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Dependable > Diesel generator sets Ranging from 15 - 2000 kVA Acoustically enclosed Emission compliant Low fuel consumption Extended maintenance period Our energy working for you. TM

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Page 1: Cummins Catalogue

Dependable> Diesel generator sets

Ranging from 15 - 2000 kVAAcoustically enclosedEmission compliantLow fuel consumptionExtended maintenance period

Our energy working for you.TM

Page 2: Cummins Catalogue

Cummins is a global leader in engine technology andservice solutions across Power Generation, Industrialand Automotive applications. Its technology and pioneering initiatives are bringing innovative solutionsand reliable services at the best possible value to usersacross the globe. Its high performance outlook isbased on customer focus, integrity and capability of itspeople.

Cummins Inc., USA, is a leader in the design and manufacture of power generation equipment and oneof the most integrated providers of power solutions inthe world.

Cummins in India, a part of the USD 10.2 billionCummins Inc., is a group of 11 entities across 200 locations in the Country with a combined turnover ofalmost Rs. 3000 crore and employing more than 5000people.

Cummins India Limited (CIL), the Country’s leadingmanufacturer of diesel and natural gas engines hasproduced more than 1,67,000 engines till date at itsstate-of-the-art manufacturing facilities in Pune andDaman. The Company manufactures nearly 20,000engines and silent gensets on an annual basis.

Cummins Power Generation, a Business Unit of CIL, isthe market leader in the diesel genset segment, offering a single window for complete power solutions,with top-of-the-line products and services. From simple generator sets to turnkey, on-site power stations, Cummins has the expertise to successfullymeet the power requirements of a variety of individualand institutional users. Important sectors for powergeneration solutions include telecom, construction, IT/ITES, realty, hospitality, textiles, auto & auto ancillaries,food processing, government, pharma, oil & gas and manufacturing.

The Cummins EdgeOwning to its long standing presence of over 40 yearsin India, the Cummins’ team of competent and highly

When you opt for aCummins power system,whether it is just anengine or a completePowerhouse, you get thebenefits of decades ofexperience and expertiseof Cummins’ inhouseResearch andEngineering facility

skilled engineers fully understands the needs of itscustomers. Over the years the Company has:

- Built an impressive population of more than 75,000Cummins engines/generating sets

- Acquired skills in Application Engineering, R&D and Service

- Achieved well established operational consistency in systems and processes

Most economical power solution

Cummins engine powered generating sets areavailable at competitive prices and offer the best fueleconomy, best warranty terms and lowest cost ofmaintenance, replacement and overhaul parts, thereby proving to be the most economical powersolution.

Exports portfolio

Cummins India has exported over 25,000 diesel andgas engines to countries like, USA, UK, Singapore,Belgium and Australia. Besides being the soleexporter of the V28 engine, it also exports the NTA-855 Big Cam, K38, K50 and QSK 60 engines tocountries world wide.

Consistent focus on quality

Cummins India has been acclaimed for its high quality standards by leading national and international bodies like, BVQI (ISO 9001- 2000),Factory Mutual & Underwriter’s Laboratory Inc.,Indian Register of Shipping, Lloyd’s Register ofShipping, Korean Register of Shipping, DirectorateGeneral of Quality Assurance, Standards LaboratoryAccreditation, Materials Laboratory Accreditation,Engineering Export Promotion Council and AmericanBureau of Shipping. In addition to these, CumminsIndia has also been the recipient of prestigiousawards like; the National Export Award, the IndustrialSafety Performance Award and the Rajiv GandhiNational Quality Award.

Page 3: Cummins Catalogue

X Series

Features- Electrical starter motor 12V DC- Battery charging alternator- MICO fuel system with mechanical governor- Dual spin-on fuel filter- Spin-on full flow lub oil filter- Residential silencer- Dry type air cleaner- Recovery bottle- Shut-off coil with safeties for LLOP/ HWT/ Overspeed- Flywheel and flywheel housing

Options- Microprocessor/ relay based AMF control panel- Trolley mounted mobile sets- Engine overspeed safety- Coolant water heater

Complete Range

Diesel – 15 to 2000 kVAin single operation andmulti - megawatts inparallel. Engines aretropicalised for optimumperformance.

- Matured and proven product

- Standardization, commonality of spares, training ease

- No waiting for deliveries of unaffordable spares/ systems

- One stop shop

Powerful Products-

The right product for thecustomer, whether forstandby or primeapplications, open,enclosed or sound attenuated.

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 15 D5 P X 1.7 G1 20 15 91.44 127 1.7C 20 D5 P X 2.5 G2 32 20 91.44 127 2.5C 25 D5 P X 2.5 G2 32 25 91.44 127 2.5

Page 4: Cummins Catalogue

B Series

Features- Electrical starter motor 12V DC- Battery charging alternator- MICO fuel system with mechanical governor- Dual spin-on fuel filter- Residential silencer- Dry type air cleaner- Shut-off coil with safeties for LLOP/ HWT/ Overspeed- Flywheel and flywheel housing- Engine Instrument Panel with - Starting switch and

key - Indication for battery voltage, Water temp., Lube oil pressure, Engine speed, Engine hour counter, Battery Voltmeter, Indication for safety switch

- Electronic governor and Genset Controller PCC 1300 for 140 kVA

Options- Heavy duty air cleaner- Microprocessor/ relay based AMF control panel- Trolley mounted mobile sets- Cold starting kit- Electronic governor- Lube oil heater

S Series

Features- Battery charging alternator- MICO In-Line fuel system with mechanical governor- Dual spin-on filter- Lube oil filter- Turbocharger (for turbocharged engines)- Residential silencer- CAC (for 62.5 kVA DG sets only)- Dry type air cleaner- Recovery bottle- Shut-off coil with safeties for LLOP/ HWT/ Overspeed- Flywheel and flywheel housing

Options- Cold starting kit- Microprocessor/ relay based AMF control panel- Trolley mounted mobile sets- Coolant water heater

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 30/35 D5 P S 3.8 G2 / G3 42 / 45 30 / 35 97 128 3.8C 40 D5 P S 3.8 G4 58 40 97 128 3.8C 50 D5 P S 3.8 G6 69 50 97 128 3.8C 62.5 D5 P S 3.8 G7 80 62.5 97 128 3.8

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 75 D5 P 6 BT 5.9 G1 105 75 102 120 5.88C 82.5 D5 P 6 BT 5.9 G1 105 82.5 102 120 5.88C 100 D5 P 6 BTA 5.9 G1-I 124 100 102 120 5.88C 125 D5 P 6 BTA 5.9 G2-I 154 125 102 120 5.88C 140 D5 P 6 BTAA 5.9 G1-I 170 140 102 120 5.88

Page 5: Cummins Catalogue

N Series

Features- Cummins PT fuel pump, Step Timing Control injector- Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible coupling- Radiator or Heat exchanger, Coolant inhibitor,

Low Temperature After cooling (LTA)- Articulated piston- Gear train with spur gears- Plate type lube oil cooler- Spin-on filters - fuel, lube oil and coolant- Dry type replaceable paper element air cleaner with

restriction indicator- Flywheel housing & flywheel to suit single bearing

alternator- Starting motor – Electric- Electronic control panel with Electronic Governor

(ECPG)- Engine protections (Shutdown) - High water

temperature/ Low lube oil pressure/ Overspeed

Options- Engine : Heavy duty air cleaner, Heat exchanger,

Lube oil/ Coolant heater with thermostatic switch- Alternator : PMG excitation, RTDs, BTD,

Space heater- Control Panel : AMF control panel, Battery charger,

Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio/ Visual annunciation for faults

C Series

Features- In-line fuel pump with mechanical governor

(for 160-200 kVA)- In-line fuel pump with Digital electronic governor

(for 250 kVA)- Optimised turbocharger- Stainless steel exhaust flexible coupling- Heavy-duty air cleaner- Silencer- Radiator- Coolant inhibitor- Plate-type lube oil cooler- Spin-on filters - coolant, fuel & lube oil- Dry-type replaceable paper element air cleaner with

restriction indicator- Flywheel housing and flywheel to suit single bearing

alternator- Electrical starter motor- Battery charging alternator- Genset Controller PCC 1301

Options- Engine : Coolant heater with thermostatic switch

and lube oil heater- Alternator : PMG excitation, Thermistors,

Space heater,- Control Panel : AMF control panel, Power factor

meter, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation and Indication lamps for engine faults

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 160 D5 P 6 CTA 8.3 G1-I 205 160 114 135 8.3C 180 D5 P 6 CTA 8.3 G2-I 219 180 114 135 8.3C 200 D5 P 6 CTAA 8.3 G1-I 245 200 114 135 8.3C 250 D5 P 6 CTAA 8.3 G4 306 250 114 135 8.3

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 320 D5 P NTA 855 G2-I 380 320 140 152 14.0C 380 D5 P NTA 14 G3 450 380 140 152 14.0

Page 6: Cummins Catalogue

V 28 Series

Features- Cummins PT fuel pump- Cummins Heavy Duty injectors- Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible connections- Radiator or Heat exchanger, Coolant inhibitor - Shell and tube type lube oil cooler- Full flow paper element filters - fuel, lube oil and

by-pass- Dry type replaceable paper element air cleaner with

restriction indicator- Flywheel housing & flywheel to suit single bearing

alternator - Starting motor – Electric, Battery charging alternator - Electronic control panel with Electronic Governor

(ECPG)- Engine protections (trip) - High water temperature/

Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Options- Engine : Heavy duty air cleaner, Lube oil/ Coolant

heater with thermostatic switch- Alternator : PMG excitation, RTDs, BTD,

Space heater- Control Panel : "PowerCommandTM Control Panel"

for micro processor based metering, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

For the High HorsePower gensets, CuminsPower Generation offersa level of build whichallows the possibility toconfigurate the gensets according to the

requirements of the customer. ThePowerCommandTM

Controller along with ahost of other options areavailable

K 19 Series

Features- Cummins PT fuel pump- Electrical Step Timing Control (ESTC) injector- Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible connection- Radiator or Heat exchanger, Coolant inhibitor,

Low Temperature After cooling (LTA)- Plate type lube oil cooler- Full flow paper element filters - fuel, lube oil and

by-pass- Dry type replaceable paper element air cleaner with

restriction indicator- Flywheel housing & flywheel to suit single bearing

alternator - Starting motor – Electric, Battery charging alternator - Electronic control panel with Electronic Governor

(ECPG)- Engine protections (trip) - High water temperature/

Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Options- Engine : Heavy duty air cleaner, Lube oil / Coolant

heater with thermostatic switch- Alternator : PMG excitation, RTDs, BTD,

Space heater- Control Panel : "PowerCommandTM Control Panel"

for microprocessor based metering, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/ Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 500 D5 P KTA 19 G9 600 500 159 159 18.6

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 600 D5 P VTA 28 G3-I 710 600 140 152 28.0C 625 D5 P VTA 28 G5-I 750 625 140 152 28.0

Page 7: Cummins Catalogue

QSK 60 Series

Features- Cummins HPIPT fuel pump- Cummins HPIPT injectors- Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible connections- Radiator or Heat exchanger, Coolant inhibitor,- Plate type lube oil cooler- Outboard aftercoolers- Full flow spin-on filters - fuel and lube oil- Dry type replaceable paper element air cleaner with

restriction indicator- Flywheel housing & flywheel to suit single / double

bearing alternator - Flexible coupling for double bearing alternator- Starting motor – Electric, Battery charging alternator - Power CommandTM Control Panel (PCC 3200/ 3201)

for microprocessor based metering, governing, monitoring & auto synchronising control system

Options- Engine : Heavy duty air cleaner, Lube oil / Coolant

heater with thermostatic switch- Alternator : RTDs, BTDs, Space heater- Control Panel : AMF control panel, Battery charger,

Remote/ Auto start panel, Audio-visual annunciation for faults

K 38 and K 50 Series

Features- Cummins PT fuel pump, Step Timing Control injector- Holset turbocharger, Pulse tuned exhaust manifold,

Stainless steel exhaust flexible connections- Radiator or Heat exchanger, Coolant inhibitor - Plate type lube oil cooler- Outboard aftercoolers- Full flow paper element filters - fuel, lube oil and

by-pass- Dry type replaceable paper element air cleaner with

restriction indicator- Flywheel housing & flywheel to suit single / double

bearing alternator - Flexible coupling for double bearing alternator- Starting motor – Electric, Battery charging alternator - Electronic control panel - Cummins Electronic Governor (EFC)- Engine protections (trip) - High water temperature/

Low lube oil pressure/ Overspeed/ Low coolant oil level (alarm)

Options- Engine : Heavy duty air cleaner, Lube oil / Coolant

heater with thermostatic switch- Alternator : RTDs, BTDs, Space heater- Control Panel : "PowerCommandTM Genset

Controller" for micro processor based metering, governing, monitoring & auto synchronising control system, AMF control panel, Battery charger, Remote/Auto start panel, Auto/ Manual synchronizing panel, Audio-visual annunciation for faults

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 750 D5 P KTA 38 G2-I 890 750 159 159 37.8C 1010 D5 P KTA 38 G5 1180 1010 159 159 37.8C 1250 D5 P KTA 50 G3 1470 1250 159 159 50.3C 1500 D5 P KTA 50 G8-I 1735 1500 159 159 50.3

Genset Engine BHP Rating kVA Bore Stroke Disp.Model Model at 1500 (Prime) (mm) (mm) (Ltrs)

RPM

C 1875 D5 P QSK 60 G3 2165 1875 159 190 60C 2000 D5 P QSK 60 G4 2319 2000 159 190 60

Page 8: Cummins Catalogue

Typical Acoustic Enclosure Dimensions*

Genset Model Prime Rating Engine Model Enclosure Dimensions

(kVA) Length (mm) Width (mm) Height (mm)C 15 D5 P 15 X 1.7 G1 2200 900 1375

C 20 D5 P 20 X 2.5 G1 2200 900 1375

C 25 D5 P 25 X 2.5 G2 2200 900 1375

C 30 D5 P 30 S 3.8 G2 2800 1150 1450

C 35 D5 P 35 S 3.8 G3 2800 1150 1450

C 40 D5 P 40 S 3.8 G4 2800 1150 1575

C 50 D5 P 50 S 3.8 G6 2800 1150 1575

C 62.5 D5 P 62.5 S 3.8 G7 2950 1150 1575

C 75 D5 P 75 6BT 5.9 G1 3850 1150 1700

C 82.5 D5 P 82.5 6BT 5.9 G1 3850 1150 1700

C 100 D5 P 100 6BTA 5.9 G1-I 4000 1150 1700

C 125 D5 P 125 6BTA 5.9 G2-I 4000 1150 1700

C 140 D5 P 140 6BTAA 5.9 G1-I 4000 1150 1700

C 160 D5 P 160 6CTA 8.3 G1-I 4500 1500 1850

C 180 D5 P 180 6CTA 8.3 G2-I 4500 1500 1850

C 200 D5 P 200 6CTAA 8.3 G1-I 4500 1500 1850

C 250 D5 P 250 6CTAA 8.3 G4 4650 1700 2050

C 320 D5 P 320 NTA 855G2-I 5500 2000 2520

C 380 D5 P 380 NTA 14 G3 5500 2000 2520

C 500 D5 P 500 KTA 19 G9 6500 2000 2300

C 600 D5 P 600 VTA28 G3-I 7000 2500 2925

C 625 D5 P 625 VTA28 G5-I 7000 2500 2925

C 750 D5 P 750 KTA 38 G2-I 7500 2500 2925

Acoustic Enclosures

Features- Specially designed to meet stringent MOEF / CPCB

norms of 75 dBA @ 1mtr., at 75% load under free field conditions

- Designed to have optimum serviceability - Air inlet louvers specially designed to operate at

rated load

* Dimensions of the enclosure are excluding the silencer.

Cummins DG Sets meetstringent exhaust emission tests as perCPCB norms without sacrificing fuel efficiencyat normal operating loads,thus offering you silent,clean, and environment -friendly power.

- Made on special purpose CNC machines for consistency in quality and workmanship

- Powder coated for long lasting service life and superior finish

- With UV resistant powder coating, can withstand extreme environments

- Use of stainless steel hardware for longer life- Insulation material meets exacting IS 8183

specifications for better sound attenuation

SilentPower TM

Page 9: Cummins Catalogue

QSK 23 / QST 30 & QSK 60 Series

Features- Cummins water cooled diesel engine- Oil and fuel filter, lub-oil drain valve fitted- 50°C Radiator with drain tap- Electronic governor- Normal duty air filter- Single bearing alternator class H/H- Standard voltage 415 V 50 Hz- Exciter/ Voltage regulator- PCC3100 control std/ PCC3200 for QSK23 and

QSK60- Steel base frame with anti-vibration mounting

Options- 3-pole circuit breaker- Steel fuel tank- Fuel tank capacity designed for up to 8 hours

operation- Set of Starting Batteries- Industrial Silencer delivered loose- Other voltage options available

Cummins global range of Diesel Generator Sets

Genset Engine kVA Bore Stroke Disp.Model Model (Prime) (mm) (mm) (Ltrs)

C 840 D5 P QSK 23 G3 760 170 170 23.15C 900 D5 P QSK 23 G3 820 170 170 23.15C 1100 D5 P QST 30 G4 1000 140 165 30C 2000 D5 P QSK 60 G3 1875 159 190 60C 2250 D5 P QSK 60 G4 2000 159 190 60

Page 10: Cummins Catalogue

PowerCommandTM Genset Controls

The PowerCommandTM Control, is a micro processorbased generator set monitoring, metering, protectionand control system. It offers advanced levels of functions for reliability and optimum genset performance. An extensive array of integrated standardcontrol and digital display features eliminate the needfor discrete component devices such as the voltageregulator, governor control and protective relays. Thecontrol system has easy servicing capabilities thatallow system parameters to be interrogated, monitoredand adjusted with a PC.

Features- Digital governing- Digital voltage regulation- AmpSentryTM Protection for true alternator O/C

protection on PCC 2100/ 3100/ 3200- Analog/ Bargraph/ Digital AC output Metering- Battery Monitoring System to sense and warn

against a weak battery condition- Digital Alarm and Status Message Display- Genset Monitoring : Displays status of all critical

engine and generator set functions- Smart Starting Control System : Integrated fuel

ramping to limit black smoke and frequency overshoot

- Advanced serviceability- PowerCommandTM Network Capability (Optional)

PowerCommandTM Paralleling Genset Controls

In addition to the features described above, thePowerCommandTM Control with digital paralleling features eliminates the need for separate parallelingcontrol devices such as synchronizers and load sharingcontrols, and KVAR / power factor controls. Besidesthis, features like synchronizing*, includingimport/export controls for paralleling with an infinite(utility/mains) bus and the ability to control the load onthe generator set when paralleled with utility or mainsare also built into the PowerCommandTM Control.

* For utility synchronizing applications, please contact your local

Cummins distributor.

PCC 1301

PCC 2100

PCC 3100

PCC 3200

Optimise performance withPowerCommand Controls

TM

Page 11: Cummins Catalogue

We at Cummins don’tadopt technology butdesign and develop technically perfect solutions ourselves with

the best fuel efficiencyand emissions withoutany compromise.

24 X 7 Service Network

Cummins Sales and Service (India) Ltd., a whollyowned subsidiary of Cummins India Limited offersafter market service support through an extensivenation-wide network of 5 Zonal Offices, 21 AreaService Offices, 7 Parts Depots, 1 Regional ServiceCentre, 79 Authorized Dealers with additional 128outlets/branches and 45 Dealer Service Centres, and2000+ factory trained service engineers. Dedicatedprofessionals work round – the – clock to ensureyour business is never held up due to power failures.

Support SystemsCummins brings you the benefits of speciallydeigned after market support systems…systems forservice, spare parts and information which ensurehighest equipment uptime.

Page 12: Cummins Catalogue

© 2006 Cummins Power Generation Specifications subject to change without notice

Cummins and PowerCommandTM are registered trademarks of Cummins Inc.

“Our energy working for you” is a trademark of Cummins Power Generation

PGBU/CIL/001/Diesel Range/90deg./October 2006/1000

Our energy working for you.TM

www.cumminsindia.com

Cummins India LimitedPower Generation Business Unit

35A/1/2, Erandawana,

Pune 411 038 - India

Tel.: (91) 020-6602 7525

Fax: (91) 020-6602 8090