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CRSI - Building Value with Reinforced Concrete Rob Kinchler, PE Greater Southwestern Regional Manager

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Page 1: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

CRSI - Building Value

with Reinforced

Concrete

Rob Kinchler, PE Greater Southwestern Regional Manager

Page 2: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Founded in 1924

Industry Publications

Design and

Construction

Support

CRSI

Page 3: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Pile CapsSpread FootingsRetaining WallsEconomical DesignVoided SlabFloor Vibrations

Available on

www.crsi.org

Electronic PDF

Hardcopy also available

CRSI Design Guides

Page 4: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

CRSI – Tech Notes

Page 5: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

◦Producers of Reinforcing Steel◦Fabricators of Reinforcing Steel◦Placers of Reinforcing Steel◦Suppliers of related products & services

CRSI - Members

Page 6: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

CRSI Honor Awards

Page 7: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

CRSI Assistance

Page 8: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Rebar Fabrication

Fundamentals of Reinforced Concrete

Economics of Concrete Buildings

Innovative Systems

Topics for Discussion

Page 9: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Rebar Fabrication

Page 10: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Inventory

Page 11: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Shear Line

Page 12: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Manual Bending

Table Bending

Page 13: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Automatic (Coil) Bender

Auto Bending

Page 14: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Strong in compression

Unreinforced Concrete

Page 15: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Weak in tension

Unreinforced Concrete

Page 16: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Weak in shear

Unreinforced Concrete

Page 17: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Performs in compression◦Must be properly confined

Excellent in tension

Extremely ductile

Reinforcing

Page 18: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Plain

P

Basic Beam Theory

Page 19: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Anywhere concrete might be in tension ► FLEXURE

tension

compression

TC

Placement of Reinforcement

Page 20: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Anywhere concrete might be in tension ► VERTICAL SHEAR

Placement of Reinforcement

Page 21: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Anywhere concrete might be in tension ► HORIZONTAL SHEAR

Placement of Reinforcement

Page 22: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Anywhere concrete might be in tension ► COMBINED SHEAR

V M

Tension

Compression

Placement of Reinforcement

Page 23: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Anywhere concrete might be in tension ► COMBINED SHEAR

Section A-A

A

A

optional arrangements

for shear reinforcement

Placement of Reinforcement

Page 24: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Plain

P P

Basic Beam Theory

Reinforced

Page 25: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Stress concentration

- cracking

Additional

reinforcement around

opening

Anywhere concrete might be in tension ► OPENINGS

Placement of Reinforcement

Page 26: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Stress concentration

- cracking

Additional reinforcement

where stress concentration occurs

Anywhere concrete might be in tension ► CHANGE IN SHAPE

Placement of Reinforcement

Page 27: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Carbon Steel

Weld Specification

Galvanized

Epoxy Coated

Zinc + Polymer Membrane

Stainless

Low-Carbon-Chromium

Epoxy Coated

Reinforcing Steel Today

Page 28: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

High Strength Steel

Grade 60

vs.

Grade 80

vs.

Grade 100

Page 29: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Reinforcing Steel Specifications

Grade 60

▪ A615 – Plain carbon steel

ACI 318-19 Change Ultimate to 80 to match A706

Change T/Y to be 1.10 to insure ductility

▪ A706 – Low alloy steel

Page 30: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

High Strength Reinforcing

Grade 80

▪ ASTM A615o Only in non-seismic applications

▪ ASTM A706

o ACI 318-19 Allows for Special Moment Frames

o No Shear

o T/Y Ratio of 1.25

Page 31: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

High Strength Reinforcing

Grade 100

▪ ASTM A615 (2019)

▪ ASTM A706 (2019)

o ACI 318-19 will allow for seismic design

o T/Y Ratio of 1.17

o Gravity and Wind, Confinement, Special Str. Walls, Won’t be weldable

Page 32: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Reinforcing Bar Markings

o New radius vs height of deformation ratio of 1.5, ACI 318-19 adopted, ASTM working on.

Page 33: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

COST SCHEDULING

CONSTRUCTION PROJECT

Economics of Concrete Buildings

Page 34: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Three elements of structure cost

Floor systemsColumns and bearing walls

Lateral force-resisting systems

Economics of Concrete Buildings

Page 35: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Structure cost versus building height

Economics of Concrete Buildings

Page 36: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Main Component Costs

Formwork Concrete Reinforcing steel

Economics of Concrete Buildings

Page 37: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

50%

30%

20%

U.S. National Average of In-place Costs

Formwork

Concrete

Reinforcing Steel

Economics of Concrete Buildings

Page 38: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Economics of Concrete Buildings

Page 39: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Simplicity and Repetition

Constructability Economy

Economics of Concrete Buildings

Page 40: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Cary Kopczynski and Company

Constructability

Page 41: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

CONFIDENTIAL - NOT FOR DISTRIBUTION

Placing

Page 42: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Lap Splices

Welded Splices

Mechanical Splices◦Deformation

Dependent◦Non-Deformation

Dependent

Splicing

Page 43: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Splicing - Mechanical

Bolted Coupler

Threaded Coupler

Page 44: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Headed Bars

◦ Reduce Congestion

◦ Come in Various Shapes

◦ Threaded or welded on

Anchorage

Page 45: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Anchorage

Page 46: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

http://concept.crsi.org/

Economics of Concrete Buildings

Page 47: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Span Live Load (psf)

Floor System

Flat Plate Flat Slab Wide-module Joist Two-way Joist

Up to 20 ft 40, 65, 100 X

21 – 25 ft

40 X

65 X X

100 X X

26 – 30 ft 40, 65, 100 X X

31 – 40 ft 40, 65, 100 X X

41 – 50 ft 40, 65, 100 X

Economics of Concrete Buildings

Page 48: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Innovative Concrete Forming/Framing Systems

An Innovative forming system for every application

1. Traditional

2. Voided Slab

3. Tunnel Form

4. Insulated Concrete Forms

Page 49: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Traditional Formed Floor Systems

Page 50: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Voided Flat Plate – The Concept

Page 51: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Long Spans

Reduced Dead Load

No Beams

Lower Flr to Flr Height

Voided-slabConventional

Construction

Voided Flat Plate - Benefits

Page 52: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Tunnel Form – Low Rise to High Rise Floor and Wall System

1. Fast and Economical

2. Superior Acoustic Performance

3. Energy Efficient

4. Easy finishing

5. Popular in Texas and Florida

6. Competes with 2 way PT Flat Slab

Page 53: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Insulated Concrete Formwork (ICF)

Good for low to mid-rise construction

6 componenets in 1-system:

Concrete

Reinforcement

Insulation

Air Barrier

Vapor Barrier

Studs/Strapping

Page 54: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

ICF Benefits1. Fast and Economical

2. Superior Acoustic Performance – 6” core STC 50, with Gyp STC 71

3. Energy Efficient

4. Easy finishing

5. Competes with Wood and Cold Formed, but more resilient

6. Faster than Block & Plank

7. Can be used as exterior wall only or with interior non-structural

8. Resists 250 mph tornado/hurricanes

Page 55: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

ICF Components

Page 56: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Innovations - HoleDeck

Page 57: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

Good for low to mid-rise construction

6 componenets in 1-system:

Concrete

Reinforcement

Insulation

Air Barrier

Vapor Barrier

Studs/Strapping

Innovations - ICF

Page 58: CRSI - Building Value with Reinforced Concreteinstituterolldesign.com/fall19/techpaper3.pdfHigh Strength Reinforcing Grade 100 ASTM A615 (2019) ASTM A706 (2019) o ACI 318-19 will allow

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