cuantificación fractal de la corrosión de aluminio por picaduras
TRANSCRIPT
Revista Mexicana de Ingeniería Química
CONTENIDO
Volumen 8, número 3, 2009 / Volume 8, number 3, 2009
213 Derivation and application of the Stefan-Maxwell equations
(Desarrollo y aplicación de las ecuaciones de Stefan-Maxwell)
Stephen Whitaker
Biotecnología / Biotechnology
245 Modelado de la biodegradación en biorreactores de lodos de hidrocarburos totales del petróleo
intemperizados en suelos y sedimentos
(Biodegradation modeling of sludge bioreactors of total petroleum hydrocarbons weathering in soil
and sediments)
S.A. Medina-Moreno, S. Huerta-Ochoa, C.A. Lucho-Constantino, L. Aguilera-Vázquez, A. Jiménez-
González y M. Gutiérrez-Rojas
259 Crecimiento, sobrevivencia y adaptación de Bifidobacterium infantis a condiciones ácidas
(Growth, survival and adaptation of Bifidobacterium infantis to acidic conditions)
L. Mayorga-Reyes, P. Bustamante-Camilo, A. Gutiérrez-Nava, E. Barranco-Florido y A. Azaola-
Espinosa
265 Statistical approach to optimization of ethanol fermentation by Saccharomyces cerevisiae in the
presence of Valfor® zeolite NaA
(Optimización estadística de la fermentación etanólica de Saccharomyces cerevisiae en presencia de
zeolita Valfor® zeolite NaA)
G. Inei-Shizukawa, H. A. Velasco-Bedrán, G. F. Gutiérrez-López and H. Hernández-Sánchez
Ingeniería de procesos / Process engineering
271 Localización de una planta industrial: Revisión crítica y adecuación de los criterios empleados en
esta decisión
(Plant site selection: Critical review and adequation criteria used in this decision)
J.R. Medina, R.L. Romero y G.A. Pérez
Revista Mexicanade Ingenierıa Quımica
1
Academia Mexicana de Investigacion y Docencia en Ingenierıa Quımica, A.C.
Volumen 12, Numero 1, Abril 2013
ISSN 1665-2738
1Vol. 12, No. 1 (2013) 65-72
FRACTAL QUANTIFICATION OF ALUMINUM PITTING CORROSION INDUCEDBY HUMID TROPICAL CLIMATE
CUANTIFICACION FRACTAL DE LA CORROSION DE ALUMINIO PORPICADURAS INDUCIDA POR EL CLIMA TROPICAL HUMEDO
L. Veleva, A. Garcıa-Gonzalez∗, and G. Perez
Departamento de Fısica Aplicada, Centro de Investigacion y Estudios Avanzados del Instituto PolitecnicoNacional, Unidad-Merida, Antigua carretera Merida-Progreso Km.6, C.P. 97310, Merida, Yucatan, Mexico.
Received 4 of February 2012; Accepted 11 of November 2012
AbstractDuring three annual exposure periods, aluminum samples of wire, used for transmission of high voltage electricity, were exposedat outdoor atmospheric marine-coastal and rural environments, located in the humid tropical climate of Yucatan Peninsula, inthe Mexican gulf. In atmospheric conditions the naturally formed aluminum oxide layer can be destroyed by the presence ofchlorides, causing pitting localized corrosion attack, difficult for evaluation. The concepts of fractal geometry and self-similaritywere used in this study for evaluation of the pitting corrosion as a function of time, making a statistics of the frequency ofappearance of pits versus the area occupied by them. The data showed that the distribution of the pits follows a power law. Theexponent of self-similarity varied between 1.7-1.9 and it is relatively stable with the progress of corrosion progress. The progressof pits in area and frequency is more pronounced in time in the marine-coastal atmosphere, compared to pitting developed inrural- urban one. The concepts of fractal geometry and self-similarity can quantify the extent of localized corrosion with time, asnondestructive form and rapid method.
Keywords: aluminum, fractal quantification, atmospheric corrosion, pitting corrosion, self-similarity.
ResumenDurante tres anos, se expusieron muestras de alambre de aluminio (usadas para el transporte de electricidad de alto voltaje), endos diferentes atmosferas, en una marina-costera y la otra rural-urbana, en el clima tropical humedo de la penınsula de Yucatan,en el golfo de Mexico. En estas condiciones de exposicion, la capa de oxido natural del aluminio puede ser destruida en presenciade cloruros, causando picaduras localizadas por el ataque corrosivo, lo que dificulta su analisis. Los conceptos de geometrıa defractales y auto-similaridad se utilizaron para la evaluacion de la corrosion por picadura en funcion del tiempo, haciendo unaestadıstica de la frecuencia de aparicion de picaduras contra el area superficial ocupada por estas. Los datos muestran que ladistribucion de picaduras sigue una ley de potencias. El exponente de auto-similaridad vario entre 1.7-1.9 y es relativamenteestable con el avance de la corrosion. El aumento del tamano del area de las picaduras y en frecuencia, es mas pronunciadocon el tiempo en la atmosfera marina-costera, en comparacion con la rural-urbana. Los conceptos de geometrıa de fractales yauto-similaridad pueden predecir la extension de la corrosion localizada de aluminio con el tiempo, de una forma no destructivay rapida.
Palabras clave: aluminio, cuantificacion fractal, corrosion atmosferica, corrosion por picadura, auto-similaridad.
1 Introduction
Aluminum is widely used metal for transmission ofhigh voltage electricity and in construction industry.
Thermodynamically it is very active and immediatelycorrodes when is produced (high level of free energyand high negative potential value -1.67 V) (Evans,1965; Szklarska-Smialowska, 1971; Foley, 1986;
∗Corresponding author. E-mail: [email protected]
Publicado por la Academia Mexicana de Investigacion y Docencia en Ingenierıa Quımica A.C. 65
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Table 1. Coefficients of σ for different time of Aluminum corrosion progress and aggressivity of environment: Rural urban (RU) and Marine coastal (MC) test sites, located in humid tropical climate.
Environment Exposition time RU σ (µm-2)
MC σ (µm-2)
3 months 0.0422 0.0170
9 months 0.0259 0.0336
12 months 0.0243 0.0289
Figure 1. Schematic presentation of cross-sections of non uniform (localized) forms of corrosion attacks.
Figure 2. Pourbaix diagram (potential vs pH) for Aluminum in water at 25ºC [Veleva L., Kane R. (2003)].
43
Fig. 1. Pourbaix diagram (potential vs pH) for44
Aluminum in water at 25oC [Veleva L., Kane R.45
(2003)].46
Table 1. Coefficients of σ for different time of Aluminum corrosion progress and aggressivity of environment: Rural urban (RU) and Marine coastal (MC) test sites, located in humid tropical climate.
Environment Exposition time RU σ (µm-2)
MC σ (µm-2)
3 months 0.0422 0.0170
9 months 0.0259 0.0336
12 months 0.0243 0.0289
Figure 1. Schematic presentation of cross-sections of non uniform (localized) forms of corrosion attacks.
Figure 2. Pourbaix diagram (potential vs pH) for Aluminum in water at 25ºC [Veleva L., Kane R. (2003)].
47
Fig. 2. Schematic presentation of cross-sections of non48
uniform (localized) forms of corrosion attacks.49
Graedel, 1989; Bockris and Khan, 1994; Wiersma50
and Hebert, 1991; Meakin et al., 1993; Szklarska-51
Smialowska, 1999; Pourbaix, 1974). According to the52
electrochemical Pourbaix Diagram (Fig. 1), aluminum53
could get three possible states known for this metal54
(and its alloys): passivity, immunity and corrosion55
(active state) (Pourbaix, 1974). There is a region of pH56
(from 4 to 9) and electrochemical potentials where the57
metal reach passivity, due to the formation of a very58
thin (transparent), hydrated oxide layer (Al2O3·H2O)59
with a low porosity, well adherent to the metal. The60
passive layer is the reason for aluminum very good61
corrosion resistance when exposed to atmospheric62
conditions, free of chloride ions. However, even63
in non- contaminated atmosphere, when aluminum64
it is in contact with humidity (water), after a long65
exposure time the passive layer can be destroyed and66
corrosion attack appears focused in small and specific67
locations on the metal surface, referred to as corrosion68
pits (up to 100 µm deep) (Fig. 2). This type of69
localized corrosion can be observed on aluminum and70
its alloys (Szklarska-Smialowska, 1971; Foley, 1986;71
Graedel, 1989; Bockris and Khan, 1994; Wiersma72
and Hebert, 1991; Meakin et al., 1993; Szklarska-73
Smialowska, 1999; McCafferty, 2003; Burstein et al.,74
2004). It is often induced by the presence of chloride75
ions (for example, airborne salinity in marine-coastal76
environments). The presence of metal impurities (Fe,77
Cu) increases the pitting process in depth and pit78
diameter, which is rate-controlled by the oxygen (O2)79
cathodic reduction on the metal inclusions.80
A variety of atmospheric factors, climatic81
conditions and air-chemical pollutants, determines the82
corrosiveness (i.e. aggressivity) of the atmosphere83
and contributes to the metal corrosion process in84
distinct ways (Evans, 1965; Bockris and Khan,85
1994; Lee and Baker, 1982; ISO 9223:92, 1992;86
Leygraf and Graedel, 2000). Climatic characteristics87
play a key role on the atmospheric electrochemical88
corrosion process and to be able to fully understand89
this corrosion phenomenon, it is very important to90
properly describe the environment that causes metal91
degradation. The most important factors related to the92
climate and its effect on that material are represented93
by a combination of (a) air temperature (T) and94
relative humidity (RH) values, often described as95
the temperature-humidity complex (THC), (b) annual96
values of pluvial precipitation, and (c) time of wetness97
(TOW), during which an electrolyte (moisture) exists98
on the metal surface and corrosion occurs. In recent99
years, the parameter TOW has received special100
attention, since it is the fundamental parameter that101
relates to the time during which the corrosion cell102
(anode-cathode) can operate (ISO 9223:92, 1992;103
Cole et al., 1995; Dean and Reiser, 1995; Veleva et104
al., 1997; Tidblad, 2000; Veleva and Alpuche-Aviles,105
2002; Veleva and Kane, 2003). Based on statistical106
analysis of the T-RH complex, it was previously107
shown that the tropical humid climate presents high108
annual values of TOW, from 4800 h to 8500 h per year,109
respectively for rural-urban and marine-coastal areas110
of Southeaster Mexico. Besides, the TOW occurs in111
temperature range of 20-25oC (Veleva et. al., 1997)112
and both factors contribute to a much accelerated113
corrosion process, especially in the marine coastal114
regions (Veleva and Alpuche-Aviles, 2002; Veleva115
and Kane, 2003; Corvo et al., 1997; Veleva and116
Maldonado, 1998; Santana-Rodriguez et al., 2003).117
The reports note that the humid tropical climate118
is extremely aggressive, according to ISO 9223:92119
(1992), for the widely used standard metals (zinc,120
copper, low carbon steel and aluminum), compared to121
the aggressivity of different temperate climates.122
Corrosion attack by pitting is difficult for123
evaluation. Different types of tests have been124
developed for pitting corrosion (ISO 11463-93, 1993;125
ASTM Guide G46-94, 2005; Kelly, 2005), based126
on physical and chemical methods. The exposures127
2 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Table 1. Coefficients of σ for different time of Aluminum corrosion progress and aggressivity of environment: Rural urban (RU) and Marine coastal (MC) test sites, located in humid tropical climate.
Environment Exposition time RU σ (µm-2)
MC σ (µm-2)
3 months 0.0422 0.0170
9 months 0.0259 0.0336
12 months 0.0243 0.0289
Figure 1. Schematic presentation of cross-sections of non uniform (localized) forms of corrosion attacks.
Figure 2. Pourbaix diagram (potential vs pH) for Aluminum in water at 25ºC [Veleva L., Kane R. (2003)].
43
Fig. 1. Pourbaix diagram (potential vs pH) for44
Aluminum in water at 25oC [Veleva L., Kane R.45
(2003)].46
Table 1. Coefficients of σ for different time of Aluminum corrosion progress and aggressivity of environment: Rural urban (RU) and Marine coastal (MC) test sites, located in humid tropical climate.
Environment Exposition time RU σ (µm-2)
MC σ (µm-2)
3 months 0.0422 0.0170
9 months 0.0259 0.0336
12 months 0.0243 0.0289
Figure 1. Schematic presentation of cross-sections of non uniform (localized) forms of corrosion attacks.
Figure 2. Pourbaix diagram (potential vs pH) for Aluminum in water at 25ºC [Veleva L., Kane R. (2003)].
47
Fig. 2. Schematic presentation of cross-sections of non48
uniform (localized) forms of corrosion attacks.49
Graedel, 1989; Bockris and Khan, 1994; Wiersma50
and Hebert, 1991; Meakin et al., 1993; Szklarska-51
Smialowska, 1999; Pourbaix, 1974). According to the52
electrochemical Pourbaix Diagram (Fig. 1), aluminum53
could get three possible states known for this metal54
(and its alloys): passivity, immunity and corrosion55
(active state) (Pourbaix, 1974). There is a region of pH56
(from 4 to 9) and electrochemical potentials where the57
metal reach passivity, due to the formation of a very58
thin (transparent), hydrated oxide layer (Al2O3·H2O)59
with a low porosity, well adherent to the metal. The60
passive layer is the reason for aluminum very good61
corrosion resistance when exposed to atmospheric62
conditions, free of chloride ions. However, even63
in non- contaminated atmosphere, when aluminum64
it is in contact with humidity (water), after a long65
exposure time the passive layer can be destroyed and66
corrosion attack appears focused in small and specific67
locations on the metal surface, referred to as corrosion68
pits (up to 100 µm deep) (Fig. 2). This type of69
localized corrosion can be observed on aluminum and70
its alloys (Szklarska-Smialowska, 1971; Foley, 1986;71
Graedel, 1989; Bockris and Khan, 1994; Wiersma72
and Hebert, 1991; Meakin et al., 1993; Szklarska-73
Smialowska, 1999; McCafferty, 2003; Burstein et al.,74
2004). It is often induced by the presence of chloride75
ions (for example, airborne salinity in marine-coastal76
environments). The presence of metal impurities (Fe,77
Cu) increases the pitting process in depth and pit78
diameter, which is rate-controlled by the oxygen (O2)79
cathodic reduction on the metal inclusions.80
A variety of atmospheric factors, climatic81
conditions and air-chemical pollutants, determines the82
corrosiveness (i.e. aggressivity) of the atmosphere83
and contributes to the metal corrosion process in84
distinct ways (Evans, 1965; Bockris and Khan,85
1994; Lee and Baker, 1982; ISO 9223:92, 1992;86
Leygraf and Graedel, 2000). Climatic characteristics87
play a key role on the atmospheric electrochemical88
corrosion process and to be able to fully understand89
this corrosion phenomenon, it is very important to90
properly describe the environment that causes metal91
degradation. The most important factors related to the92
climate and its effect on that material are represented93
by a combination of (a) air temperature (T) and94
relative humidity (RH) values, often described as95
the temperature-humidity complex (THC), (b) annual96
values of pluvial precipitation, and (c) time of wetness97
(TOW), during which an electrolyte (moisture) exists98
on the metal surface and corrosion occurs. In recent99
years, the parameter TOW has received special100
attention, since it is the fundamental parameter that101
relates to the time during which the corrosion cell102
(anode-cathode) can operate (ISO 9223:92, 1992;103
Cole et al., 1995; Dean and Reiser, 1995; Veleva et104
al., 1997; Tidblad, 2000; Veleva and Alpuche-Aviles,105
2002; Veleva and Kane, 2003). Based on statistical106
analysis of the T-RH complex, it was previously107
shown that the tropical humid climate presents high108
annual values of TOW, from 4800 h to 8500 h per year,109
respectively for rural-urban and marine-coastal areas110
of Southeaster Mexico. Besides, the TOW occurs in111
temperature range of 20-25oC (Veleva et. al., 1997)112
and both factors contribute to a much accelerated113
corrosion process, especially in the marine coastal114
regions (Veleva and Alpuche-Aviles, 2002; Veleva115
and Kane, 2003; Corvo et al., 1997; Veleva and116
Maldonado, 1998; Santana-Rodriguez et al., 2003).117
The reports note that the humid tropical climate118
is extremely aggressive, according to ISO 9223:92119
(1992), for the widely used standard metals (zinc,120
copper, low carbon steel and aluminum), compared to121
the aggressivity of different temperate climates.122
Corrosion attack by pitting is difficult for123
evaluation. Different types of tests have been124
developed for pitting corrosion (ISO 11463-93, 1993;125
ASTM Guide G46-94, 2005; Kelly, 2005), based126
on physical and chemical methods. The exposures127
2 www.rmiq.org66 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
of coupons to natural environments or solutions that128
simulate service conditions are extremely valuable129
tests, due to their direct applicability. However, mass130
loss measurement, which characterizes the rate of131
uniform metal corrosion, can be extremely misleading132
for pitting localized corrosion. Badly pitted specimens133
can exhibit negligible mass loss if the attack is134
extremely localized. There are several ways in135
which pitting can be described, giving a quantitative136
expression to indicate its significance, to predict the137
life of material. Some of the more commonly used138
methods for examination and evaluation of pitting139
corrosion are described in ISO 1146-93 (1993) and140
ASTM G 46 (1998) (Kelly, 2005), although for most141
cases no single method is sufficient by itself: (a)142
standard rating charts for pits in terms of density, size,143
and depth; (b) metal penetration expressed in terms144
of the maximum pit depth; (c) application of statistics145
to the analysis of corrosion pitting data; (d) loss in146
mechanical properties (tensile strength, elongation,147
fatigue strength, impact resistance and burst pressure),148
if pitting is the predominant form of corrosion and149
the density of pitting is relatively high. It should be150
stressed that some of the mentioned above methods are151
destructive as procedures.152
While prediction of localized penetration rate153
remains a goal of electrochemical testing, recent154
applications of statistics to the corrosion process155
appear promising. Another technique which does not156
appear to have received much attention is the use157
of nondestructive image analysis of corroded metal158
surface morphology. Although the method is more159
time consuming than mass change measurements, this160
one has the potential of allowing the required data161
to be easily gathered and combined with statistical162
analysis of a sufficient number of images (sample163
area), deriving the progress of pit-size distribution in164
corrosion patterns or pitting penetration.165
Nowadays fractal concepts have become166
increasingly popular when trying to quantitatively167
characterize apparently irregular or disordered objects168
(Mandelbrot, 1983; Vicsek, 1989; Gordon et al.,169
2001). Fractal geometry is finding many applications170
in material science. A preliminary account of fractal171
properties of steel corrosion pitting has been reported172
by Costa et al. (1991) and later the authors use173
a Monte Carlo simulation of localized corrosion174
(Reigada et al., 1994). An attempt is made to correlate175
the fractal dimensions of surface profiles measured on176
corroded aluminum specimens immersed in 3% NaCl,177
with results obtained with electrochemical impedance178
spectroscopy (EIS) (Roberge and Trethewey,179
1995). Fractal characterization of two-dimensional180
aluminum foils corrosion fronts (in pH=12, 1M181
NaCl electrolyte), controlled pontentiostatically, was182
reported (Holten et al., 1994). The results show that183
the fronts (at the metal-electrolyte interface) can be184
described in terms of self-affine fractal geometry over185
a significant range of length scales.186
In our study we present the progress of pitting187
corrosion attach on aluminum after exposure to humid188
tropical climate (marine and rural environments)189
during one year, as a function of time, making a190
statistics of the frequency of appearance of pits versus191
the area occupied by them. The degree of corrosion192
damage manifests itself in the severity of corrosion193
and aggressivity of the environment. Since corrosion194
results in texture changes of a metal surface, it changes195
its fractal dimension as well. The concept of fractals196
and self-similarity were applied for the study of the197
phenomena of localized corrosion of aluminum.198
2 Materials and methods199
2.1 Sampling and field exposure200
Wire samples (1 m and 3.1 mm of diameter) of201
electrolytic aluminum (99, 999%), used for electricity202
transmission of high voltage, were prepared as203
open helix specimens (exposed vertically). Their204
surface encompasses all exposure angles and is205
oriented equal1y with respect to al1 wind directions,206
which usual1y determine the principal pollutants (ISO207
9223:92, 1992). Therefore it is recommended that208
preference be given to the comparison of metal209
corrosion rates obtained with open helix specimens210
when exposures are conducted in different climates211
and at different geographical latitudes (ISO 9223:92,212
1992; Veleva and Maldonado, 1998). After exposure213
at tropical climate, the samples where chemically214
treated according to ISO 8407 (1993), removing the215
corrosion products on the aluminum surface.216
2.2 Test site characterization217
During three annual exposure periods, aluminum open218
helix specimens were exposed in accordance with ISO219
9226 (1992) at outdoor atmospheric corrosion in two220
test sites located in the humid tropical climate of221
the Yucatan Peninsula (Southeastern Mexico, in the222
Caribbean area): marine-coastal (MC) environment223
(at Progreso Port, 21o18’N, 89o39’W), 30 m from the224
seashore and a rural-urban (RU) site at Merida, 30 km225
far from the sea (Fig. 3).226
www.rmiq.org 3
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
of coupons to natural environments or solutions that128
simulate service conditions are extremely valuable129
tests, due to their direct applicability. However, mass130
loss measurement, which characterizes the rate of131
uniform metal corrosion, can be extremely misleading132
for pitting localized corrosion. Badly pitted specimens133
can exhibit negligible mass loss if the attack is134
extremely localized. There are several ways in135
which pitting can be described, giving a quantitative136
expression to indicate its significance, to predict the137
life of material. Some of the more commonly used138
methods for examination and evaluation of pitting139
corrosion are described in ISO 1146-93 (1993) and140
ASTM G 46 (1998) (Kelly, 2005), although for most141
cases no single method is sufficient by itself: (a)142
standard rating charts for pits in terms of density, size,143
and depth; (b) metal penetration expressed in terms144
of the maximum pit depth; (c) application of statistics145
to the analysis of corrosion pitting data; (d) loss in146
mechanical properties (tensile strength, elongation,147
fatigue strength, impact resistance and burst pressure),148
if pitting is the predominant form of corrosion and149
the density of pitting is relatively high. It should be150
stressed that some of the mentioned above methods are151
destructive as procedures.152
While prediction of localized penetration rate153
remains a goal of electrochemical testing, recent154
applications of statistics to the corrosion process155
appear promising. Another technique which does not156
appear to have received much attention is the use157
of nondestructive image analysis of corroded metal158
surface morphology. Although the method is more159
time consuming than mass change measurements, this160
one has the potential of allowing the required data161
to be easily gathered and combined with statistical162
analysis of a sufficient number of images (sample163
area), deriving the progress of pit-size distribution in164
corrosion patterns or pitting penetration.165
Nowadays fractal concepts have become166
increasingly popular when trying to quantitatively167
characterize apparently irregular or disordered objects168
(Mandelbrot, 1983; Vicsek, 1989; Gordon et al.,169
2001). Fractal geometry is finding many applications170
in material science. A preliminary account of fractal171
properties of steel corrosion pitting has been reported172
by Costa et al. (1991) and later the authors use173
a Monte Carlo simulation of localized corrosion174
(Reigada et al., 1994). An attempt is made to correlate175
the fractal dimensions of surface profiles measured on176
corroded aluminum specimens immersed in 3% NaCl,177
with results obtained with electrochemical impedance178
spectroscopy (EIS) (Roberge and Trethewey,179
1995). Fractal characterization of two-dimensional180
aluminum foils corrosion fronts (in pH=12, 1M181
NaCl electrolyte), controlled pontentiostatically, was182
reported (Holten et al., 1994). The results show that183
the fronts (at the metal-electrolyte interface) can be184
described in terms of self-affine fractal geometry over185
a significant range of length scales.186
In our study we present the progress of pitting187
corrosion attach on aluminum after exposure to humid188
tropical climate (marine and rural environments)189
during one year, as a function of time, making a190
statistics of the frequency of appearance of pits versus191
the area occupied by them. The degree of corrosion192
damage manifests itself in the severity of corrosion193
and aggressivity of the environment. Since corrosion194
results in texture changes of a metal surface, it changes195
its fractal dimension as well. The concept of fractals196
and self-similarity were applied for the study of the197
phenomena of localized corrosion of aluminum.198
2 Materials and methods199
2.1 Sampling and field exposure200
Wire samples (1 m and 3.1 mm of diameter) of201
electrolytic aluminum (99, 999%), used for electricity202
transmission of high voltage, were prepared as203
open helix specimens (exposed vertically). Their204
surface encompasses all exposure angles and is205
oriented equal1y with respect to al1 wind directions,206
which usual1y determine the principal pollutants (ISO207
9223:92, 1992). Therefore it is recommended that208
preference be given to the comparison of metal209
corrosion rates obtained with open helix specimens210
when exposures are conducted in different climates211
and at different geographical latitudes (ISO 9223:92,212
1992; Veleva and Maldonado, 1998). After exposure213
at tropical climate, the samples where chemically214
treated according to ISO 8407 (1993), removing the215
corrosion products on the aluminum surface.216
2.2 Test site characterization217
During three annual exposure periods, aluminum open218
helix specimens were exposed in accordance with ISO219
9226 (1992) at outdoor atmospheric corrosion in two220
test sites located in the humid tropical climate of221
the Yucatan Peninsula (Southeastern Mexico, in the222
Caribbean area): marine-coastal (MC) environment223
(at Progreso Port, 21o18’N, 89o39’W), 30 m from the224
seashore and a rural-urban (RU) site at Merida, 30 km225
far from the sea (Fig. 3).226
www.rmiq.org 3www.rmiq.org 67
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Figure 3. Map of Yucatan Peninsula (Southeastern Mexico, Caribbean area).
Figure 4. Menger sponge to tree iterations with DF = 1.8927, [Bunde Armin, Havlin Shlomo. (1995)].
227
Fig. 3. Map of Yucatan Peninsula (Southeastern228
Mexico, Caribbean area).229
Periodically, at 1, 3, 6, 9, and 12 months, three230
replicate open helix specimens were evaluated. Time231
of wetness (TOW) values was calculated using a232
statistical analysis of temperature-relative humidity233
(T-RH) complex. Despite the close distance between234
both test sites, the difference in their daily T-RH235
complex makes them interesting to study, because they236
show how variable the tropical climate can be [18].237
For example, the RU zone is hotter that the MC one,238
however, the MC zone is more humid than the RU239
environment, but the MC shows less fluctuation in240
T-RH values during the year. We believe that the241
described differences are due to the influence of the242
permanent thermodynamic buffering effect of the sea243
on T and RH for the MC atmosphere. On RU zones,244
this effect is not present and T and RH show much245
larger fluctuation during the night and day, interrupting246
corrosion process and introducing internal stress in247
corrosion metal products. Besides, the annual TOW248
values (4,800 h in RU-site and 8,400 h in MC one)249
have very different distribution of TOW in temperature250
regions. In the RU site a larger percentage of TOW251
(54-66%) occurs in the 20-25oC range, but in the MC252
site 64-73% of TOW is in the 25-30oC.253
The airborne salinity (chlorides) and SO2 were254
monitored monthly, according to ISO 9225 (1992),255
using the wet candle and sulphation plate methods,256
respectively. The MC site presents high concentration257
of airborne salinity (annual average of chlorides ≈ 362258
mg m−2 d−1), while the RU atmosphere salinity is259
very low (10.21 mg m−2 d−1) and insignificant from260
the point of view of corrosive attack. Both test sites261
present low and very low annual categories of SO2262
aggressiveness, according to ISO 9223 (1992).263
2.3 Fractal quantification of pitting264
corrosion265
A fractal is defined as “a set for which the Hausdorff266
dimension strictly exceeds the topological dimension”267
and is less than the embedding dimension (Vicsek,268
1999; Gordon et al., 2001; Costa et al., 1991;269
Bunde and Havlin, 1991). The fact that the pits270
cover a finite area on the metal surface, give the271
reason to study their distribution using the concept272
of fat fractal (Mandelbrot, 1983; Vicsek, 1999).273
The characterization analysis consists in obtaining274
black and white images of pitted regions on the275
metal surface. This is done in order to obtain276
data on pit density and pit size, during the time of277
corrosion progress, distinguishing the influence of278
atmosphere corrosive aggressively (pollution) of both279
test sites. After elimination of corrosion products,280
33 samples were cut (1 cm of length of wire) from281
helix specimens that have been exposed at different282
period to corrosion in MC and RU test sites. Scanning283
Electron Microscope (SEM), Phillips XL-30 ESEM284
(at 0.3 Torr and work distance of 7.7-12.5 mm), was285
used for morphology analysis of aluminum corroded286
surface.287
The collected 174 images where characterized288
with the Image J program, defining conversion factor289
of pixels to area (µm2) and running the program290
for statistical analysis of pitted areas for one base291
threshold and for thresholds moved to ±5%.292
The cumulative frequency for pit area was293
calculated for each time and site of exposure.294
The analyzed data show power-law decay, whose295
coefficient and exponent can be finding from log-log296
graphs. Therefore, it is clear that we can use the297
Korcak’s exponent of self-similarity (s), as exponent298
of fat fractal (β) (Vicsek, 1999).299
The fractal characteristic more important is that300
the fractal has a d lower dimension value than need301
include the object. However, there is structures that302
DF = d, but show a fractal behavior [ Mandelbrot303
Benoit B., (2004)]. In these cases, when the volume304
V(l) was compute, usually called fat fractal, using305
spheres the decrease size l, this converge a finite value306
whit a exponent no whole. In fat fractal V0 = V(0), but307
V(l) = f (l), show a power law with a exponent, which308
is just a rescale structure value. This can be expressed309
in Farmer (1986) form in the Eq. (1):310
V(L) ≈ V0 + Alβ (1)
where A is a constant and β is an exponent that311
quantify the fractal properties.312
4 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Figure 3. Map of Yucatan Peninsula (Southeastern Mexico, Caribbean area).
Figure 4. Menger sponge to tree iterations with DF = 1.8927, [Bunde Armin, Havlin Shlomo. (1995)].
227
Fig. 3. Map of Yucatan Peninsula (Southeastern228
Mexico, Caribbean area).229
Periodically, at 1, 3, 6, 9, and 12 months, three230
replicate open helix specimens were evaluated. Time231
of wetness (TOW) values was calculated using a232
statistical analysis of temperature-relative humidity233
(T-RH) complex. Despite the close distance between234
both test sites, the difference in their daily T-RH235
complex makes them interesting to study, because they236
show how variable the tropical climate can be [18].237
For example, the RU zone is hotter that the MC one,238
however, the MC zone is more humid than the RU239
environment, but the MC shows less fluctuation in240
T-RH values during the year. We believe that the241
described differences are due to the influence of the242
permanent thermodynamic buffering effect of the sea243
on T and RH for the MC atmosphere. On RU zones,244
this effect is not present and T and RH show much245
larger fluctuation during the night and day, interrupting246
corrosion process and introducing internal stress in247
corrosion metal products. Besides, the annual TOW248
values (4,800 h in RU-site and 8,400 h in MC one)249
have very different distribution of TOW in temperature250
regions. In the RU site a larger percentage of TOW251
(54-66%) occurs in the 20-25oC range, but in the MC252
site 64-73% of TOW is in the 25-30oC.253
The airborne salinity (chlorides) and SO2 were254
monitored monthly, according to ISO 9225 (1992),255
using the wet candle and sulphation plate methods,256
respectively. The MC site presents high concentration257
of airborne salinity (annual average of chlorides ≈ 362258
mg m−2 d−1), while the RU atmosphere salinity is259
very low (10.21 mg m−2 d−1) and insignificant from260
the point of view of corrosive attack. Both test sites261
present low and very low annual categories of SO2262
aggressiveness, according to ISO 9223 (1992).263
2.3 Fractal quantification of pitting264
corrosion265
A fractal is defined as “a set for which the Hausdorff266
dimension strictly exceeds the topological dimension”267
and is less than the embedding dimension (Vicsek,268
1999; Gordon et al., 2001; Costa et al., 1991;269
Bunde and Havlin, 1991). The fact that the pits270
cover a finite area on the metal surface, give the271
reason to study their distribution using the concept272
of fat fractal (Mandelbrot, 1983; Vicsek, 1999).273
The characterization analysis consists in obtaining274
black and white images of pitted regions on the275
metal surface. This is done in order to obtain276
data on pit density and pit size, during the time of277
corrosion progress, distinguishing the influence of278
atmosphere corrosive aggressively (pollution) of both279
test sites. After elimination of corrosion products,280
33 samples were cut (1 cm of length of wire) from281
helix specimens that have been exposed at different282
period to corrosion in MC and RU test sites. Scanning283
Electron Microscope (SEM), Phillips XL-30 ESEM284
(at 0.3 Torr and work distance of 7.7-12.5 mm), was285
used for morphology analysis of aluminum corroded286
surface.287
The collected 174 images where characterized288
with the Image J program, defining conversion factor289
of pixels to area (µm2) and running the program290
for statistical analysis of pitted areas for one base291
threshold and for thresholds moved to ±5%.292
The cumulative frequency for pit area was293
calculated for each time and site of exposure.294
The analyzed data show power-law decay, whose295
coefficient and exponent can be finding from log-log296
graphs. Therefore, it is clear that we can use the297
Korcak’s exponent of self-similarity (s), as exponent298
of fat fractal (β) (Vicsek, 1999).299
The fractal characteristic more important is that300
the fractal has a d lower dimension value than need301
include the object. However, there is structures that302
DF = d, but show a fractal behavior [ Mandelbrot303
Benoit B., (2004)]. In these cases, when the volume304
V(l) was compute, usually called fat fractal, using305
spheres the decrease size l, this converge a finite value306
whit a exponent no whole. In fat fractal V0 = V(0), but307
V(l) = f (l), show a power law with a exponent, which308
is just a rescale structure value. This can be expressed309
in Farmer (1986) form in the Eq. (1):310
V(L) ≈ V0 + Alβ (1)
where A is a constant and β is an exponent that311
quantify the fractal properties.312
4 www.rmiq.org68 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Figure 3. Map of Yucatan Peninsula (Southeastern Mexico, Caribbean area).
Figure 4. Menger sponge to tree iterations with DF = 1.8927, [Bunde Armin, Havlin Shlomo. (1995)].
313
Fig. 4. Menger sponge to tree iterations with DF =314
1.8927, [Bunde Armin, Havlin Shlomo. (1995)].315
An example for these fractals is the Menger sponge316
(Bunde and Havlin, 1991), as shown in Fig. 4.317
3 Results and discussion318
Figures (5a)-(5b) present SEM images of aluminum319
surface of samples, corroded in MC and RU320
environments during different exposure times. It can321
be seen that the intensity of pits formed in the marine322
atmosphere (Fig. 5b) is more pronounced than in the323
rural-urban test site (Fig. 5a), because of the more324
accelerated corrosion progress, due to the very high325
salinity (chloride) contamination. After 6 months of326
corrosion, the pitting attack is more extended on the327
surface and the pits penetrate deeper into the metal328
structure. However, the formed corrosion products329
also can act as physical barrier between the metal330
surface and the environment, and due to this fact the331
corrosion progress goes slowly. This effect is observed332
in the MC zone, where the corrosion progress is more333
accelerated, compared to that in the RU one, and334
the samples show less pitting formation in 9 months,335
compared to that in 6 months, for example.336
After analyzing all collected SEM images of337
pitting attack, graphs presenting the frequency of338
pitting events as a function of their area (µc2) were339
constructed, following the methodology described340
above in the experimental part of this study. The341
graphs exhibited a good fitting to the power law,342
therefore can be presented the log-log form of these343
graphs (Fig. 6). The graphs show only the central part344
of the respective curves. For very small pits there are345
difficulties with the resolution limit of the images. On346
the other hand, the frequency for very large pits is quite347
low, giving rise to large statistical fluctuations. The348
accumulated frequency had be show in the Eq. (2):349
σ(a) =number of pits with area larger than a
total area of the sample(2)
(a)
(b) Figure 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure in rural-urban (a) and marine-coastal tropical climate.
Figure 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.
350
Fig. 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure351
in rural-urban (a) and marine-coastal (b) tropical climate.352
www.rmiq.org 5
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Figure 3. Map of Yucatan Peninsula (Southeastern Mexico, Caribbean area).
Figure 4. Menger sponge to tree iterations with DF = 1.8927, [Bunde Armin, Havlin Shlomo. (1995)].
313
Fig. 4. Menger sponge to tree iterations with DF =314
1.8927, [Bunde Armin, Havlin Shlomo. (1995)].315
An example for these fractals is the Menger sponge316
(Bunde and Havlin, 1991), as shown in Fig. 4.317
3 Results and discussion318
Figures (5a)-(5b) present SEM images of aluminum319
surface of samples, corroded in MC and RU320
environments during different exposure times. It can321
be seen that the intensity of pits formed in the marine322
atmosphere (Fig. 5b) is more pronounced than in the323
rural-urban test site (Fig. 5a), because of the more324
accelerated corrosion progress, due to the very high325
salinity (chloride) contamination. After 6 months of326
corrosion, the pitting attack is more extended on the327
surface and the pits penetrate deeper into the metal328
structure. However, the formed corrosion products329
also can act as physical barrier between the metal330
surface and the environment, and due to this fact the331
corrosion progress goes slowly. This effect is observed332
in the MC zone, where the corrosion progress is more333
accelerated, compared to that in the RU one, and334
the samples show less pitting formation in 9 months,335
compared to that in 6 months, for example.336
After analyzing all collected SEM images of337
pitting attack, graphs presenting the frequency of338
pitting events as a function of their area (µc2) were339
constructed, following the methodology described340
above in the experimental part of this study. The341
graphs exhibited a good fitting to the power law,342
therefore can be presented the log-log form of these343
graphs (Fig. 6). The graphs show only the central part344
of the respective curves. For very small pits there are345
difficulties with the resolution limit of the images. On346
the other hand, the frequency for very large pits is quite347
low, giving rise to large statistical fluctuations. The348
accumulated frequency had be show in the Eq. (2):349
σ(a) =number of pits with area larger than a
total area of the sample(2)
(a)
(b) Figure 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure in rural-urban (a) and marine-coastal tropical climate.
Figure 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.
350
Fig. 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure351
in rural-urban (a) and marine-coastal (b) tropical climate.352
www.rmiq.org 5
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Figure 3. Map of Yucatan Peninsula (Southeastern Mexico, Caribbean area).
Figure 4. Menger sponge to tree iterations with DF = 1.8927, [Bunde Armin, Havlin Shlomo. (1995)].
313
Fig. 4. Menger sponge to tree iterations with DF =314
1.8927, [Bunde Armin, Havlin Shlomo. (1995)].315
An example for these fractals is the Menger sponge316
(Bunde and Havlin, 1991), as shown in Fig. 4.317
3 Results and discussion318
Figures (5a)-(5b) present SEM images of aluminum319
surface of samples, corroded in MC and RU320
environments during different exposure times. It can321
be seen that the intensity of pits formed in the marine322
atmosphere (Fig. 5b) is more pronounced than in the323
rural-urban test site (Fig. 5a), because of the more324
accelerated corrosion progress, due to the very high325
salinity (chloride) contamination. After 6 months of326
corrosion, the pitting attack is more extended on the327
surface and the pits penetrate deeper into the metal328
structure. However, the formed corrosion products329
also can act as physical barrier between the metal330
surface and the environment, and due to this fact the331
corrosion progress goes slowly. This effect is observed332
in the MC zone, where the corrosion progress is more333
accelerated, compared to that in the RU one, and334
the samples show less pitting formation in 9 months,335
compared to that in 6 months, for example.336
After analyzing all collected SEM images of337
pitting attack, graphs presenting the frequency of338
pitting events as a function of their area (µc2) were339
constructed, following the methodology described340
above in the experimental part of this study. The341
graphs exhibited a good fitting to the power law,342
therefore can be presented the log-log form of these343
graphs (Fig. 6). The graphs show only the central part344
of the respective curves. For very small pits there are345
difficulties with the resolution limit of the images. On346
the other hand, the frequency for very large pits is quite347
low, giving rise to large statistical fluctuations. The348
accumulated frequency had be show in the Eq. (2):349
σ(a) =number of pits with area larger than a
total area of the sample(2)
(a)
(b) Figure 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure in rural-urban (a) and marine-coastal tropical climate.
Figure 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.
350
Fig. 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure351
in rural-urban (a) and marine-coastal (b) tropical climate.352
www.rmiq.org 5www.rmiq.org 69
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
(a)
(b) Figure 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure in rural-urban (a) and marine-coastal tropical climate.
Figure 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.
353
Fig. 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum354
samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and355
marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.356
shows well defined power law scaling and a similarity357
to Eq. (1), that is:358
σ(a) = σ0a−s (3)
for any length of exposure, in both environments. Here359
s is the exponent of self-similarity andσ0 is a constant.360
The parameters σ0 and s can be obtained using the361
logarithmic form of Eq. (3):362
logσ(a) = logσ0 − s log a (4)
The value of σ0 can represent and reflect the corrosive363
aggressivity of test site and the changes of the density364
of pits with corrosion progress (see Eq. 4). The results365
show that the values of exponent of self-similarity366
vary between 1.7 and 1.9 during the annual corrosion367
period of aluminum exposed in both test sites, part368
of tropical humid climate: some values for σ are369
shown in Table 1. These results indicate that σ change370
(dependency) is a function of time of metal corrosion371
progress and aggressively of environments.372
Table 1. Coefficients of σ for different time ofAluminum corrosion progress and aggressivityof environment: Rural urban (RU) and Marine
coastal (MC) test sites, located in humid tropicalclimate.
Exposition Environmenttime RU σ(µ m−2) MC σ(µ m−2)
3 months 0.0422 0.1709 months 0.0259 0.033612 months 0.0243 0.0289
373
Conclusions374
The development of pitting has been studied as a375
function of time, making a statistics of the frequency376
of appearance of pits versus the area occupied by377
them. The data show that the distribution of the378
pits follows a power law. Even the corrosion pitting379
appears chaotically (depending of the anodic sites380
location, excess of Gibbs energy, etc. factors, the381
nature of aluminum obeys all the time the principal382
corrosion law - a power law. Therefore, the concept383
of self-similarity can be applied for the study of the384
phenomenon of localized corrosion, describing their385
development with time.386
The exponent of self-similarity varies between 1.7387
and 1.9 and it is relatively stable with the progress388
of corrosion progress on aluminum surface. The389
corrosion progress is more accelerated in marine-390
coastal environment, due to its high salinity (chloride)391
contamination. Due to this fact the progress of392
pits in area and frequency is more pronounced393
in time, compared to pitting developed in rural-394
urban atmosphere. The humid tropical climate395
induces accelerated progress of pitting, that affect396
the aluminum surface in very short period of time397
(months), extending the attack to the dept of the metal.398
Acknowledgements399
The authors wish to acknowledge Mexican400
CONACYT for its financial support of this study and401
6 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
(a)
(b) Figure 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure in rural-urban (a) and marine-coastal tropical climate.
Figure 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.
353
Fig. 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum354
samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and355
marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.356
shows well defined power law scaling and a similarity357
to Eq. (1), that is:358
σ(a) = σ0a−s (3)
for any length of exposure, in both environments. Here359
s is the exponent of self-similarity andσ0 is a constant.360
The parameters σ0 and s can be obtained using the361
logarithmic form of Eq. (3):362
logσ(a) = logσ0 − s log a (4)
The value of σ0 can represent and reflect the corrosive363
aggressivity of test site and the changes of the density364
of pits with corrosion progress (see Eq. 4). The results365
show that the values of exponent of self-similarity366
vary between 1.7 and 1.9 during the annual corrosion367
period of aluminum exposed in both test sites, part368
of tropical humid climate: some values for σ are369
shown in Table 1. These results indicate that σ change370
(dependency) is a function of time of metal corrosion371
progress and aggressively of environments.372
Table 1. Coefficients of σ for different time ofAluminum corrosion progress and aggressivityof environment: Rural urban (RU) and Marine
coastal (MC) test sites, located in humid tropicalclimate.
Exposition Environmenttime RU σ(µ m−2) MC σ(µ m−2)
3 months 0.0422 0.1709 months 0.0259 0.033612 months 0.0243 0.0289
373
Conclusions374
The development of pitting has been studied as a375
function of time, making a statistics of the frequency376
of appearance of pits versus the area occupied by377
them. The data show that the distribution of the378
pits follows a power law. Even the corrosion pitting379
appears chaotically (depending of the anodic sites380
location, excess of Gibbs energy, etc. factors, the381
nature of aluminum obeys all the time the principal382
corrosion law - a power law. Therefore, the concept383
of self-similarity can be applied for the study of the384
phenomenon of localized corrosion, describing their385
development with time.386
The exponent of self-similarity varies between 1.7387
and 1.9 and it is relatively stable with the progress388
of corrosion progress on aluminum surface. The389
corrosion progress is more accelerated in marine-390
coastal environment, due to its high salinity (chloride)391
contamination. Due to this fact the progress of392
pits in area and frequency is more pronounced393
in time, compared to pitting developed in rural-394
urban atmosphere. The humid tropical climate395
induces accelerated progress of pitting, that affect396
the aluminum surface in very short period of time397
(months), extending the attack to the dept of the metal.398
Acknowledgements399
The authors wish to acknowledge Mexican400
CONACYT for its financial support of this study and401
6 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
(a)
(b) Figure 5. SEM images of localized corrosion (pitting) formed on aluminum surface after 1, 3 and 6 months of exposure in rural-urban (a) and marine-coastal tropical climate.
Figure 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.
353
Fig. 6. Log of accumulated frequency of pits vs. Log of their area, observed on corroded surface of aluminum354
samples, after exposure in different periods, in urban-rural (Merida, 6, 9 and 12 months, from left to right) and355
marine-coastal (Progreso 6, 9 and 12 months, from left to right) environments of humid tropical climate.356
shows well defined power law scaling and a similarity357
to Eq. (1), that is:358
σ(a) = σ0a−s (3)
for any length of exposure, in both environments. Here359
s is the exponent of self-similarity andσ0 is a constant.360
The parameters σ0 and s can be obtained using the361
logarithmic form of Eq. (3):362
logσ(a) = logσ0 − s log a (4)
The value of σ0 can represent and reflect the corrosive363
aggressivity of test site and the changes of the density364
of pits with corrosion progress (see Eq. 4). The results365
show that the values of exponent of self-similarity366
vary between 1.7 and 1.9 during the annual corrosion367
period of aluminum exposed in both test sites, part368
of tropical humid climate: some values for σ are369
shown in Table 1. These results indicate that σ change370
(dependency) is a function of time of metal corrosion371
progress and aggressively of environments.372
Table 1. Coefficients of σ for different time ofAluminum corrosion progress and aggressivityof environment: Rural urban (RU) and Marine
coastal (MC) test sites, located in humid tropicalclimate.
Exposition Environmenttime RU σ(µ m−2) MC σ(µ m−2)
3 months 0.0422 0.1709 months 0.0259 0.033612 months 0.0243 0.0289
373
Conclusions374
The development of pitting has been studied as a375
function of time, making a statistics of the frequency376
of appearance of pits versus the area occupied by377
them. The data show that the distribution of the378
pits follows a power law. Even the corrosion pitting379
appears chaotically (depending of the anodic sites380
location, excess of Gibbs energy, etc. factors, the381
nature of aluminum obeys all the time the principal382
corrosion law - a power law. Therefore, the concept383
of self-similarity can be applied for the study of the384
phenomenon of localized corrosion, describing their385
development with time.386
The exponent of self-similarity varies between 1.7387
and 1.9 and it is relatively stable with the progress388
of corrosion progress on aluminum surface. The389
corrosion progress is more accelerated in marine-390
coastal environment, due to its high salinity (chloride)391
contamination. Due to this fact the progress of392
pits in area and frequency is more pronounced393
in time, compared to pitting developed in rural-394
urban atmosphere. The humid tropical climate395
induces accelerated progress of pitting, that affect396
the aluminum surface in very short period of time397
(months), extending the attack to the dept of the metal.398
Acknowledgements399
The authors wish to acknowledge Mexican400
CONACYT for its financial support of this study and401
6 www.rmiq.org70 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
we also thank Eng. William Cauich for his technical402
assistance in SEM images.403
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and alloys, Corrosivity of atmospheres,406
Measurement of Pollution. ISO Int., Geneva.407
ASTM Guide G46-94. (2005). ‘Standard guide408
for examination and evaluation of pitting409
corrosion’. West Conshohoken. PA, ASTM Int.410
Bockris, J. O’M. and Khan S. U. M. (1994). Surface411
Electrochemistry: A Molecular Level Approach.412
Plenum Press, London.413
Bunde A. and Havlin S. Eds. (1995). Fractals and414
Disordered Systems. Springer. Second revised415
and Enlarged Edition.416
Burstein G.T., Liu C., Souto R.M. and Vines S.P.417
(2004). Origins of pitting corrosion. Corrosion418
Engineering, Science and Technology 39, 25-30.419
Cole I.S., Holgate R., Kao P. and Ganther W. (1995).420
The rate of drying of moisture from a metal421
surface and its implication for time of wetness.422
Corrosion Science 37, 455-465.423
Corvo F., Haces C., Betancourt N., Maldonado L.,424
Veleva L., Echeverria M., Rincon O. and Rincon425
A. (1997). Atmospheric corrosivity in the426
Caribbean area. Corrosion Science 39, 823-833.427
Costa J.M., Sagues F. and Vilarrasa M. (1991).428
Fractal patterns from corrosion pitting.429
Corrosion Science 32, 665-668.430
Dean S.W. and Reiser D.B. (1995). In: Atmospheric431
Corrosion, (W. W. Kirk and H. H. Lawson Eds.),432
Pp. 3-10. ASTM STP 1239, ASTM Int. West433
Conshohocken, PA.434
Evans U. (1965). Electrochemical mechanism for435
atmospheric rusting. Nature 206, 980-982.436
Foley R.T. (1986). Localized Corrosion of437
Aluminum Alloys - a Review. Corrosion 42, 5,438
227-286.439
Gordon N.L., Rood W. and Edney R. (2001).440
Introducing Fractal Geometry. Appignanesi,441
Ed. Icon Books Ltd. Cambridge, UK.442
Graedel T.E. (1989). Corrosion mechanism for443
aluminum exposed to the atmosphere. Journal444
of The Electrochemical Society 136, 204C-445
211C.446
Holten T., Jossang T., Meakin P. and Feder J. (1994).447
Fractal characterization of two-dimensional448
aluminum corrosion fronts. Physical Review E449
50, 754-759.450
ISO 11463-93. (1993). Corrosion of metals and451
alloys, Evaluation of pitting corrosion. ISO Int.452
Geneva.453
ISO 8407-93. (1993). Corrosion of metals and454
alloys, Removal of corrosion products from455
corrosion test specimens. ISO Int. Geneva.456
ISO 9223:92. (1992). Corrosion of Metals457
and Alloys. Corrosivity of Atmospheres -458
Classification. ISO Int. Geneva.459
ISO 9226-92. (1992). Corrosion of metals and460
alloys, Corrosivity of atmospheres, Method461
of determination of corrosion rate of standard462
specimens for the evaluation of corrosivity. ISO463
Int. Geneva.464
Kelly R.G. (2005). Corrosion Tests and Standards,465
Application and Interpretation. In: ASTM Int.,466
(R. Baboian Ed.) 2nd Ed. Pp. 211-220. West467
Conshohoken, PA.468
Lee T.S., Baker E.A. (1982). Atmospheric Corrosion469
of Metals. In: ASTM STP 767, ASTM Int. (S.470
W. Dean Jr. and E. C. Rhea Eds.). Pp. 250-266.471
West Conshohocken, PA.472
Leygraf C., Graedel T. (2000). Atmospheric473
Corrosion. Wiley-Interscience. Pennington,474
NY.475
Mandelbrot B. B. (1983). The Geometry of Nature.476
W. H. Freeman and Company. New York.477
Mandelbrot B. B. (2004). The Fractal Geometry of478
nature, W. H. Freeman and Company New York.479
McCafferty E. (2003). Sequence of steps in the480
pitting of aluminum by chloride ions. Corrosion481
Science 45, 1421-1438.482
Meakin P., Jossand T. and Feder J. (1993). Simple483
passivation and depassivation model for pitting484
corrosion. Physical Review E 48, 2906-2916.485
www.rmiq.org 7
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
we also thank Eng. William Cauich for his technical402
assistance in SEM images.403
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Measurement of Pollution. ISO Int., Geneva.407
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Burstein G.T., Liu C., Souto R.M. and Vines S.P.417
(2004). Origins of pitting corrosion. Corrosion418
Engineering, Science and Technology 39, 25-30.419
Cole I.S., Holgate R., Kao P. and Ganther W. (1995).420
The rate of drying of moisture from a metal421
surface and its implication for time of wetness.422
Corrosion Science 37, 455-465.423
Corvo F., Haces C., Betancourt N., Maldonado L.,424
Veleva L., Echeverria M., Rincon O. and Rincon425
A. (1997). Atmospheric corrosivity in the426
Caribbean area. Corrosion Science 39, 823-833.427
Costa J.M., Sagues F. and Vilarrasa M. (1991).428
Fractal patterns from corrosion pitting.429
Corrosion Science 32, 665-668.430
Dean S.W. and Reiser D.B. (1995). In: Atmospheric431
Corrosion, (W. W. Kirk and H. H. Lawson Eds.),432
Pp. 3-10. ASTM STP 1239, ASTM Int. West433
Conshohocken, PA.434
Evans U. (1965). Electrochemical mechanism for435
atmospheric rusting. Nature 206, 980-982.436
Foley R.T. (1986). Localized Corrosion of437
Aluminum Alloys - a Review. Corrosion 42, 5,438
227-286.439
Gordon N.L., Rood W. and Edney R. (2001).440
Introducing Fractal Geometry. Appignanesi,441
Ed. Icon Books Ltd. Cambridge, UK.442
Graedel T.E. (1989). Corrosion mechanism for443
aluminum exposed to the atmosphere. Journal444
of The Electrochemical Society 136, 204C-445
211C.446
Holten T., Jossang T., Meakin P. and Feder J. (1994).447
Fractal characterization of two-dimensional448
aluminum corrosion fronts. Physical Review E449
50, 754-759.450
ISO 11463-93. (1993). Corrosion of metals and451
alloys, Evaluation of pitting corrosion. ISO Int.452
Geneva.453
ISO 8407-93. (1993). Corrosion of metals and454
alloys, Removal of corrosion products from455
corrosion test specimens. ISO Int. Geneva.456
ISO 9223:92. (1992). Corrosion of Metals457
and Alloys. Corrosivity of Atmospheres -458
Classification. ISO Int. Geneva.459
ISO 9226-92. (1992). Corrosion of metals and460
alloys, Corrosivity of atmospheres, Method461
of determination of corrosion rate of standard462
specimens for the evaluation of corrosivity. ISO463
Int. Geneva.464
Kelly R.G. (2005). Corrosion Tests and Standards,465
Application and Interpretation. In: ASTM Int.,466
(R. Baboian Ed.) 2nd Ed. Pp. 211-220. West467
Conshohoken, PA.468
Lee T.S., Baker E.A. (1982). Atmospheric Corrosion469
of Metals. In: ASTM STP 767, ASTM Int. (S.470
W. Dean Jr. and E. C. Rhea Eds.). Pp. 250-266.471
West Conshohocken, PA.472
Leygraf C., Graedel T. (2000). Atmospheric473
Corrosion. Wiley-Interscience. Pennington,474
NY.475
Mandelbrot B. B. (1983). The Geometry of Nature.476
W. H. Freeman and Company. New York.477
Mandelbrot B. B. (2004). The Fractal Geometry of478
nature, W. H. Freeman and Company New York.479
McCafferty E. (2003). Sequence of steps in the480
pitting of aluminum by chloride ions. Corrosion481
Science 45, 1421-1438.482
Meakin P., Jossand T. and Feder J. (1993). Simple483
passivation and depassivation model for pitting484
corrosion. Physical Review E 48, 2906-2916.485
www.rmiq.org 7www.rmiq.org 71
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) 65-72Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Pourbaix M. (1974). Atlas of Electrochemical486
Equilibria in Aqueous Solutions. NACE487
Cebelcor. Houston, Tx.488
Reigada R., Sagues F. and Costa J.M. (1994).489
A Monte-Carlo Simulation of Localized490
Corrosion. Journal of Chemical Physics 101,491
2329-2337.492
Roberge P.R. and Trethewey K.R. (1995). The fractal493
dimension of corroded aluminium surfaces.494
Journal of Applied Electrochemistry 25, 962-495
966.496
Santana-Rodriguez J. J., Santana-Hernandez F. J. and497
Gonzalez-Gonzalez J.E. (2003). The effect of498
environmental and meteorological variables on499
atmospheric corrosion of carbon steel, copper,500
inc and aluminium in a limited geographic zone501
with different types of environment. Corrosion502
Science 45, 799-815.503
Shreir L.L., Jarman R.A., Burstein G.T. Eds. (1994).504
Metal/Environment reactions. In: Corrosion,505
Vol.1, 3rd Edition. Butterworth-Heinemann,506
Oxford, UK.507
Syrett B.C., Gorman J.A., Arey M.L., Koch G.H. and508
Jacobson G.A. (2002). Cost of corrosion in the509
Electric Power Industry. Materials Performance510
41, 8-22.511
Szklarska-Smialowska Z. (1999). Pitting corrosion512
of aluminum. Corrosion Science 41, 1743-513
1767.514
Szklarska-Smialowska Z. (1971). Effect of the ratio515
of Cl−/SO2−4 in solution on the pitting corrosion516
of Ni. Corrosion Science 11, 209-221.517
Tidblad J., Mikhailov A.A. and Kucera V. (2000).518
Model for the prediction of the time of519
wetness from average annual data on relative520
air humidity and air temperature. Protection of521
Metals 36, 533-540.522
Veleva L., Perez G. and Acosta M. (1997). Statistical523
analysis of the temperature-humidity complex524
and time of wetness of a tropical climate in525
the Yucatan Peninsula in Mexico. Atmospheric526
Environment 31, 773-776.527
Veleva L., Maldonado L. (1998). Classification of528
the atmosphere corrosivity in the humid tropical529
climate. British Corrosion Journal 33, 53-57.530
Veleva L. and Alpuche-Aviles M.A. (2002). Outdoor531
Atmospheric Corrosion. In: H. E. Townsend532
Ed. ASTM STP 1421. ASTM Int. West533
Conshohocken, PA, Pp. 48-58.534
Veleva L., Kane R. (2003). Atmospheric Corrosion:535
Fundamentals, Testing and Protection. In:536
Corrosion Vol.13A . Fundamentals, Testing537
and Protection (S.D. Cramer and B.S. Covinio538
Eds.). ASM Int. OH, Pp. 196-209.539
Vicsek T. (1999). Fractal Growth phenomena. World540
Scientific Publishing Co. Pte. Ltd. Singapore.541
Wiersma B. J., Hebert K.R. (1991). Observations542
of the early stages of the pitting corrosion543
of aluminum. Journal of the Electrochemical544
Society 138, 48-54.545
8 www.rmiq.org
Veleva et al./ Revista Mexicana de Ingenierıa Quımica Vol. 12, No. 1 (2013) XXX-XXX
Pourbaix M. (1974). Atlas of Electrochemical486
Equilibria in Aqueous Solutions. NACE487
Cebelcor. Houston, Tx.488
Reigada R., Sagues F. and Costa J.M. (1994).489
A Monte-Carlo Simulation of Localized490
Corrosion. Journal of Chemical Physics 101,491
2329-2337.492
Roberge P.R. and Trethewey K.R. (1995). The fractal493
dimension of corroded aluminium surfaces.494
Journal of Applied Electrochemistry 25, 962-495
966.496
Santana-Rodriguez J. J., Santana-Hernandez F. J. and497
Gonzalez-Gonzalez J.E. (2003). The effect of498
environmental and meteorological variables on499
atmospheric corrosion of carbon steel, copper,500
inc and aluminium in a limited geographic zone501
with different types of environment. Corrosion502
Science 45, 799-815.503
Shreir L.L., Jarman R.A., Burstein G.T. Eds. (1994).504
Metal/Environment reactions. In: Corrosion,505
Vol.1, 3rd Edition. Butterworth-Heinemann,506
Oxford, UK.507
Syrett B.C., Gorman J.A., Arey M.L., Koch G.H. and508
Jacobson G.A. (2002). Cost of corrosion in the509
Electric Power Industry. Materials Performance510
41, 8-22.511
Szklarska-Smialowska Z. (1999). Pitting corrosion512
of aluminum. Corrosion Science 41, 1743-513
1767.514
Szklarska-Smialowska Z. (1971). Effect of the ratio515
of Cl−/SO2−4 in solution on the pitting corrosion516
of Ni. Corrosion Science 11, 209-221.517
Tidblad J., Mikhailov A.A. and Kucera V. (2000).518
Model for the prediction of the time of519
wetness from average annual data on relative520
air humidity and air temperature. Protection of521
Metals 36, 533-540.522
Veleva L., Perez G. and Acosta M. (1997). Statistical523
analysis of the temperature-humidity complex524
and time of wetness of a tropical climate in525
the Yucatan Peninsula in Mexico. Atmospheric526
Environment 31, 773-776.527
Veleva L., Maldonado L. (1998). Classification of528
the atmosphere corrosivity in the humid tropical529
climate. British Corrosion Journal 33, 53-57.530
Veleva L. and Alpuche-Aviles M.A. (2002). Outdoor531
Atmospheric Corrosion. In: H. E. Townsend532
Ed. ASTM STP 1421. ASTM Int. West533
Conshohocken, PA, Pp. 48-58.534
Veleva L., Kane R. (2003). Atmospheric Corrosion:535
Fundamentals, Testing and Protection. In:536
Corrosion Vol.13A . Fundamentals, Testing537
and Protection (S.D. Cramer and B.S. Covinio538
Eds.). ASM Int. OH, Pp. 196-209.539
Vicsek T. (1999). Fractal Growth phenomena. World540
Scientific Publishing Co. Pte. Ltd. Singapore.541
Wiersma B. J., Hebert K.R. (1991). Observations542
of the early stages of the pitting corrosion543
of aluminum. Journal of the Electrochemical544
Society 138, 48-54.545
8 www.rmiq.org72 www.rmiq.org