crossover line(%)

    Design speed of exitor entrance curve(km/h)

    Maximum algebraicdifference in crossslope at crossover line(%)

    20 and under 5.0 to 8.0 30 and under 5.0 to 8.025 to 30 5.0 to 6.0 40 to 50 5.0 to 6.035 and over 4.0 to 5.0 60 and over 4.0 to 5.0

    Table 1.2 Maximum Algebraic Difference in Cross Slopeat Turning Roadway Terminals

    Within a superelevated roadway section, the maximum roll-over algebraic difference in rate of crossslope, shall not exceed 8% between the traveled way and usable shoulder.

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    Traffic Isolator Or Median

    Medians are provided on divided multilane highways to provide a separation of opposingtraffic lanes. Besides the obvious safety benefits, medians also provide space for:

    left-turn lanes

    snow storage collecting surface drainage adding future lanes refuge for pedestrians at crosswalks

    Median widths are always measured between the inside edges of opposing traffic lanes. There arethree basic types of medians:

    flush medians curbed medians depressed medians

    Flush Medians

    Flush medians consist of a relatively flat paved area separating the traffic lanes with onlypaintedstripes on the pavement. This type is generally used for lower-speed urban arterials and is sometimesused as continuous two-way left-turn lanes (TWLTL).

    To accommodate painted left-turn channelization, flush medians should be at least 12 feet wide.Flush medians should be either slightly crowned to avoid ponding of water in the median area orslightly depressed (with median drains) to avoid carrying all surface drainage across the driving lanes.

    Curbed Medians

    Curbed, raised medians are also most commonly used on lower-speed urban arterials. They have the

    same basic advantages and characteristics of flush medians except the separation is more clearlydefined than for painted lines. Curbed medians may be used in areas where control of Access isdesired.

    Typical widths of raised medians range from 4 to 20 feet measured from edge of opposing drivinglanes. A raised median with a 4 feet concrete island may be used on a city street, but it has limitedadvantages. Although it provides a positive separation between opposing traffic and an opportunity tocollect drainage, it offers no opportunity to channelize left turns and is too narrow to provide adesirable pedestrian refuge. When a narrow raised island must be used, it is desirable to increase thewidth between the edge of the traffic lane and the face of curb. A raised island, at least 8 feet wide,should be used if traffic signs and signals are to be located on the island.

    A 20 feet median width is desirable when left-turn channelization is to be provided. This width

    accommodates the left-turn lane, and an 8 feet wide island to provide space for traffic signs andsignals. When dual left-turn lanes are warranted the median width should be increased to 32 feet tomaintain the 8 feet wide island. See Figure 7-4 for examples of curbmedians.

    Depressed Medians

    Depressed medians are most commonly used for high-speed expressways and freeways. Normally,the widths of depressed medians are considerable greater than for either flush medians or raisedmedians. Smoother traffic operations and improved traffic safety are observed advantages of wide,depressed medians.

    Designing a relative narrow depressed median creates problems. The result is that the longitudinal

    drainage ditch in the center of the median is too shallow or the transverse slopes from the roadwaysto the ditch are too steep.

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    Side slopes in the median should be 6:1 or flatter for a distance of at least 30 feet from the edge ofthe traffic lanes. Other median slopes (for median crossovers, ditch blocks, etc.), which might be inthe path of an out-of-control vehicle, should be 10:1 or flatter as a safety feature.

    The desirable minimum width for a depressed median is 84 feet measured from centreline ofopposing directions of traffic. This distance permits adequate drainage design with flat slopes and

    also permits placement of a median bridge pier with a horizontal clear distance in excess of 30 feet tothe median edge of the traffic lanes. Wider medians are desirable where the additional right-of-waycost is not prohibitive, or where there is potential need for adding lanes in the median to providecapacity for larger future traffic volumes.

    Median Barriers

    For divided highways with large traffic volumes and high operating speeds, a wide,depressed median is the best choice. Under some conditions this is not practicable, and a flush orraised median may be considered. With narrow medians on high operating speed facilities (i.e.interstate) consideration should be made to construct a physical barrier placed in the median toprevent out-of-control vehicles from crossing into opposing traffic lanes. Several types of physicalmedian barriers can be designed.

    Median Openings

    The designs of median openings and channelization for left turns are included with the discussion ofintersections.

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    Figure 7-4. Typical Medians

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    Curb and Gutters

    Curb designs are classified as vertical or sloping. Vertical curbs are defined as those having a verticalor nearly vertical traffic face 6 inches [150 mm] or higher. Vertical curbs are intended to discouragemotorists from deliberately leaving the roadway. Sloping curbs are defined as those having a slopingtraffic face 6 inches [150 mm] or less in height. Sloping curbs can be readily traversed by a motorist

    when necessary. A preferable height for sloping curbs at some locations may be 4 inches [100 mm] orless because higher curbs may drag the underside of some vehicles.

    Curbs are used primarily on frontage roads, crossroads, and low-speed streets in urban areas. Theyshould not be used in connection with the through, high-speed traffic lanes or ramp areas except atthe outer edge of the shoulder where needed for drainage, in which case they should be of thesloping type.

    Roadside Design

    Of particular concern to the design engineer is the number of single-vehicle, run-off-the-roadaccidents which occur even on the safest facilities. About one-third of all highway fatalities are

    associated with accidents of this nature. The configuration and condition of the roadside greatly affectthe extent of damages and injuries for these accidents.

    Increased safety may be realized through application of the following principles, particularly on high-speed facilities:

    A forgiving roadside should be provided, free of unyielding obstacles including landscaping,drainage facilities that create obstacles, steep slopes, utility poles, etc. For adequate safety, itis desirable to provide an unencumbered roadside recovery area that is as wide aspracticable for the specific highway and traffic conditions.

    For existing highways, treatment of obstacles should be considered in the following order:

    o Eliminate the obstacle.o Redesign the obstacle so that it can by safely traversed.o Relocate the obstacle to a point where it is less likely to be struck.o Make the obstacle breakaway.o Apply a cost-effective device to provide for redirection (longitudinal barrier) or severity

    reduction (impact attenuators). Barrier should only be used if the barrier is less of anobstacle than the obstacle it would protect, or if the cost of otherwise safety treatingthe obstacle is prohibitive.

    o Delineate the obstacle.o

    Use of higher than minimum design standards result in a driver environment which isfundamentally safer because it is more likely to compensate for driver errors. Frequently, adesign, including sight distances greater than minimum, flattened slopes, etc., costs little

    more over the life of a project and increases safety and usefulness substantially. For improved safety performance, highway geometry and traffic control devices should merely

    confirm drivers' expectations. Unexpected situations, such as left side ramps on freeways,sharp horizontal curvature introduced within a series of flat curves, etc., have demonstratedadverse effects on traffic operations.

    These principles have been incorporated as appropriate into the design guidelines included herein.These principles should be examined for their applicability at an individual site based on its particularcircumstances, including the aspects of social impact, environmental impact, economy, and safety.

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    Embankment and Cutting Slope

    General

    The design and construction of road embankment and cuttings shall meet the

    requirements, standards and specifications given in this Section. This Section also

    covers specifications for subgrade and earthen shoulders. Where the Project Highway involvesimprovement to an existing road, efforts should be made to remove the inherent deficiencies in

    plan, profile and the roadway width. It shall be ensured that the final centre line of the road and

    the road levels are fixed with great care, duly considering all the relevant factors covering

    structural soundness, safety and functional requirements.

    Road Embankment

    4.2.1 The width of the embankment shall be in accordance with the cross-sectional details

    specified in Section 2 of this Manual.

    4.2.2 The height of the embankment shall be based on the final road levels. The following

    principles shall be kept in view while fixing the road level:

    (i) For Improvement/Widening of the existing road;

    (a) In case, bottom of the existing subgrade is 0.6 m above the HFL, the

    existing height of embankment can be retained.

    (b) In case, it is less, then the bottom of subgrade should be raised to ensure

    a minimum 1 m clearance of the bottom of the subgrade from HFL. If

    raising of any section (s) of the Project Highway is required, that shall

    be specified in Schedule-B of the Concession Agreement.

    (c) In case, Project Highway is passing through an area not affected by floods

    and is free from any drainage problem/water ponding/over-topping

    situations with water table being quite deep, to the extent that subgrade

    is not likely to be affected by the capillary saturation, then the employer

    may avoid raising in larger stretches to save cost, even though the

    minimum clearance of 0.6 m from existing ground level is desirable.pc/coi35

    36 IRC:SP:73-2007

    MANUAL OF SPECIFICATIONS AND STANDARDS

    (ii) New two lane road;

    (a) Bottom of subgrade is 1.0 m above the high flood level/highest water

    table/ponded water level. The HFL should be decided by intelligent

    inspections, local observations, enquiries and studying the past records.

    (b) Portions forming approaches to structures provide smooth vertical

    profile and fulfil the minimum free board requirement.

    4.2.3 Portions forming approaches to structures provide smooth vertical profile.

    4.2.4 Deficiencies in the existing vertical profile of the road shall be corrected.

    4.2.5 Construction of embankment, subgrade and earthen shoulders shall conform to the

    requirements of Clause 305 of MOSRTH Specifications as a minimum requirement.

    4.2.6Materials and Physical Requirements

    4.2.6.1 Sourcing of materials for embankment and subgrade construction, as well as

    compliance with environmental requirements in respect of excavation and borrow

    areas under the applicable laws shall be the sole responsibility of the Concessionaire.

    4.2.6.2 Borrow pits shall not be located within the right of way or along the road. Clause

    305.2.2 of MOSRTH Specifications shall apply.

    4.2.6.3 The materials used in embankment, subgrade and earthen shoulders shall be soil,

    moorum, gravel, a mixture of these or any other material conforming to the

    requirements of Clause 305.2 of MOSRTH Specifications. Pond ash can also be used

    subject to requirement indicated in para 4.2.16 of this Section.4.2.6.4 The following types of materials shall be considered unsuitable for embankment

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    construction and shall not be used:

    (i) Materials from swamps, marshes and bogs;

    (ii) Peat, log, stump and perishable material, any soil that is classified as OL, OI,

    OH in accordance with IS: 1498;

    (iii) Materials susceptible to spontaneous combustion;

    (iv) Materials in frozen conditions;(v) Clay having Liquid Limit (LL) exceeding 70 and Plasticity Index (PI)

    exceeding 45;ROAD EMBANKMENT

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    (vi) Materials with salt resulting in leaching in the embankment;

    (vii) Expansive clays, 'Free Swelling Index' (FSI) exceeding 50% when tested as

    per IS: 2720 (Part 40).

    4.2.6.5 Expansive clays/black cotton soil shall not be used for subgrade construction.

    4.2.6.6 Where expansive clay with acceptable Free Swelling Index value is used as a fill

    material, subgrade and top 500 mm portion of the embankment just below subgrade

    shall be non-expansive in nature.

    4.2.6.7 The size of the coarse material in the mixture of earth shall not exceed 75 mm whenplaced in the embankment and 50 mm when placed in the subgrade.

    4.2.6.8 Only the materials satisfying the density requirements given in Table 4.1 shall be

    employed for the construction of the embankment and the subgrade.

    Table 4.1 : Density of Materials of Embankment and Subgrade

    Maximum Dry Density with heavy

    CompactionIS: 2720 (Part 8)Embankment upto 3 m height, Not less than 15.2 kN/cu. m

    not subjected to extensive flooding.

    Embankments exceeding 3 m height Not less than 16.0 kN/cu. m

    or embankments of any height subject

    to long periods of inundation.Subgrade and earthen shoulders/ Not less than 17.5 kN/cu. m

    verges/backfill.

    4.2.6.9 The density requirements specified in Table 4.1 shall not be applicable to light weight

    material e.g. pond ash.

    4.2.6.10 The material to be used, in subgrade shall satisfy the design CBR at the specified

    density and moisture content.

    4.2.6.11 The embankment and subgrade shall be compacted to satisfy the minimum

    compaction requirements given in Table 4.2.

    Type of Work38 IRC:SP:73-2007

    MANUAL OF SPECIFICATIONS AND STANDARDS

    Table 4.2 : Compaction of Embankment and SubgradeRelative Compaction as

    Type of Work/Material percentage of max. laboratory

    dry density - IS:2720 (Part 8)

    Subgrade and earthen shoulders Not less than 97

    Embankment Not less than 95

    Expansive Clays (of acceptable FSI)

    (a) Subgrade and 500 mm portion Not allowed

    just below the subgrade.

    (b) Remaining portion of Embankment Not less than 90

    4.2.7 Structural Features and Design of Embankment

    4.2.7.1 Embankment shall be designed to ensure the stability of the roadway and shallincorporate only those materials, which are suitable for embankment construction as

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    per para 4.2.6 of this Section.

    4.2.7.2 The design of side slopes shall be governed by slope stability and traffic safety

    considerations.

    4.2.7.3 Side slopes shall not be steeper than 2H: 1V unless soil is retained by suitable soil

    retaining structures. The reinforced earth where provided, shall conform to the

    requirements of Section 7 of this Manual.4.2.7.4 The type of retaining structure shall be aesthetically pleasing and compatible with

    the adjoining structures.

    4.2.7.5 Where the embankment is to be supported on a weak stratum, it shall be necessary

    to carry out adequate soil testing and to specially design the embankment and also

    adopt appropriate remedial / ground improvement measures in consultation with the

    Independent Engineer.

    4.2.7.6 Where the embankment is more than 3 m high and fill material consists of heavy

    clay or any problematic soil, the embankment stability shall be analysed and

    ascertained for safe design.

    4.2.7.7 High embankments (height 6 m or above) in all soils shall be designed from stability

    considerations.ROAD EMBANKMENT

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    4.2.7.8 For design of high embankments IRC:75 may be referred to.

    4.2.7.9 The side slopes shall be protected against erosion by providing a suitable vegetative

    cover, kerbs channel, chute, stone pitching/cement concrete block pitching or any

    other suitable protection measures, depending on the height of the embankment and

    susceptibility of soil to erosion. Drainage arrangement shall be provided as per

    Section 6 of this Manual.

    4.2.7.10 Stone pitching/cement concrete block pitching shall conform to Clause 2504 of

    MOSRTH Specifications.

    4.2.8Embankment Construction Operations

    4.2.8.1 Embankment, subgrade and earthen shoulders shall be constructed in accordancewith Clause 305.3 of MOSRTH Specifications.

    4.2.8.2 Any unsuitable material occurring in the embankment foundation shall be removed

    and replaced by acceptable fill material in accordance with Clause 305.3.4 of

    MOSRTH Specifications.

    4.2.8.3 Where construction of embankment and subgrade is required to be carried out under

    the special conditions such as given in paras 4.2.7 to 4.2.13, the earthwork shall be

    done in accordance with the procedure and requirements described in Clause 305.4

    of MOSRTH Specifications.

    4.2.9Earthwork for Widening Existing Road

    Where an existing embankment/subgrade is to be widened and its slopes are steeper

    than 1V: 4H, continuous horizontal benches each at least 300 mm wide shall be cutinto the old slope for each lift of earthwork, for ensuring adequate bond with the

    fresh material to be added.

    4.2.10Earthwork for Embankment and Subgrade to be Placed Against Sloping Ground

    Requirements of Clause 305.4.2 of MOSRTH Specifications shall apply.

    4.2.11Earthwork over Existing Road Surface

    Requirements of Clause 305.4.3 of MOSRTH Specifications shall apply.

    4.2.12Embankment and Subgrade around Structures

    (i) The work shall be carried out in accordance with the requirements of Clause

    305.4.4 of MOSRTH Specifications.40 IRC:SP:73-2007

    MANUAL OF SPECIFICATIONS AND STANDARDS

    (ii) Filling behind abutments, retaining walls, head walls and wing walls forstructures shall conform to the general guidelines given in Appendix 6 of

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    IRC:78.

    (iii) The filter medium shall conform to the requirements of Clause 2504 of

    MOSRTH Specifications.

    4.2.13 Construction of Embankment on Ground Incapable of Supporting Construction

    Equipment

    For construction of embankment on ground, which is not capable of supportingconstruction equipment such as marshy land, any of the methods given in Clause

    305.4.5 of MOSRTH Specifications may be used.

    4.2.14Embankment Construction Under Water

    Where construction of embankment is required to be done under water, only

    granular material or rock consisting of graded hard and durable particles with

    maximum size not exceeding 75 mm shall be used. The material shall be nonplastic

    with uniformity coefficient of not less than 10. For further details refer

    IRC:34.

    4.2.15Earthwork for High Embankment

    Where stage construction/controlled rate of filling is required for high embankments,

    the methodology together with details of necessary instrumentation and monitoring

    plan shall be communicated by the Concessionaire to the Independent Engineer for

    review and comments, if any.

    4.2.16 Use of Pond Ash for Embankment Construction

    4.2.16.1 Where Pond ash is used for embankment construction in pursuance of the instructions

    of the Ministry of Environment and Forests or otherwise, the embankment shall be

    designed and constructed in accordance with IRC:SP:58.

    4.2.16.2 The thickness of soil cover shall not be less than 1 m for embankments up to 3m

    high. For high embankments, the thickness of soil cover shall be increased as per

    design.

    4.2.16.3 The side slopes of the embankment shall be protected against erosion by providing

    turfing or stone/cc block pitching.ROAD EMBANKMENT

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    4.2.17 Surface Finish and Quality Control of Work

    The surface finish and quality control of materials and works shall conform to the

    requirements of Clauses 902 and 903 of MOSRTH Specifications and Para 5 of

    IRC:SP:58 (relevant to Pond ash).

    4.3 Roadway in Cutting4.3.1 The width of the roadway in cutting shall be in accordance with the cross section

    details specified in Section 2 of this Manual.

    4.3.2 The road level shall be fixed, keeping in view the following requirement:-

    The difference between the bottom of subgrade and the highest water table is not less

    than 1.0 m. Exceptionally, where this requirement is not satisfied, drain shall beprovided to lower down the water table.

    4.3.3 Soil Investigations for Cut Sections

    (i) Soil investigations shall be carried out to ascertain the type of cutting involved

    and in-situ soil conditions at the subgrade level. Reference may be made to

    IRC:SP:19.

    (ii) The side slopes of cuttings shall be provided in accordance with the nature of

    the soil encountered. The slope shall be stable for the type of strata. Where

    required, benching including use of slope stability measures like pitching, breast

    walls, etc. shall be adopted to make the slopes stable and safe.

    (iii) In the case of rock cutting, trial pits or boreholes shall be carried out at

    30-50 m intervals to assess the type of rock.

    4.3.4 Excavation for roadway in soil/rock shall be carried out in accordance with Clauses

    301, 302 and 303 of MOSRTH Specifications, as relevant.

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    While executing excavation, adequate precautions against soil erosion, water pollution

    shall be taken as per Clause 306 of MOSRTH Specifications.

    Appropriate drainage measures shall be taken to keep the site free of water in

    accordance with Clause 311 of MOSRTH Specifications.

    No back filling shall be resorted to obtain the required slopes.

    Adequate precautions shall be taken to ensure that during construction, the slopes arenot rendered unstable or give rise to recurrent slides after construction.42 IRC:SP:73-2007

    MANUAL OF SPECIFICATIONS AND STANDARDS

    In cut sections in hilly terrain, the problem of seepage flow is common. Where such

    conditions exist, necessary measures including provision of deep side drains to

    intercept the seepage flow and to avoid any damage to road and cut slopes shall be

    provided.

    4.3.5Excavation of Road Shoulders for Widening of Pavement

    For widening of existing pavements or providing paved shoulders, the existing

    shoulders shall be removed to their full width and to the requisite depth. Care shall

    be taken to see that no portion of the existing pavement designated for retention is

    loosened or disturbed.4.3.6 Preparation of Cut Formation

    (i) The cut formation, which serves as a subgrade, shall be prepared as per Clause

    301.6 of MOSRTH Specifications.

    (ii) Where the material in the subgrade has a density less than that specified in

    Table 4.1, the same shall be loosened to a depth of 500 mm and compacted in layers

    in accordance with the requirements of Clause 305 of MOSRTH Specifications.

    (iii) Any unsuitable material encountered in the subgrade shall be removed and

    replaced with suitable material and compacted in accordance with Clause 305

    of MOSRTH Specifications.

    4.3.7 Finishing Operations

    (i) All excavated surfaces shall be properly shaped and dressed.(ii) No point on the completed slopes shall vary from the designated slopes by more

    than 150 mm (in case of soils) and 300 mm (in case of rocks) measured at

    right angle to the line of slope.

    (iii) The finished cut formation shall satisfy the surface tolerances specified in

    Clause 902 of MOSRTH Specifications.

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