csm measurement modules

CSM Measurement Modules

Product Range

CSM Measurement ModulesProduct Range


Extremely robust, compact, efficient and highly accurate over the entire operating temperature range: These are the outstanding features, characterizing CSM’s measurement modules. They have been setting technological standards for many years now, particularly in the field of distributed measurement technology. To this aim, CSM makes use of various technical concepts. CAN measurement modules have proven themselves for more than 15 years. CAN mea-surement modules are in continuous operation worldwide and ensure an uncomplicated measuring of temperatures, voltages, mechanical strain, rotational speed, etc.

With the EtherCAT®-based MiniModules, CSM offers measurement technology for applications that go beyond the requirements of CAN bus performance capabilities. ECAT measurement modules thus enable synchronous high-speed measurements with data rates of up to 1000 kHz per channel as well as multi-channel applica-tions, e.g. with over 1000 strain gauge points of measure-ments and/or acceleration sensors.

To cover the increasing demand for safe measurement in demanding high-voltage (HV) applications, CSM has extended its portfolio by a huge number of measurement systems for almost all types of sensors and measurement ranges. The CSM HV measurement systems enable the safe and precise acquisition of analog signals and tem-peratures in HV environments, particularly in electric and hybrid vehicles.

Analog Measurement

Product ImageMeasurement Inputs

Feature/Note Housing VariantsChannel

CountMeasurement

RangesResolu-

tionSampling

RateMeasurement

Data Rate

CAN Classic Series

AD8 MC2 8±100mV ~ ±60V 16bit

2kHz 1Hz ~ 2kHz> Sensor excitation, adjustable per channel> Sensor excitation voltage DC ±5V ~ ±15V> IP67

CL, SCL

AD4 MC10 4 10kHz 1Hz ~ 10kHz> Same as above> Faster internal sampling rate

CS, SCS

CAN Pro Series: High precision measurement in lower voltage range than Classic series is possible

AD8 pro MC2 8

±10mV ~ ±60V 16bit

2kHz 1Hz ~ 2kHz

> Sensor excitation, adjustable per channel> Sensor excitation voltage DC ±5V ~ ±15V> Status LED per channel> Suitable for high precision current measurement> IP67> Linear interpolation with 32 points for non-linear

output value of sensor is possible

CL, SCL

AD4 pro MC10 4 10kHz 1Hz ~ 10kHz> Same as above> Faster internal sampling rate

CS, SCS

AD8 pro MD2 8 2kHz 1Hz ~ 2kHz> Same as AD8 pro> Galvanically insulated sensor excitation

CL, SCL

CAN BNC Series: For sensor connection via BNC plugs

AD8 MW2 8 ±100mV ~ ±60V 16bit 2kHz 1Hz ~ 2kHz> Particularly suited for use in protected places or

at test benchesCL, SCL

ECAT Series: Faster communication than CAN

ECAT AD4 OG10

4 ±5V ~ ±90V 16bit 1000kHz

100Hz ~ 10kHz> Sensor excitation, adjustable per channel> Sensor excitation voltage DC ±5V ~ ±15V> Status LED per channel> IP67

SCL

ECAT AD4 OG100

1kHz ~ 100kHz SCL

ECAT AD4 OG1000

1kHz ~ 1000kHz SCL

ECAT AD4 OE100

1kHz ~ 100kHz

> Same as above> Sensor excitation voltage DC 5V ~ 24V, adjus-

table per channel; designed specifically for use with IEPE sensors

SCL

HV CAN Series: CAN modules for high-voltage environments with reinforced insulation up to 846V.

HV ADMM 4LI 4

±5V ~ ±90V

16 bit 80kHz 1Hz ~ 20kHz

> Reinforced insulation up to 846V> Special cable for high voltage environment> IP67

CS, SCS

HV AD-TBM 8LI 8> Same as above> Fits into 19“ mounting frame> IP65

12HP, 3U

HV AD XW20 4 ±50V ~ ±1000V

> Specifically designed for the measurement of high voltages in high-voltage environments

> Fits into 19“ mounting frame> IP65

12HP, 3U

HV ECAT Series: ECAT modules for high-voltage environments with reinforced insulation up to 846V.

HV AD4 XW1000 4

±100V ~ ±1000V 16 bit 1000kHz 1kHz ~ 1000kHz

> Measurement ranges of the analog inputs are dimensioned for ±2000 V for acquiring transient overvoltages

> IP67

SCL

HV AD4 XW1000 4> Same as above> Fits into 19“ mounting frame> IP65

12HP, 3U


HV BM1.1 2

±100V ~ ±1000VShunt module

for selection:50A, 125A, 250A

16 bit 1000kHz 1kHz ~ 1000kHz

> Measures one phase or DC-signals on a single high-voltage cable

> Shunt module options with different measure-ment ranges. The shunt modules are selected seperately and are permanently installed

> Cables connected via ring terminals> Measurement ranges of the analog inputs are

dimensioned for ±2000 V for acquiring transient overvoltages

> IP67

HV BM1.2 2

±100V ~ ±1000VShunt module

for selection:50A, 125A, 250A,

500A, 800A

16 bit 1000kHz 1kHz ~ 1000kHz

> Measures one phase or DC-signals on separate cables for HV+ and HV-

> Shunt module options with different measure-ment ranges. The shunt modules are selected seperately and are permanently installed

> Cables connected via ring terminals> Measurement ranges of the analog inputs are

dimensioned for ±2000 V for acquiring transient overvoltages

> IP67

Frequency, Cycle/Pulse Duration, Duty Cycle/PWM Measurement



CountInput Signal

LevelResolu-

tionMeasurement Ranges

CNT4 evo 4 DC ±60V 60ns

> Frequency: 0.1Hz ~ 300kHz> Cycle/pulse duration: 1us ~ 100s> Duty cycle/PWM: 0% ~ 100%> Event counting: 0 ~ 65535 (16bit) or up

to 32bit> RPM: 0.01rpm ~ 60000rpm> Time offset: 1us ~ 100s> Up/down counting: via pulse/direction

or quadrature signals

> Frequency, Cycle/Pulse, Duty cycle/PWM, Event counting, Time offset and RPM

> IP67

CS, SCS

Temperature Measurement



CountMeasurement Ranges Resolu-

tionInternal

Sampling RateMeasurement

Data RateTH Series: Modules for thermocouples

THMM 8 classic 8 -100°C ~ 1372°C

16bit 1kHz

1Hz ~ 10Hz

> Only for type K thermocouple> IP65

CS, SCS

THMM 16 classic 16 -100°C ~ 1372°C > Same as above CL, SCL

THMM 8 pro 8 > K -100°C ~ 1372°C> J -100°C ~ 1200°C> T -100°C ~ 400°C

1Hz ~ 200Hz

> Type K, J, T thermocouple> IP65

CS, SCS

THMM 16 pro 16 > Same as above CL, SCL

PT Series: Modules for PT RTD elements

PTMM 4 evo 4 -50°C ~ 500°C

16bit

10kHz 1Hz ~ 100Hz> PT100, PT1000 elements> IP67

CS, SCS

PTMM 8 evo 8 -50°C ~ 500°C 5kHz 1Hz ~ 100Hz > Same as above CL, SCL

HV Series: Temperature measurement modules for high-voltage environments with reinforced insulation up to 846V

HV TH4 evo 4

-100°C ~ 1372°C

16bit

1kHz 1Hz ~ 200Hz

> Type K thermocouple cable for high voltage environment

> Reinforced insulation up to 1000V> Suited for temperature measure-

ment of EV, HEV battery> IP67

CS, SCS

HV TH8 evo 8> Same as above> Fits into 19“ mounting frame> IP65

12HP, 3U

HV PT-TBM 8 8-50°C ~ 100°C

-100°C ~ 500°C8kHz 1Hz ~ 100Hz

> PT100, PT1000 cable for high-volta-ge environment

> Reinforced insulation up to 846V > Fits into 19“ mounting frame> IP65

19HP, 3U

Strain Measurement



CountMeasurement

RangesResolu-

tionInternal

Sampling RateMeasurement

Data RateCAN Series

STG6 BK10 6 ±200mV 21bit 80kHz 1Hz ~ 10kHz

> Support of full and half bridge strain gauges> Support of quarter bridge via cable K356> Status LED per channel> CAN Interface> IP67

CL, SCL

EtherCAT Series

ECAT STGMM 6 6 ±200mV 21bit 80kHz 1Hz ~ 20kHz

> Support of full and half bridge strain gauges> Support of quarter bridge via cable K356> Status LED per channel> EtherCAT Interface> Module synchronization better than 1μs> IP67

SCL

XCP-Gateway: Module to transform EtherCAT into XCP on Ethernet

Product ImageInputs


Count

XCP-Gateway Basic

n/a

> EtherCAT – XCP on Ethernet converter> Autonomous master for CSM EtherCAT MiniModule> Synchronization with Vector hardware or IEEE 1588 (PTP) is possible (option)> IP67

SCL

XCP-Gateway pro

2ch> Same as above> 2 CAN interfaces SCL

XCP-Gateway 4S pro

2ch > Autonomous master for up to 4 CSM EtherCAT chains SCL


CAN Data Transformation to Voltage, Current, Frequency, PWM/Duty Cycle, Digital Signal

Product ImageOutputs


CountVoltage Current Frequency PWM/Duty Cycle Digital Signal

OUTMM 4 4

> Output range: 0V~10V

> Output current: max. 20mA

> Output ranges: 0mA~20mA / 4mA~20mA

> Output ranges: 0Hz~100Hz, 0Hz~100kHz

> Level: Low = 0V, High = 5, 8, 10, 12, 15V (adjustable)

> Output ranges: 0%~100%



> Output current: max. 20mA

> Individually configurable output channels for voltage, cur-rent, frequency, PWM/duty cycle, digital signal

> Refresh rate max. 1kHz

> IP67

CL, SCL

OUTMM 8 8 CL, SCL

Current Measurement Sensors

Product ImageInput

Feature/NoteMeasurementRange

Power Supply MaximumOvercurrent

CSMshunt Series: Sensors for AD MiniModules

2.5A ±2.5A

Min.: DC 12VMax.: DC 15V

10A> Shunt 10mΩ> Shunt & Amplifier: IP67

25A ±25A 70A> Shunt 1mΩ> Shunt & Amplifier: IP67; with TEDS

125A ±125A 200A> Shunt 0.2mΩ> Shunt: IP54, Amplifier: IP67; with

TEDS

250A ±250A 385A> Shunt 0.1mΩ> Shunt: IP54, Amplifier: IP67; with

TEDS

500A open ±500A 545A> Shunt 0.05mΩ> Amplifier: IP67

2.5A fuse ±2.5A 10A> Shunt 10mΩ> Shunt & Amplifier: IP67,

Fuse holder: IP33

25A fuse ±25A 70A> Shunt 1mΩ> Shunt & Amplifier: IP67,

Fuse holder: IP33; with TEDS

2.5A passive ±2.5A-

10A> Shunt 10mΩ> IP67

25A passive ±25A 70A> Shunt 1mΩ> IP67

LEM Sensor Packages for AD4 ECAT Modules

LEM LF 310

±10A±20A±50A

±100A±200A

Externally powered via UBat of the vehicle with active

reverse polarity protection

Min.: DC 9VMax.: DC 36V

-

> nominal current given by shunt resistor in signal conditioning box

> Bandwidth 100kHz> Primary through hole ⌀ 15.6mm

LEM LF310-S ±500A

> nominal current 300A RMS> Bandwidth 100kHz> Primary through hole ⌀ 20 mm

LEM LF 1010-S ±1250A> nominal current 800A RMS> Bandwidth 200kHz> Primary through hole ⌀ 38 mm

Housing Variants

Example Image Dimensions (WxHxD) Feature/Note

Case Small (CS)

120mm x 35mm x 50mm > Depth of „50mm“ refers approximately to the depth of the actual module housing including a standard front plate or panel. The total depth of a MiniModule varies and depends on the thickness of the front panel and connectors used.Case Large

(CL)200mm x 36mm x 50mm

Slide Case Small (SCS)

120mm x 33mm x 50mm> CSM MiniModules in SlideCase housings can be mounted and dismounted with a single click

so that your measurement setup can be easily customized according to individual needs> +4mm height for slide mechanismSlide Case Large

(SCL)200mm x 36mm x 50mm

Mounting Accessories

Product Image Feature/Note

Mounting Material MiniModules (MM)

Mounting Angle SCS

> Female and male mounting angles for mounting MiniModules in Slide Case Small (SCS) housings

Mounting Angle SCL

> Female and male mounting angles for mounting MiniModules in Slide Case Large (SCL) housings

Adapter Plate Slide Case

> Female and male mounting plates for connecting differently-sized MiniModules in Slide Case housings

Mounting Adapter Set 19“

> Set of two mounting adapters and knurled screws to mount two measurement modules with SCS or (S)CL housings into a 19“ rack (3U)

Mounting Material Test Bench Modules (TBM)

19“ Mounting Frame

> 19“ frame for mounting 19“ test bench modules> Available in 24, 60 and 84HP

19“ Mounting Angle

> Mounting angle kit for mounting two 19“ mounting frames above one another. This allows the verti-cal arrangement of two 19“ mounting frames.


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