cummins freightliner engine reference guide

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Page 1: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 187

Engine Reference Guide

For EPA 2010 Engines

Better Every TM

Time

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ENGINE REFERENCE GUIDE

2010

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iii

2010

Table Of Contents Page

Heavy-Duty Features 1

ISX15 3

Medium-Duty Features 12

ISC83 15

ISB67 20

Cummins Westport Inc 25

ISL G 26

Electronic Tools And Software

PowerSpec 32

RoadRelaytrade 4 35

QuickCheck 37

INSITEtrade 39

Special Features

Jacobsreg Brake Systems 41

Rear Engine Power Take-Off 41

Warranty

Heavy-Duty Truck Engines 42Medium-Duty Truck Engines 43

Alternative Fuel Engines 44

Fire ApparatusCrash Truck Engines 45

Motorhome Engines 46

Extended Coverage

Heavy-Duty ISX15 Truck Engines 47

Vocational ISX15 Engines 50

Medium-Duty ISC83ISB67 Truck Engines 51

Alternative Fuel ISL G Engines 53

Fire ApparatusCrash Truck And Motorhome ISX15

ISC83ISB67 Engines 56

Encore Coverage 58

National Overhaul Warranty (NOWreg ) 61

Cummins is a pioneer in product improvement Thus specifications may change without notice

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iv

Page

Parts Service And Support

Genuine Cummins Parts 66

ReConreg Parts And Engines 67

CUMPAS 69

RapidServetrade 70

Virtual College 71

QuickServe

reg

Online 72Parts Professional 74

Sales Information

freightlinercumminscom 75

cumminsenginescom 75

cumminscom 75

Customer Assistance Center 75

Vehicle Mission Simulationtrade (VMS) 76

Diesel Exhaust Fluid Fuels And Lubricants 77

Premium Bluereg 79

Premium Bluereg Extreme 79

FormulasFormulas And Conversions Inside Back Cover

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1

Heavy-Duty Features And Benefits

Every Challenge Met

983150 System Integration ndash Cummins is the only engine

manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem

983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a

way that other engine manufacturers using outsidesuppliers canrsquot match

983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the

highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion

983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft

This provides weight savings and simplifies

operation

983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002

Lower Operating Costs

983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)

983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy

bull In 2010 the proven Cummins Particulate Filter

which reduces particulate matter by over 90is combined with Cummins Selective Catalytic

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2

Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000

European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information

983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains

from the three-times larger lsquosweet spotrsquo with theISX15

983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer

regeneration events (none at all for over-the-roadtruckers)

983150 Maintenance Intervals

ndash

Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals

983150 Big Bore ISX15 will deliver a higher resale value at

trade-in than smaller displacement engines

Driver Satisfaction

983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)

983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering

extra torque in lower gears for dump trucksmixers and refuse vehicles

Service

983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

8172019 Cummins Freightliner Engine Reference Guide

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

8172019 Cummins Freightliner Engine Reference Guide

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 2: Cummins Freightliner Engine Reference Guide

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ENGINE REFERENCE GUIDE

2010

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iii

2010

Table Of Contents Page

Heavy-Duty Features 1

ISX15 3

Medium-Duty Features 12

ISC83 15

ISB67 20

Cummins Westport Inc 25

ISL G 26

Electronic Tools And Software

PowerSpec 32

RoadRelaytrade 4 35

QuickCheck 37

INSITEtrade 39

Special Features

Jacobsreg Brake Systems 41

Rear Engine Power Take-Off 41

Warranty

Heavy-Duty Truck Engines 42Medium-Duty Truck Engines 43

Alternative Fuel Engines 44

Fire ApparatusCrash Truck Engines 45

Motorhome Engines 46

Extended Coverage

Heavy-Duty ISX15 Truck Engines 47

Vocational ISX15 Engines 50

Medium-Duty ISC83ISB67 Truck Engines 51

Alternative Fuel ISL G Engines 53

Fire ApparatusCrash Truck And Motorhome ISX15

ISC83ISB67 Engines 56

Encore Coverage 58

National Overhaul Warranty (NOWreg ) 61

Cummins is a pioneer in product improvement Thus specifications may change without notice

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iv

Page

Parts Service And Support

Genuine Cummins Parts 66

ReConreg Parts And Engines 67

CUMPAS 69

RapidServetrade 70

Virtual College 71

QuickServe

reg

Online 72Parts Professional 74

Sales Information

freightlinercumminscom 75

cumminsenginescom 75

cumminscom 75

Customer Assistance Center 75

Vehicle Mission Simulationtrade (VMS) 76

Diesel Exhaust Fluid Fuels And Lubricants 77

Premium Bluereg 79

Premium Bluereg Extreme 79

FormulasFormulas And Conversions Inside Back Cover

8172019 Cummins Freightliner Engine Reference Guide

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1

Heavy-Duty Features And Benefits

Every Challenge Met

983150 System Integration ndash Cummins is the only engine

manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem

983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a

way that other engine manufacturers using outsidesuppliers canrsquot match

983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the

highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion

983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft

This provides weight savings and simplifies

operation

983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002

Lower Operating Costs

983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)

983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy

bull In 2010 the proven Cummins Particulate Filter

which reduces particulate matter by over 90is combined with Cummins Selective Catalytic

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2

Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000

European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information

983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains

from the three-times larger lsquosweet spotrsquo with theISX15

983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer

regeneration events (none at all for over-the-roadtruckers)

983150 Maintenance Intervals

ndash

Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals

983150 Big Bore ISX15 will deliver a higher resale value at

trade-in than smaller displacement engines

Driver Satisfaction

983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)

983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering

extra torque in lower gears for dump trucksmixers and refuse vehicles

Service

983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 3: Cummins Freightliner Engine Reference Guide

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iii

2010

Table Of Contents Page

Heavy-Duty Features 1

ISX15 3

Medium-Duty Features 12

ISC83 15

ISB67 20

Cummins Westport Inc 25

ISL G 26

Electronic Tools And Software

PowerSpec 32

RoadRelaytrade 4 35

QuickCheck 37

INSITEtrade 39

Special Features

Jacobsreg Brake Systems 41

Rear Engine Power Take-Off 41

Warranty

Heavy-Duty Truck Engines 42Medium-Duty Truck Engines 43

Alternative Fuel Engines 44

Fire ApparatusCrash Truck Engines 45

Motorhome Engines 46

Extended Coverage

Heavy-Duty ISX15 Truck Engines 47

Vocational ISX15 Engines 50

Medium-Duty ISC83ISB67 Truck Engines 51

Alternative Fuel ISL G Engines 53

Fire ApparatusCrash Truck And Motorhome ISX15

ISC83ISB67 Engines 56

Encore Coverage 58

National Overhaul Warranty (NOWreg ) 61

Cummins is a pioneer in product improvement Thus specifications may change without notice

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iv

Page

Parts Service And Support

Genuine Cummins Parts 66

ReConreg Parts And Engines 67

CUMPAS 69

RapidServetrade 70

Virtual College 71

QuickServe

reg

Online 72Parts Professional 74

Sales Information

freightlinercumminscom 75

cumminsenginescom 75

cumminscom 75

Customer Assistance Center 75

Vehicle Mission Simulationtrade (VMS) 76

Diesel Exhaust Fluid Fuels And Lubricants 77

Premium Bluereg 79

Premium Bluereg Extreme 79

FormulasFormulas And Conversions Inside Back Cover

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1

Heavy-Duty Features And Benefits

Every Challenge Met

983150 System Integration ndash Cummins is the only engine

manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem

983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a

way that other engine manufacturers using outsidesuppliers canrsquot match

983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the

highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion

983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft

This provides weight savings and simplifies

operation

983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002

Lower Operating Costs

983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)

983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy

bull In 2010 the proven Cummins Particulate Filter

which reduces particulate matter by over 90is combined with Cummins Selective Catalytic

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2

Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000

European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information

983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains

from the three-times larger lsquosweet spotrsquo with theISX15

983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer

regeneration events (none at all for over-the-roadtruckers)

983150 Maintenance Intervals

ndash

Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals

983150 Big Bore ISX15 will deliver a higher resale value at

trade-in than smaller displacement engines

Driver Satisfaction

983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)

983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering

extra torque in lower gears for dump trucksmixers and refuse vehicles

Service

983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

8172019 Cummins Freightliner Engine Reference Guide

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

8172019 Cummins Freightliner Engine Reference Guide

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 4: Cummins Freightliner Engine Reference Guide

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iv

Page

Parts Service And Support

Genuine Cummins Parts 66

ReConreg Parts And Engines 67

CUMPAS 69

RapidServetrade 70

Virtual College 71

QuickServe

reg

Online 72Parts Professional 74

Sales Information

freightlinercumminscom 75

cumminsenginescom 75

cumminscom 75

Customer Assistance Center 75

Vehicle Mission Simulationtrade (VMS) 76

Diesel Exhaust Fluid Fuels And Lubricants 77

Premium Bluereg 79

Premium Bluereg Extreme 79

FormulasFormulas And Conversions Inside Back Cover

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1

Heavy-Duty Features And Benefits

Every Challenge Met

983150 System Integration ndash Cummins is the only engine

manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem

983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a

way that other engine manufacturers using outsidesuppliers canrsquot match

983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the

highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion

983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft

This provides weight savings and simplifies

operation

983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002

Lower Operating Costs

983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)

983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy

bull In 2010 the proven Cummins Particulate Filter

which reduces particulate matter by over 90is combined with Cummins Selective Catalytic

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2

Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000

European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information

983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains

from the three-times larger lsquosweet spotrsquo with theISX15

983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer

regeneration events (none at all for over-the-roadtruckers)

983150 Maintenance Intervals

ndash

Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals

983150 Big Bore ISX15 will deliver a higher resale value at

trade-in than smaller displacement engines

Driver Satisfaction

983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)

983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering

extra torque in lower gears for dump trucksmixers and refuse vehicles

Service

983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 5: Cummins Freightliner Engine Reference Guide

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1

Heavy-Duty Features And Benefits

Every Challenge Met

983150 System Integration ndash Cummins is the only engine

manufacturer to design and develop manufactureand support every component from the air intaketo the exhaust aftertreatment in a totally integratedsystem

983150 Cummins is able to optimize critical systems todeliver the right technology to our customers in a

way that other engine manufacturers using outsidesuppliers canrsquot match

983150 XPI Fuel System ndash Cummins is the only North American manufacturer with the in-housecapability to design and develop this criticalelement The XPI fuel system is capable of the

highest injection pressures in the industryconsistent at every rpm for stronger performancewith multiple injection events for cleaner quieterand more complete combustion

983150 Single Overhead Cam ndash Our improved XPI fuelsystem eliminates the need for a second camshaft

This provides weight savings and simplifies

operation

983150 VGT TM Turbocharger ndash Custom-built by Cummins Turbo Technologies this proven technology hasset the industry standard for precisionperformance dependability and durability since2002

Lower Operating Costs

983150 Fuel Economy ndash The ISX15 integrated enginepackage delivers up to 6 better fuel economy(versus EPA 2007 ISX)

983150 Selective Catalytic Reduction (SCR) ndash A key factorin this fuel economy improvement is the use ofproprietary SCR technology which allowsCummins to lower the amount of cooled EGR inthe power cylinder and recalibrate the enginefor more efficient combustion and increased fueleconomy

bull In 2010 the proven Cummins Particulate Filter

which reduces particulate matter by over 90is combined with Cummins Selective Catalytic

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2

Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000

European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information

983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains

from the three-times larger lsquosweet spotrsquo with theISX15

983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer

regeneration events (none at all for over-the-roadtruckers)

983150 Maintenance Intervals

ndash

Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals

983150 Big Bore ISX15 will deliver a higher resale value at

trade-in than smaller displacement engines

Driver Satisfaction

983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)

983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering

extra torque in lower gears for dump trucksmixers and refuse vehicles

Service

983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 6: Cummins Freightliner Engine Reference Guide

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2

Reduction (SCR) to meet emissions standardswhile maintaining best-in-class performancereliability and durability Cummins SCRtechnology has been proven in over 350000

European vehicles and uses Diesel Exhaust Fluid(DEF) to achieve NOx emissions at near-zero levelsDEF is readily available reference CumminsFiltration flyer LT15618 for more information

983150 Larger Sweet Spot ndash Fleets with less experienced drivers will see even bigger fuel economy gains

from the three-times larger lsquosweet spotrsquo with theISX15

983150 Less Regenerations ndash The fully integrated technology of the ISX15 requires fewer

regeneration events (none at all for over-the-roadtruckers)

983150 Maintenance Intervals

ndash

Maintenance intervalsand costs remain virtually unchanged with the onlyadditional items being a cleaning of thehydrocarbon doser injector every 150000 miles(240000 km) and replacement of the DEF filter at200000-mile (320000 km) intervals

983150 Big Bore ISX15 will deliver a higher resale value at

trade-in than smaller displacement engines

Driver Satisfaction

983150 Power and Performance ndash The ISX15 deliversthe features that drivers want and need ndash 600-bhpIntebrake TM system Load-Based Speed Control(LBSC) Gear-Down Protection (GDP)

983150 Ratings ndash SmartTorque ratings continue to beoffered adding up to 200 lb-ft of extra torque inthe top two gears so drivers can maintain roadspeed going up steep grades with fewerdownshifts and better fuel economy Plusvocational ratings are also available delivering

extra torque in lower gears for dump trucksmixers and refuse vehicles

Service

983150 Largest Service Network ndash Cummins ServiceNetwork is the largest in North America with over3500 locations

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

8172019 Cummins Freightliner Engine Reference Guide

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 7: Cummins Freightliner Engine Reference Guide

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3

ISX15 Specifications

Advertised 400-600 hp 298-447 kW

Horsepower

Maximum 600 bhp 447 kW

Braking Horsepower

Peak Torque 1450-2050 lb-ft 1966-2779 Nbullm

Governed Speed 2000-2200 rpm

Number of Cylinders 6

Oil System Capacity 14 US gallons 529 liters

Coolant Capacity 35 US quarts 331 liters

Engine Only

Clutch Engagement 1000 lb-ft 1356 Nbullm

Torque

System Weight 3186 lb 1445 kg

Engine (Dry) 2964 lb 1344 kg

Aftertreatment 222 lb 101 kg

Increase over standard muffler and does not include chassisOEM-supplied components

ISX15 EPA 2010 Engines400-600 hp

(298-447 kW)

Every Advantage

Cummins ISX15 is meeting the 2010 EPA standardswith a solution that does more than achieve loweremissions Our totally integrated driver-friendly enginepackage delivers better fuel economy with better

performance and exceptional reliability How muchbetter The ISX15 for EPA 2010 delivers up to 6better fuel economy and near-zero emissions (versusEPA 2007 ISX)

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 8: Cummins Freightliner Engine Reference Guide

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4

ISX15 Truck Applications

Maintenance Intervals

Duty Cycles Light Normal Severe

Oil and Filter 35000 mi 25000 mi 15000 mi

56000 km 40000 km 24000 km

Fuel Filter 25000 mi 25000 mi 25000 mi

40000 km 40000 km 40000 km

Coolant 50000 mi 50000 mi 50000 mi

Filter 80000 km 80000 km 80000 km Valve 500000 mi 500000 mi 500000 mi

Adjustment 800000 km 800000 km 800000 km

Coalescing 125000 mi (200000 km) or

Filter Every 5th to 6th Oil Change Interval

DEF Filter 200000 mi (320000 km)

Hydrocarbon Doser

Injector Cleaning 150000 mi (241000 km)

Particulate

Filter Cleaning 300000 mi (482803 km)

Light Duty = gt 7 mpgNormal Duty = 6 to 7 mpgSevere Duty = lt 6 mpg

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

The Cummins Particulate Filter is designed tolast the life of your engine Passive and active

regeneration are transparent to the operator

ISX Vocational Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 9: Cummins Freightliner Engine Reference Guide

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5

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

ISX15 Fire And Emergency VehicleMaintenance Intervals Miles Hours Months

Kilometers

Oil and Filter 15000 400 6

24000

Fuel Filter 25000 800 6

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750

Filter Cleaning 482803

Assuming severe duty cycle for fire and emergency vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 10: Cummins Freightliner Engine Reference Guide

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6

ISX15 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 400 12

24000

Fuel Filter 25000 800 12

40000

Coolant Filter 50000 1500 12

80000

Valve 500000 10000 60

Adjustment 800000

Coalescing 125000 3000 12

Filter 200000

DEF Filter 200000 4500

320000

Hydrocarbon Doser 150000 4500

Injector Cleaning 241000

Particulate 300000 6750Filter Cleaning 482803

Assuming normal duty cycle for recreational vehicleapplications

With appropriate filterFor blowby lt12 in H2O

See Owners Manual for complete details

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 11: Cummins Freightliner Engine Reference Guide

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7

SmartTorque ndash Putting Technology

In High Gear

SmartTorque technology is a torque

enhancement system that gives fleets andowneroperators massive hill-pulling torque And

at the same time delivers up to 3 savings on

fuel costs Herersquos how it works

The electronic control module monitors engine

speed load and gear position When the drivershifts into the top two gears SmartTorque

automatically ldquokicks it uprdquo unleashing as much

as 200 extra lb-ft of torque

Though SmartTorque increases power

significantly thatrsquos not a consideration when

specrsquoing the transmission For example ifSmartTorque boosts engine torque to 1850

lb-ft the transmission can be specrsquod for a

lower torque rating Saving both the weight

and expense of a beefier transmission Yet

with SmartTorquersquos extra power drivers get up

steeper hills with fewer downshifts saving fuel

decreasing trip times and reducing driver fatigue

So destinations are reached more economically

faster and safer

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

8172019 Cummins Freightliner Engine Reference Guide

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 12: Cummins Freightliner Engine Reference Guide

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8

Load-Based Speed Control

Cummins Load-Based Speed Control (LBSC)

is a patented electronic feature on ISX15 engines

that helps drivers achieve higher fuel economywithout compromising performance

This Cummins exclusive feature automatically

adjusts the engine operating range to match the

load on board and the route

It optimizes engine rpm during normal drivingconditions by governing the engine speed to

encourage shifting in the most fuel-efficient

ranges At the same time it continuously

monitors vehicle operating conditions and allows

access to an extended engine operating range

every time it senses the need For example983150 On a grade exceeding 2

983150 During sharp turns when tire scrub may occur

983150 When carrying a load in excess of 80000 lb

LBSC also does not limit engine speed during gear

changes or when operating in the top two gearsLoad-Based Speed Control lowers the average

engine revsmile (kilometer) This has many

benefits

983150 Improved fuel economy

983150 Reduced parasitic losses due to cycling ofengine accessories (such as the fan)

983150 Lower engine noise in parking lots andresidential areas

983150 Improved engine durability

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 13: Cummins Freightliner Engine Reference Guide

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9

ISX15 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 600 600 (447) 2050 (2779) 1200

ISX15 600 600 (447) 1950 (2644) 1200

ISX15 600 600 (447) 1850 (2508) 1200

ISX15 550 550 (410) 2050 (2779) 1200

ISX15 550 550 (410) 1850 (2508) 1200

ISX15 525 525 (392) 1850 (2508) 1200

ISX15 500 500 (373) 1850 (2508) 1200

ISX15 500 500 (373) 1650 (2237) 1200

ISX15 485 485 (362) 1850 (2508) 1200

ISX15 485 485 (362) 1650 (2237) 1200

ISX15 450 450 (336) 1650 (2237) 1100

ISX15 450 450 (336) 1550 (2102) 1100

ISX15 425 425 (317) 1650 (2237) 1100

ISX15 400 400 (298) 1450 (1966) 1100

Restricted to Recreational Vehicle applications

For additional information see

ISX15 EPA 2010 Truck Applications Spec Sheet

Bulletin 4971239

2010 ISX15 For Fire And Emergency Applications Spec

Sheet Bulletin 4971211

Motorhome Engines For EPA 2010 Brochure

Bulletin 4971267

ISX15 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 14: Cummins Freightliner Engine Reference Guide

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10

ISX15 SmartTorque (ST) Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500 ST 500 (373) 16501850 (22372508) 1200

ISX15 485 ST 485 (362) 16501850

(22372508) 1200

ISX15 450 ST 450 (336) 15501750

(21022373) 1100

ISX15 450 ST 450 (336) 14501650

(19662237) 1100

ISX15 425 ST 425 (317) 15501750

(21022373) 1100

ISX15 425 ST 425 (317) 14501650

(19662237) 1100

ISX15 400 ST 400 (298) 15501750

(21022373) 1100

ISX15 400 ST 400 (298) 14501650

(19662237) 1100

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 15: Cummins Freightliner Engine Reference Guide

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11

ISX15 Special Vocational Engines

Cummins has developed special ratings for

vocational applications like mixers refuse and

dump trucks Vocational ratings are designatedby a ldquoVrdquo in the model name

ISX15 Vocational Ratings

Engine Advertised Peak Torque

Model Horsepower (kW) lb-ft (Nbullm) rpm

ISX15 500V 500 (373) 1850 (2508) 1200

ISX15 500V 500 (373) 1650 (2237) 1200

ISX15 455V 455 (339) 1450 (1966) 1200

ISX15 435V 435 (325) 1450 (1966) 1100

Additional ratings may be available

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 16: Cummins Freightliner Engine Reference Guide

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12

Medium-Duty Features And Benefits

983150 Improved Base Engine ndash Very few changes

have been made to the ISC83 and ISB67

base engines for EPA 2010 You can expectthe same high level of performance reliability

and dependability that you currently get from

Cummins Medium-Duty engines

983150 Better Fuel Economy ndash The combination of

SCR XPI or High Pressure Common Rail(HPCR) fuel injection and the total integration

of all elements controlled under a single

system results in up to 3 better fuel

economy for ISC83 and ISB67 engines

(versus EPA 2007 ISC and ISB)

983150 Every System Integratedndash

Cummins

designs and develops manufactures and

supports nearly every component from the air

intake to the exhaust aftertreatment in a totally

integrated system Cummins is able to

optimize critical systems to deliver the righttechnology to our customers in a way that

other engine manufacturers using outside

suppliers canrsquot match

bull Cummins Aftertreatment System ndash The

Cummins Aftertreatment System combines

the Cummins Particulate Filter with

proven Selective Catalytic Reduction (SCR)

technology and has been fully integrated

with the engine to deliver near-zero

emissions Adding SCR does more than

clean up the exhaust It enables us to lowercooled-EGR levels and recalibrate the

engine for stronger performance and better

fuel efficiency

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 17: Cummins Freightliner Engine Reference Guide

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13

ndash Diesel Exhaust Fluid (DEF) is sprayed at

a rate of approximately 2-3 of fuel

consumption and will need to be refilledperiodically Simply check the DEF

gauge on your dashboard at each

refueling

bull XPI Fuel System ndash The ISC83 features

the XPI fuel system Cummins is the only

North American manufacturer with the

in-house capability to design and develop

this critical element The XPI fuel system

is capable of the highest injection pressures

in the industry consistent at every rpm for

stronger performance with multiple injectionevents for cleaner quieter and more

complete combustion

bull High Pressure Common Rail (HPCR) Fuel

System ndash The ISB67 features the HPCR

fuel system which delivers a precise

mixture of fuel and air at a constant

pressure regardless of engine rpm This

flexibility in injection timing allows multiple

injection events per cycle which maximizes

fuel economy and performance while

decreasing noise and exhaust emissionsbull VGT TM Turbocharger ndash Custom-built by

Cummins Turbo Technologies this proven

technology has set the industry standard

for precision performance dependability and

durability since 2002

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 18: Cummins Freightliner Engine Reference Guide

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14

bull Exhaust Gas Recirculation (EGR) ndash

Cummins Medium-Duty engines also include

a next-generation EGR cooler designed for

better flow control

bull Electronic Control Module ndash The same

Electronic Control Module (ECM) and

engine software is featured on all Cummins

on-highway diesel engines and has been

enhanced in 2010 with more precise control

for better combustion

983150 Maintenance Intervals ndash Maintenance intervals

and costs remain virtually unchanged for the

Medium-Duty engines The only additional

item is the replacement of the DEF Filter every

200000 miles (320000 km)983150 Largest Service Network ndash Cummins Service

Network is the largest in North America with

over 3500 locations

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

8172019 Cummins Freightliner Engine Reference Guide

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 19: Cummins Freightliner Engine Reference Guide

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15

ISC83 EPA 2010 Engines260-380 hp

(194-283 kW)

Better Performance

Year after year in every type of vehicle from

buses to dump trucks Cummins ISC has

earned the trust of operators and owners alike

Thatrsquos the reason very few changes have been

made to the base engine for 2010 You can

expect the same great reliability with even better

performance from the ISC83 EPA 2010 than you

currently get from ISC-powered vehicles

With heavy-duty features like replaceable wet

liners the ISC83 has one of the highest power-to-weight ratios in its class

ISC83 Specifications Advertised 260-380 hp 194-283 kW

Horsepower

Peak Torque 660-1050 lb-ft 895-1424 Nbullm

Governed Speed 2200 rpm

Number of Cylinders 6

Oil System Capacity 63 US gallons 238 liters

Clutch Engagement 500 lb-ft 678 Nbullm

Torque

System Weight 1895 lb 859 kg

Engine (Dry) 1695 lb 769 kg

Aftertreatment 200 lb 90 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 20: Cummins Freightliner Engine Reference Guide

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16

ISC83 Medium-Duty And Vocational

Truck Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 21: Cummins Freightliner Engine Reference Guide

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17

ISC83 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 9000 500 6

14500

Primary 9000 500 6

Fuel Filter 14500

Secondary 9000 500 6

Fuel Filter 14500

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 60000 2000

Filter 96000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

8172019 Cummins Freightliner Engine Reference Guide

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

8172019 Cummins Freightliner Engine Reference Guide

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 22: Cummins Freightliner Engine Reference Guide

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18

ISC83 Motorhome Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 12

24000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterRegardless if the engine is or is not equipped with a coolantfilter SCADCA additive levels must be checked according tothe interval listed in the Owners Manual

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 23: Cummins Freightliner Engine Reference Guide

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19

ISC83 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISC83 380 380 (283) 1050 (1424) 1400

ISC83 350 350 (260) 1000 (1356) 1400

ISC83 330 330 (246) 1000 (1356) 1400

ISC83 300 300 (224) 860 (1166) 1400

ISC83 270 270 (201) 800 (1085) 1300

ISC83 260 260 (194) 660 (895) 1300

Restricted to RV Fire and Emergency applications Additional ratings may be available

For additional information see

ISC83 EPA 2010 For Truck Applications Spec SheetBulletin 4971256

ISC83 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971209

ISC83 380 For RV Applications Spec Sheet

Bulletin 4971282

ISC83 Gearing Recommendations

A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 24: Cummins Freightliner Engine Reference Guide

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20

ISB67 EPA 2010 Engines200-360 hp

(149-269 kW)

Every Advantage

For superior performance with the lowest cost of

operation and maximum uptime Cummins ISB67

EPA 2010 is best in class Low operating costs

and big results are what yoursquove come to expect

from a Cummins B Series engine and the ISB67

delivers ndash in every kind of job from dump trucks to

PampD vehicles and more

ISB67 Specifications

Advertised 200-360 hp 149-269 kW

Horsepower

Peak Torque 520-800 lb-ft 705-1085 Nbullm

Governed Speed 2600-2800 rpm

Clutch Engagement 400 lb-ft 542 Nbullm

Torque

Number of Cylinders 6

Oil System 4 US gallons 151 liters

Capacity

System Weight 1340 lb 608 kg

Engine (Dry) 1150 lb 522 kg

Aftertreatment 190 lb 86 kg

Increase over standard muffler and does not include chassisOEM-supplied components

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 25: Cummins Freightliner Engine Reference Guide

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21

ISB67 Medium-Duty Truck

Maintenance Intervals

Miles Hours MonthsKilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing

Filter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)Filter Cleaning or 6500 Hours

Assuming normal duty cycleOEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filter

Extended coolant drainflushfill intervals may be followedwhen certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 26: Cummins Freightliner Engine Reference Guide

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22

ISB67 Fire And Emergency Vehicle

Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Primary 15000 500 6

Fuel Filter 24000

Secondary 15000 500 6

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000 48

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

Coalescing 75000 2500

Filter 120000

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming severe duty cycle for fire and emergency vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 27: Cummins Freightliner Engine Reference Guide

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23

ISB67 Motorhome Maintenance Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 1224000

Primary 15000 500 12

Fuel Filter 24000

Secondary 15000 500 12

Fuel Filter 24000

Coolant Filter None None None

Overhead 150000 5000

Adjustment 241500

Standard Coolant 60000 2000 24

Change 96000

CoalescingFilter Every 3rd to 4th Oil Change Interval

DEF Filter 200000 mi (320000 km)

or 6500 Hours

Particulate 200000 mi (320000 km)

Filter Cleaning or 6500 Hours

Assuming normal duty cycle for recreational vehicleapplications and 142-liter (15 qt) capacity lubricating oil pan

OEM-supplied intervals may varyIf engine is equipped with an optional coolant filter it will need

to be replaced on the same intervals as the oil filterExtended coolant drainflushfill intervals may be followed

when certain requirements are met For more information onthese requirements refer to the Cummins CoolantRequirements and Maintenance Service Bulletin 3666132

See Owners Manual for complete details

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 28: Cummins Freightliner Engine Reference Guide

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24

ISB67 Ratings

Engine Advertised Peak TorqueModel Horsepower (kW) lb-ft (Nbullm) rpm

ISB67 360 360 (269) 800 (1085) 1800

ISB67 340 340 (254) 660 (895) 1600

ISB67 340AD 340 (254) 660 (895) 1600

ISB67 325 325 (243) 750 (1017) 1800

ISB67 325 325 (243) 750 (1017) 1600

ISB67 300 300 (224) 660 (895) 1600

ISB67 300AD 300 (224) 660 (895) 1600

ISB67 280 280 (209) 660 (895) 1600

ISB67 260 260 (194) 660 (895) 1600

ISB67 250 250 (187) 660 (895) 1600

ISB67 240 240 (179) 560 (759) 1600

ISB67 220 220 (164) 520 (705) 1600

ISB67 200 200 (149) 520 (705) 1600

Restricted to Fire and Emergency Vehicle and RV applications

Restricted to RV applications Additional ratings may be available

For additional information see

ISB67 EPA 2010 For Truck Applications Spec Sheet

Bulletin 4971257

ISB67 EPA 2010 For Fire and Emergency Applications

Spec Sheet Bulletin 4971208

ISB67 XT for RV Applications Spec SheetBulletin 4971285

ISB67 340 for RV Applications Spec Sheet

Bulletin 4971284

ISB67 300 for RV Applications Spec Sheet

Bulletin 4971283

ISB67 Gearing Recommendations A major factor in optimizing performance and

fuel economy is vehicle gearing Log on to

wwwpowerspeccumminscom for gearing

recommendations specific to your application

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 29: Cummins Freightliner Engine Reference Guide

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25

Cummins Westport Inc

Every Alternative

Cummins Westport Inc is a 5050 joint venture

between Cummins Inc and Westport Innovations

created to develop manufacture and market

low-emissions high-performance alternative

fuel engines worldwide The vision of Cummins

Westport Inc is to be the worldrsquos leading provider

of clean gaseous-fueled engines that deliver an

economic solution to bus and truck customers

Cummins Westport alternative fuel engines are

manufactured by Cummins and sold and serviced

by the global Cummins network with Cummins

Parts and Service and Warranty support Optionalextended warranty plans are also available

The ISL G natural gas engine operates on both

liquid (LNG) and compressed (CNG) natural gas

with a minimum methane rating of 75 The ISL G

will also operate on renewable natural gas or

biomethane that meets fuel quality specifications

The ISL G has met the EPA 2010 emissions

regulations since launch in 2007 The new

combustion technology and Three-Way Catalyst

exhaust aftertreatment creates low emissions

without the use of Diesel Particulate Filters (DPF)

or Selective Catalytic Reduction (SCR) systems

The ISL G is available from leading truck urban

transit and school bus OEMs in a variety of

applications with four ratings in the following

power range

ISL G 250-320 hp (186-239 kW)

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 30: Cummins Freightliner Engine Reference Guide

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26

ISL G Engines250-320 hp

(186-239 kW)

Every Alternative

The ISL G is the leading evolution of alternative

fuel engine technology combining all the

advantages of clean-burning natural gas with

ldquono compromiserdquo power and torque for shuttle

and school bus urban transit refuse vocational

and medium and heavy-duty truck and tractor

applications

It combines high displacement and superior

horsepower with proven wastegate turbocharger

technology for impressive low-end torque andtransient response with an increase in fuel

efficiency The ISL G has met 2010 US EPA and

CARB emissions standards since 2007

Key Features And Benefits983150 Stoichiometric Cooled EGR ndash Improves power

density as well as fuel economy Uses highEGR rates in the combustion process in place ofexcess air creating an oxygen-free exhaust

This allows for the use of the Three-Way Catalyst

983150 Electronic Control Module ndash Full drive-by-wire Constantly monitors and controls enginesensors fuel system and ignition systemProvides OEM and end users with the abilityto tailor performance of the engine to fitthe vehicle mission Full interface capabilityto Cummins INSITEtrade and QuickCheckdiagnostic service tools

983150 Accessory Belt Drive System ndash Self-tensioningserpentine polyvee belt accessory drivesystem for water pump engine-mounted fan

hub and most alternators

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 31: Cummins Freightliner Engine Reference Guide

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27

983150 Wastegated Turbocharger ndash Electronicallycontrolled wastegated turbocharger forsuperior engine response to changingconditions

983150 Air Intake System ndash Charge air cooling reducesemissions by lowering intake manifold airtemperatures

983150 High-Energy Ignition System ndash Provides betterperformance and longer service intervalsimproved spark plug and coil durability plus

self-diagnostics983150 High-Efficiency Lube Cooler ndash Lowers oil

temperatures for longer engine life

983150 Crankshaft ndash Eight counterweight fullybalanced high-tensile-strength steel forgingwith induction-hardened fillets and journals

for outstanding durability

Low Maintenance Costs

983150 Oil Filter ndash The combination full-flow and bypassoil filter improves filtration while minimizing oilfilter replacement and disposal costs

983150 Three-Way Catalyst ndash Simple passive devicethat requires no maintenance

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 32: Cummins Freightliner Engine Reference Guide

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28

ISL G Specifications

Advertised 250-320 hp 186-239 kW

Horsepower

Peak Torque 660-1000 lb-ft 895-1356 Nbullm

Governed Speed 2200 rpm

Type 4 cycle spark-ignited

inline 6 cylinder

turbocharged CAC

Engine 540 cu in 89 litersDisplacement

Clutch Engagement 550 lb-ft 746 Nbullm

Torque

Operating Cycles 4

Oil System 73 US gallons 276 litersCapacity

Coolant 131 US quarts 124 liters

Capacity

System Voltage 12 V

System 1625 lb 737 kg

Weight (Dry)

For additional information on specifications and

gearing recommendations in addition to the

specific charts on the following pages log on

to cumminswestportcom and download the following

ISL G ndash Next Generation Natural Gas Engines For Truck

And Bus Bulletin 4103996

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 33: Cummins Freightliner Engine Reference Guide

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29

ISL G Truck Applications Maintenance

Intervals

Miles Hours Months

Kilometers

Oil and Filter 15000 500 6

24000

Fuel Filter 15000 1000 12

24000

Coolant Filter 7500 500 6

12000

Spark 22500 1500 18

Plugs 36000

Coolant 30000 2000 24

Change 48000

Valve 30000 2000 24 Adjustment 48000

Assuming normal duty cycleRequires Natural Gas Engine Oil (CES20074)Do not change if SCA above 3Initial Overhead Adjustment at 1000 hours

For complete maintenance interval and service

information refer to the ISL G Owners Manual

or to QuickServe Online

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 34: Cummins Freightliner Engine Reference Guide

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30

ISL G Ratings

AdvertisedEngine Horsepower Peak TorqueModel (kW) rpm lb-ft (Nbullm) rpm

ISL G 320 320 (239) 2000 1000 (1356) 1300

ISL G 300 300 (224) 2100 860 (1166) 1300

ISL G 260 260 (194) 2200 660 (895) 1300

ISL G 250 250 (186) 2200 730 (990) 1300

Note Three-Way Catalyst required for all ratings

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31

Notes

8172019 Cummins Freightliner Engine Reference Guide

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 35: Cummins Freightliner Engine Reference Guide

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31

Notes

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 36: Cummins Freightliner Engine Reference Guide

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32

Electronic Tools And Software

Cummins PowerSpec

Every Engine ndash Customized

wwwpowerspeccumminscom

No two people operate a truck van or

motorhome the exact same way They allhave different routes different loads different

driving habits and different preferences

Cummins PowerSpec makes it possible to

tailor the operation of Cummins engines to fit

every customerrsquos needs and desires exactly

Plus PowerSpec can read fault codes collecttrip information and even provide gearing

recommendations

PowerSpec works on every Cummins engine from

the ISB to the ISX This includes full functionality

support for 2010 engine platforms (ISX15 ISC83ISB67) and earlier engine models

Whatrsquos more PowerSpec provides

recommendations based on your application in

every type of vehicle from refuse to line-haul

For complete electronic feature descriptions

download PowerSpec for free from

wwwpowerspeccumminscom

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 37: Cummins Freightliner Engine Reference Guide

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33

Electronic Features

983150 Road Speed Governor

bull Accelerator Max Road Speed

bull Accelerator UpperLower Droop

983150 Gear Down Protection

983150 Idle Speed Control

983150 Idle Shutdown

983150 Driver Reward

983150 Fan Controlbull Minimum Fan On Timer

bull Fan On During Engine Braking

bull Manual Fan Switch

983150 Load Based Speed Control (ISX15)

983150 Cruise Controlbull Maximum Cruise Control Speed

bull Cruise Control UpperLower Droop

bull Cruise Control save Set Speed

bull Cruise Control Auto-Resume

983150 Engine Brakes (ISX15 ISC83)bull Engine Brake Minimum Vehicle Speed

bull Engine Brake Cruise Control Activation

bull Engine Brake Service Brake Activation

983150 Accelerator Control

983150 Adaptive Cruise Control

983150 Reserve Speed

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 38: Cummins Freightliner Engine Reference Guide

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34

Electronic Features (Contrsquod)

983150 PTORemote PTO

bull PTO Maximum Vehicle Speed

bull PTO MaxMin Engine Speedbull PTO Service Brake Override

bull PTO Accelerator Override

bull PTO Remote Enable

bull Ignore Vehicle Speed Sensor (VSS) in PTO

983150 Trip Information983150 Engine Protection

983150 Anti-Tampering Measures

bull Maximum Engine Speed without VSS

bull VSS Tamper Detection

983150 Password Securitybull Configure Engine Passwords

983150 Aftertreatment

bull High Soot Load Shutdown

983150 Driveline Configuration

983150 Switched Maximum Engine Speed

983150 Cruise Control Switch

983150 OEM Ambient Air Temperature Sensor

983150 Crankcase Ventilator Heater

Visit wwwpowerspeccumminscom contact

your local Cummins distributor or call us toll-freeat 1-800-DIESELS TM (1-800-343-7357) Customer

Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 39: Cummins Freightliner Engine Reference Guide

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35

RoadRelaytrade 4

RoadRelay has helped improve the productivity

of thousands of fleets and owneroperators

becoming the most popular in-cab display ofdriver information in the trucking industry

RoadRelay 4 helps drivers increase mpg reduce

idle time and improve delivery performance by

providing the feedback they need ndash on the road

while driving Plus there are many additionalfeatures to improve driving habits and save

money

983150 Displays and records fuel miles andengine hours spent in idle PTO andother operating modes

983150 Allows analysis of specific user-definable routes(ie from the loading dock to a customerlocation) with the route recorder feature

983150 Stores the number of sudden decels as wellas seventy-five seconds of detailed vehicledata ndash rpm mph and brake and clutch activity

ndash for the last three sudden decels983150 Records exact time of events with a

real-time clock

983150 Informs the driver and gives instructionson how to minimize potential damage ifan unexpected event happens

983150 Provides extended descriptions of vehiclefault codes

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 40: Cummins Freightliner Engine Reference Guide

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36

983150 Tracks customizable service intervals for fluidchanges filter changes and tire rotations

notifying drivers when itrsquos time for scheduledpreventive maintenance

983150 Easy-to-read four-line display thatautomatically dims when the vehicle headlightsare turned on for night driving with adjustablebrightness control

983150 Gives drivers data entry option with backlit12-key numeric keypad

983150 Helps keep track of fuel tax deductions

983150 Provides ETA feature with alarm clock

983150 Password protects engine ECMwith antitheft option

983150 Displays Driver Reward status

983150 Compatible with any electronic engineregardless of make or age

983150 Records service history of maintenance events

983150 Records information for up to four drivers

with driver ID feature983150 Provides real-time coaching ldquopop-upsrdquo that

can help make a good driver even better

For additional information see

RoadRelay 4 Flyer Bulletin 3606295

RoadRelay 4 For Motorhome Owners Flyer

Bulletin 4103801

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 41: Cummins Freightliner Engine Reference Guide

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37

QuickCheck

With the QuickCheck handheld computer you

get everything you need to capture and monitor

engine data quickly and conveniently Poweredby the Windowsreg CE operating system the

QuickCheck device features an integrated

adapter thatrsquos built in for connecting to any

electronic engine with a J1587 or J1939 industry-

standard data link

Easy To Use

The QuickCheck is simple to learn and to operate

983150 Simple push-button and touch-screennavigation

983150 38 monochrome or 35rdquo color LCD screen983150 Long-lasting rechargeable lithium-ion battery

for up to 10 hours of usage

983150 Multiple recharging capability using USB cable AC power supplyrecharger or vehicle serviceconnector

The QuickCheck handheld comes with powerfulQuickCheck CE and PowerSpec CE applications

pre-installed

QuickCheck CE allows you to monitor a range

of data from any manufacturerrsquos engine with

electronic controls transmission braking andvehicle systems

For more information go to quickcheckcumminscom

Windows is a registered trademark of Microsoft Corporation

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 42: Cummins Freightliner Engine Reference Guide

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38

PowerSpec CE reads and resets trip and fault

code information from Cummins on-highway

engines The summary screen displays the tenmost requested trip parameters

983150 Average mpg

983150 Average mpg driving

983150 Percent idle time

983150 Percent PTO time non-moving983150 Percent top gear distance

983150 Maximum vehicle speed

983150 Number of sudden decelerations

983150 Distance

983150 Total engine hours983150 Trip time

QuickCheck and PowerSpec allow you to read

current engine parameter settings and transfer

a custom setting from your PC to your engine

Trip information captured on the QuickCheck

can then be uploaded to a PC for viewing with

PowerSpec PC

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 43: Cummins Freightliner Engine Reference Guide

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39

INSITEtrade

INSITE is a PC-based software application

that provides quick and easy access to your

enginersquos electronic performance informationwhich enables faster service turnaround times

INSITE helps to ensure accurate procedures and

diagnosis and limit downtime while increasing

productivity and profits

Cummins INSITE software supplies engineinformation quickly getting the inside details you

need

Delivering Every Detail

INSITE can provide you with

983150 Trip and vehicle information983150 Parameter and feature adjustment

983150 Accurate problem diagnosis

983150 Complete wiring diagrams and sensorlocation maps

983150 Step-by-step troubleshooting information983150 Fault tree information

983150 Fault code and symptom-based diagnostics

983150 Engine diagnostic tests

983150 Tools to create templates for a groupof vehicles

983150 Fleet managementdriver reward programs

983150 Audit trail information

983150 Enhanced ECM security

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 44: Cummins Freightliner Engine Reference Guide

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40

A Version To Meet Every Need

INSITE is offered in four functional levels Basic

Lite RSGR and Pro ranging from a ldquoread onlyrdquo

access level for the do-it-yourselfer to full-

function access and capability for the service

professional

INSITEtrade Lite INSITEtrade RSGR and

INSITEtrade Pro are subscription programswith automatic shipment of software updates

as they are released This provides you with

the latest in features functions and new engine

support INSITEtrade Basic is offered as a one-time

purchase without updates

INSITE requires one of our INLINEtrade adapters

to communicate with an engine This adapter

translates communications between the INSITE

software on your PC and the enginersquos ECM

Additional information is available online

at httpinsitecumminscom

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 45: Cummins Freightliner Engine Reference Guide

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41

Jacobsreg Brake Systems

Cummins engines use Jacobs brake systems For

additional information on engine compatibility and

performance data log on to jakebrakecom

Jacobs is a registered trademark of Jacobs Vehicle Systems

Rear Engine Power

Take-Off (REPTO) Available on Cummins ISC83 engines

983150 Provides continuous live power

983150 Allows up to 1500 lb more payload under

the ldquoBridge Lawrdquo

983150 Eliminates extended frames and bumpers

of front PTOs improving visibility and

maneuverability

983150 Does not require radiator clearance for a

raised PTO shaft so engine cooling is not

compromised

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 46: Cummins Freightliner Engine Reference Guide

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42

Warranty

Base Warranty For Heavy-Duty

Truck Engines

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

No deductibleBelts and hoses are not covered beyond the first year fromthe date of delivery of the engine to the first user or durationof the warranty whichever occurs first

ISX15

2-Year250000-Mile (402336 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

X

Consumables not reusable due to

covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X

Limited progressive damage

including aftertreatment

X

Additional information See Bulletin 3381437

See North American TruckCoverages For ISX15 And

ISX119 Engines Brochure

Bulletin 4971246

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 47: Cummins Freightliner Engine Reference Guide

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43

Base Warranty For Medium-Duty

Truck Engines

ISC83 ISB67

2-Year250000-Mile

(402336 km) Whichever

Occurs First

2-YearUnlimited-Mile

100 parts and labor on

warrantable failures

X X

Travel or towing when engine isdisabled by a warrantable failure

(from date of delivery through

first year)

X X

Consumables not reusable due

to covered failure

X X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment components

including the SCR system

X X

Limited progressive damage

including aftertreatment

X X

No deductible X X

Additional information See Bulletin 3381342 See Bulletin 3381264

See North American Truck Coverages for

ISL9 ISC83 And ISB67 Engines

Brochure Bulletin 4971245

Warrantable failures are those due to defects in Cummins material orfactory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 48: Cummins Freightliner Engine Reference Guide

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44

Base Warranty For Alternative Fuel

Automotive Engines

ISL G2-Year250000-Mile

(402336 km) WhicheverOccurs First

100 parts and labor onwarrantable failures

X

Travel or towing when

engine is disabled by awarrantable failure (fromdate of delivery throughfirst year)

X

Consumables notreusable due to coveredfailure

X

X

No deductible X

Additional information See Bulletin 3381342

Limited progressivedamage includingaftertreatment

Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 49: Cummins Freightliner Engine Reference Guide

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45

Base Warranty For Fire Apparatus

Crash Truck Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cummins

material or factory workmanship

Cummins-branded starters are good for 2 years100000 mi(160935 km)

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB675-Year100000-Mile (160935 km)

Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine

is disabled by a warrantablefailure or further operation

would cause damage

X

Consumables not reusable due

to covered failure

X

Cooled-EGR components

Variable Geometry Turbocharger

and aftertreatment componentsincluding the SCR system

X

Additional information See Bulletin 3381161

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 50: Cummins Freightliner Engine Reference Guide

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46

Base Warranty For Motorhome Engines

$100 deductible per service event in years 3 4 and 5Warrantable failures are those due to defects in Cumminsmaterial or factory workmanship ISB67 AD ratings begin withsale and end 3 years75000 miles whichever occurs first afterthe date of delivery of the engine to the first user

Belts and hoses are covered for the first year of warranty orduration of coverage whichever occurs first

ISX15 ISC83 ISB67

5-Year100000-Mile (160935 km)Whichever Occurs First

100 parts and labor on

warrantable failures

X

Travel or towing when engine is

disabled by a warrantable failure

or further operation would cause

damage (from date of deliverythrough first year)

X

Consumables not reusable due

to covered failure

X

Additional information See Bulletin 3381340

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 51: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

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47

Extended Coverage

Extended Coverage For Heavy-Duty

ISX15 EPA 2010 Truck Engines

Protection Plan 1

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISX15 AndISX119 Engines Brochure Bulletin 4971246

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 52: Cummins Freightliner Engine Reference Guide

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48

Protection Plan 2

Options ranging from 3 to 5 years300000 to

500000 miles (482804-804672 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381439

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

Aftertreatment Extended Coverage

Extended coverage is also available for yourCummins Aftertreatment System Options range from

3 to 5 years and 300000 to 500000 miles

(482804-804672 km)

The coverage includes Cummins-supplied

aftertreatment components including983150 Diesel Oxidation Catalyst (DOC) Diesel

Particulate Filter (DPF) and SCR assemblies

983150 Hydrocarbon dosing system

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

For additional information see

Bulletin 3381446

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 53: Cummins Freightliner Engine Reference Guide

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49

Major Components Coverage

Options ranging from 5 to 7 years500000 to

700000 miles (804672-1126541 km)

983150 100 parts and labor on covered failures983150 Limited progressive damage

983150 Consumables not reusable due to coveredfailure

983150 Major castings and forgings

983150 See chart on page 50 for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 54: Cummins Freightliner Engine Reference Guide

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50

Extended Coverage For ISX15 EPA

2010 Vocational Engines

Options available up to 7 years250000 miles(402336 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See following chart for covered components

For additional information see

Bulletin 3381410

North American Truck Coverages For ISX15 And

ISX119 Engines Brochure Bulletin 4971246

2010 ISX15 Extended Coverage Terms

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Hydrocarbon Doser System

Water Pump

Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Rocker Lever Bushings

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing BoltsEngine Cylinder Head Casting

Engine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Aftertreatment

ExtendedCoverage

MajorComponents

Coverage

Options are

available up to7 years

700000 miles

(1126541 km)

Options are

available up to5 years

500000 miles

(804672 km)

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

Protection

Plan 2available up to

5 years

500000 miles(804672 km)

Vocational

Coverageavailable up to

7 years

250000 miles(402336 km)

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 55: Cummins Freightliner Engine Reference Guide

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51

Extended Coverage For Medium-Duty

ISC83 And ISB67 EPA 2010 Truck

Engines

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered including turbochargerwater pump and fuel injectors

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

Does not include hydrocarbon doser injector

For additional information see

Bulletin 3381438

North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

Protection Plan 2

Options ranging from 3 to 7 years100000 to

300000 miles (160935-482804 km)

983150 Internal components and major enginesystems covered

983150 100 parts and labor on covered failures

983150 Limited progressive damage includingaftertreatment

983150 See chart on page 52 for covered components

For additional information see

Bulletin 3381439North American Truck Coverages For ISL9 ISC83 And

ISB67 Engines Brochure Bulletin 4971245

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 56: Cummins Freightliner Engine Reference Guide

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52

Aftertreatment Extended Coverage

Extended coverage is also available for your

Cummins Aftertreatment System Options range from

3 to 5 years and 100000 to 300000 miles

(160935-482804 km)

The coverage includes Cummins-supplied

aftertreatment components including

983150 Diesel Oxidation Catalyst (DOC) DieselParticulate Filter (DPF) and SCR assemblies

983150 Diesel Exhaust Fluid (DEF) dosing system

983150 Aftertreatment controls

Protection Plan 1 EPA 2010 of equal duration is required prior tothe purchase of the Aftertreatment Extended Coverage

SCR Assembly

Aftertreatment Injector

Decomposition Reactor

DPF Assembly

Water Pump Turbo

Fuel Injectors

EGR Cooler EGR Valve EGR Mixer

Cylinder Head Assembly

Rocker Lever Assembly

ECM

Pistons Rings and Liners

Lube Oil Cooler Assembly

Cylinder Block Assembly

Crankshaft Assemblies

Front Gear Cover

Oil Pan

Connecting Rod Assembly

Lube Pump Assembly

Cam and Bushings

Brake Housing Bushings Rocker Levers

Roller Pin Roller Crosshead Pin Crosshead

Including Mounting Hardware and Gaskets

Engine Cylinder Block Casting

Engine Main Bearing Bolts

Engine Cylinder Head CastingEngine Cylinder Head Capscrews

Engine Crankshaft Forging

Engine Camshaft Forging

Cam Follower Housing

Cam Follower Assemblies

Engine Connecting Rods and Caps

Engine Connecting Rod Bolts

Intake Manifold Castings

Rocker Lever Housings

Gear Train Gears

Protection

Plan 1

Options are

available up to

5 years

300000 miles

(482804 km)

Protection

Plan 2

Options are

available up to

7 years300000 miles

(482804 km)

2010 ISC83 And ISB67

Extended Coverage Terms

Terms and conditions are subject to change

Protection Plan 1 EPA 2010 of equal duration is required prior

to the purchase of the Aftertreatment Extended Coverage

AftertreatmentExtendedCoverage

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

8172019 Cummins Freightliner Engine Reference Guide

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 57: Cummins Freightliner Engine Reference Guide

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53

Extended Coverage For ISL G

Alternative Fuel Engines ndash Major

Components

6-Year300000-Mile (482804 km) Whichever

Occurs First

983150 Covers any failure of a registered part whichresults under normal use and service fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Registered parts include

bull Cylinder block casting

bull Crankshaft forging

bull Camshaft forgingbull Valve covers

bull Flywheel housing

bull Oil cooler coverfilter heads

bull Intake manifold castings

bull Gear cover and housing

bull Connecting rods

bull Oil pan

bull Connecting rod boltcapscrews

bull Cylinder head casting

bull Cylinder head capscrews

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear ndash Camshaft idler gear

ndash Accessory drive gear

ndash Fuel pump drive gear

For additional information see Bulletin 3381346

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 58: Cummins Freightliner Engine Reference Guide

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54

Protection Plan 1

Options ranging from 3 to 5 years100000 to

300000 miles (160935-482804 km)

983150 100 parts and labor983150 Covers internal components and major engine

systems

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Piston rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

bull Water pump

bull Throttle Plate Actuator

bull Turbocharger

For additional information see Bulletin 3381438

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 59: Cummins Freightliner Engine Reference Guide

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55

Protection Plan 2

3 to 7 years100000 to 250000 miles (160935-

402336 km) Whichever Occurs First

983150 Internal components and major enginesystems covered

983150 100 parts and labor

983150 Covers all these components includingmounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

For additional information see Bulletin 3381408

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 60: Cummins Freightliner Engine Reference Guide

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56

Extended Coverage For ISX15 ISC83

And ISB67 EPA 2010 Fire Apparatus

Crash Truck And Motorhome Engines 5-Year150000-Mile (241402 km)

Whichever Occurs First

5-Year200000-Mile (321869 km)

Whichever Occurs First

983150 Covers any failure of the engine resulting fromdefects in material or factory workmanship

983150 100 parts and labor

983150 Includes EGR components

983150 Coverage does not apply to maintenance

components983150 Coverage does not apply to non-Cummins

accessories

983150 $100 deductible after base warranty

$100 deductible applies per service visit after expiration

of the base warranty

For additional information see Bulletin 3381368

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 61: Cummins Freightliner Engine Reference Guide

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57

Major Components Coverage For ISX15 ISC83 And

ISB67 EPA 2010 Fire ApparatusCrash Truck And

Motorhome Engines

7-Year150000-Mile (241402 km)

Whichever Occurs First Major Components Coverage

10-Year200000-Mile (321869 km)

Whichever Occurs First Major Components Coverage

983150 100 parts and labor983150 $100 deductible after base warranty

983150 Covers damage resulting from failures of thefollowing major components

bull Cylinder block casting

bull Cylinder head castingsbull Cylinder head capscrews

bull Crankshaft forging

bull Camshaft forging

bull Connecting rods

bull Flywheel housing

bull Intake manifold castings

bull Valve covers

bull Oil cooler coverfilter heads

bull Oil pan

bull Gear cover and housing

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft idler gear ndash Accessory drive gear

ndash Fuel pump drive gear

$100 deductible applies per service visit after expirationof the base warranty

For additional information see Bulletin 3381367

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 62: Cummins Freightliner Engine Reference Guide

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58

Encore Pre-Owned Protection Plan

Extra Confidence

Only engines that pass every one of our strictquality tests can receive the Encore pre-owned

engine coverage which protects your customer

from repair bills down the road

Encore Availability Terms

983150 ISX and ISM engines with in-service datewithin 6 years650000 miles (1046074 km)

983150 ISL ISC and ISB engines with in-service datewithin 6 years400000 miles (643738 km)

Encore coverage is not available to original

engine owners or on Cummins ReConreg engines

To qualify for the program engines must passa full inspection which includes a Dyno Check

performed by an authorized Cummins dealer

or distributor

Excludes EPA 2010 engines

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

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64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

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Page 63: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

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59

Encore

ISX And ISM Engines

1-Year100000-Mile (160935 km)

ISL ISC And ISB Engines

1-Year50000-Mile (80468 km)

Whichever Occurs First

Cummins will pay for a covered failure of any

pre-owned engine that results under normal

use and service from a defect in Cumminsmaterial or factory workmanship

983150 Internal components and major enginesystems are covered including the cooled-EGR major components

983150 $150 deductible

983150 100 parts and labor

983150 Encore covers every one of these componentsincluding mounting hardware and gaskets

bull Cylinder head assembly

bull Rocker lever assembly

bull ECM

bull Pistons rings and liners

bull Lube oil cooler assembly

bull Cylinder block assembly

bull Front gear cover

bull Oil pan

bull Connecting rod assembly

bull Lube pump assembly

bull Crankshaft assemblybull Camshaft and bushings

bull Cam follower assemblies

bull EGR cooler valve and mixer

8172019 Cummins Freightliner Engine Reference Guide

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6587

61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6687

62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6787

63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887

64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

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65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

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69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

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71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

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72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

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80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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Page 64: Cummins Freightliner Engine Reference Guide

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60

bull Gear train gears

ndash Crankshaft gear

ndash Camshaft gear

ndash Camshaft idler gear

ndash Accessory drive gear

Program excludes all wear tear abuseand normal operational expenses

Deductible applies per service visit

Encore Plus

ISX And ISM Engines

2-Year200000-Mile (321869 km)

Whichever Occurs First

For extra insurance against major repair bills

consider Encore Plus major components

coverage Encore Plus lets you add an extra

1 year100000 miles (160935 km) of coverage

on major castings and forgings beyond yourbasic Encore purchase

983150 100 major components parts

983150 Major castings and forgings

983150 100 labor

983150 $150 deductible

983150 Coverage includes injectors turbochargerand water pump if all these parts are replacedduring the inspection process

Deductible applies per service visit

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6587

61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

8172019 Cummins Freightliner Engine Reference Guide

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6787

63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887

64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987

65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087

66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

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73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

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74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

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75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

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76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

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77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

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78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

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80

Notes

8172019 Cummins Freightliner Engine Reference Guide

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

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Page 65: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

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61

National Overhaul Warranty (NOWreg )

Overhaul Warranty ISX N14 ISM

M11 And L10 Engines

NOW provides engine warranty coverage on

overhauls performed by Cummins distributors

and participating full-service dealers All

warranties are transferable at no charge

NOW Coverage For N14 ISM M11 And L10

Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull TriTechreg Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReConreg cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Includes EPA 2002 and older engines Coverage for warrantable-type failures begins at the completion

of overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

8172019 Cummins Freightliner Engine Reference Guide

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62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887

64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987

65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087

66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

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Page 66: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6687

62

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull ReCon short block bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)bull Necessary gaskets and seals

Option 4 ndash Camshaft Bushing And Sleeve

Replacement

bull Camshaft bushings

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

For complete coverage details seeBulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6787

63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887

64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987

65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

8172019 Cummins Freightliner Engine Reference Guide

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66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

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67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

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68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

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70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

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Page 67: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

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63

NOW Coverage For ISX Engines Plan 3 (In-Chassis)

2-Year200000-Mile (321869 km) Coverage

Repair must include replacement of the following

parts

bull Monothermreg piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Plan 4 (Out-Of-Chassis)

2-Year200000-Mile (321869 km) Coverage

Option 1 ndash Cylinder Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kits

bull Oil-drilled connecting rods

bull Flat-top liners

bull New or ReCon cylinder block

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887

64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987

65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087

66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 68: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6887

64

Option 2 ndash Short Block Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull ReCon short block

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Option 3 ndash Crankshaft Replacement

Repair must include replacement of the following

parts

bull Monotherm piston kitsbull Oil-drilled connecting rods

bull Flat-top liners

bull New crankshaft

bull TriTech Plus or two-piece piston cylinder kits

bull Engine main and connecting rod bearings

bull ReCon cylinder head(s)

bull Necessary gaskets and seals

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicleCoverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

regMonotherm is a registered trademark of MAHLE Inc

For complete coverage details see

Bulletin 3385899

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987

65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087

66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 69: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 6987

65

Overhaul Warranty ISL And ISC Engines

NOW Coverage For ISL ISL G And ISC Engines For

All Applications Excluding Transit BusShuttle Bus

Motorcoach

Plan A

1-Year50000-Mile (80467 km) Coverage

2-Year100000-Mile (160935 km) Coverage

3-Year150000-Mile (241402 km) Coverage

Repair must include replacement of the following

parts

bull Pistons

bull Piston rings

bull Engine main and connecting rod bearings

bull Cylinder liners

bull Necessary seals and gaskets

Coverage for warrantable-type failures begins at the completionof overhaul when owner has taken possession of vehicle

Coverage purchase must be documented on a Cummins NOWOverhaul Warranty Certificate The certificate must be signedand dated by the customer

In the third year only covered components include pistonpiston rings cylinder liners crankshaft bearings connectingrod bearings and gasketsseals

For complete coverage details see Bulletin 4021547

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087

66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 70: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7087

66

Parts Service And Support

Genuine Cummins Parts

There is no substitute for quality Thatrsquos why

Cummins maintains an extensive inventory of

Genuine Cummins Parts for all our engines

Each Genuine Cummins Part is built to meet

exacting Cummins manufacturing specifications

Be assured the parts you order are going to fitright and work right Every time

Cummins continually improves the performance

characteristics of its engines through an ongoing

investment in research and development As

improvements are made they are incorporatedinto Genuine Cummins Parts

Cummins provides fast reliable delivery of

over 150000 different Genuine Cummins new

and ReConreg parts Our 650000-square-foot

distribution center located in Memphis Tenn is

equipped to handle complex business processesand provides 247 customer support to our

North American distributors and dealers

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 71: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7187

67

Cummins ReConreg Parts And Engines

ReCon products are high quality competitively

priced remanufactured Genuine Cummins

products That means that every part iscompletely torn down and brought back to

Cummins factory specifications

ReCon is committed to giving customers

Genuine Cummins products to get their

equipment back into operation faster than alocal rebuild

Cummins offers a complete line of

remanufactured (ReCon) components

and engines through the largest and best

independent distribution and service network

in the world

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 72: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7287

68

See our complete line of ReCon products

including

983150 Complete engines

983150 Long blocks and short blocks983150 Accessory drives

983150 Aftercoolers

983150 Air compressors

983150 Cam followerstappets

983150 Connecting rods983150 Alternators and starters

983150 Cylinder blocks and heads

983150 EGR valves

983150 ElectronicsECMs

983150 Fuel pumps and components983150 Seaauxiliary water pumps

983150 Turbochargers

983150 Water pumps

We are so confident in the reliability and

durability of ReCon engines and parts that every

one is backed by a full Cummins warranty

Our exchange policy requires only a simple

visual external inspection with no disassembly

Customers appreciate knowing the total cost

up front with no ldquosurpriserdquo core billbacks

Support your customers by stocking CumminsReCon products Ask your local Cummins

distributor for more information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 73: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7387

69

CUMPAS

Cummins provides CUMPAS (Cummins Parts

and Service) to parts dealers in North America

This electronic tool enhances a dealerrsquos ability towork with the Cummins distributor network

Using the Internet CUMPAS links the dealer

to the Cummins distributor responsible for the

territory where the dealer is located CUMPAS

saves time and greatly reduces the need for thedealer to call or fax the distributor All the dealer

needs is a computer and access to the Internet

Cummins dealers benefit by using CUMPAS to

tie electronically into the distributorrsquos Business

Management System The dealer can inquire

about part pricing availability supercessionorder status invoice detail and back orders

CUMPAS facilitates stock orders as well as

branch emergency and warranty orders It also

enables order downloading from the dealerrsquos own

business system In addition to Parts Ordering

and its many features CUMPAS provides CoreProcessing and Management Reports including

the latest Price File Extract The CUMPAS link to

QuickServereg Online makes it easy to look up part

numbers in an online catalog and transfer them

to CUMPAS via an electronic shopping cart

To sign up for CUMPAS dealers simply need

to contact their Cummins distributor and

request access The distributor provides the

registration and authentication as well as

account information for online access CUMPAS

provides training tutorials online as well so dealerpersonnel receive training at their convenience

and do not have to take time to attend a course

at the distributorship

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 74: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7487

70

RapidServetrade Web

With Cummins RapidServe Web you can quickly

and easily file over 60 of all Cummins warranty

claims online Yoursquoll get the warranty assistanceyou need via RapidServe Web to check engine

warranty and extended coverages applicable

CampaignsTRPs and monitor warranty claim

status for claims filed through both RapidServe

and RapidServe Web

You can also open all Cummins Warranty claims

online via RapidServe Web Just log on to

RapidServe Web at rswcumminscom

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 75: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7587

71

Cummins Virtual College

Cummins Virtual College is an interactive

multimedia self-study learning system that

uses CD technology The training is targetedto technicians but other learning ldquopathsrdquo are

available for parts personnel on Cummins latest

products

This training program reduces training cost by

983150 Minimizing the time away from revenue-producing work

983150 Allowing multiple personnel to be trained onone investment

983150 Reducing overnight lodging costs associatedwith classroom training

When used as a prerequisite Cummins VirtualCollege programs can also improve the level

of knowledge obtained during classroom or

hands-on training sessions

Cummins Virtual College also increases learning

effectiveness through consistent delivery ofmaterial availability without the need for Internet

connectivity self-paced study to allow for

different rates of learning and course completion

recording to reduce redundancy on future

training programs Training can be delivered

concurrently with the arrival of new productsand a review feature allows personnel to refresh

their knowledge as needed This interactive

course contains high-quality video and

animation so it is highly effective at reaching

visual as well as book learners

A hotline is available if questions arise regarding

course content or how to use the program Hands-

on classroom training for the latest products is also

available at most Cummins distributors

For more details contact your local Cummins

distributor training center or call 1-800-DIESELS TM

(1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 76: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7687

72

QuickServereg Online

quickservecumminscom

Every Parts And Service Fact At Your FingertipsQuickServe Online gives you easy access to

parts and service information for nearly 11 million

Cummins engine serial numbers including over

one million related documents Search functions

are easily performed using an engine serial

number or engine family Exploded-view diagrams

help identify repair parts for ordering purposes

QuickServe Online always puts updated

information at your fingertips

The Parts Section Includes

983150 Parts catalogs with parts diagrams

983150 Service parts topics

983150 Engine dataplate information

983150 Online pick list for placing orders

983150 Cummins ReConreg part number cross-reference

983150 Related parts guide

983150 Part number supercessions

The Service Section Contains

983150 Owners manuals

983150 Operation and maintenance manuals983150 Troubleshooting and repair manuals

983150 Service bulletins

983150 Shop manuals

983150 Temporary Repair Practices (TRPs)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 77: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7787

73

In The Warranty Section Authorized Users Will Find983150 Warranty manuals

983150 Standard Repair Times (SRTs)

983150 Campaigns and alerts

983150 Link to the RapidServetrade web site

for filing claims online

Support Features Include

983150 Publications catalog

983150 Service tools catalog

983150 Service tools instructions

983150 Parts and service promotions

983150 Product information

Whether your customer is a large fleet a small

business or an owneroperator QuickServe

Online brings the right information right now

Customers can register for a free account or apreferred customer account online or contact

their local distributor about registering for a fleet

account

For more information log on to

quickservecumminscom or contact your

local Cummins distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 78: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7887

74

Parts Professional

Parts Professional online training is a great way

to increase product knowledge Published on

a quarterly basis Parts Professional providestechnical and competitive selling information

to help you find the right parts to support your

customer

Parts Professional is accessed via QuickServereg

Online Log on to quickservecumminscom andselect ldquoTrainingrdquo from the menu on the left side of

the screen Select ldquoParts Professionalrdquo from the

menu The next screen will display all of the Parts

Professional editions with the latest publication

at the top Beside each title are national flags

that represent the available language (ie the UKflag represents the English language) Click the

appropriate flag to access the training

Follow the instructions to complete the training

then test your knowledge by completing the

ten-question quiz Score 100 on the quiz to

receive a prize Upon completion of the quizplease submit complete and accurate shipping

information to learn your score If you receive less

than 100 simply retake the training and quiz

For additional information contact your Cummins

distributor

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 79: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 7987

75

Sales Information

freightlinercumminscom

Training sales materials engine and warranty

information and news are available at

freightlinercumminscom

cumminsenginescom

The web site for Cummins Engine Business

Access downloadable product literature press

releases Cummins videos and additional

information

cumminscom

Information on Cummins business units(Engines Power Generation Filtration Turbo

Technologies Emission Solutions Fuel Systems

and Distribution) and additional links can be

accessed on cumminscom Additionally

information on investor news global citizenship

news releases and access to Customer Assistance are included on this site

1-800-DIESELStrade Customer Assistance Center

Contact the 1-800-DIESELS (1-800-343-7357)

Customer Assistance Center for personalized

factory assistance general product and warrantysupport 24-hour emergency service location

assistance and general Cummins information

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 80: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8087

76

Vehicle Mission Simulationtrade (VMS)

Vehicle Mission Simulation (VMS) is a program

developed by Cummins that evaluates the

performance of various engines and powertrain configurations VMS is ideally suited for

comparing different vehicle specifications for

new equipment and predicting performance

for those specifications so the customer can

make the best decision for their new equipment

The program features the prediction of steady-

state performance and route simulation

capability including starts stops gear changes

observance of speed limits ascending and

descending grades braking and idling

While the program has been designed to reflectan accurate representation of the vehicle being

configured it does not represent a guarantee of

actual performance as conditions may vary

Contact your local Cummins distributor if you

need a detailed analysis performed with VMS

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 81: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8187

77

Diesel Exhaust Fluid Fuels And

Lubricants

Diesel Exhaust Fluid (DEF) Applies to engines meeting EPA 2010 emissionsregulations

983150 Required to use DEF that meets ISO22241-1 and strongly recommend DEF that

is API Certified983150 DEF has a storage life of a minimum of 18

months

983150 Storage temperature between 23degF and 77degF(-5degC and 25degC)

983150 Store in sealed containers to avoid

contamination983150 Avoid direct sunlight DEF freezes around 11degF

(-12degC) The DEF system on the vehicle isdesigned to accommodate this and doesnrsquotrequire intervention by the vehicle operator

983150 DEF is readily available at major truck

stops automotive supply retailers servicecenters and thousands of Cummins Filtrationdistributorsdealers

983150 Fleetguardreg-Valvolinereg Air Shield TM DEFwill be offered through the Cummins and

Valvoline distribution channels Visit

cumminsfiltrationcomwrl for the nearestretailer of Fleetguard products

983150 Call the 1-800-DIESELStrade (1-800-343-7357)Customer Assistance Center or visitdiscoverdefcom for DEF location assistance

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 82: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8287

78

Fuels

983150 Engines equipped with exhaust aftertreatmentmust operate using Ultra-Low Sulfur Diesel

(ULSD) fuel983150 CJ-4 (low ash) is the recommended oil

983150 CI-4+ is permitted Read the Owners Manualfor specific details

983150 Engines that are certified to EPA lsquo02 andlater regulations are approved for use with

B20 biodiesel fuel The appropriate ASTMstandards must be met

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8387

79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8487

80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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79

Lubricants

Premium Bluereg

Valvolinersquos Premium Blue and Premium Blue

Extreme are the only engine oils approved byCummins for extended drain intervals in ISX15

engines They carry an exclusive endorsement

by Cummins Inc

Premium Blue 15W-40 engine oil was developed

for Cummins engines and other diesel and

gasoline engines

983150 Meets Cummins CES 20081 and API CJ-4oil classification standards for the latest low-emissions engines

983150 Dispersive Polymer Technology (DPT) provides

advanced soot control greater shear stability983150 Formulated to fight higher operating

temperatures acid formation and foaming

983150 Superior oxidation and wear protection

Premium Bluereg Extreme

Premium Blue Extreme uses a full-syntheticformula to provide superior protection for todayrsquos

low-emissions diesel engines

983150 Meets Cummins CES 20081 and CES 20076standards for emissions-certified engines andexceeds API CJ-4 and CI-4 standards

983150 Delivers longer life with extended serviceintervals and can help improve fuel economy inmany applications

983150 Provides faster safe starts during freezingweather

983150 Dispersive Polymer Technology (DPT) provides

outstanding wear protection even when oilbecomes contaminated with soot

983150 Formulated to fight higher operatingtemperatures oxidation and foaming

Premium Blue is a registered trademark of Ashland Inc

For additional information see your local Cummins distributor or call1-800-DIESELStrade (1-800-343-7357) Customer Assistance Center

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80

Notes

8172019 Cummins Freightliner Engine Reference Guide

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Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

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BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

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80

Notes

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 85: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8587

Length = distance from rear face of flywheel housing to farthest point forward notincluding front support or fan hub

Width = overall width per installation diagram

Engine Length Width Model mm (in) mm (in)

ISX15 1447 (570) 1086 (428)

ISC83 1127 (444) 845 (333)

ISB67 1062 (418) 1180 (465)

ISL G 1169 (460) 910 (358)

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8787

Page 86: Cummins Freightliner Engine Reference Guide

8172019 Cummins Freightliner Engine Reference Guide

httpslidepdfcomreaderfullcummins-freightliner-engine-reference-guide 8687

BRAKE HORSEPOWER ( BHP ) bhp = rpm x Torque

5252

TORQUE Torque = bhp x 5252

rpm

TORQUE RISE (TR) TR = Peak Torque - Rated Speed Torque

Rated Speed Torque

FUEL CONSUMPTION galhr = bhp x bsfc 71 lbgal

LOAD FACTOR (LF) LF = Fuel Consumption

Fuel Rated OutputFuel Consumption

PISTON SPEED insec = 2 (stroke) x rpm60

GEARING FORMULA rpm = (65 mph) (top gear ratio) (axle ratio) (tire re

60

8172019 Cummins Freightliner Engine Reference Guide

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