ctl 75...5-5 196710 .grip (l.h.) 1 5-6 197001 .pin, spring 1 5-8 197002 .receptacle 1 5-9 197003...

CTL 75

Compact

Track Loader

®

Form No.917318

PA

RT

S M

AN

UA

L

Revision B09/08

Introduction

For your safety and continued proper operation,use only genuine GEHL® service parts. When or-dering service parts, specify the correct part num-ber, full description, quantity required, the unitmodel number and serial number.

The model and serial number decal for this unit islocated on the right rear riser. “Right” and “Left”are determined from a position sitting on the seatand facing forward.

GEHL Company reserves the right to make chang-es or improvements in the design or constructionof any part of the unit without incurring the obliga-tion to install such changes on any previously de-livered units.

Refer to the abbreviations table located on thispage for the various fastener descriptions. Stan-dard attaching hardware torque values are alsoprovided on the inside back cover.

Items shown in the parts list that do not have partnumbers are shown for reference purposes onlyand are NOT available for purchase.

NOTE:The following abbreviations and symbolsmay be used herein:

A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .AmpereAR . . . . . . . . . . . . . . . . . . . . . . . . . . As RequiredASSY . . . . . . . . . . . . . . . . . . . . . . . . . . AssemblyAUX. . . . . . . . . . . . . . . . . . . . . . . . . . . AuxiliaryCCA . . . . . . . . . . . . . . Cold Cranking AmperageCYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . CylinderDH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual HandDJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual JoystickFL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FlareFOPS . . . . . . Falling Object Protective StructureGA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GaugeHEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . HexagonH/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/FootHF . . . . . . . . . . . . . . . . . . . . . . . . . . . High FlowHYD. . . . . . . . . . . . . . . . . . . . . . . . . . . HydraulicJIC . . . . . . . . . . . . . . . . . Joint Industrial CouncilkW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KilowattLBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PoundsM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MeterMM (mm) . . . . . . . . . . . . . . . . . . . . . MillimeterNA . . . . . . . . . . . . . . . . . . . . Naturally AspiratedN/A . . . . . . . . . . . . . . . . . . . . . . .Not ApplicableNEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . NegativeN•m . . . . . . . . . . . . . . . . . . . . . . . .Newton meterNO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NumberNPT . . . . . . . . . . . . . . . . . . National Pipe ThreadPN . . . . . . . . . . . . . . . . . . . . . . . . . .Part NumberPOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PositivePSI . . . . . . . . . . . . . . . . . Pounds per Square InchQTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . QuantityREF . . . . . . . . . . . . . . . . . . . . . . . . . . . ReferenceREQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . .RequiredROPS . . . . . . . . . .Roll Over Protective StructureRPM. . . . . . . . . . . . . . . . Revolutions Per MinuteSAE . . . . . . . . Society of Automotive EngineersSN . . . . . . . . . . . . . . . . . . . . . . . . Serial NumberSQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SquareST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .StraightTB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-BarTB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/JoystickTURBO . . . . . . . . . . . . . . . . . . . . . TurbochargerV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt

GEHL is a registered trademark of the Gehl Company.

DESCRIPTION PAGE

TABLE OF CONTENTS

SECTION A: MAIN LOADER COMPONENT

Track Roller A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Front Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Track Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Travel Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Crawler Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Mainframe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Lift Arm Stop (with Hook Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Operation Lever and Stand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Piping; Operation Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Engine and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Drain Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Control Box - Right, Left and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Electrical - Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Electrical - High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Rear Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Maintenance Light Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Control Valve and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Piping; Hydraulic Tank and Drive Motors (and High-Flow) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Pump Drive and High-Flow Pump Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Fuel Tank and Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Covers - Rear Grille and Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Floor Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Seat and Seat Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58ROPS - Canopy Mount, Canopy, Lights and Harness, and Cab Mount . . . . . . . . . . . . . . . . . . . . 59Mirrors - Rear and Rearview, plus Manual Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Attachment System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Piping; Lift Arm and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69Auxiliary Hydraulics and High-Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Foot Throttle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

(continued on next page)

DESCRIPTION PAGE

TABLE OF CONTENTS

SECTION B: HYDRAULIC COMPONENTS

Control Valve - High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Sub Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Solenoid Valve; 1 Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91Electrical Proportional Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

SECTION C: KITS AND ACCESSORIES

810946 Universal Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97810831 Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98Auxiliary Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100810901 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101810898 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102811344 Pre-Cleaner Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104811351 Power-A-Tach Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105811348 HVAC Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107811428 14-Pin Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

PRINTED IN USA 917318/BP0908 1

SECTION A: MAIN LOADER COMPONENTS

Track Roller A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Front Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Track Adjuster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Travel Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Crawler Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Mainframe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lift Arm Stop (with Hook Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operation Lever and Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Piping; Operation Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Engine and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Drain Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Control Box - Right, Left and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Engine Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical - Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Electrical - High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Rear Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Maintenance Light Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Control Valve and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Piping; Hydraulic Tank and Drive Motors (and High-Flow) . . . . . . . . . . . . . . . . . . . . . . 36

Pump Drive and High-Flow Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Fuel Tank and Fuel Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Covers - Rear Grille and Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Floor Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Seat and Seat Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

ROPS - Canopy Mount, Canopy, Lights and Harness, and Cab Mount . . . . . . . . . . . . . 59

Mirrors - Rear and Rearview, plus Manual Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Attachment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Piping; Lift Arm and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Auxiliary Hydraulics and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Foot Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 SEC

TIO

N A

: M

AIN

LO

AD

ER

CO

MP

ON

EN

TS

1 917318/BP0908 PRINTED IN USA

T9A040

910

63

35-1

4

610

9

5-1

5-2

7

2

74

18

5-2

TRACK ROLLER A

Ref. PartNo. No. Description Quantity

0-1 181120 ROLLER SUB ASSY, track 81 .ROLLER 12 181122 .SHAFT 13 181123 .COVER 24 181542 .BUSHING 2

5 180838 .SEAL, floating TWO PIECES EQUALS ONE SEAL 25-1 ..O-RING TWO PIECES EQUALS ONE SEAL 25-2 ..RING, seal TWO PIECES EQUALS ONE SEAL 26 181537 .RING, snap 27 180552 .O-RING 2

8 180684 .PLUG 19 180097 BOLT 1610 181033 WASHER 16


S=1/8, 1/20

T7A020

8-1 1514

3

46

1311

8-27

9

2

9

8-17

10

1

8-2

125

1514


0-1 181124 ROLLER SUB ASSY, track 21 .ROLLER 12 181126 .SHAFT 13 180226 .COVER 14 180227 .COVER 1

5 180657 .PLATE 16 180658 .PLATE 17 180052 .BEARING 28 180838 .SEAL, floating TWO PIECES EQUALS ONE SEAL 28-1 ..O-RING TWO PIECES EQUALS ONE SEAL 2

8-2 ..RING, seal TWO PIECES EQUALS ONE SEAL 29 180552 .O-RING 210 180684 .PLUG 111 180088 .BOLT 212 180105 .BOLT 1

13 181051 .WASHER, spring 214 180095 BOLT 815 181032 WASHER 8

TRACK ROLLER B


S=1/7

T7A030

8-1

7

9

13

6

3

15

16

2

9

1

10

8-2

8-1

7

11

5

8-2

14

12

4

15

16

FRONT IDLER


0-1 181127 IDLER SUB ASSY, front 21 .IDLER 12 181129 .SHAFT 13 181130 .COVER 14 181131 .COVER 1

5 181132 .PLATE 16 181133 .PLATE 17 181540 .BEARING 28 181566 .SEAL, floating TWO PIECES EQUALS ONE SEAL 28-1 ..O-RING TWO PIECES EQUALS ONE SEAL 2

8-2 ..RING, seal TWO PIECES EQUALS ONE SEAL 29 180553 .O-RING 210 180684 .PLUG 111 181536 .PIN, spring 112 180088 .BOLT 2

13 181514 .BOLT 114 181051 .WASHER, spring 215 181511 BOLT 816 181032 WASHER 8

A) SIX-HOLE PATTERN IDLER IS OPM PART, SOLID PATTERN IDLER IS AFTER MARKET PART.B) OPM PART NUMBER ONLY, REFERENCE (A) NOTE.


FOR RIGHT HAND

T9A010

4

5

1

3

2

8

1012

11

7

13

9

9


0 182789 SPRING ASSY (L.H.) 1182790 SPRING ASSY (R.H.) 1

1 182791 .YOKE 12 181134 .ROD 13 181084 .SPRING 1

4 181525 .NUT 15 180617 .PIN, split 10-1 188187 .CYLINDER ASSY (L.H.) 1

188188 .CYLINDER ASSY (R.H.) 17 181142 ..CYLINDER, grease (L.H.) 1

8 181143 ..PISTON 19 180987 ..VALVE ASSY, check 110 185021 ..SEAL, oil 111 181564 ..O-RING 112 181562 ..RING, back-up 1

13 181144 ..CYLINDER, grease (R.H.) 1

TRACK ADJUSTER


U2A010

9 75

2

1

3

3

10

4

8

8

6

10

6

TRAVEL DEVICE


1 181147A SPROCKET 22 196339 MOTOR, travel 23 185355 BOLT 364 188262 ADAPTOR 45 188172 ADAPTOR 2

6 180015 ADAPTOR 47 188300 ELBOW 2

180547 .O-RING 18 180547 O-RING 49 180544 O-RING 2

10 180540 O-RING 4

A) TO CHECK FOR SPROCKET WEAR, ORDER P/N 190762 - SPROCKET WEAR GAUGE.


S=1/12

T7A060

1


1 185637 TRACK/WIDE TREAD 21 185206 BELT, rubber crawler 2

DO NOT MIX WIDE TREAD AND STANDARD WIDTH TREAD ON SAME MACHINE.

CRAWLER BELT


XX

See "PIPING (2/2)"

See "PIPING (2/2)"

U2B010

1417

1615

1417

1615

11108

3

6

117

108

11108

11

2

7

108

117

108

117

108

11108

1

MAINFRAME


1 FRAME 12 196216 COVER 13 182795 COVER 16 180222 COVER 17 180228 COVER 4

8 181494 BOLT 1610 181051 WASHER, spring 1811 181023 WASHER 1614 180218 COVER 215 180077 BOLT 4

16 181050 WASHER, spring 417 181022 WASHER 4


T9B020

2

3

1

4

3

2

1

4


1 181251 STOPPER, arm 22 181517 SCREW, cap 43 181518 SCREW, cap 24 181252 SHIM 0.5 MM AR

181249 SHIM 1.0 MM AR

181253 SHIM 3.2 MM AR

LIFT ARM STOP


T9B051

2

3

1

4

3

2

1

7

7

7

4

LIFT ARM STOP (WITH HOOK ASSEMBLY)


1 185239 HOOK 22 185363 SCREW, cap 43 185364 SCREW, cap 24 181252 SHIM 0.5 MM AR5 181249 SHIM 1.0 MM AR

6 181253 SHIM 3.2 MM AR7 196213 DECAL 2


U2B060

79

11

11

14

15

11

12

10

10

1

97

12

13

15

2

8

16

6816

17 8

16

6 5-4

5-5

5-2

4-4

4-3

4-1

4-5

4-2

4-6 5-6

5-1

5-3

4-84-9

4-10

5-85-9


1 196660 BRACKET (R.H.) 12 182859 BRACKET (L.H.) 14 196651 VALVE ASSY (R.H.) 14-1 196803 .VALVE, pilot (R.H.) 14-2 196652 .LEVER 14-3 197000 .NUT 14-4 196418 .BOOT 14-5 196711 .GRIP (R.H.) 14-6 197001 .PIN, spring 14-8 197005 .RECEPTACLE 14-9 197006 .WEDGE 14-10 197007 .PLUG 35 196649 VALVE ASSY (L.H.) 15-1 196802 .VALVE, pilot (L.H.) 15-2 196650 .LEVER 15-3 197000 .NUT 15-4 196418 .BOOT 15-5 196710 .GRIP (L.H.) 15-6 197001 .PIN, spring 15-8 197002 .RECEPTACLE 15-9 197003 .WEDGE 16 180816 SCREW, cap 67 181494 BOLT 68 181049 WASHER, spring 89 181051 WASHER, spring 610 181007 WASHER 611 180014 ADAPTOR 512 180029 ADAPTOR (with filter) 2

180540 .O-RING 113 180024 ADAPTOR 5

180540 .O-RING 114 180540 O-RING 515 181243 SPONGE 216 181021 WASHER 817 185361 SCREW, cap 2

OPERATION LEVER AND STAND


4P

3

2T

1

2

3

P

T

14

212

11

T2T1

P

B

APb1

Pb2

Pb3

Pa1

PP1

PP2 Dr1

Pa3

Pa2

Dr2

X2

X1

X12

X11

T3

T5

See "FUEL TANK"

U2B050

10

3

6

11

1

18

9

4

5

7

17

27

8

16

27

27

27

22

28

2524

2329

2

15

14

13

12

27


1 196273 HOSE ASSY 12 196274 HOSE ASSY 13 196275 HOSE ASSY 14 196282 HOSE ASSY 15 196283 HOSE ASSY 1



16 196287 HOSE ASSY 117 196288 HOSE ASSY 118 196281 HOSE ASSY 122 180206 COLLAR 123 181498 BOLT 1

24 181049 WASHER, spring 125 181009 WASHER 127 180048 BAND 1028 196154 PROTECTOR 60 CM 129 181975 PROTECTOR 1

PIPING; OPERATION LEVER


X

Y

X

Y

U2C050

29

29

22

57

42

30

1302257

42

29

75

29

5

22

57

42

2

30

30

2257

42

28

333

14

1211

5883

5341

4353

45

4353

4553

37

58

13

32

3431

3134

32

82

33

7454

44

7354

74

4553

37

9

41

89

8988

5345

84

3854

4685

45

4553

39

80

24

105343

81

23


1 196223 FOOT, engine (F.R.) 12 196224 FOOT, engine (F.L.) 13 196225 FOOT, engine (R.L.) 15 196214 FOOT, engine (R.R.) 19 196353 CLEANER ASSY, air 1

10 196239 HOSE 111 196237 PLATE 112 196233 PLATE 113 196317 PIPE 114 138104 GASKET 1

22 182802 WASHER 423 196328 BAND 124 181604 BAND 128 196340 ENGINE, YANMAR 4TNV98T-ZNTBL 129 180794 RUBBER, cushion 4

30 196330 RUBBER, cushion 431 188284 SCREW, cap 832 181516 SCREW, cap 1033 181531 WASHER 1034 181024 WASHER 8

37 180079 BOLT 638 180087 BOLT 1

Parts Listing Continued On Next Page

ENGINE AND ACCESSORIES (1/4)


continued from previous age


39 181501 BOLT 241 180808 BOLT 342 180100 BOLT 443 180518 NUT 744 180085 BOLT 1

45 181022 WASHER 1446 181023 WASHER 153 181050 WASHER, spring 1854 181051 WASHER, spring 357 181053 WASHER, spring 4

58 181012 WASHER 473 180518 NUT 174 181018 WASHER 275 196333 CABLE, earth 180 185345 CLAMP 1

81 196238 PLATE 182 196221 PLATE 183 186574 STICK, oil dip 184 186574 GUIDE 185 196375 CLAMP 1

88 196354 PROTECTOR 189 185409 BAND 2


X

Y

X

Y

U2C050

29

29

22

57

42

30

1302257

42

29

75

29

5

22

57

42

2

30

30

2257

42

28

333

14

1211

5883

5341

4353

45

4353

4553

37

58

13

32

3431

3134

32

82

33

7454

44

7354

74

4553

37

9

41

89

8988

5345

84

3854

4685

45

4553

39

80

24

105343

81

23


V

Y ZY

X

X

V

a

ZW

W

U2C020

20

70

77

62

3653

66

70

4654

67

3653

45

7

25 26 27

61

5960

72

7979

16

4935

40

84654

3865

6366

1587

4654

38

70

70

68

70 7869

71

70

19

17

76

50

5438

46

6-1

6-2

6-3

a

a

66

64



6 196231 SHROUD ASSY 16-1 196232 .SHROUD 16-2 196189 .TRIM 260 CM 16-3 180969 .TUBE 67 185869 GUARD 1

8 RADIATOR ASSY 115 196234 BRACKET 216 186479 TANK, sub 117 196235 HOSE 119 196236 HOSE 1

20 196220 HOSE 125 181102 SHIM 1.6 MM AR26 181103 SHIM 3.2 MM AR27 181104 SHIM 4.5 MM AR35 181052 WASHER, spring 12 MM 2

36 180077 BOLT 538 180087 BOLT 840 180093 BOLT 245 181022 WASHER 446 181023 WASHER 12

49 180863 SHIM 2



continued from previous page


50 425-34854 COCK 153 181050 WASHER, spring 554 181051 WASHER, spring 1259 180649 PLATE 160 180803 SCREW 2

61 196204 HOSE 122 CM 162 186301 HOSE 163 196190 HOSE 72 CM 164 196191 HOSE 130 CM 165 196193 HOSE 64 CM 2

66 186347 BAND 467 180088 BOLT 468 182764 JOINT 169 180846 SENSOR 170 180197 BAND 6

71 185409 BAND 172 196142 HOSE 120 CM 176 196192 HOSE 35 CM 277 196327 BAND 178 199942 O-RING 1

79 180042 BAND 287 185476 BAND 1

V

Y ZY

X

X

V

a

ZW

W

U2C020

20

70

77

62

3653

66

70

4654

67

3653

45

7

25 26 27

61

5960

72

7979

16

4935

40

84654

3865

6366

1587

4654

38

70

70

68

70 7869

71

70

19

17

76

50

5438

46

6-1

6-2

6-3

a

a

66

64



X

X

U2C030

2513

24

24

76

8

1325

11 159

22

18-7

18

18-618-8

23

23

19

10

1312

14

3

5

4

1-1

1-21-2

2

16

16

17

17

20

21


0-1 RADIATOR ASSY 11 196228 .FRAME ASSY 11-1 196229 ..FRAME 11-2 196208 ..SPONGE 73 CM 22 196230 .HINGE 2

3 196217 .STAY 14 180519 .NUT 25 181052 .WASHER, spring 12 MM 26 195998 .RUBBER, cushion 27 181051 .WASHER, spring 4

8 180085 .BOLT 49 181049 .WASHER, spring 410 185349 .BOLT 411 181021 .WASHER 412 180518 .NUT 2

13 181050 .WASHER, spring 414 181008 .WASHER 215 196060 .RUBBER, cushion 216 180601 .PIN 217 180615 .PIN, snap 2

18 196341 .RADIATOR & COOLER, oil 118-6 196112 ..FITTING, hose 118-7 196113 ..NIPPLE 118-8 196114 ..CAP, radiator 119 196218 .SPONGE 1

20 196219 .SPONGE 121 196226 .SPONGE 122 196227 .SPONGE 123 196207 .SPONGE 58 CM 224 180808 .BOLT 2

25 181022 .WASHER 2



X

X

Y

Y

U2C070

14

22

8

201311

9

9

4

5

10

12

9

9

7

3

1

215

6

21


0-2 196353 CLEANER ASSY, air 11 196222 .BRACKET 12 185876 .PLATE 13 185879 .PLATE 14 185856 .PIN 1

5 185857 .PIN 16 185858 .SPRING 17 185859 .SPRING 18 196063 .RUBBER 19 196032 .RING, retaining 4

10 181504 .BOLT 211 180518 .NUT 212 181012 .WASHER 213 181050 .WASHER, spring 214 196024 .SCREW 1

15 196376 .CLEANER, air 120 181022 .WASHER 221 196240 .PIPE 122 181604 .BAND 1



U2C080

3

1

2


1 180686 PLUG 12 196036 WASHER 13 182010 TUBE 1

DRAIN PLUG


T9C150

23

17-7-1

17-7

17-8

13

17-1

12

12

17-4

17-317-5

17-2

17-9

1-4-1

1011

1-4-2

1-4-6

1-1

1-3

1-21-4-5

1-4-3

1-4-4

16

8


1 185276 GAUGE ASSY, cluster 11-1 180008 .ABSORBENT, noise 11-2 180009 .ABSORBENT, noise 11-3 180010 .ABSORBENT, noise 11-4 185276 .GAUGE, cluster 1

1-4-1 180731 ..RELAY 12 V 11-4-2 180367 ..GLASS 11-4-3 181660 ..COVER 11-4-4 180148 ..BULB 14 V, 1.4 W 101-4-5 181661 ..VISOR 1

1-4-6 181658 ..BRACKET 12 180231 COVER 13 180478 INSULATOR 18 180046 BAND 110 181515 SCREW, cap 1

11 181050 WASHER, spring 112 181532 SCREW 413 180806 SCREW 216 180479 INSULATOR 117 199932 COVER ASSY, sub (R.H.) 1

17-1 180244 .COVER (R.H.) 117-2 180378 .HARNESS, wiring 117-3 181220 .HARNESS, wiring 117-4 180221 .COVER 117-5 180932 .SWITCH, lamp 2

17-7 199958 .SWITCH, starter 117-7-1 180486 .KEY 117-8 180931 .ORNAMENT 117-9 181036 .WASHER 2

CONTROL BOX - RIGHT


T9C230

23

1-7-1

1-7

1-8

13

1-1

12

12

1-5

1-5

1-2

1-6

8-4-1

1011

8-4-2

8-4-6

8-1

8-3

8-28-4-5

8-4-3

8-4-4

16

17

1-4

1-9

1-3


1 199917 COVER ASSY 11-1 180244 .COVER (R.H.) 11-2 180378 .HARNESS, wiring 11-3 199918 .HARNESS, wiring 11-4 180221 .COVER 1

1-5 180932 .SWITCH, lamp 21-6 181036 .WASHER 21-7 199958 .SWITCH, starter 11-7-1 180486 .KEY 11-8 180929 .SWITCH 1

1-9 199919 .HARNESS, wiring 12 180231 COVER 13 180478 INSULATOR 18 185276 GAUGE ASSY, cluster 18-1 180008 .ABSORBENT, noise 1

8-2 180009 .ABSORBENT, noise 18-3 180010 .ABSORBENT, noise 18-4 185276 .GAUGE, cluster 18-4-1 180731 ..RELAY 12 V 18-4-2 180367 ..GLASS 1

8-4-3 181660 ..COVER 18-4-4 180148 ..BULB 14 V, 1.4 W 108-4-5 181661 ..VISOR 18-4-6 181658 ..BRACKET 110 181515 SCREW, cap 1

11 181050 WASHER, spring 112 181532 SCREW, sems 413 180806 SCREW 216 180479 INSULATOR 117 180046 BAND 1

CONTROL BOX - RIGHT - HIGH FLOW


T7C040

1

5

7

5

6

3

10


1 180241 COVER (L.H.) 13 180929 SWITCH 15 181532 SCREW, sems 46 180178 CAP 47 180179 CAP 1

10 180930 SWITCH 1

CONTROL BOX - LEFT


X

XU1C090

7

1517

12

13

1

161514

5

8

17

1716

36

18

2

15

4

11

9


1 185885 LEVER 12 196034 END, rod 13 196033 END, rod 14 196107 SENSOR, accel. 15 180110 BOOT 1

6 185833 ROD 17 185020 WASHER, conical 28 180368 GRIP 19 181501 BOLT 111 180518 NUT 1

12 181034 WASHER 113 180515 NUT 214 180070 BOLT 215 181049 WASHER, spring 416 181021 WASHER 3

17 180516 NUT 318 196025 NUT 1

ENGINE CONTROL


e

a

b g

c h

d j

e k

f m

n

o

a

a

a

a

a

g

c

d

nh

fk

f

f

f

f

f

f

f

f

f

o

f

f

f

j b

m

n

U1C100

837

10

14

14

838

7

8 387 8

3710

40

1

27

8

78

7

2930

21

20

192

1211

25

87 10

814

38

38

37

3914

87

38 14

18

149

87

3029

27

3334

3

36

37

1516

2430

295

6


1 196357 UNIT ASSY, relay 12 185890 HARNESS, wiring 13 196241 COVER 15 181499 BOLT 46 185112 CONTROLLER 1

7 180518 NUT 98 181051 WASHER, spring 129 181018 WASHER 110 180085 BOLT 311 180075 BOLT 2

12 181050 WASHER, spring 214 180046 BAND 2515 185051 BAND 116 181532 SCREW 118 185476 BAND 3

19 181974 PROTECTOR 220 180386 HORN 121 196071 BUZZER 124 196138 HOSE 2 CM 425 180969 TUBE 10

27 181931 BOLT 429 181049 WASHER, spring 830 185211 WASHER 833 182016 WASHER 134 181964 NUT 1

36 185058 TRIM 37 CM 137 185108 CLAMP 438 181656 CLAMP 739 181657 CLAMP 240 196369 NUT 1

ELECTRICAL (1/2)


TimerRelay Unit E-ECU

Detector

Horn Relay Emergency Relay

Lever Lock Relay Coolant Level Relay

Actuator Relay Main Relay

Water temp Relay 1 Water temp Relay 2

H

I

B

A

D EF G

J K

C

L

A H I LBC

DE

FG

JK

b

a

bU2C110

813

14

9

3

2-9

1-9

1-141-13

1-151-17

1-19

1-61-3

1-10

1-5

1-151-17

1-191-11

1-151-17

1-19

1-151-17

1-19

1-151-17

1-191-4

1-8

1-18

1-161-201-18

1-1

1-2

1-121-17

1-19

1-7

1413

12

7

5

1413

12

7

10

11a

1414

1315

4

11

138

6

2-1

2-1

2-1

2-2

2-4

2-5

2-6

2-10

2-8

2-3

2-7


0-1 196357 UNIT ASSY, relay 11 196351 .RELAY UNIT 11-1 185891 ..BOX 11-2 182835 ..RUBBER 11-3 180733 ..RELAY 8

1-4 196073 ..UNIT, timer (30sec) 11-5 ..CONTROLLER 11-6 185892 ..RESISTOR 11-7 180046 ..BAND 51-8 180931 ..ORNAMENT 1

1-9 196065 ..TRIM 100CM 11-10 180730 ..RELAY 11-11 185730 ..DETECTOR 11-12 180070 ..BOLT 41-13 181012 ..WASHER 2

1-14 180077 ..BOLT 21-15 180516 ..NUT 81-16 180527 ..NUT 21-17 181049 ..WASHER, spring 121-18 181050 ..WASHER, spring 4

1-19 181021 ..WASHER 121-20 181022 ..WASHER 2


ELECTRICAL (2/2)




2 196358 .HARNESS ASSY, wiring 12-1 180306 ..DIODE (3A yellow) 42-2 185395 ..PROTECTOR 25 CM 12-3 181978 ..PROTECTOR 35 CM 12-4 185402 ..PROTECTOR 85 CM 1

2-5 196201 ..PROTECTOR 20 CM 12-6 196202 ..PROTECTOR 30 CM 12-7 185846 ..CONNECTOR, short 12-8 ..BOX, fuse 12-9 180505 ..LINK, fusible 45 A 2

2-10 196334 ..DIODE (3A) 13 196356 .BRACKET 14 196355 .BRACKET 15 182838 .RUBBER 16 180969 .TUBE 2

7 180046 .BAND 28 181931 .BOLT 39 180233 .COVER 210 186336 .RELAY 211 180733 .RELAY 2

12 180516 .NUT 613 181049 .WASHER, spring 1014 185211 .WASHER 1015 196026 .NUT 1

ELECTRICAL (2/2)

TimerRelay Unit E-ECU

Detector

Horn Relay Emergency Relay

Lever Lock Relay Coolant Level Relay

Actuator Relay Main Relay

Water temp Relay 1 Water temp Relay 2

H

I

B

A

D EF G

J K

C

L

A H I LBC

DE

FG

JK

b

a

bU2C110

813

14

9

3

2-9

1-9

1-141-13

1-151-17

1-19

1-61-3

1-10

1-5

1-151-17

1-191-11

1-151-17

1-19

1-151-17

1-19

1-151-17

1-191-4

1-8

1-18

1-161-201-18

1-1

1-2

1-121-17

1-19

1-7

1413

12

7

5

1413

12

7

10

11a

1414

1315

4

11

138

6

2-1

2-1

2-1

2-2

2-4

2-5

2-6

2-10

2-8

2-3

2-7


b

b

b

b

b

b

a

b

b

a

T9C200

4

2

5

1

3


1 182662 HARNESS, wiring 12 181018 WASHER 13 180046 BAND 104 185425 SWITCH, wiper 15 181036 WASHER 1

ELECTRICAL - CAB


b

b

b

b

b

b

a

bb

a

SWITCH, high flow

U3C160

1

7

11

9

12

615

10

53

96 4

14

132

8


1 196316 HARNESS, wiring 11-1 180306 .DIODE (3A yellow) 12 199916 RESISTOR 13 181521 SCREW 14 180516 NUT 1

5 181047 WASHER, spring 16 181049 WASHER, spring 27 181018 WASHER 18 181019 WASHER 19 181021 WASHER 2

10 181614 BAND 111 180046 BAND 1612 180733 RELAY 113 185993 BRACKET 114 196156 SPONGE 6 CM 1

15 181931 BOLT 1

ELECTRICAL - HIGH FLOW


a

See "ENGINE (2/4)"

U2C120

a

1415

16

4

232422

1

2021

2 9

6

113

17

18

10

25

812

5

7

1513


1 180194 CLAMP 12 181982 RUBBER 23 185102 BOLT 24 185103 CABLE, earth 15 196350 PROTECTOR 327 CM 1

6 180952 TERMINAL 17 181651 COVER 18 196070 CAP 19 180045 BAND 110 196203 PROTECTOR 125 CM 1

11 BATTERY 600 CCA, 100E41R GROUP, 182 RESERVE 112 196068 CABLE, battery 113 180085 BOLT 114 180518 NUT 115 181051 WASHER, spring 2

16 181018 WASHER 117 185511 SHEET 118 181657 CLAMP 120 180518 NUT 421 181022 WASHER 2

22 180070 BOLT 223 181011 WASHER 224 181049 WASHER, spring 225 180969 TUBE 6

BATTERY


U2C130

2

465

812

1314

76

5

56

7

10 9

465 1

3-13

3-13

812

1314

9

10


1 182846 COVER (L.H.) 12 182847 COVER (R.H.) 13 180498 LAMP ASSY 23-1 180147 .BULB 12 V, 55 W 14 180077 BOLT 4

5 181012 WASHER 66 181050 WASHER, spring 67 180079 BOLT 28 196323 BOLT 49 185043 GROMMET 4

10 182844 SPONGE 412 181049 WASHER, spring 413 185211 WASHER 414 182845 COLLAR 4

REAR LAMP


T8C110

1

2


1 180871 SOCKET ASSY 12 180046 BAND 1

MAINTENANCE LIGHT SOCKET


U2D010

27

2723

28

23

1522

19

7

1-13

1-17

1-12

1-10 1-11

1-1

1-3

1-2

1-5

1-4

1-18

1-111-14

1-19

1-7

1-8

1-31-16

1-13

1-6

1-15

1-10

1-9

CONTROL VALVE AND ACCESSORIES (1/2)


1 VALVE ASSY, control 11-1 196335 .VALVE, control 11-2 196051 .ELBOW 2

180547 ..O-RING 11-3 180026 .ADAPTOR 2

180544 ..O-RING 11-4 180314 .ELBOW 1

180544 ..O-RING 11-5 181088 .BUSHING 11-6 185837 .ADAPTOR 1

1-7 196043 .TEE (with filter) 1180540 ..O-RING 1

1-8 180944 .TEE 1180540 ..O-RING 1

1-9 196047 .TEE 1

180544 ..O-RING 11-10 180680 .PLUG 2

180540 ..O-RING 11-11 180024 .ADAPTOR 2

180540 ..O-RING 1






1-12 180950 .TEE 1180540 ..O-RING 1

1-13 181574 .ELBOW 2180540 ..O-RING 1

1-14 180312 .ELBOW 1

180540 ..O-RING 11-15 180547 .O-RING 11-16 196066 .SWITCH, pressure 1

180540 ..O-RING 11-17 196067 .SWITCH, pressure 1

180540 ..O-RING 11-18 180544 .O-RING 21-19 196212 .ADAPTOR 17 196242 BRACKET 115 196016 BOLT 3

19 180089 BOLT 222 181050 WASHER, spring 323 181051 WASHER, spring 327 181007 WASHER 328 180087 BOLT 1

U2D010

27

2723

28

23

1522

19

7

1-13

1-17

1-12

1-10 1-11

1-1

1-3

1-2

1-5

1-4

1-18

1-111-14

1-19

1-7

1-8

1-31-16

1-13

1-6

1-15

1-10

1-9


HIGH FLOW

HIGH FLOW

HIGH FLOW

U2D020

6-2

6-32216

6-125

5-4

2723

17

11-1

11-2

11-511-3

11-4

5-35-1

5-2

1823

23

9

18

2420

22

13-2

13-4

13-5

13-3 10

14

12-2

12-4

12-5

12-3

12-312-1

13-1

3-6

3-7

3-8

3-43-5

3-13-2

3-3

6-1-26-1-3

5-1-25-1-3



3 VALVE SUB ASSY 13-1 180680 .PLUG 1

180540 ..O-RING 13-2 180310 .TEE 1

180544 ..O-RING 1

3-3 180023 .TEE 1180540 ..O-RING 1

3-4 180944 .TEE 2180540 ..O-RING 1

3-5 180024 .ADAPTOR 1

180540 ..O-RING 13-6 180312 .ELBOW 1

180540 ..O-RING 13-7 180318 .ELBOW 1

180544 ..O-RING 1

3-8 196081 .VALVE, sub 15 VALVE ASSY, solenoid (high flow) 15-1 196096 .VALVE, solenoid 15-1-2 196097 ..SOLENOID 15-1-3 196098 ..COIL 1

5-2 181091 .BUSHING 15-3 185994 .TEE 15-4 181576 .TEE 1

180547 ..O-RING 1





6 VALVE ASSY, solenoid 16-1 196096 .VALVE, solenoid 16-1-2 196097 ..SOLENOID 16-1-3 196098 ..COIL 16-2 181586 .ADAPTOR 1

180547 ..O-RING 16-3 180947 .TEE 1

180547 ..O-RING 19 185894 BRACKET 110 182857 BRACKET 1

11 VALVE SUB ASSY (high flow) 111-1 185438 .VALVE, control 111-2 185217 .ADAPTOR 1

055896 ..O-RING 111-3 185220 .ADAPTOR 1

180544 ..O-RING 111-4 180024 .ADAPTOR 1

180540 ..O-RING 111-5 180026 .ADAPTOR 1

180544 ..O-RING 1

12 VALVE SUB ASSY (high flow) 112-1 196094 .VALVE, proportional control 112-2 180312 .ELBOW 1

180540 ..O-RING 112-3 180023 .TEE 2

180540 ..O-RING 1


HIGH FLOW

HIGH FLOW

HIGH FLOW

U2D020

6-2

6-32216

6-125

5-4

2723

17

11-1

11-2

11-511-3

11-4

5-35-1

5-2

1823

23

9

18

2420

22

13-2

13-4

13-5

13-3 10

14

12-2

12-4

12-5

12-3

12-312-1

13-1

3-6

3-7

3-8

3-43-5

3-13-2

3-3

6-1-26-1-3

5-1-25-1-3





12-4 185025 .ELBOW (with filter) 1180540 ..O-RING 1

12-5 181090 .BUSHING 1180540 ..O-RING 1

13 VALVE SUB ASSY 1

13-1 196094 .VALVE, proportional control 113-2 180312 .ELBOW 2

180540 ..O-RING 113-3 180023 .TEE 1

180540 ..O-RING 1

13-4 185025 .ELBOW (with filter) 1180540 ..O-RING 1

13-5 181090 .BUSHING 1180540 ..O-RING 1

14 180077 BOLT 2

16 180084 BOLT 217 181510 BOLT 318 181494 BOLT 620 180092 BOLT 322 181050 WASHER, spring 4

23 181051 WASHER, spring 6181051 WASHER, spring 9

24 181052 WASHER, spring 12 MM 325 181022 WASHER 227 181007 WASHER 3

HIGH FLOW

HIGH FLOW

HIGH FLOW

U2D020

6-2

6-32216

6-125

5-4

2723

17

11-1

11-2

11-511-3

11-4

5-35-1

5-2

1823

23

9

18

2420

22

13-2

13-4

13-5

13-3 10

14

12-2

12-4

12-5

12-3

12-312-1

13-1

3-6

3-7

3-8

3-43-5

3-13-2

3-3

6-1-26-1-3

5-1-25-1-3



T7

T6

T

Dr

OUT

IN

IN

IN1

IN2

T

T

OUT2

OUT1

T2

T1

U2D030

4243

5251

4243

62

23

13

44325946

49

59

47

62

29

53

45

3359

364027

32

284144

59

HYDRAULIC TANK

HYDRAULIC PUMP

7

24-624-1

24-2

63359

963

63

8

OIL COOLERCONTROL VALVE

24-7

25

38

355938

5933

70

5

6326

PIPING; HYDRAULIC TANK (1/2)



13 182876 HOSE ASSY 123 196267 HOSE ASSY 124 MANIFOLD ASSY 124-1 185908 .JOINT 124-2 182887 .TEE 1

24-6 185040 .VALVE, check 124-7 180027 .ADAPTOR 1

180547 ..O-RING 125 196254 PIPE 126 196268 BRACKET 1

27 182889 PLATE 128 196255 PIPE 129 180719 PROTECTOR 132 180085 BOLT 233 181494 BOLT 4





35 180088 BOLT 136 181050 WASHER, spring 238 181008 WASHER 240 182094 NUT 241 181600 U-BOLT 1

42 181601 BAND 443 181602 BAND 444 180204 BAND 445 180518 NUT 146 181007 WASHER 1

47 181096 CLAMP 149 181098 CLAMP 151 181293 HOSE 152 181294 HOSE 153 182894 HOSE 1

59 181051 WASHER, spring 862 180048 BAND 263 181583 ELBOW 3

180548 .O-RING 170 185027 ADAPTOR 1

180548 .O-RING 1

T7

T6

T

Dr

OUT

IN

IN

IN1

IN2

T

T

OUT2

OUT1

T2

T1

U2D030

4243

5251

4243

62

23

13

44325946

49

59

47

62

29

53

45

3359

364027

32

284144

59

HYDRAULIC TANK

HYDRAULIC PUMP

7

24-624-1

24-2

63359

963

63

8

OIL COOLERCONTROL VALVE

24-7

25

38

355938

5933

70

5

6326

PIPING; HYDRAULIC TANK (1/2)


A

B

A

P

Dr

3

1A1

1A2

P

B1

B2

CHARGE

P4

P3

PP

PB

BPB

PP

Dr

Dr1

Dr2

D

A

B

C

OUT

INX

U2D040

17

15

2

1410

20

58

58

3459

31-2

22

31-1-431-1-5 31-1

31-1-131-1-2

124

19

18

162

62

21

3

31-3

31-439

5946

60

61

4659

39




19 196264 HOSE ASSY 120 196265 HOSE ASSY 121 196266 HOSE ASSY 122 196253 HOSE ASSY 131 FILTER ASSY 1

31-1 180330 .FILTER 131-1-1 180324 ..ELEMENT 131-1-2 180330 ..CASE 131-1-4 180554 ..O-RING 131-1-5 182104 ..SWITCH, pressure 1

31-2 180314 .ELBOW 1180544 ..O-RING 1

31-3 180318 .ELBOW 1180544 ..O-RING 1

31-4 185222 .BUSHING 1

34 180091 BOLT 239 180087 BOLT 846 181007 WASHER 858 195936 GROMMET 259 181051 WASHER, spring 10

60 196269 COVER (L.H.) 161 196270 COVER (R.H.) 162 180048 BAND 2

PIPING; DRIVE MOTORS (2/2)


T7

T6

T

Dr

OUT

IN

IN

T

IN1

IN2

T

OUT2

OUT1

T2

T1

U2D050

4243

5152

4243

62

23

1359

47

62

45

335936

40

3630

64

32

27

4144

53

29

59

HYDRAULIC TANK

HYDRAULIC PUMP

48

28

43

43

44

67

43 57 43

7

24-624-1

24-2

63359

963

63

8

OIL COOLER

CONTROL VALVE

24-7

25

38

355938

5933

705

6326

68

54

55

65

6868

68

5966

33



13 182876 HOSE ASSY 123 196267 HOSE ASSY 124 MANIFOLD ASSY 124-1 185908 .JOINT 124-2 182887 .TEE 1

24-6 185040 .VALVE, check 124-7 180027 .ADAPTOR 1

180547 ..O-RING 125 196254 PIPE 126 196268 BRACKET 1

27 182889 PLATE 128 196255 PIPE 129 180719 PROTECTOR 130 180077 BOLT 232 180085 BOLT 1

33 181494 BOLT 635 180088 BOLT 136 181050 WASHER, spring 438 181008 WASHER 2


PIPING; HYDRAULIC TANK (1/2) - HIGH FLOW




40 182094 NUT 241 181600 U-BOLT 142 181601 BAND 443 181602 BAND 1244 180204 BAND 4

45 180518 NUT 147 181096 CLAMP 148 196256 HOSE 151 181293 HOSE 152 181294 HOSE 1

53 196322 HOSE 154 196321 HOSE 155 181379 HOSE 157 196326 HOSE 12 CM 159 181051 WASHER, spring 9

62 180048 BAND 263 181583 ELBOW 3

180548 .O-RING 164 185214 WASHER 265 196215 PIPE 1

66 196272 PIPE 167 196257 PIPE 168 181604 BAND 870 185027 ADAPTOR 1

180548 .O-RING 1

T7

T6

T

Dr

OUT

IN

IN

T

IN1

IN2

T

OUT2

OUT1

T2

T1

U2D050

4243

5152

4243

62

23

1359

47

62

45

335936

40

3630

64

32

27

4144

53

29

59

HYDRAULIC TANK

HYDRAULIC PUMP

48

28

43

43

44

67

43 57 43

7

24-624-1

24-2

63359

963

63

8

OIL COOLER

CONTROL VALVE

24-7

25

38

355938

5933

705

6326

68

54

55

65

6868

68

5966

33

PIPING; HYDRAULIC TANK (1/2) - HIGH FLOW





19 196264 HOSE ASSY 120 196265 HOSE ASSY 121 196266 HOSE ASSY 122 196253 HOSE ASSY 131 FILTER ASSY 1

31-1 180330 .FILTER 131-1-1 180324 ..ELEMENT 131-1-2 180330 ..CASE 131-1-4 180554 ..O-RING 131-1-5 182104 ..SWITCH, pressure 1

31-2 180314 .ELBOW 1180544 ..O-RING 1

31-3 180318 .ELBOW 1180544 ..O-RING 1

31-4 185222 .BUSHING 1

34 180091 BOLT 239 180087 BOLT 846 181007 WASHER 858 195936 GROMMET 259 181051 WASHER, spring 10

60 196269 COVER (L.H.) 161 196270 COVER (R.H.) 162 180048 BAND 2

A

B

A

P

Dr

3

1A1

1A2

P

B1

B2

CHARGE

P4

P3

PP

PB

BPB

PP

Dr

Dr1

Dr2

D

A

B

C

OUT

INX

U2D040

17

15

2

1410

20

58

58

3459

31-2

22

31-1-431-1-5 31-1

31-1-131-1-2

124

19

18

162

62

21

3

31-3

31-439

5946

60

61

4659

39

PIPING; DRIVE MOTORS (2/2) - HIGH FLOW


X

X

U2D070

1

9

2125

3

13

23

12

16

147

7

14

5

2024

6

23

18

15

18

4

32

33

2217

2217

31

2219

2-2

2-1 2-5

2-4

2-329

28

27

10

8


1 196359 HOUSING 12 196329 COUPLING ASSY 12-1 196370 .HUB 12-2 196371 .FLANGE 12-3 196020 .SCREW, cap 1

2-4 196019 .BOLT 82-5 196030 .RING, snap 13 181247 FLANGE 14 185280 FLANGE 15 181246 TEE 1

058674 .O-RING 16 180947 TEE 1

180547 .O-RING 17 185996 TEE 3

058674 .O-RING 1

8 196344 ADAPTOR 1058674 .O-RING 1

9 181584 ELBOW 2180547 .O-RING 1

10 196052 ADAPTOR 1

055898 .O-RING 112 180551 O-RING 1


PUMP DRIVE




13 180553 O-RING 114 180680 PLUG 3

180540 .O-RING 115 196336 PUMP, hydraulic 116 196337 PUMP, gear 1

17 180089 BOLT 1018 180827 SCREW, cap 819 185352 BOLT 220 196325 SCREW, cap 421 181987 SCREW, cap 2

22 181051 WASHER, spring 1223 181044 WASHER, spring 824 196211 WASHER 425 182014 WASHER 227 196039 ELBOW 2

055897 .O-RING 128 196046 ELBOW 2

055897 .O-RING 129 180933 SWITCH, pressure 231 196008 CLAMP 1

32 196174 HOSE 65 CM 133 181557 O-RING 1

X

X

U2D070

1

9

2125

3

13

23

12

16

147

7

14

5

2024

6

23

18

15

18

4

32

33

2217

2217

31

2219

2-2

2-1 2-5

2-4

2-329

28

27

10

8

PUMP DRIVE


U2D080

23

4

5

6

1


1 196338 PUMP, gear 12 196324 SCREW, cap 23 181531 WASHER 24 181551 O-RING 15 181360 ELBOW 1

180548 .O-RING 16 180314 ELBOW 1

180544 .O-RING 1

PUMP DRIVE - HIGH FLOW


X

X

HIGH FLOW

T1

T2

T7T3

T4

T5

T6

U2D090

1812

30

2822

25

23

24

3120

26

35

1617

12

7-17

3530

1811

3

1811

184

11

13

18

1

8

8-18-2

8-3 32

38

36

10

37

33

6

5

332

1716

1514

13

930

2127

HYDRAULIC TANK


1 196360 TANK, hydraulic 12 182936 PIPE 13 182938 BRACKET 14 182939 BRACKET 15 181398 FLANGE 1

6 180328 STRAINER 17 180144 BREATHER, air 17-1 180325 .ELEMENT 18 180358 GAUGE 18-1 185723 .BOLT 2

8-2 185692 .PACKING 28-3 185722 .FLOAT 19 196361 PIPE 110 185848 PLATE 111 180087 BOLT 5

12 181494 BOLT 613 180088 BOLT 814 180816 SCREW, cap 215 181049 WASHER, spring 216 181051 WASHER, spring 9

17 181023 WASHER 918 181008 WASHER 10



HYDRAULIC TANK



20 180155 BUSHING 121 181092 BUSHING 122 185219 ADAPTOR 123 180024 ADAPTOR 1

180540 .O-RING 1

24 180027 ADAPTOR 1180547 .O-RING 1

25 180025 ADAPTOR 2180542 .O-RING 1

26 185385 ELBOW 1

180547 .O-RING 127 181583 ELBOW 1

180548 .O-RING 128 180540 O-RING 130 180548 O-RING 3

31 180547 O-RING 132 196185 O-RING 133 180555 O-RING 235 180679 PLUG 236 196055 VALVE ASSY 1

37 195564 FILTER 138 185834 SPRING 1

X

X

HIGH FLOW

T1

T2

T7T3

T4

T5

T6

U2D090

1812

30

2822

25

23

24

3120

26

35

1617

12

7-17

3530

1811

3

1811

184

11

13

18

1

8

8-18-2

8-3 32

38

36

10

37

33

6

5

332

1716

1514

13

930

2127


XX

FUEL FILTER

S=1/14U2D100

333783733

17

15

3733

1-11

1-201-22

1-141-17

1-15

1-16

1-131-30

1-25

1-21

5

1-101-11

1-29

2120

219

1-24

1-6

1-21-121-81-7

1-71-81-5

1-21

1-3

1-71-8

1-10

1-10

2933

30

2933

6

3338

4

18

17

14

16

1-7

1-1

1-8

1-28

1-18

1-10

1-91-4

33

3513 33

3833

39

3028

3632

227

22

3783733

3733

23

4745

1-2132

41

27

1-26

1-211-27

2631

34

24

24

43

24

1-231-27

23

40

25

23

24

3236

3236

464423

FUEL TANK AND PIPING


1 TANK SUB ASSY, fuel 11-1 182950 .TANK, fuel 11-2 180335 .FLANGE 11-3 180336 .FLANGE 11-4 180993 .VALVE, drain 1

1-5 180337 .FLANGE 11-6 180802 .SCREW 51-7 180824 .SCREW, cap 81-8 181049 .WASHER, spring 81-9 180680 .PLUG 1

180540 ..O-RING 11-10 180544 .O-RING 41-11 180564 .O-RING 21-12 180338 .FLANGE 11-13 180041 .BAND 1

1-14 180206 .COLLAR 11-15 181498 .BOLT 11-16 181049 .WASHER, spring 11-17 181009 .WASHER 11-18 181017 .RUBBER 5

1-20 180845 .SENDER, fuel 11-21 188313 .BAND 41-22 180801 .SCREW 51-23 181928 .BAND 1






1-24 185028 .HOSE 57 CM 11-25 196199 .HOSE 150 CM 11-26 196200 .HOSE 317 CM 11-27 181592 .PROTECTOR 156 CM 21-28 180799 .SCREW 5

1-29 180196 .BAND 11-30 196195 .PROTECTOR 112 CM 12 182951 PORT, supply 14 182940 PLATE 15 182941 CLAMP 1

6 182942 CLAMP 17 182943 HOSE 18 180067 BOLT 213 182944 PLATE 114 182945 RUBBER 1

15 182946 RUBBER 116 182947 RUBBER 117 181404 RUBBER 318 181405 RUBBER 219 180176 CAP 1

20 180927 STRAINER 121 180196 BAND 122 180203 BAND 2


XX

FUEL FILTER

S=1/14U2D100

333783733

17

15

3733

1-11

1-201-22

1-141-17

1-15

1-16

1-131-30

1-25

1-21

5

1-101-11

1-29

2120

219

1-24

1-6

1-21-121-81-7

1-71-81-5

1-21

1-3

1-71-8

1-10

1-10

2933

30

2933

6

3338

4

18

17

14

16

1-7

1-1

1-8

1-28

1-18

1-10

1-91-4

33

3513 33

3833

39

3028

3632

227

22

3783733

3733

23

4745

1-2132

41

27

1-26

1-211-27

2631

34

24

24

43

24

1-231-27

23

40

25

23

24

3236

3236

464423





23 188313 BAND 424 180046 BAND 625 180191 CLAMP 226 196323 BOLT 227 180084 BOLT 1

28 181494 BOLT 129 180087 BOLT 230 180088 BOLT 431 181049 WASHER, spring 232 181050 WASHER, spring 5

33 181051 WASHER, spring 1334 181021 WASHER 235 181023 WASHER 136 180518 NUT 437 180518 NUT 6

38 181008 WASHER 439 180976 U-BOLT 140 186483 PUMP, feed 141 194317 SEPARATOR, water 143 185476 BAND 1

44 196198 HOSE 145 CM 145 196197 HOSE 84 CM 146 196196 PROTECTOR 135 CM 147 196194 PROTECTOR 74 CM 1

XX

FUEL FILTER

S=1/14U2D100

333783733

17

15

3733

1-11

1-201-22

1-141-17

1-15

1-16

1-131-30

1-25

1-21

5

1-101-11

1-29

2120

219

1-24

1-6

1-21-121-81-7

1-71-81-5

1-21

1-3

1-71-8

1-10

1-10

2933

30

2933

6

3338

4

18

17

14

16

1-7

1-1

1-8

1-28

1-18

1-10

1-91-4

33

3513 33

3833

39

3028

3632

227

22

3783733

3733

23

4745

1-2132

41

27

1-26

1-211-27

2631

34

24

24

43

24

1-231-27

23

40

25

23

24

3236

3236

464423


X

X

a

a

a

a

U2E010

3029

1228

2833

35

1-1

2-1

2-2

25

2-3

3-2

3-3

3-1

1721

1721

26

30

1713

21

1714

11

20

32

2134

6

24

7

8

29

211713

13 17 21

211713

1721

13

21

5

3118

3118

17

15

15

22

23

9

13

1917

13

4

16

10

1-2

2-4

352728

COVER


1 196305 COVER ASSY, side (L.H.) 11-1 196306 .COVER, side (L.H.) 11-2 180969 .TUBE 22 196307 COVER ASSY, side (R.H.) 12-1 196308 .COVER, side (R.H.) 1

2-2 196206 .SPONGE 31 CM 12-3 185481 .TRIM 20 CM 12-4 180969 .TUBE 43 185764 COVER ASSY, center 13-1 196368 .COVER 1

3-2 182954 .ABSORBENT, noise 13-3 185765 .SPONGE 12 CM 14 196309 DOOR ASSY, rear 15 196313 HOOD, engine 16 196303 BRACKET 1

7 182957 PLATE (R.H.) 18 196302 PLATE (L.H.) 19 185767 TABLE 110 196349 SPONGE 12 CM 111 182777 PIN 2

12 196182 BOLT 113 181494 BOLT 16





14 180088 BOLT 215 180518 NUT 216 185824 PACKING 22 CM 117 181051 WASHER, spring 2218 181022 WASHER 4

19 181023 WASHER 320 185017 PIN, split 221 181007 WASHER 1922 185045 RUBBER 223 180916 SPRING, gas 1

24 185094 TRIM 200 CM 125 185488 RUBBER 10 CM 126 181635 TRIM 290 CM 127 185849 ROD 128 180518 NUT 3

29 185049 GROMMET 430 180819 SCREW, cap 431 180079 BOLT 232 185375 WASHER 233 181871 ROPE 1

34 181984 RUBBER 135 180089 BOLT 2

COVER

X

X

a

a

a

a

U2E010

3029

1228

2833

35

1-1

2-1

2-2

25

2-3

3-2

3-3

3-1

1721

1721

26

30

1713

21

1714

11

20

32

2134

6

24

7

8

29

211713

13 17 21

211713

1721

13

21

5

3118

3118

17

15

15

22

23

9

13

1917

13

4

16

10

1-2

2-4

352728


U2E020

7

64

16

2

151312

14

5

8

7

3

9

11

1

11

19

18

17


0-1 196309 DOOR ASSY, rear 11 196311 .DOOR, rear 12 196002 .STRIKER 13 196310 .ROD 14 196005 .PLATE 1

5 182649 .PIN 16 182653 .SPRING 17 180614 .PIN, snap 28 180177 .CAP 19 180165 .BUSHING 1

11 185087 .TRIM 41 CM 212 180079 .BOLT 213 181050 .WASHER, spring 214 181024 .WASHER 115 181012 .WASHER 2

16 181082 .SPACER 4.5 MM AR17 196188 .TRIM 180 CM 118 181639 .TRIM 18 CM 119 196209 .TRIM 59 CM 1

REAR GRILLE


U2E030

1

17

34

8

14 199

1210

1120212

16

18

18-1

7

6


0-2 196313 HOOD ASSY, engine 11 196315 .HOOD, engine 12 196304 .NOZZLE 13 181112 .LEVER 14 181106 .ANGLE 1

6 196362 .ABSORBENT, noise 17 196314 .INSULATOR 18 196312 .ABSORBENT, noise 19 185349 .BOLT 110 181498 .BOLT 1

11 180077 .BOLT 412 180516 .NUT 114 181049 .WASHER, spring 116 180888 .SPRING 117 180177 .CAP 1

18 180508 .LOCK 118-1 180486 .KEY 119 181021 .WASHER 220 181050 .WASHER, spring 421 181012 .WASHER 4

ENGINE COVER


U2E040

12

21

1418

35

19

12

724

1516

1417

1214

127

23

18

1214

1011

32

28

12

1418

18

121431

30

121431

12

261418

30

12

4

1417

3

20

22

6

121417

5

1214

17

1615

24

34

36

25

14181011

12

29


1 196363 COVER (R.H.) 12 185788 COVER (L.H.) 13 185791 PLATE 14 185782 MAT, floor 15 185793 COVER 1

6 180920 STAY 17 180919 STAY 18 180007 ABSORBENT, noise 110 180220 COVER 211 180738 REST, foot 2

12 180808 BOLT 2214 181050 WASHER, spring 2215 181051 WASHER, spring 416 181023 WASHER 417 181012 WASHER 8

18 181022 WASHER 1019 180857 SHEET 120 180046 BAND 121 182001 TRIM 7 CM 122 180960 TRIM 48 CM 1

23 196205 TRIM 36 CM 124 181494 BOLT 425 182004 TRIM 43 CM 126 185228 SPONGE 127 185229 SPONGE 1

29 185780 MAT 130 196210 RUBBER 10 CM 231 185214 WASHER 432 180371 GROMMET 134 185794 SPONGE 22 CM 1

35 185795 SPONGE 18 CM 136 185797 SPONGE 74 CM 1

FLOOR FRAME


T7E170

234

1


1 185475 SEAT 12 180808 BOLT 43 181050 WASHER, spring 44 181022 WASHER 4

SEAT


T7E180

2

4

1

5

63

7

121111

11

11

1120

19

11 10

1123

13

14

9

8 2216

1721

15

18


0 185475 SEAT ASSY 1 1 180727 RAIL ASSY 1 2 180674 PLATE ASSY 1 3 180114 BOOT 1 4 180032 ANGLE ASSY 1

5 180504 LINK ASSY 1 6 180270 DAMPER ASSY 1 7 180911 SPRING ASSY 1 8 188409 TRIM 1 9 180968 CUSHION/SEAT BOTTOM 1

10 180728 RAIL ASSY 111 180109 BOLT ASSY 112 180242 COVER (L.H.) 113 180345 FRAME 114 180245 COVER (R.H.) 1

15 180346 FRAME 116 GUIDE 217 180131 BRACKET 118 180484 JOINT ASSY 119 180672 PLATE 1

20 180828 SCREW/cap 121 180673 PLATE 122 180701 PLUG 223 180060 BELT ASSY/seat 1

SEAT COMPONENTS


a cb

a

bb

b

b

b

c

c

c

T9E120

1

3

4

9

67

8112

10

5


0 188264 SWITCH ASSY, seat 11 185474 .SWITCH, seat 12 188266 .BRACKET 13 185267 .HARNESS, wiring 14 188265 .HARNESS, wiring 1

5 185426 .STICKER 56 180516 .NUT 17 181049 .WASHER, spring 18 181021 .WASHER 19 180046 .BAND 6

10 185421 .SPONGE 5 CM 111 180730 .RELAY 1

SEAT SWITCH


S=1/9T9E132

81310

17

1-15

11

1

3

96

1-15

81310

1669

11

10

1518

47

14

10

47

2

1210

5

19222425

20

26

26


1 181231 BAR, safety 11-15 180161 .BUSHING 22 181230 BRACKET(L.H.) 13 180143 BRACKET(R.H.) 14 180925 STOPPER 2

5 180934 SWITCH, proximity 16 181494 BOLT 47 180519 NUT 28 180077 BOLT 49 181051 WASHER, spring 4

10 181022 WASHER 711 181023 WASHER 412 180613 PIN, snap 113 181050 WASHER, spring 414 181501 BOLT 1

15 180518 NUT 116 180251 COVER(L.H.) 117 180256 COVER(R.H.) 118 180916 SPRING, gas 119 180814 SCREW, cap 2

20 199940 SCREW 222 181048 WASHER, spring 224 181020 WASHER 225 180659 PLATE 126 199897 WASHER 4

RESTRAINT BAR


U2E060

111521

1

381417

1618

512

135

9

16

19

18

20

4-1

10

6 4-34-2 4

4-3

2

724


1 196006 CANOPY ASSY 12 185338 BOLT 23 185340 RUBBER, cushion 24 180612 PIN ASSY 14-1 180604 .PIN 1

4-2 196331 .CHAIN 14-3 180615 .PIN, snap 25 180207 COLLAR 46 181015 WASHER 47 185339 RUBBER, cushion 2

8 185215 WASHER 29 180598 PIN 210 180595 PIN 211 180092 BOLT 412 180098 BOLT 2

13 180520 NUT 414 188290 NUT 215 181052 WASHER, spring 12 MM 416 181023 WASHER 417 180619 PIN, split 2

18 180613 PIN, snap 419 180791 RUBBER, cushion 220 180915 SPRING, gas 221 181010 WASHER 424 185822 SPONGE 8 CM 2

ROPS - CANOPY MOUNT


T8E600

49

242931

14

40-140

48 4247

43

41

13

15

1410

50

43

11

12

17

16

2

36

1844

337


0 196006 CANOPY ASSY 11 182668 .CANOPY 12 180366 .GLASS 13 180365 .GLASS 14 180656 .PLATE 1

10 181469 .ABSORBENT, noise 111 181921 .ABSORBENT, noise 112 181470 .ABSORBENT, noise (L.H.) 113 181471 .ABSORBENT, noise (R.H.) 114 180005 .ABSORBENT, noise 1

15 180006 .ABSORBENT, noise 116 180749 .RING, pull 117 180374 .HANDLE 118 180662 .PLATE 124 180077 .BOLT 6

29 181050 .WASHER, spring 631 181022 .WASHER 636 180473 .H-RUBBER 253 CM 137 180472 .H-RUBBER 200 CM 140 185104 .LAMP ASSY 2

40-1 180147 ..BULB 12 V, 55 W 141 180966 .TRIM 120 CM 142 180958 .TRIM 153 CM 143 188332 .SPONGE 57 CM 244 180804 .SCREW 2

47 181494 .BOLT 248 181051 .WASHER, spring 249 182003 .TRIM 38 CM 150 182007 .TRIM 60 CM 1

ROPS - CANOPY


T8E530

5354

54

51

55

56

56 4852


0 196006 CANOPY ASSY 148 181051 .WASHER, spring 151 188256 .HARNESS, wiring 152 180518 .NUT 153 181018 .WASHER 1

54 180370 .GROMMET 355 180371 .GROMMET 156 181612 .GROMMET 2

ROPS - CANOPY - LIGHTS AND HARNESS


U2E090

111521

381417

13

20

5 512

19

4-1

6 4-34-2 4

4-316

18

10

1618

9

2

7

1


1 196352 CAB 12 185338 BOLT ASSY 23 185340 RUBBER, cushion 24 180612 PIN ASSY 14-1 180604 .PIN 1

4-2 196331 .CHAIN 14-3 180615 .PIN, snap 25 180207 COLLAR 46 181015 WASHER 47 185339 RUBBER, cushion 2

8 185215 WASHER 29 180598 PIN 210 180595 PIN 211 180092 BOLT 412 180098 BOLT 2

13 180520 NUT 414 188290 NUT 215 181052 WASHER, spring 12 MM 416 181023 WASHER 417 180619 PIN, split 2

18 180613 PIN, snap 419 180791 RUBBER, cushion 220 185056 SPRING, gas 221 181010 WASHER 4

ROPS - CAB MOUNT


U2E100

6

83

7

1

2

10

9

4


1 180918 STAY 12 180130 BRACKET 13 181012 WASHER 24 188337 MIRROR 16 181029 WASHER 1

7 180077 BOLT 28 181050 WASHER, spring 29 180523 NUT 210 181045 WASHER, conical 2

REAR MIRROR


S=1/5, 1/25

T7E100

1

2


1 188337 MIRROR 22 180640 PIVOT 2

REARVIEW MIRROR


T8E101

7

2

2-1

1

4


1 180117 BOX 12 180508 LOCK 12-1 180486 KEY 14 185710 SCREW 47 180796 RUBBER, sash 10 CM 1

MANUAL STORAGE


X

X

Y

Y

Z

Z A

B

U2F010

1-22

1-21

1-21

41

20

2119

1-22

1-23

1-24

1-24

1-24

1-24

1-23

1-221-21

1-211-22

825

29

4

729

32

32

25

729

25

929

1

36

29

25

29

11

11

3131

29

24

29

24

40

39

4039

24

12

31

29

1231

929

36

34

4

25

29

10

5

6

2227

38

37

28

2217

13

2733

3

16

18

2

14

B

B

B

BB

35 4445 46 47

30 42 43

A

A

A

829

25


1 196244 ARM 11-21 181068 .BUSHING 41-22 181565 .SEAL, dust 41-23 182648 .BUSHING 21-24 180834 .SEAL, dust 4

2 188272 LOCK 13 182126 BRACKET 14 185119 CYLINDER, arm 25 185127 CYLINDER, bucket (R.H.) 16 185131 CYLINDER, bucket (L.H.) 1

7 182655 PIN 28 182646 PIN 29 182645 PIN 210 182644 PIN 211 182647 PIN 2

12 182656 PIN 213 182127 SPRING 114 185283 PIN ASSY 116 182139 URETHANE 117 180783 RUBBER 1

18 180784 RUBBER 119 180921 STEP 120 180049 BAND 621 181501 BOLT 6


LIFT ARM




22 180077 BOLT 324 185358 BOLT 425 185359 BOLT 627 181050 WASHER, spring 328 181012 WASHER 1

29 180521 NUT 2430 180865 SHIM 1.0 MM PLASTIC AR31 180331 FITTING, grease 432 180332 FITTING, grease 233 181022 WASHER 2

34 180777 RUBBER 235 181075 SHIM1.0 MM PLASTIC AR36 180103 BOLT 237 182140 RUBBER 238 185423 TRIM 20 CM 2

39 185344 BOLT 240 185281 NUT 241 185214 WASHER 642 180859 SHIM 0.2 MM METAL AR43 180860 SHIM 0.5 MM METAL AR

44 181074 SHIM 0.2 MM METAL AR45 181072 SHIM 0.5 MM METAL AR46 185212 SHIM 3.2 MM AR47 185213 SHIM 4.5 MM AR

LIFT ARM

X

X

Y

Y

Z

Z A

B

U2F010

1-22

1-21

1-21

41

20

2119

1-22

1-23

1-24

1-24

1-24

1-24

1-23

1-221-21

1-211-22

825

29

4

729

32

32

25

729

25

929

1

36

29

25

29

11

11

3131

29

24

29

24

40

39

4039

24

12

31

29

1231

929

36

34

4

25

29

10

5

6

2227

38

37

28

2217

13

2733

3

16

18

2

14

B

B

B

BB

35 4445 46 47

30 42 43

A

A

A

829

25


U1F020

6

11

14

7

1516

10

1014

16

14

1312

16

3

2

8

5

4

17

6

11

8

518

1415

16

18

7

1312

4

17

1

9

9


0 196246 ATTACHMENT ASSY, quick 11 196245 .BRACKET 12 196318 .LEVER(L.H.) 13 196319 .LEVER(R.H.) 14 186230 .PIN 2

5 182774 .YOKE 26 196320 .WASHER 27 180599 .PIN 28 186231 .PIPE 29 180331 .FITTING, grease 2

10 180887 .SPRING 211 186229 .SPRING 212 185367 .NUT 213 181534 .PIN, split 214 181008 .WASHER 4

15 181051 .WASHER, spring 216 181494 .BOLT 417 180622 .PIN, spring 218 181046 .WASHER, conical 2

ATTACHMENT SYSTEM


4

3

1

2

1

2

1N1

1N2

5

6

6

56B

5B

B1

A2

A1

B3B2

A3

8 7

7

8

T4

3

4

U2F080

9

9

9

65

20

22

38636463

54

1814

45

44

11

24

23

11

3711

2111

37

16

18

18

21

35

22

1618

6

5

9

131719

1

19317

13

3430

29

24

11

23

32

3125

26

1618

33


1 196295 BRACKET (L.H.) 13 196289 BRACKET (R.H.) 15 182932 PIPE 16 182933 PIPE 19 180195 CLAMP 4

11 180026 ADAPTOR 8180544 .O-RING 1

13 180808 BOLT 614 180085 BOLT 116 180087 BOLT 4

17 181050 WASHER, spring 618 181051 WASHER, spring 519 181022 WASHER 620 181023 WASHER 121 182914 HOSE ASSY 2

22 182915 HOSE ASSY 323 185114 HOSE ASSY 2


PIPING; LIFT ARM






37 182929 HOSE ASSY 238 188280 HOSE ASSY 144 185802 BUSHING 245 196298 HOSE ASSY 154 181656 CLAMP 1

63 188302 PLUG 264 188301 PLUG 165 188317 CAP 2

PIPING; LIFT ARM

4

3

1

2

1

2

1N1

1N2

5

6

6

56B

5B

B1

A2

A1

B3B2

A3

8 7

7

8

T4

3

4

U2F080

9

9

9

65

20

22

38636463

54

1814

45

44

11

24

23

11

3711

2111

37

16

18

18

21

35

22

1618

6

5

9

131719

1

19317

13

3430

29

24

11

23

32

3125

26

1618

33


3B

T

A

A

P

PL

T

P5

X

4

3

1

2

1

2

1N1

1N2

5

6

6

56B

5B

B1

A2

A1

B3B2

A3

8 7

7

8

X

Y

Y

U2F090

6

5

6867

66

53

69

48

46

70

49

47

11

24

23

11

3711

2111

37

16

18

9

9

18

21

35

22

9

1618

9

131719

1

71

19317

13

34

3330

29

44

24

11

23

32

3125

26

1618


1 196299 BRACKET (L.H.) 13 196289 BRACKET (R.H.) 15 182932 PIPE 16 182933 PIPE 19 180195 CLAMP 4

11 180026 ADAPTOR 8180544 .O-RING 1

13 180808 BOLT 616 180087 BOLT 417 181050 WASHER, spring 6

18 181051 WASHER, spring 419 181022 WASHER 621 182914 HOSE ASSY 222 182915 HOSE ASSY 223 185114 HOSE ASSY 2



PIPING; LIFT ARM - HIGH FLOW (1/2)





37 182929 HOSE ASSY 244 185802 BUSHING 246 196294 HOSE ASSY 147 196300 HOSE ASSY 148 196367 HOSE ASSY 1

49 196048 ELBOW 153 180680 PLUG 1

180540 .O-RING 166 185224 ADAPTOR 1

180544 .O-RING 1

67 185455 VALVE, check 168 180314 ELBOW 1

180544 .O-RING 169 196049 TEE 170 196301 HOSE ASSY 1

71 180048 BAND 1

3B

T

A

A

P

PL

T

P5

X

4

3

1

2

1

2

1N1

1N2

5

6

6

56B

5B

B1

A2

A1

B3B2

A3

8 7

7

8

X

Y

Y

U2F090

6

5

6867

66

53

69

48

46

70

49

47

11

24

23

11

3711

2111

37

16

18

9

9

18

21

35

22

9

1618

9

131719

1

71

19317

13

34

3330

29

44

24

11

23

32

3125

26

1618



3

4

T4

U2F130

6520

1814

45

54

63

64

63

38

43


14 180085 BOLT 118 181051 WASHER, spring 120 181023 WASHER 138 196365 HOSE ASSY 143 196366 HOSE ASSY 1

45 196298 HOSE ASSY 154 181656 CLAMP 163 199947 PLUG 264 188301 PLUG 165 188317 CAP 2



17

14

6

12

3

17

14

7

12

117

54

16

13

17

14

82

10

1

9

12

15

1714

X

59-2X

59-3

59-4

59-1


1 054994 FITTING/STRAIGHT 06MJ-06MORB 1 2 075236 CAP JIC10 2 3 184130 BLOCK/COUPLER PRESSURE RELIEF 1 4 186873 TUBE/TOP 1 5 186874 TUBE/MIDDLE 1

6 186875 TUBE/BOTTOM 1 7 186787 CLAMP 2 8 186788 CLAMP/HOLDDOWN 1 9 186789 BRACKET/VALVE 110 210-19470 NUT/HEX WHIZLOCK 5/16 2

11 420-19671 CLAMP/TUBE 212 651394 SCREW/CAP M10 X 25 MM 813 652040 BOLT/CARRIAGE 5/16 X 2-1/2 214 654049 WASHER/FLAT 3/8 1015 656049 NUT/HEX M10 2

16 656090 SCREW/CAP M10 X 16 MM 217 656103 WASHER/LOCK M10 1059-1 184685 FITTING/STRAIGHT 3/4 SAE 259-2 184682 COUPLER/MALE 159-3 184684 COUPLER/RETURN 1

59-4 184683 COUPLER/FEMALE 1

PIPING; LIFT ARM - AUXILIARY HYDRAULICS


15

18

13

4

12

6

14

17

18

15

2

311

1

15

18

13

7

8

9

5

13

16

18

1510


1 054994 FITTING/STRAIGHT 06MJ-06MORB 1 2 075236 CAP JIC10 2 3 184130 BLOCK/COUPLER PRESSURE RELIEF 1 4 186787 CLAMP 2 5 186788 CLAMP/HOLDDOWN 1

6 186789 BRACKET/VALVE 1 7 186873 TUBE/TOP 1 8 186874 TUBE/MIDDLE 1 9 186875 TUBE/BOTTOM 110 195447 FITTING/STRAIGHT 12MBSPP X 08FBSPP 2

11 210-19470 NUT/HEX WHIZLOCK 5/16 212 420-19671 CLAMP/TUBE 213 651394 SCREW/CAP M10 X 25 MM 814 652040 BOLT/CARRIAGE 5/16 X 2-1/2 215 654049 WASHER/FLAT 3/8 10

16 656049 NUT/HEX M10 217 656090 SCREW/CAP M10 X 16 MM 218 656103 WASHER/LOCK M10 10

PIPING; LIFT ARM - AUXILIARY HYDRAULICS - HIGH FLOW


X

Z

Z

X

YW

W

Y

a

a

U2C240

21

35

18

444

11

37

22

536 35 34

28

3

37

37 36

3241

3833

35

31

4039

1718

2017

19

2017

19

1824

4745

46

1718

2725

15 16 14

1812

269

6

43

48

3016

29

41

2

1514

16

1323

7


CONTROL ASSY, engine (with foot pedal) 11 196653 .PLATE, pedal 12 196645 .COVER 13 196654 .LEVER, base 14 196655 .PLATE 1

5 196656 .LEVER 16 196657 .PEDAL ASSY 17 196407 .ROD 18 196658 .COLLAR 19 196647 .FRAME, pedal 1

11 196691 .RING, retaining 112 196692 .END, rod 113 196693 .END, rod 114 196681 .SCREW 315 181012 .WASHER 3

16 181050 .WASHER, conical 517 181051 .WASHER, spring 518 180518 .NUT 419 181494 .BOLT 320 181023 .WASHER 3

21 185020 .WASHER, conical 222 180515 .NUT 223 196684 .NUT 124 181934 .BOLT 125 196690 .PIN, snap 1


FOOT THROTTLE




26 196408 .SPRING 127 185374 .WASHER 128 180368 .GRIP 129 180808 .BOLT 230 181022 .WASHER 2

31 196107 .SENSOR 132 196033 .END, rod 133 196034 .END, rod 134 180070 .BOLT 235 181049 .WASHER, conical 4

36 181021 .WASHER 437 180516 .NUT 338 196025 .NUT 139 181505 .BOLT 140 180518 .NUT 1

41 185833 .ROD 142 196643 .DECAL 143 196659 .SHEET 144 196404 .WASHER, thrust 145 180231 .COVER 1

46 196648 .INSULATOR 147 180806 .SCREW 248 196718 .CAP 1

FOOT THROTTLE

X

Z

Z

X

YW

W

Y

a

a

U2C240

21

35

18

444

11

37

22

536 35 34

28

3

37

37 36

3241

3833

35

31

4039

1718

2017

19

2017

19

1824

4745

46

1718

2725

15 16 14

1812

269

6

43

48

3016

29

41

2

1514

16

1323

7


GENERAL INFORMATION

CAUTIONALWAYS follow safety precautions on decals. Replace decals if they become damaged orif the unit is repainted. If repainting, BE SURE that all applicable decals are affixed intheir proper locations.

Decal location information assists in the selection and application of new decals, in the event the originaldecals become damaged or the machine is repainted.

For decal replacement compare the location photographs to your machine BEFORE starting to refinish.Check off each required decal using the illustrated reference number. Find the part number, descriptionand quantity. Refer to the illustration for replacement locations. Refer to Safety chapter of the Operator’sManual for information on the safety decals.

NEW DECAL APPLICATIONSurfaces MUST be free of dirt, dust, grease and foreign material before applying the decal. Removesmaller portion of decal backing paper and apply the exposed adhesive to the clean surface maintainingproper position and alignment. Peel off remaining backing paper and apply hand pressure to smooth outthe decal surface.

Specific decal part numbers for type of model and the Gehl logo must be ordered separately.

PAINT FINISH. Use list below to order paint:167788 One Gallon Gehl Yellow167789 6-Pack Spray Cans Gehl Yellow

167754 One Gallon Gun Metal Gray167755 6-Pack Spray Cans Gun Metal Gray

167792 One Gallon Red167793 6 (12 oz. Spray Cans) Red

DECALS



1 180296 DECAL 1 2 180297 DECAL 1 3 180298 DECAL 1 4 180293 DECAL 1 5 180294 DECAL 1

6 180304 DECAL 1 7 180299 DECAL 1 8 180300 DECAL 1 9 180279 DECAL 110 180286 DECAL 1

11 180280 DECAL 112 180281 DECAL 113 180282 DECAL 114 180287 DECAL 115 180301 DECAL 1





36 199925 DECAL 137 199892 DECAL (HIGH FLOW) 138 199983 DECAL (HIGH FLOW) 239 185736 DECAL 152 DECAL/FOOT THROTTLE 1

55 139074 DECAL/AIR CONDITIONER (HVAC ONLY) 2

DECALS


CTL75 Model Designation DecalsRef. PartNo. No. Description Quantity

40 195017 DECAL/CTL75 RIGHT 141 195018 DECAL/CTL75 LEFT 1

Gehl DecalsRef. PartNo. No. Description Quantity

42 184043 DECAL/GEHL 3-3/4 X 16 (WHITE) 143 183963 DECAL/GEHL 3-3/4 X 16 144 184306 DECAL/GEHL LIFT ARM 245 137545 REFLECTOR/RED 246 137637 DECAL/LIFT ARM SUPPORT 1

47 181913 DECAL/GEHL CONTROL BOX 148 184116 DECAL/TWO-SPEED (SET) 1

DECALS


DECALS

31

17 28

39

20

141

4

155

46

72


DECALS

915

34

19

27

10

29

8

32

3

13

11


DECALS

35

21

26

16

12

36

28

3117

18

25

22


DECALS

30

23

24

33

4545

43


DECALS

42

55

37

38

48 52


DECALS

4040 41

41

47


SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES


SECTION B: HYDRAULIC COMPONENTS

Control Valve - High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Sub Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Solenoid Valve; 1 Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Electrical Proportional Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

SEC

TIO

N B

: H

YD

RA

UL

IC C

OM

PO

NE

NT

S


T7H260

15 1 313 10

26 25 26 18 24 22 292019212018

11 6, 9

17, 27

5

7

30 28 23

2

8

12

4

16

14 SECTION "Y-Y"

SECTION "X-X"

CONTROL VALVE - HIGH FLOW


185438 VALVE ASSY/control (INCLUDES ITEMS 1-30 AND SOLENOID BLOCK ASSY) 1185442 BLOCK ASSY/solenoid (INCLUDES ITEMS 1-14) 1

1 185448 SPRING 1 2 185443 PLUG 1 3 185446 HOLDER/spring 1

4 185449 SPRING 1 5 185445 SOLENOID 1 6 180691 PLUG 1 7 180814 SCREW/cap 2 8 180543 O-RING 1

9 180540 O-RING 110 180543 O-RING 111 180559 O-RING 112 185378 PLUG 113 185447 PLUNGER 1

14 185444 VALVE/relief (INCLUDES ITEMS 15, 16) 115 180541 O-RING 116 180543 O-RING 1

185441 BLOCK ASSY (INCLUDES ITEMS 17-27) 117 185382 PLUG 1

18 180180 COVER 219 180326 END/spool 120 180383 HOLDER/spring 221 180893 SPRING 122 180691 PLUG 1

23 180810 SCREW/cap 424 180540 O-RING 125 180559 O-RING 126 180563 O-RING 227 055896 O-RING 1

28 185440 ROD/tie 329 185439 HOUSING/inlet 130 180518 NUT 6



0 196081 VALVE, sub 10-1 196091 .KIT, seal 11 ..O-RING 12 ..O-RING 13 ..O-RING 2

4 ..O-RING 25 ..O-RING 16 ..O-RING 57 ..O-RING 18 ..O-RING 1

9 180715 .POPPET 110 180899 .SPRING 111 180713 .PLUNGER 112 180891 .SPRING 113 196079 .PISTON 1

14 180687 .PLUG 115 196077 .SHIM 0.1 MM 116 196078 .SHIM 0.2 MM 117 180900 .SPRING 118 181041 .WASHER 1

19 196082 .SOLENOID 120 196083 .PLUG 521 196084 .PLUG 122 196085 .PLUG 123 196086 .PLUG 1

24 196087 .PLUG 125 196088 .SOLENOID 126 196089 .SPRING 127 196090 .SHIM 0.1 MM 128 196080 .PLUG 2

29 180680 .PLUG 1180540 ..O-RING 1

30 180814 .SCREW, cap 231 196074 .TUBE 1

T3H010

6 20

6 20

6 20

3 28

11 12 222 26

4 219 10

14

41329 30

32

31

3 28

1 25

8 1923 5 17 18 7 24

151627

SECTION "X-X"

SECTION "Y-Y"

SECTION "Z-Z"

X

XY

Y

Z Z

SUB VALVE



0 196093 VALVE ASSY, solenoid 12 196373 .VALVE, solenoid 13 196374 .COIL 24 196372 .PLUG 1

U1H020

32

4

SOLENOID VALVE; 1 BLOCK



0 196094 VALVE ASSY, proportional 11 180814 .BOLT 42 196095 .VALVE, proportional 2

J3H020

22

1

ELECTRICAL PROPORTION VALVE


T9H090

119

108 131161718

28302125431415461924202172123222526272928


0 185119 CYLINDER ASSY 20-1 185126 .KIT, seal 11 ..PACKING, rod 12 ..SEAL, dust 13 ..O-RING 1

4 ..RING, back-up 25 ..O-RING 16 ..O-RING 17 ..PACKING, piston 18 .TUBE ASSY 1

9 185436 ..BUSHING 110 .ROD ASSY, piston 111 185436 ..BUSHING 112 185115 .COVER, rod 113 180163 .BUSHING 1

14 185116 .CONNECTOR 115 185118 .STOPPER 116 185120 .RETAINER 117 180747 .RING, cushion 118 180875 .SPACER 1

19 180926 .STOPPER 120 185121 .PISTON 121 185437 .RING, wear 222 181544 .BALL, steel 123 181523 .SET-SCREW 1

24 185122 .BEARING, cushion 125 185123 .BEARING, cushion 126 181680 .WASHER 127 181681 .BOLT 128 180834 .SEAL, dust 4

29 180332 .FITTING, grease 130 180333 .FITTING, grease 1

LIFT CYLINDER


T9H100

10

9

113

2115124314151661618171920

8

7

20


0 185127 CYLINDER ASSY (R.H.) 1185131 CYLINDER ASSY (L.H.) 1

0-1 185117 .KIT, seal 11 ..PACKING, rod 12 ..SEAL, dust 1

3 ..O-RING 14 ..RING, back-up 15 ..O-RING 16 ..PACKING, piston 17 185130 .TUBE ASSY (R.H.) 1

185132 .TUBE ASSY (L.H.) 18 185436 ..BUSHING 19 185129 .ROD ASSY, piston 110 185436 ..BUSHING 111 185128 .COVER, rod 1

12 180163 .BUSHING 113 185491 .HOLDER, rod packing 114 185492 .RING, snap 115 185121 .PISTON 116 185437 .RING, wear 2

17 181544 .BALL, steel 118 181523 .SET-SCREW 119 180333 .FITTING, grease 120 180834 .SEAL, dust 4

TILT CYLINDER


SECTION NOTES - SECTION NOTES - SECTION NOTES - SECTION NOTES


SECTION C: KITS AND ACCESSORIES

810946 Universal Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

810831 Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Auxiliary Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

810901 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

810898 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

811344 Pre-Cleaner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

811351 Power-A-Tach Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

811348 HVAC Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

811428 14-Pin Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

CTL75 FILTER PART NUMBERS

Fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193024

Engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194315

Air cleaner - Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184146

Air cleaner - Inner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184195

Additional Accessories

Door Harness Jumper Plugs (for door kits when the door is removed)For part number 191155/193859 Door (Kits 810831/810898). . . . . . . . . . . . . . . . . 193749

Door KeysShort ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193806

SEC

TIO

N C

: K

ITS

AN

D A

CC

ESS

OR

IES


2

1

4

3

3

KITS AND ACCESSORIES


1 184507 ANTENNA/RADIO 12 192454 RADIO/AM-FM-WB 13 192764 SPEAKER/PAIR 3-1/2 14 410010 KIT/UNIVERSAL INSTALL 1

192763 HARNESS/RADIO/AM-FM-WB 1

810946 Universal Radio Kit


59

60


4 182107 WASHER/FLAT 1 5 L500098 WASHER/FLAT 1 7 L500049 NUT/HEX 3/8 CENTERLOCK 2 8 138265 ADAPTER/WET ARM 1 9 138260 BOLT 1/4 X 5/8 2

11 182056 STUD/BALL 5/16 X 1/2 212 182057 CLIP/BALL STUD 213 101753 NUT/HEX M6 214 182108 SPRING/GAS 116 138275 BOLT/HEX WHIZLOCK M6 X 120 MM 4

17 L500004 NUT/ACORN #10 118 138273 HANDLE/PUSHBUTTON 119 138264 SWITCH/WASHER/WIPER 120 101754 BOLT/HEX 3/8 X 4-1/2 221 139172 BOLT/HEX #10 X 1-1/4 1

22 651343 BOLT/BUTTON HEAD #10 X 1/2 223 138266 SWITCH/SAFETY SHUTOFF 124 138283 BOLT/PAN HEAD #6 X 7/8 225 191643 RNT/ROUND 1/4 226 182111 BUSHING/NYLON 2

27 101738 NUT/HEX M12 128 101755 BOLT/PAN HEAD M6 X 25 MM 329 191642 RNT/TOUND #10 230 L500695 MOTOR/WIPER W/ BRACKET 131 L500696 COVER/PLASTIC MOTOR 1

32 L500697 NUT M18 133 L500719 PLATE/PANTO SWIVEL 134 L500700 NUT/ACORN M8 135 L500701 GASKET/PANTO PLATE 1



810831 Door Kit




36 L500702 ARM/WIPER 24" WET 137 L500703 BLADE/WIPER 28" 138 L500706 NUT/ACORN M5 139 L500707 ADAPTOR/PIN-LOCKING 140 L500708 SEAL/TOWER 1

41 L500709 SHIELD/RAIN 142 L500711 SCREW/PAN HEAD #10 X 1/2 143 182076 LATCH/ROTARY RIGHT 144 101710 STRIKER M12 X 25 MM 145 653034 NUT/HEX JAM 5/16 2

46 191644 NUT/HEX CAPTIVE #6 247 182116 WASHER/FLAT BRASS 148 191623 DOOR 151 191617 TRIM/INTERIOR 152 191618 HARNESS/WIRE 1

53 191619 SEAL/DOOR 154 191620 GLASS/DOOR 155 191621 MOUNT/SWITCH 156 191645 PLATE/SWITCH BOX 157 191646 BOX/SWITCH 1

58 191622 RUBBER/WINDOW 159 182087 BOTTLE/WASHER 160 184291 BRACKET/WASHER BOTTLE 161 191652 MOUNT/CLIP-ON (Not Shown) 262 191650 FOAM/LOWER (Not Shown) 1

63 193749 JUMPER/DOOR HARNESS (Not Shown) 1

193749 is a plug for the door harness when the front door is removed from the loader. It is not part of this kit.


59

60

810831 Door Kit


SERVICE KIT: 184685

SERVICE KIT: 184682

SERVICE KIT: 184683

SERVICE KIT: 184684


184682 KIT/SERVICE MALE QUICK-COUPLER 1184683 KIT/SERVICE FEMALE QUICK-COUPLER 1184684 KIT/SERVICE RETURN QUICK-COUPLER 1184685 KIT/SERVICE 3/4 SAE FITTING 1


Auxiliary Couplers Service Kits


INSIDE

OUTSIDE

INSIDE OUTSIDE

INSIDE

OUTSIDE

INSIDE OUTSIDE

OUTSIDE

6

182 13

14

15 10 11

1

21

22

OUTSIDE VIEW LEFT HAND SHOWN

OUTSIDE

INSIDE OUTSIDE


12

24

23

1827

24

22

2318

23

2624

23

2219

21

20

2423

25 18

22

24

20

21

19

19

21

20

7

4

RIGHT HAND SYM OPP


FRONT

RIGHT HAND SYM OPP

RIGHT HAND SYM OPP

RIGHT HAND SYM OPP


1 194188 WINDOW/ASSY/FRONT LEFT 1194189 WINDOW/ASSY/FRONT RIGHT 1

2 184411 TRACK/FELT 24 184410 FILLER/VINYL 26 194193 SLIDER/GLASS 2

7 194194 GLASS/STATIONARY 210 194191 LATCH/LEFT 211 194192 LATCH/RIGHT 212 194190 SPACER/LATCH 413 194221 NUTSERT/S.S. #8 8

14 194219 GROMMET/LOCK 815 194220 SCREW/PHILLIPS #8 X 1 818 184402 SEAL/OUTSIDE D 119 194218 GROMMET/RUBBER 2420 194222 WASHER/STEEL 24

21 194217 NUT/LOCK 1/4 4422 184400 SCREW/PHILLIPS 1/4 X 1-1/4 4423 194196 CLIP/RETAINER/LONG 3224 194195 CLIP/RETAINER/D SHAPE 1225 194200 WINDOW/ASSY/UP LEFT 1

194201 WINDOW/ASSY/UP RIGHT 126 194184 WINDOW/ASSY/LF LEFT 1

194199 WINDOW/ASSY/LF RIGHT 127 194197 WINDOW/ASSY/LR LEFT 1

194198 WINDOW/ASSY/LR RIGHT 1


810901 Side Window Kit



1 650426 SCREW/CAP 1/4 X 1-1/4 1 2 653005 NUT/HEX 1/4 1 3 656110 WASHER/LOCK M8 1 4 193846 BOLT/PHILLPS PAN #10 X 1 13 5 193847 WASHER/WT 13

6 182107 WASHER/FLAT 1 7 654004 WASHER/FLAT 5/16 2 8 L500049 NUT/LOCK 3/8 2 9 138260 SCREW/TORX HEAD 1/4 X 3/4 210 182056 STUD/BALL 2

11 182057 SPRING/CLIP 212 101753 NUT/HEX M6 213 182108 SPRING/GAS 114 REF TIE/WIRE 215 138275 SCREW/HEX FLANGE M6 X 20MM 4

16 138273 LATCH/DOOR HANDLE 117 101754 BOLT/HEX 3/8 X 4-1/2 218 651343 SCREW/MACHINE #10 X 1/2 219 138266 SWITCH/LIMIT 120 138283 SCREW/PHILLIPS #6 X 7/8 2

21 191643 RNT 1/4 ROUND 222 194047 BOLT/CARRIAGE M8 X 35 MM 1



810898Impact-ResistantFront Door Kit




23 101738 NUT/HEX M12 124 193848 NUT/HEX #10 1325 651464 SCREW/CAP M6 X 25 MM 326 191642 RNT #10 ROUND 227 182076 LATCH/CAM 1

28 101710 STRIKER M12 X 25 MM 129 653034 NUT/HEX JAM 5/16 230 182116 WASHER/FLAT BRASS 131 656048 NUT/HEX M8 132 191617 TRIM/INTERIOR 1

33 191618 HARNESS/WIRE 134 191619 SEAL/DOOR 135 191621 MOUNT/SWITCH 136 191645 PLATE/SWITCH BOX 137 191646 BOX/SWITCH 1

38 193859 DOOR/IMPACT-RESISTANT 139 193804 WINDOW/LEXAN 140 193805 SEAL/LEXAN 141 REF SERIAL TAG LOCATION N/A42 193749 JUMPER/DOOR HARNESS (Not Shown) 1

193749 is a plug for the door harness when the front door is removed from the loader. It is not part of this kit.


810898 Impact-ResistantFront Door Kit



240702 PRE-CLEANER/M&H 8” 1 1 188961 LONG CLAMP 1 2 195908 2.75” INLET COVER 1 3 650936 8-32 x ½ PPH BOLT 2 4 210-32183 8-32 LOCKNUT 1

1

234

811344 Pre-Cleaner Kit



2014

32

5

29

10

11

12

14

20

7

7

13

3

7

7

10

17

34

7

10

12

14

7

2031

27

14

7

31

20

2729

19

25

18

24

23

28

DETAIL B

B

6

28

1

21

98

22

4

15

33

26

24

30

1 TO PORT 2

2

2

2

2

2


1 054994 ST MJ06 MORB06 22 055648 TIE/WIRE 53 064260 HLN INST 5/16 CZY 14 068938 90 MJ06 MAORB06 25 070648 HN LF SLOC 5/16 CZ 2

6 091039 90 MJ06 FJS06 17 095619 CLAMP/HOSE 58 134588 NUT/SPIRALOCK 1/4-20 29 135331 STRAP 110 184680 GUARD/POWER TACH 1

11 184701 SPACER/GUARD MOUNT 112 184714 GUARD/GUSSET 113 184716 MOUNT/CLAMP 114 184718 MOUNT/HOSES 215 190520 VALVE/SOLENOID PWR F-A-T 1

16 192065 BUSHING/CYLINDER END 217 193787 CYLINDER/HYD POWER F-A-T 118 195607 WIRE HARNESS 119 195739 DECAL/LOCK-UNLOCK 120 210-19470 HN FL SLOC 5/16 CZY 2

21 230-18127 STRAIGHT-CONNECTOR-7/16J 122 230-32693 ADAP 60RM-4JICM 90 123 240657 NIPPLE/BSPP/04-04 124 240667 TEE/FEM RUN SWVL/04 225 240686 SWITCH W/HARNESS/F-A-T 1

26 240716 HOSE/MP .25 X 20 127 240733 HOSE/MP .25 X 16 128 240894 MOUNT/VALVE 129 241084 HOSE GROUP/P TACH/CTL75 130 241088 ELBOW/BSPP/04-04 1

31 650486 CS 5/16X3/4 C5ZY 332 650487 CS 5/16X1 C5ZY 233 650706 CS 1/4X2 C5ZY 234 656011 CS M10-1.5x45 C8.8 ZY DI 2


811351 Power-A-Tach Kit


29

10

2415

23

28

24

24

33

31

17

26

6

7

NOTE 1

NOTE 2

PORT 4 TO RH ENDOF CYLINDER

PORT 2 TO LH ENDOF CYLINDER

GROUND

DOOR POWER

DOOR

NOTE 3

25

18

DO NOT TIGHTEN COMPLETELY(ALLOW BRACKET TO PIVOT)

NOTES:

1. MOUNT BRACKETS TO RIGHT LIFT ARM USING SAME MOUNTING FASTNERS AS THE TILT TUBE CLAMPS

2. LOCATE TEE AND 90 º FITTING (240667 AND 241088) BETWEEN HOSE END ST1 AND IT'S FITTING AT THE CONTROL VALVE (SUB)

3. LOCATE TEE(240667) AND NIPPLE(240657) BETWEEN HOSE END 11 OR 12 OR 13 AND THE TEE AT THE CONTROL VALVE(SUB)

4. MOUNT BRACKET TO CONTROL VALVE (SUB) USING EXISTING FASTENERS

5. USE ZIP TIES TO ATTACH HOSES AND WIRE HARNESS AS NEEDED

14

7

3

13

7

WHITERED

REDWHITE

NOTE 4

(YELLOW-GREEN WIREON LOADER WIRINGHARNESS LOCATED UNDERLH CONTROL TOWER)

4

19

31

TO PORT 4

EXISTING HARDWARE

10

16

34


1 054994 ST MJ06 MORB06 22 055648 TIE/WIRE 53 064260 HLN INST 5/16 CZY 14 068938 90 MJ06 MAORB06 25 070648 HN LF SLOC 5/16 CZ 2

6 091039 90 MJ06 FJS06 17 095619 CLAMP/HOSE 58 134588 NUT/SPIRALOCK 1/4-20 29 135331 STRAP 110 184680 GUARD/POWER TACH 1

11 184701 SPACER/GUARD MOUNT 112 184714 GUARD/GUSSET 113 184716 MOUNT/CLAMP 114 184718 MOUNT/HOSES 215 190520 VALVE/SOLENOID PWR F-A-T 1

16 192065 BUSHING/CYLINDER END 217 193787 CYLINDER/HYD POWER F-A-T 118 195607 WIRE HARNESS 119 195739 DECAL/LOCK-UNLOCK 120 210-19470 HN FL SLOC 5/16 CZY 2

21 230-18127 STRAIGHT-CONNECTOR-7/16J 122 230-32693 ADAP 60RM-4JICM 90 123 240657 NIPPLE/BSPP/04-04 124 240667 TEE/FEM RUN SWVL/04 225 240686 SWITCH W/HARNESS/F-A-T 1

26 240716 HOSE/MP .25 X 20 127 240733 HOSE/MP .25 X 16 128 240894 MOUNT/VALVE 129 241084 HOSE GROUP/P TACH/CTL75 130 241088 ELBOW/BSPP/04-04 1

31 650486 CS 5/16X3/4 C5ZY 332 650487 CS 5/16X1 C5ZY 233 650706 CS 1/4X2 C5ZY 234 656011 CS M10-1.5x45 C8.8 ZY DI 2


811351 Power-A-Tach Kit


10

16

16

21

21

21

16

1315

29

38

1

2

3 4

5

6

7

8

9 10

11

12

13

14

15

16

17

18

19

20

21

22 23

24

25

27

28

29

30

31

32

33

34

36

37

39 22

23

35

26

40

21


1 193881 WELD,BRKT,GEHL CTL70/75 FA CVR INT,LS 12 193882 WELD,BRKT,GEHL CTL70/75 FA CVR INT,RS 13 193887 WELD,BRKT,GEHL CTL65/75 DUCT ADPTR PLATE 14 193890 WELD,BRKT,GEHL CTL70/75 FA CVR EXT,LS 15 193891 WELD,BRKT,GEHL CTL70/75 FA CVR EXT,RS 1

6 656133 WASHER,FLAT,M10,ZNC+CLR 27 193943 CLAMP, HOSE (2.5” TO 4.5”) SCREW TYPE 28 193944 CLAMP,SPRING,9/16,WHEEL 29 193945 SCREW,PPH,#08 X 5/8”,FOR PLASTICS 210 193946 CLAMP,HOSE GUIDE SINGLE,0.625ID,.281 MNT 2

11 656008 HHCS,M10 X 1.50 X 30,CL8.8,YZ,14mm HD 212 140410 NUT,HEX,KEPS,M04X0.70,ZP 413 140411 NUT,HEX,WHIZLOCK,M05X0.80,ZP 1014 140413 HHFS,M05X0.80X 12,CL4.8,BLK ZP,W/O SERR 315 187996 HHFS,M8X1.25X 20,CL8.8,ZP,W/O SERR 4

16 193947 NUT,HEX,WHIZLOCK,M6X1.00,ZP 417 193948 TIE,NYLON-LARGE HD(4” DIA. MAX. BUNDLE) 118 193948 TIE,NYLON-LARGE HD(4” DIA. MAX. BUNDLE) 219 071043 NUT,HEX,WHIZLOCK,M10X1.50,CL8.8,ZP 220 193949 SCREW,#6 X 5/8”,PLPS CNTRSUNK TAPPING,ZP 2



811348 HVAC Kit




21 193950 HHFS,M06X1.00X 16,CL8.8,BLK ZP,W/O SERR 922 193951 SCREW,M5X0.8X10,SCKT BUTTN FLANGE,BLK ZP 623 193952 NUT,CAP,M5X0.8,YLW ZP 224 140323 DRIER-RECEIVER,O-RING STYLE W/ BRKT 125 193954 CLAMP,HOSE (UP TO 3-3/4”) SCREW TYPE 2

26 197423 CLAMP,CABLE,3/16 ID,NYLON,WHITE 127 193899 VALVE,DRAIN,CONDENSATE REDUCER,PLASTIC 228 193901 ADAPTOR,FLEX HOSE,4”,SCREW MNT 129 140332 LOUVER,3.31” HOLE,SMALL LIP SPAL 230 140417 DECAL,R-134a WARNING & CHARGE AMOUNT 1

31 139074 DECAL, GEHL CTL65/75/85, “AIR CONDITIONED” 232 193957 ADAPTER,FLEX HOSE,3”,SCREW-MOUNT 133 193903 DUCT,GEHL CTL SERIES LOADER,LH 134 193904 HOSE,DUCT,3.0”X 25”,INSULATED 135 193905 HOSE,DUCT,4.0”X 25”,INSULATED 1

36 193907 LOUVER,RECTANGULAR,1.57 X 7.87,PRIMA 137 193908 LOUVER,ROUND,3.87 OD,W/ 3.0” HA 138 140311 HOSE,CLEAR PLSTC,1/2ID X 5/8OD X .06WALL 239 193930 MODEL EE1150 SHELF MOUNT,12V,HVAC 140 197436 MODEL EE625,EC,12V,PUSHER,GEHL CTL65/75 1

10

16

16

21

21

21

16

1315

29

38

1

2

3 4

5

6

7

8

9 10

11

12

13

14

15

16

17

18

19

20

21

22 23

24

25

27

28

29

30

31

32

33

34

36

37

39 22

23

35

26

40

21

811348 HVAC Kit




1 193865 SPACER,TUBE,.750ODX.406IDX .875LG 12 651602 SCREW,HWH,TYPE 23,0.25 X 0.75 13 656004 HHCS,M8 X 1.25 X 55,CL8.8,PL 14 193932 GROMMET,PLSTC,1.38H,1.47OD,1.00ID 25 656111 WASHER,FLAT,M08,BRIGHT ZINC 1

6 140199 NUT,PANEL,7/16-28 UNEF 27 122496 CLAMP,HOSE,5\8"-CONSTANT PRESSURE 108 140448 NUT,PANEL,3/8-32 UNEF 19 187997 NUT,HEX,WHIZLOCK,M08X1.25,CL8.8,ZP 110 193933 KNOB,POINTER PUSH ON,.77 DIA,1/4" D SPR 3

11 140323 DRIER-RECEIVER,O-RING STYLE W/ BRKT 112 140203 FTG,HT,STR,3/8 NPT MALE X 5/8 HOSE 213 140331 SWITCH,PRESSURE,BINARY,(385/298-28/30) 114 140415 CLAMP,HOSE GUIDE SINGLE,1.000ID,.406 MNT 115 140337 RELAY,12V CHANGE OVER,WEATHERPRF,W/ BRKT 1

16 140190 FTG, COPPER, 90DEG, 5/8"OD X 5/8"OD HEATER 217 140454 O-RING,#6,HNBR,GREEN,.301X.070 418 140338 O-RING,#8,HNBR,GREEN,.426X.070 219 140455 O-RING,#10,HNBR,GREEN,.551X.070 220 140207 SWITCH,ROTARY,FAN(5 POST,3 SP),12V(25A) 1

21 140340 COMP,SANDEN#4860FLX7EAR125MM2A,12VPAG,GV 1


17

17

19

18

17

6

1

2

3

4

5 6

7

8

9

10

11

13

14

15

17

18

19

20

21

23

24

28

27

29

30 31

32

41

33

34

35

36

12

16

22

25

26

37

38

39

40 42


811348 HVAC Kit




22 193956 FTG,COMP,SANDEN,FLX7,VOR,#8x#10 123 140342 DECAL,CONTROLS,GEHL CTL65/75/85 124 140343 SWITCH,ROTARY,2 POST,OFF-ON,25A MAX 125 183596 VALVE,SHUT-OFF,STRAIGHT,BALL,90× ON/OFF 126 197424 VALVE,HEAT,ELECT,STR,5/8,PLSTC,12V,SMART 1

27 193914 WIRE HARNESS,GEHL CTL65/75 GEN3,COND-CMP 128 197427 WIRE HARNESS,GEHL CTL65/75/85,CTRLS-EVAP 129 193915 SWITCH,POT,10K,1/3W,.31 STEM,W/ MOLEX CN 130 140528 LOOM,CORRUGATED,SPLIT,NYL,.75ID,10.0 FT 131 140529 LOOM,CORRUGATED,SPLIT,NYL,.875ID,6 FT 1

32 194046 LOOM,CORRUGATED,SPLIT,NYL,1.00ID,7 FT 133 703924 HOSE,HTR,5/8" ID,BULK 234 703924 HOSE,HTR,5/8" ID,BULK 135 703924 HOSE,HTR,5/8" ID,BULK 136 703924 HOSE,HTR,5/8" ID,BULK 1

37 197431 HOSE ASSY,GEHL CTL75,#06,COND-DRIER,GEN3 138 197432 HOSE ASSY,GEHL CTL75,#06,DRIER-EVAP,GEN3 139 197433 HOSE ASSY,GEHL CTL75,#08,COMP-COND 140 197434 HOSE ASSY,GEHL CTL75,#10,EVAP-COMP 141 193930 MODEL EE1150 SHELF MOUNT,12V,HVAC 1

42 197436 MODEL EE625,EC,12V,PUSHER,GEHL CTL65/75 1


17

17

19

18

17

6

1

2

3

4

5 6

7

8

9

10

11

13

14

15

17

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20

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23

24

28

27

29

30 31

32

41

33

34

35

36

12

16

22

25

26

37

38

39

40 42

811348 HVAC Kit


1

2

3

4

5 6

7

8

9

10

11

12 13

14

15

COMPRESSOR SHOWN FOR

REFERENCE ONLY


1 193112 BRACKET/TENSIONER COMP MNT 12 650730 SCREW/CAP 3/8 X 5 23 656048 NUT/HEX M8 24 656050 NUT/HEX M12 15 656111 WASHER/FLAT M8 1

6 090666 NUT/LOCK FL SERR 3/8 27 194635 WASHER/FLAT 12MM ID 18 651685 SCREW/CAP FL LOCK M8 x 16 MM 39 193111 BOLT/SPECIAL BELT TENSION 110 193110 SPACER/TUBE W/ TAK MNT 1

11 193109 SPACER/TUBE COMP MNT 212 193108 SPACER/TUBE GEN 2 COM 213 194634 SCREW/CAP HEX HEAD M08 X 120 MM 114 184264 PULLEY/IDLER (PULLEY ONLY) 115 193107 BELT/BLUE (17405) 17/32 X 40-1/2 1


811348 HVAC Kit

193046 Compressor

Service Parts



1 197414 FOAM,PES 4.1004,MODEL EE625,COIL SEAL 12 189784 WELD,BRKT,MODEL EE621,COND MOUNT 23 197419 WELD,HSG,COND LOWER,EE625 14 197420 WELD,HSG,COND UPPER,EE625 15 137370 SCREW,PHILLIPS RD HD,TAP,#6 X .50LG,ZP 2

6 140413 HHFS,M05X0.80X 12,CL4.8,BLK ZP,W/O SERR 67 193947 NUT,HEX,WHIZLOCK,M6X1.00,ZP 88 197440 SCREW,M6X1.0X 8,SCKT BUTTN FLANGE,BLK OX 19 167750 HHFS,M06X1.00X 12,CL8.8,BLK ZP,W/O SERR 1110 193955 CLAMP,CABLE,3/8 ID,NYLON,WHITE 2

11 189785 COIL,COND,MULTIFLOW,12 X 24 X 0.7,4 PASS 112 140349 FAN,10 PULLER,12V,SPAL W/ WTHRPCK CNCTR 2

1

2

3

4

5

6

7

8

9

10

11

12

9

9

9

811348 HVAC Kit




1 193867 S.M.HSG/ EE1150/RECIRC FILTER 12 193868 S.M.HSG/EE1150/COVER 13 193870 S.M.BRKT/TXV BLOCK MOUN 14 140526 INSULATION/TAR TAPE 15 193871 FILTER/FOAM 1/2 X 5.00 X 23-1/2 1

6 193872 FOAM/PES 4.1002/EE1150 COVER 17 193873 FOAM/PES 4.1002/EE1150 BLOWER 18 193874 FOAM/PES 4.1002/EE1150 BLOWER 19 193875 FOAM/PES 4.1002/EE1150 BLOWER 110 193876 FOAM/PES 4.1005 (10PPI) 1/4 X 4.00 1

11 193877 FOAM/PES 4.1008/EE1150 SEAL/L 112 193878 FOAM/PES 4.1008/EE1150 SEAL/R 113 193883 HOUSING/HSG/ EE1150 114 193884 DRAIN PAN/HSG/ EE1150 115 193885 RECIRC FILTR/HSG/ EE1150 1

16 193895 BRACKET/FA FILTER COVER EE1150 217 140187 SMS #10 X 1/2 TAB HWH BL 1218 193898 CLIP/S-TYPE 119 656139 SCREW/CAP M6 X 35 MM 2


811348 HVAC Kit

Service Parts

193930 38

39

1

2

3

5

6

7

8

9

10

11

12

13

14

15

16

17

18

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20

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30

31

32

33

35 36

37

34

17

21





20 140410 NUT/HEX KEPS M4 821 140411 NUT/HEX FLANGED M5 422 193947 NUT/HEX WHIZLOCK M6 223 167750 HHFS M06 X 12 MM W/O SERR 724 193953 VELCOIN/LOOP ADHESIVE 3/8 10

25 193900 ADAPTER/FLEX HOSE/SNAP IN 2.0" 226 140329 SWITCH/THERMOSTAT PRESET 127 140330 VALVE/EXPANSION BLOCK-STYLE 128 193902 KNOB/PUSH-ON/SLIDE CONTROL 129 140335 BLOWER 12V AC 1

30 140338 O-RING AC #8 231 140416 DECAL/REFRIGERANT NOTICE R134a 132 193958 COIL/EVAP HT/TF 133 193906 FILTER/PAPER 1.88 X 5.70 X 6.00 234 193909 LOUVER/ROUND 2.79 OD, W/ 2.0 2

35 193910 DECAL/FRESH AIR RECIRC 136 193911 GROMMET/FOAM 237 193912 HARNESS/WIRE EE1150 138 194045 HOSE/FLEX DUCT 2.0"ID X 3' 139 194045 HOSE/FLEX DUCT 2.0"ID X 3' 1


811348 HVAC Kit

Service Parts

193930 38

39

1

2

3

5

6

7

8

9

10

11

12

13

14

15

16

17

18

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20

21

22

23

24

25

26

27

28

29

30

31

32

33

35 36

37

34

17

21


811348 HVAC Kit

Schematic



Ref. Part Qty.No. No. Description Req.

1 196345 WIRE HARNESS/LARGE 12 196346 WIRE HARNESS/SMALL 13 180730 RELAY 24 196347 NUT/THREADED CONNECTOR 15 180070 BOLT 1

6 181049 WASHER/LOCK 27 181021 WASHER/FLAT 28 181018 WASHER/STAR 19 180046 TIE STRAP/SMALL PLASTIC 210 181928 TIE STRAP/LARGE PLASTIC 13

11 185638 MOLDING/TRIM 112 193850 MOUNT/CABLE CONNECTOR (NOT SHOWN) 113 650486 BOLT/PLATED 5/16 x 1 (NOT SHOWN) 214 654024 WASHER/LOCK 5/16 (NOT SHOWN) 2

811428 14-Pin Connector Kit



SECTION NOTES

INDEX


Part Page Ref.No. No. No.




NU

ME

RIC

AL

IN

DE

X

054994 74 1054994 75 1054994 105 1054994 106 1055648 98 19055648 105 2055648 106 2055896 34055896 89 27055897 43 27055897 43 28055898 42 10058674 42 5058674 42 7058674 42 8064260 105 3064260 106 3068938 105 4068938 106 4070648 105 5070648 106 5071043 107 19075236 74 2075236 75 2090666 111 6091039 105 6091039 106 6095619 105 7095619 106 7101710 103 28101737 98 28101738 103 23101753 98 16101753 102 12101754 102 17122496 109 7134588 105 8134588 106 8135331 105 9135331 106 9137370 112 5137545 80 45137637 80 46138104 12 14138260 102 9138266 99 35138266 102 19138273 102 16138275 102 15138283 99 36138283 102 20138284 98 31139074 79 55139074 108 31139170 99 39139172 98 26140187 113 17140190 109 16

140199 109 6140203 109 12140207 109 20140311 108 38140323 108 24140323 109 11140329 114 26140330 114 27140331 109 13140332 108 29140335 114 29140337 109 15140338 109 18140338 114 30140340 109 21140342 110 23140343 110 24140349 112 12140410 107 12140410 114 20140411 107 13140411 114 21140413 107 14140413 112 6140415 109 14140416 114 31140417 108 30140448 109 8140454 109 17140455 109 19140526 113 4140528 110 30140529 110 31167750 112 9167750 114 23180005 60 14180006 60 15180007 54 8180008 19180008 20180009 19180009 20180010 19180010 20180014 10 11180015 5 6180023 33180023 34180023 35 13-3180024 10 13180024 31180024 33180024 34180024 46 23180025 46 25180026 31180026 34180026 69 11

180026 71 11180027 36 24-7180027 39 24-7180027 46 24180029 10 12180032 56 4180041 47180042 15 79180045 28 9180046 19 8180046 20 17180046 23 14180046 24180046 25 7180046 26 3180046 27 11180046 30 2180046 49 24180046 54 20180046 57 9180046 116 9180048 11 27180048 37 62180048 38 62180048 40 62180048 41 62180048 72 71180049 66 20180052 2 7180060 56 23180067 48 8180070 22 14180070 24180070 28 22180070 77 34180070 116 5180075 23 11180077 7 15180077 14 36180077 24180077 29 4180077 35 14180077 39 30180077 53 11180077 58 8180077 60 24180077 63 7180077 67 22180079 12 37180079 29 7180079 51 31180079 52 12180084 35 16180084 49 27180085 13 44180085 16 8180085 23 10180085 28 13

180085 36 32180085 39 32180085 69 14180085 73 14180087 12 38180087 14 38180087 32 28180087 38 39180087 41 39180087 45 11180087 49 29180087 69 16180087 71 16180088 2 11180088 3 12180088 15 67180088 37 35180088 39 35180088 45 13180088 49 30180088 51 14180089 32 19180089 43 17180089 51 35180091 38 34180091 41 34180092 35 20180092 59 11180092 62 11180093 14 40180095 2 14180097 1 9180098 59 12180098 62 12180100 13 42180103 67 36180105 2 12180109 56 11180110 22 5180114 56 3180117 65 1180130 63 2180131 56 17180143 58 3180144 45 7180147 29180147 60 40-1180148 19180148 20180155 46 20180161 58180163 93 13180163 94 12180165 52 9180176 48 19180177 52 8180177 53 17180178 21 6

INDEX


NU

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AL

IN

DE

XPart Page Ref.No. No. No.




180179 21 7180180 89 18180191 49 25180194 28 1180195 69 9180195 71 9180196 48180196 48 21180197 15 70180203 48 22180204 37 44180204 40 44180206 11 22180206 47180207 59 5180207 62 5180218 7 14180220 54 10180221 19 17-4180221 20180222 7 6180226 2 3180227 2 4180228 7 7180231 19 2180231 20 2180231 77 45180233 25 9180241 21 1180242 56 12180244 19 17-1180244 20180245 56 14180251 58 16180256 58 17180270 56 6180271 79 23180272 79 24180273 79 25180274 79 30180275 79 29180276 79 31180277 79 32180278 79 28180279 79 9180280 79 11180281 79 12180282 79 13180283 79 16180284 79 17180285 79 18180286 79 10180287 79 14180288 79 20180289 79 26180290 79 27180291 79 22180292 79 19

180293 79 4180294 79 5180296 79 1180297 79 2180298 79 3180299 79 7180300 79 8180301 79 15180302 79 21180303 79 33180304 79 6180306 25180306 27180310 33180312 32180312 33180312 34180312 35 13-2180314 31180314 38 31-2180314 41 31-2180314 44 6180314 72 68180318 33180318 38 31-3180318 41 31-3180324 38 31-1-1180324 41 31-1-1180325 45180326 89 19180328 45 6180330 38 31-1180330 38 31-1-2180330 41 31-1180330 41 31-1-2180331 67 31180331 68 9180332 67 32180332 93 29180333 93 30180333 94 19180335 47180336 47180337 47180338 47180345 56 13180346 56 15180358 45 8180365 60 3180366 60 2180367 19180367 20180368 22 8180368 77 28180370 61 54180371 54 32180371 61 55180374 60 17

180378 19 17-2180378 20180383 89 20180386 23 20180472 60 37180473 60 36180478 19 3180478 20 3180479 19 16180479 20 16180484 56 18180486 19 17-7-1180486 20180486 53 18-1180486 65180498 29 3180504 56 5180505 25180508 53 18180508 65 2180515 22 13180515 76 22180516 22 17180516 24180516 25 12180516 27 4180516 53 12180516 57 6180516 77 37180518 13 43180518 13 73180518 16 12180518 17 11180518 22 11180518 23 7180518 28 14180518 28 20180518 37 45180518 40 45180518 49 36180518 49 37180518 51 15180518 51 28180518 58 15180518 61 52180518 76 18180518 77 40180518 89 30180519 16 4180519 58 7180520 59 13180520 62 13180521 67 29180523 63 9180527 24180540 5 10180540 10 12180540 10 13

180540 10 14180540 31180540 31180540 31180540 31180540 32180540 32180540 32180540 32180540 32180540 33180540 33180540 33180540 33180540 33180540 34180540 34180540 34180540 35180540 35180540 35 13-2180540 35 13-3180540 35 13-4180540 35 13-5180540 43 14180540 46 23180540 46 28180540 47180540 72 53180540 89 9180540 89 24180540 90 29180541 89 15180542 46 25180543 89 8180543 89 10180543 89 16180544 5 9180544 31180544 31180544 31180544 32180544 33180544 33180544 34180544 34180544 38 31-2180544 38 31-3180544 41 31-2180544 41 31-3180544 44 6180544 47180544 69 11180544 71 11180544 72 66180544 72 68180547 5 7180547 5 8

INDEX






NU

ME

RIC

AL

IN

DE

X

180547 31180547 32180547 33180547 34180547 34180547 36 24-7180547 39 24-7180547 42 6180547 42 9180547 46 24180547 46 26180547 46 31180548 37 63180548 37 70180548 40 63180548 40 70180548 44 5180548 46 27180548 46 30180551 42 12180552 1 7180552 2 9180553 3 9180553 43 13180554 38 31-1-4180554 41 31-1-4180555 46 33180559 89 11180559 89 25180563 89 26180564 47180595 59 10180595 62 10180598 59 9180598 62 9180599 68 7180601 16 16180604 59180604 62180612 59 4180612 62 4180613 58 12180613 59 18180613 62 18180614 52 7180615 16 17180615 59180615 62180617 4 5180619 59 17180619 62 17180622 68 17180640 64 2180649 15 59180656 60 4180657 2 5180658 2 6180659 58 25

180662 60 18180672 56 19180673 56 21180674 56 2180679 46 35180680 31180680 33180680 43 14180680 47180680 72 53180680 90 29180684 1 8180684 2 10180684 3 10180686 18 1180687 90 14180691 89 6180691 89 22180701 56 22180713 90 11180715 90 9180719 36 29180719 39 29180727 56 1180728 56 10180730 24180730 57 11180730 116 3180731 19180731 20180733 24180733 25 11180733 27 12180738 54 11180747 93 17180749 60 16180777 67 34180783 66 17180784 66 18180791 59 19180791 62 19180794 12 29180796 65 7180799 48180801 47180802 47180803 15 60180804 60 44180806 19 13180806 20 13180806 77 47180808 13 41180808 16 24180808 54 12180808 55 2180808 69 13180808 71 13180808 77 29

180810 89 23180814 58 19180814 89 7180814 90 30180814 92 1180816 10 6180816 45 14180819 51 30180824 47180827 43 18180828 56 20180834 66180834 93 28180834 94 20180838 1 5180838 2 8180845 47180846 15 69180857 54 19180859 67 42180860 67 43180863 14 49180865 67 30180871 30 1180875 93 18180887 68 10180888 53 16180891 90 12180893 89 21180899 90 10180900 90 17180911 56 7180915 59 20180916 51 23180916 58 18180918 63 1180919 54 7180920 54 6180921 66 19180925 58 4180926 93 19180927 48 20180929 20180929 21 3180930 21 10180931 19 17-8180931 24180932 19 17-5180932 20180933 43 29180934 58 5180944 31180944 33180947 34180947 42 6180950 32180952 28 6180958 60 42

180960 54 22180966 60 41180968 56 9180969 14180969 23 25180969 25 6180969 28 25180969 50180969 50180976 49 39180987 4 9180993 47181007 10 10181007 32 27181007 35 27181007 37 46181007 38 46181007 41 46181007 51 21181008 16 14181008 37 38181008 39 38181008 45 18181008 49 38181008 68 14181009 11 25181009 47181010 59 21181010 62 21181011 28 23181012 13 58181012 17 12181012 24181012 29 5181012 52 15181012 53 21181012 54 17181012 63 3181012 67 28181012 76 15181015 59 6181015 62 6181017 47181018 13 74181018 23 9181018 26 2181018 27 7181018 28 16181018 61 53181018 116 8181019 27 8181020 58 24181021 10 16181021 16 11181021 22 16181021 24181021 27 9181021 49 34

INDEX


NU

ME

RIC

AL

IN

DE





181021 53 19181021 57 8181021 77 36181021 116 7181022 7 17181022 13 45181022 14 45181022 16 25181022 17 20181022 24181022 28 21181022 35 25181022 51 18181022 54 18181022 55 4181022 58 10181022 60 31181022 67 33181022 69 19181022 71 19181022 77 30181023 7 11181023 13 46181023 14 46181023 45 17181023 49 35181023 51 19181023 54 16181023 58 11181023 59 16181023 62 16181023 69 20181023 73 20181023 76 20181024 12 34181024 52 14181029 63 6181032 2 15181032 3 16181033 1 10181034 22 12181036 19 17-9181036 20181036 26 5181041 90 18181044 43 23181045 63 10181046 68 18181047 27 5181048 58 22181049 10 8181049 11 24181049 16 9181049 22 15181049 23 29181049 24181049 25 13181049 27 6

181049 28 24181049 29 12181049 45 15181049 47181049 47181049 49 31181049 53 14181049 57 7181049 77 35181049 116 6181050 7 16181050 13 53181050 15 53181050 16 13181050 17 13181050 19 11181050 20 11181050 23 12181050 24181050 29 6181050 32 22181050 35 22181050 37 36181050 39 36181050 49 32181050 52 13181050 53 20181050 54 14181050 55 3181050 58 13181050 60 29181050 63 8181050 67 27181050 69 17181050 71 17181050 76 16181051 2 13181051 3 14181051 7 10181051 10 9181051 13 54181051 15 54181051 16 7181051 23 8181051 28 15181051 32 23181051 35 23181051 35 23181051 37 59181051 38 59181051 40 59181051 41 59181051 43 22181051 45 16181051 49 33181051 51 17181051 54 15181051 58 9

181051 60 48181051 61 48181051 68 15181051 69 18181051 71 18181051 73 18181051 76 17181052 14 35181052 16 5181052 35 24181052 59 15181052 62 15181053 13 57181068 66181072 67 45181074 67 44181075 67 35181082 52 16181084 4 3181088 31181090 35181090 35 13-5181091 33181092 46 21181096 37 47181096 40 47181098 37 49181102 14 25181103 14 26181104 14 27181106 53 4181112 53 3181116 79 34181120 1 0-1181122 1 2181123 1 3181124 2 0-1181126 2 2181127 3 0-1181129 3 2181130 3 3181131 3 4181132 3 5181133 3 6181134 4 2181142 4 7181143 4 8181144 4 13181147 5 1181220 19 17-3181230 58 2181231 58 1181243 10 15181246 42 5181247 42 3181249 8 4181249 9 5181251 8 1

181252 8 4181252 9 4181253 8 4181253 9 6181293 37 51181293 40 51181294 37 52181294 40 52181360 44 5181379 40 55181398 45 5181404 48 17181405 48 18181469 60 10181470 60 12181471 60 13181494 7 8181494 10 7181494 35 18181494 36 33181494 39 33181494 45 12181494 49 28181494 50 13181494 54 24181494 58 6181494 60 47181494 68 16181494 76 19181498 11 23181498 47181498 53 10181499 23 5181501 13 39181501 22 9181501 58 14181501 66 21181504 17 10181505 77 39181510 35 17181511 3 15181514 3 13181515 19 10181515 20 10181516 12 32181517 8 2181518 8 3181521 27 3181523 93 23181523 94 18181525 4 4181531 12 33181531 44 3181532 19 12181532 20 12181532 21 5181532 23 16181534 68 13

INDEX






NU

ME

RIC

AL

IN

DE

X

181536 3 11181537 1 6181540 3 7181542 1 4181544 93 22181544 94 17181551 44 4181557 43 33181562 4 12181564 4 11181565 66181566 3 8181574 32181576 33181583 37 63181583 40 63181583 46 27181584 42 9181586 34181592 48181600 37 41181600 40 41181601 37 42181601 40 42181602 37 43181602 40 43181604 12 24181604 17 22181604 40 68181612 61 56181614 27 10181635 51 26181639 52 18181651 28 7181656 23 38181656 70 54181656 73 54181657 23 39181657 28 18181658 19181658 20181660 19181660 20181661 19181661 20181680 93 26181681 93 27181871 51 33181913 80 47181921 60 11181928 47181928 116 10181931 23 27181931 25 8181931 27 15181934 76 24181964 23 34181974 23 19

181975 11 29181978 25181982 28 2181984 51 34181987 43 21182001 54 21182003 60 49182004 54 25182007 60 50182010 18 3182014 43 25182016 23 33182051 98 4182053 98 6182056 98 14182056 102 10182057 102 11182076 99 40182076 103 27182094 37 40182094 40 40182104 38 31-1-5182104 41 31-1-5182106 98 3182107 102 6182108 102 13182109 98 20182111 98 22182112 98 27182113 98 29182116 103 30182118 99 47182119 99 48182120 99 50182121 99 51182122 99 52182123 99 53182126 66 3182127 66 13182139 66 16182140 67 37182644 66 10182645 66 9182646 66 8182647 66 11182648 66182649 52 5182653 52 6182655 66 7182656 66 12182662 26 1182668 60 1182764 15 68182774 68 5182777 50 11182789 4 0182790 4 0182791 4 1

182795 7 3182802 12 22182835 24182838 25 5182844 29 10182845 29 14182846 29 1182847 29 2182857 34 10182859 10 2182875 38 12182875 41 12182876 36 13182876 39 13182877 38 14182877 41 14182879 38 17182879 41 17182887 36 24-2182887 39 24-2182889 36 27182889 39 27182894 37 53182906 11 10182907 11 11182914 69 21182914 71 21182915 69 22182915 71 22182921 70 29182921 71 29182922 70 30182922 71 30182925 70 33182929 70 37182929 72 37182932 69 5182932 71 5182933 69 6182933 71 6182936 45 2182938 45 3182939 45 4182940 48 4182941 48 5182942 48 6182943 48 7182944 48 13182945 48 14182946 48 15182947 48 16182950 47182951 48 2182954 50182957 50 7183596 110 25183963 80 43184043 80 42

184116 80 48184130 74 3184130 75 3184264 111 14184306 80 44184400 101 22184402 101 18184410 101 4184411 101 2184507 97 1184612 99 61184680 105 10184680 106 10184682 74 59-2184682 100 0184683 74 59-4184683 100 0184684 74 59-3184684 100 0184685 74 59-1184685 100 0184701 105 11184701 106 11184714 105 12184714 106 12184716 105 13184716 106 13184718 105 14184718 106 14185017 51 20185020 22 7185020 76 21185021 4 10185025 35185025 35 13-4185027 37 70185027 40 70185028 48185040 36 24-6185040 39 24-6185043 29 9185045 51 22185049 51 29185051 23 15185056 62 20185058 23 36185087 52 11185094 51 24185102 28 3185103 28 4185104 60 40185108 23 37185112 23 6185113 70 24185113 71 24185114 69 23185114 71 23185115 93 12

INDEX


NU

ME

RIC

AL

IN

DE





185116 93 14185117 94 0-1185118 93 15185119 66 4185119 93 0185120 93 16185121 93 20185121 94 15185122 93 24185123 93 25185126 93 0-1185127 66 5185127 94 0185128 94 11185129 94 9185130 94 7185131 66 6185131 94 0185132 94 7185206 6 1185211 23 30185211 25 14185211 29 13185212 67 46185213 67 47185214 40 64185214 54 31185214 67 41185215 59 8185215 62 8185217 34185219 46 22185220 34185222 38 31-4185222 41 31-4185224 72 66185228 54 26185229 54 27185239 9 1185267 57 3185276 19 1185276 19185276 20 8185276 20185280 42 4185281 67 40185283 66 14185338 59 2185338 62 2185339 59 7185339 62 7185340 59 3185340 62 3185344 67 39185345 13 80185349 16 10185349 53 9185352 43 19

185355 5 3185358 67 24185359 67 25185361 10 17185363 9 2185364 9 3185367 68 12185374 77 27185375 51 32185378 89 12185382 89 17185385 46 26185395 25185402 25185409 13 89185409 15 71185421 57 10185423 67 38185425 26 4185426 57 5185436 93 9185436 93 11185436 94 8185436 94 10185437 93 21185437 94 16185438 34185438 89 0185439 89 29185440 89 28185441 89 16185442 89 0185443 89 2185444 89 14185445 89 5185446 89 3185447 89 13185448 89 1185449 89 4185455 72 67185474 57 1185475 55 1185475 56 0185476 15 87185476 23 18185476 49 43185481 50185488 51 25185491 94 13185492 94 14185511 28 17185637 6 1185638 116 11185692 45185710 65 4185722 45185723 45185730 24

185736 79 39185764 50 3185765 50185767 50 9185780 54 29185782 54 4185788 54 2185791 54 3185793 54 5185794 54 34185795 54 35185797 54 36185802 70 44185802 72 44185822 59 24185824 51 16185833 22 6185833 77 41185834 46 38185837 31185846 25185848 45 10185849 51 27185856 17 4185857 17 5185858 17 6185859 17 7185869 14 7185876 17 2185879 17 3185885 22 1185890 23 2185891 24185892 24185894 34 9185908 36 24-1185908 39 24-1185993 27 13185994 33185996 42 7186229 68 11186230 68 4186231 68 8186301 15 62186336 25 10186347 15 66186479 14 16186483 49 40186574 13 83186574 13 84186787 74 7186787 75 4186788 74 8186788 75 5186789 74 9186789 75 6186873 74 4186873 75 7

186874 74 5186874 75 8186875 74 6186875 75 9187996 107 15187997 109 9188172 5 5188187 4 0-1188188 4 0-1188256 61 51188262 5 4188264 57 0188265 57 4188266 57 2188272 66 2188280 70 38188284 12 31188290 59 14188290 62 14188300 5 7188301 70 64188301 73 64188302 70 63188313 47188313 49 23188317 70 65188317 73 65188332 60 43188337 63 4188337 64 1188409 56 8188961 104 1189784 112 2189785 112 11190520 105 15190520 106 15191617 103 32191618 103 33191619 103 34191621 103 35191642 103 26191643 102 21191645 103 36191646 103 37192065 105 16192065 106 16192454 97 2192763 97 4192764 97 3193107 111 15193108 111 12193109 111 11193110 111 10193111 111 9193112 111 1193749 103 42193787 105 17193787 106 17

INDEX






NU

ME

RIC

AL

IN

DE

X

193804 103 39193805 103 40193846 102 4193847 102 5193848 103 24193850 116 12193859 103 38193865 109 1193867 113 1193868 113 2193870 113 3193871 113 5193872 113 6193873 113 7193874 113 8193875 113 9193876 113 10193877 113 11193878 113 12193881 107 1193882 107 2193883 113 13193884 113 14193885 113 15193887 107 3193890 107 4193891 107 5193895 113 16193898 113 18193899 108 27193900 114 25193901 108 28193902 114 28193903 108 33193904 108 34193905 108 35193906 114 33193907 108 36193908 108 37193909 114 34193910 114 35193911 114 36193912 114 37193914 110 27193915 110 29193930 108 39193930 110 41193932 109 4193933 109 10193943 107 7193944 107 8193945 107 9193946 107 10193947 107 16193947 112 7193947 114 22193948 107 17193948 107 18

193949 107 20193950 108 21193951 108 22193952 108 23193953 114 24193954 108 25193955 112 10193956 110 22193957 108 32193958 114 32194045 114 38194045 114 39194046 110 32194047 102 22194184 101 26194188 101 1194189 101 1194190 101 12194191 101 10194192 101 11194193 101 6194194 101 7194195 101 24194196 101 23194197 101 27194198 101 27194199 101 26194200 101 25194201 101 25194217 101 21194218 101 19194219 101 14194220 101 15194221 101 13194222 101 20194317 49 41194634 111 13194635 111 7195017 80 40195018 80 41195447 75 10195564 46 37195607 105 18195607 106 18195739 105 19195739 106 19195908 104 2195936 38 58195936 41 58195998 16 6196002 52 2196005 52 4196006 59 1196006 60 0196006 61 0196008 43 31196016 32 15196019 42

196020 42196024 17 14196025 22 18196025 77 38196026 25 15196030 42196032 17 9196033 22 3196033 77 32196034 22 2196034 77 33196036 18 2196039 43 27196043 31196046 43 28196047 31196048 72 49196049 72 69196051 31196052 42 10196055 46 36196060 16 15196063 17 8196065 24196066 32196067 32196068 28 12196070 28 8196071 23 21196073 24196074 90 31196077 90 15196078 90 16196079 90 13196080 90 28196081 33196081 90 0196082 90 19196083 90 20196084 90 21196085 90 22196086 90 23196087 90 24196088 90 25196089 90 26196090 90 27196091 90 0-1196093 91 0196094 34196094 35 13-1196094 92 0196095 92 2196096 33196096 34196097 33196097 34196098 33196098 34

196107 22 4196107 77 31196112 16 18-6196113 16 18-7196114 16 18-8196138 23 24196142 15 72196154 11 28196156 27 14196174 43 32196182 50 12196185 46 32196188 52 17196189 14196190 15 63196191 15 64196192 15 76196193 15 65196194 49 47196195 48196196 49 46196197 49 45196198 49 44196199 48196200 48196201 25196202 25196203 28 10196204 15 61196205 54 23196206 50196207 16 23196208 16196209 52 19196210 54 30196211 43 24196212 32196213 9 7196214 12 5196215 40 65196216 7 2196217 16 3196218 16 19196219 16 20196220 14 20196221 13 82196222 17 1196223 12 1196224 12 2196225 12 3196226 16 21196227 16 22196228 16 1196229 16196230 16 2196231 14 6196232 14196233 12 12

INDEX


NU

ME

RIC

AL

IN

DE





196234 14 15196235 14 17196236 14 19196237 12 11196238 13 81196239 12 10196240 17 21196241 23 3196242 32 7196244 66 1196245 68 1196246 68 0196247 38 1196247 41 1196248 38 2196248 41 2196249 38 3196249 41 3196250 38 4196250 41 4196251 36 8196251 39 8196252 36 9196252 39 9196253 38 22196253 41 22196254 36 25196254 39 25196255 36 28196255 39 28196256 40 48196257 40 67196258 36 5196258 39 5196259 36 6196259 39 6196260 36 7196261 38 10196261 41 10196262 38 15196262 41 15196263 38 18196263 41 18196264 38 19196264 41 19196265 38 20196265 41 20196266 38 21196266 41 21196267 36 23196267 39 23196268 36 26196268 39 26196269 38 60196269 41 60196270 38 61196270 41 61196271 39 7

196272 40 66196273 11 1196274 11 2196275 11 3196276 11 9196277 11 12196278 11 13196279 11 14196280 11 15196281 11 18196282 11 4196283 11 5196284 11 6196285 11 7196286 11 8196287 11 16196288 11 17196289 69 3196289 71 3196290 70 25196290 71 25196291 70 26196291 71 26196292 70 34196292 72 34196293 70 35196293 72 35196294 72 46196295 69 1196296 70 31196296 72 31196297 70 32196297 72 32196298 70 45196298 73 45196299 71 1196300 72 47196301 72 70196302 50 8196303 50 6196304 53 2196305 50 1196306 50196307 50 2196308 50196309 50 4196309 52 0-1196310 52 3196311 52 1196312 53 8196313 50 5196313 53 0-2196314 53 7196315 53 1196316 27 1196317 12 13196318 68 2196319 68 3

196320 68 6196321 40 54196322 40 53196323 29 8196323 49 26196324 44 2196325 43 20196326 40 57196327 15 77196328 12 23196329 42 2196330 12 30196331 59196331 62196333 13 75196334 25196335 31196336 43 15196337 43 16196338 44 1196339 5 2196340 12 28196341 16 18196344 42 8196345 116 1196346 116 2196347 116 4196349 50 10196350 28 5196351 24 1196352 62 1196353 12 9196353 17 0-2196354 13 88196355 25 4196356 25 3196357 23 1196357 24 0-1196358 25 2196359 42 1196360 45 1196361 45 9196362 53 6196363 54 1196364 72 33196365 73 38196366 73 43196367 72 48196368 50196369 23 40196370 42196371 42196372 91 4196373 91 2196374 91 3196375 13 85196376 17 15196404 77 44

196407 76 7196408 77 26196418 10196418 10196643 77 42196645 76 2196647 76 9196648 77 46196649 10 5196650 10196651 10 4196652 10196653 76 1196654 76 3196655 76 4196656 76 5196657 76 6196658 76 8196659 77 43196660 10 1196681 76 14196684 76 23196690 76 25196691 76 11196692 76 12196693 76 13196710 10196711 10196718 77 48196802 10196803 10197000 10197000 10197001 10197001 10197002 10197003 10197005 10197006 10197007 10197414 112 1197419 112 3197420 112 4197423 108 26197424 110 26197427 110 28197431 110 37197432 110 38197433 110 39197434 110 40197436 108 40197436 110 42197440 112 8199892 79 37199897 58 26199905 79 35199916 27 2199917 20 1

INDEX






NU

ME

RIC

AL

IN

DE

X

199918 20199919 20199925 79 36199932 19 17199940 58 20199942 15 78199947 73 63199958 19 17-7199958 20199983 79 38240657 105 23240657 106 23240667 105 24240667 106 24240686 105 25240686 106 25240702 104 0240716 105 26240716 106 26240733 105 27240733 106 27240894 105 28240894 106 28241084 105 29241084 106 29241088 105 30241088 106 30410010 97 4650419 98 1650426 102 1650486 105 31650486 106 31650486 116 13650487 105 32650487 106 32650706 105 33650706 106 33650730 111 2650936 104 3651343 102 18651394 74 12651394 75 13651464 99 38651464 103 25651602 109 2651685 111 8652040 74 13652040 75 14653005 98 2653005 102 2653034 103 29654004 102 7654024 116 14654049 74 14654049 75 15656004 109 3656008 107 11656011 105 34

656011 106 34656048 103 31656048 111 3656049 74 15656049 75 16656050 111 4656090 74 16656090 75 17656103 74 17656103 75 18656110 102 3656111 109 5656111 111 5656133 107 6656139 113 19703924 110 33703924 110 34703924 110 35703924 110 36210-19470 74 10210-19470 75 11210-19470 105 20210-19470 106 20210-32183 104 4230-18127 105 21230-18127 106 21230-32693 105 22230-32693 106 22420-19671 74 11420-19671 75 12425-34854 15 50L500001 98 33L500004 98 25L500049 102 8L500098 98 9L500099 98 12L500123 98 7L500695 98 32L500696 99 49L500697 99 54L500700 99 56L500701 99 44L500702 98 23L500703 98 24L500706 99 57L500707 99 58L500708 99 45L500709 99 59L500711 99 60L500719 99 55

Recommended Coupling & Adapter Installation Torque Specifications

For SAE “0" Ring Boss (Steel)For JIC 37° and 45°

(Machined or Flared)

Size Ft-Lbs

Dash Fractional Minimum Maximum

-3-4-5-6-8

3/161/45/163/81/2

814182450

1016202660

-10-12-14-16-20-24

5/83/47/811-1/41-1/2

72125160200210270

80135180220280360

Steel

Size Ft-Lbs

Dash Fractional Minimum Maximum

-4-5-6-8-10

1/45/163/81/25/8

1013173450

1115193856

-12-16-20-24-32

3/411-1/41-1/22

7094124156219

78104138173243

127

TORQUE SPECIFICATIONSUse these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming,and sheet metal screws) unless otherwise specified.

*All torque values are in ft-lbs except those marked with an * which are in lbs. For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.

UNIFIEDNATIONALTHREAD

GRADE 2 GRADE 5 GRADE 8

DRY LUBED DRY LUBED DRY LUBED

8-328-3610-2410-32

19*20*27*31*

14*15*21*23*

30*31*43*49*

22*23*32*36*

41*43*60*68*

31*32*45*51*

1/4-201/4-285/16-185/16-24

66*76*1112

50*56*99

9101719

75*86*1314

12142525

9101820

3/8-163/8-247/16-147/16-20

20233236

15172427

30355055

23253540

45507080

35355560

1/2-131/2-209/16-129/16-18

50557080

35405560

7590110120

55658090

110120150170

8090110130

5/8-115/8-183/4-103/4-16

100110175200

7585

130150

150180260300

110130200220

220240380420

170180280320

7/8-97/8-14

1-81-12

170180250270

125140190210

430470640710

320360480530

6006609001000

460500680740

METRICCOARSETHREAD

GRADE 8.8 GRADE 10.9 GRADE 12.9

DRY LUBED DRY LUBED DRY LUBED

M6-1M8-1.25M10-1.5

819

37.5

61428

112753

82039

13.532.564

102447

M12-1.75M14-2M16-2

65103.5158.5

4876.5117.5

91.5145.5223.5

67.5108

165.5

111.5176.5271

82131200

ctl 75...5-5 196710 .grip (l.h.) 1 5-6 197001 .pin, spring 1 5-8 197002 .receptacle 1 5-9 197003...

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