custom cameras ltd product guide.pdf · 2010. 3. 8. · c ustom cameras was founded in 1981 by...

CUSTOM CAMERAS LTD Specialists in Radiation Tolerant, Underwater, &

Scientific Television Camera Equipment.

Puffin UTC 300 Series Compact Radiation Tolerant Camera

Puffin UTC 300 Slim Series

Ultra Compact Radiation Tolerant Camera

Petrel IRC 400 Series Single Piece Radiation Tolerant Camera

Colour Petrel IRC 400 Series Colour Variant of Petrel Camera

Plover ICD 200 Series Low Cost Solid State Petrel Equivalent

Kingfisher ICD 200 Series Single Piece Underwater Colour Camera with Wide Range Zoom

Pan & Tilt Unit PT700 Series Rugged Pan & Tilt Unit Designed for Radiation and Underwater Applications

Pan & Tilt Unit PT550 Series Smaller More Compact Version of the PT700 Designed for the Kingfisher

LED Illuminator LA700 Series

Very High Power Underwater Lighting Array

LED Illuminator LA767 Radiation Tolerant, Underwater Lighting unit

Illuminator LA242 Radiation Tolerant, Underwater Lighting unit

Mini Pan & Tilt Unit PTC150 Series

Ultra Compact Pan & Tilt with Integrated Camera

Microphone Unit MCR1 Radiation Tolerant Microphone

Hot Shoes HSR Series

Enables the Quick Release of Camera Equipment Using Manipulators

Multi-Camera Systems Mixed Arrangements of Cameras Controlled from a Central Location

Multiplex Control System Radiation Tolerant Control System for Minimal Cable Cores

C ustom Cameras was founded in 1981 by three engineers with extensive experience in the design of specialised industrial television systems. We have produced camera systems for customers such as Rolls Royce, BNFL, British Aerospace, DERA, UKAEA, BNS Nuclear Services, British Steel, RWE Nukem, Scottish Energy and many other customers who are concerned particularly with quality and reliability. Our systems have been supplied to the USA, Europe and Japan. Most of our products have grown out of particular customer requirements, many having been specially developed for demanding applications.

Specialists in Radiation Tolerant, Underwater, & Scientific Television Camera Equipment

Custom Cameras Ltd

Our staff, a large proportion of whom have been trained by ourselves, are encouraged to be innovative and quality conscious; we are a friendly organisation and enjoy very good staff relations, resulting in high levels of job satisfaction and enthusiastic co-operation at all levels. We look forward to hearing from you.

All electrical and mechanical design is carried out by our staff on our own premises, and we have facilities for the manufacture of prototypes, including CNC machines and highly skilled mechanical, wiring and board assembly personnel, enabling us to respond rapidly to “one-off” customer requirements.

COMPANY PROFILE

We have developed a range of cameras to withstand high levels of nuclear radiation, cameras to operate in hostile environments including extremes of temperature and underwater; IR sensitive cameras have also been produced.

Other items include peripherals such as Pan and Tilt units, lighting units including a high-powered solid state underwater illuminator, special optical designs, video switchers and multi-camera selection systems with remote selection and control from multiple control stations.

A computer-control system has been designed allowing a number of cameras to be accessed and controlled via RS422. Outputs can be provided in DV format for capture on a computer via a “Firewire port” using a suitable capture programme.

FEATURES • Limiting Resolution 700 TV Lines. • Radiation Tolerance 106 Gy

(Gamma). • Extremely Compact & Lightweight. • 2/3" Pasecon Tube Standard . • Ruggedly Engineered. • Modular Design for Ease Of

Maintenance. • Sealed to 50 metres depth. • Built-in wide angle or zoom lens. • Genlock Facility Standard. • Fixed, 3:1, or 6:1 lens options.

DESCRIPTION The Puffin camera incorporates a Pasecon tube to provide excellent resolution, freedom

from image burn-in and good sensitivity over a wide spectral range within an extremely small, rugged package. The associated Camera Control Unit may be housed in a 2U rack-mounting module or a compact bench-mounting cabinet, and the multicore coupling cable, which may be up to 100 metres long, can be either PVC or special radiation-tolerant cable.

The camera housing is manufactured from stainless steel, and connection is made by a high quality LEMO 19 pole hermetically sealed underwater connector.

Care has been taken in the selection of components and materials to ensure that the camera head will survive and provide high quality pictures in environments subjected to high levels of ionising radiation; tests have been successfully completed at dose rates of 104 Gy/hour and total doses in excess of 106 Gy.

The camera head, which is built on modular lines, comprises the outer housing, the motorised lens, the tube and coil assembly, an interface board incorporating the main LEMO connector and coupling to the two surface-mount functional assemblies. All the major items are easily removed for repair or replacement, using only a screwdriver.

Specially developed printed circuit scanning coils in conjunction with wide-band video processing circuits ensure that the full potential of the Pasecon tube is realised.

A primary design aim has been virtually to eliminate the need for regular re-adjustment during the long operating life of the system; among its uncommon features is a tube beam current stabiliser, which ensures that, once set up, no further adjustment is necessary, the circuit compensating automatically as the tube's cathode emission falls off with age.

• Tube Beam Current Stabilised for Long Adjustment - Free Operating Life. • Rack-Mounting or Small Free standing Control Unit Includes Auto/Manual

Gain and Lens Iris.

Miniature Sealed Radiation Tolerant Camera Available with an Integral Fixed, 3:1 Zoom or 6:1 Zoom Lens

Puffin UTC 300 Series

CUSTOM CAMERAS LTD Unit 19, Lodge Hill Industrial Park,

Westbury-sub-Mendip, Wells, Somerset, England, BA5 1EY. Tel: +44 (0)1749 870066 Fax: +44 (0)1749 871122 Email: [email protected]

Web: www.customcameras.co.uk

VIDEO SIGNAL 1V. Composite with sync Pulses To CCIR Specification. (2 Separate Outputs).

BANDWIDTH 0 TO 10 MHz. (-3dB).

SIGNAL/NOISE RATIO >40dB (Unweighted).

RESOLUTION (LIMITING)

>700 TV Lines Per Picture Height (Centre). >550 TV Lines Per Picture Height (Corner).

SCANNING STANDARD 625 Lines, 50 Fields/Sec, 2:1 Interlace, to CCIR. Specification Alternative: 525 Lines, EIA RS170 (Selectable By Internal Switch).

GEOMETRY Distortion And Non - Linearity < 1%.

SENSITIVITY Full Picture Quality with an F1.4 Lens » 20 Lux. Reduced Picture Quality (Limit Of AGC): » 2 Lux.

LAG Image Retention 3 Fields After Removal of Illumination: 12%

LENS MOUNT RTC346: Special – internal motorised via drive shafts with motors at rear of camera. RTC366: Internal ‘C’ mount motorised lens.

SYNC SYSTEM Crystal Controlled; Automatic Genlocking to External Source of Mixed Sync or Composite Video.

DIMENSIONS (Excluding mating connec-tor)

RTC346: 34mm Diameter x 265mm Long (Standard version, with 9mm lens). RTC346: 41.5mm Diameter x 286mm Long (Zoom version, with 8-24mm lens). RTC366: 87.5 mm Diameter x 328.5 mm Long (Zoom version, with 12-72mm lens ).

ENVIRONMENTAL Operating Temperature: 0 - 40oC Nuclear Radiation: Total Dose > 106 Gy (Gamma) Dose Rate > 104 Gy/Hour. Sealing: IP68, 50 metres

INTERFACING Camera/Control Unit Connectors: Lemo Self - Latching Type 26 Pole (CCU) Lemo 19 pole sealed connector (Camera). All Signal Connections via 75 Ohm BNC Sockets.

CONTROL CABLE Miniature Multi twisted pairs, Radiation tolerant or PVC Approx. 8.5mm diameter.

WE RESERVE THE RIGHT TO CHANGE THE ABOVE DATA WITHOUT NOTICE

The circuits to generate the voltages and waveforms required by the camera head are located on two circuit boards in the separate Control Unit. Housed in a 2U rack-mounting module or a small bench-mounting cabinet (shown right), the CCU is organised in a similar manner to the camera, with an interface/mother board carrying the LEMO connector feeding the camera and the BNC connectors for two separate Video Outputs and the Genlock input. A third circuit board controls Auto/Manual gain and iris functions and also, via an IDC connector and ribbon cable, feeds the front panel controls and displays.

TECHNICAL DATA

www.customcameras.co.uk

FEATURES • Limiting Resolution >700 TV

Lines. • Radiation Tolerance >106 Gy

(Gamma). • “Slim” shape for maximum

versatility • 2/3" Pasecon Tube Standard . • Ruggedly Engineered. • Stainless Steel Case. • Built-in lighting. • Sealed to 50 metres depth. • Beam Focus Remotely Adjustable.

DESCRIPTION The Puffin camera incorporates a Chalnicon tube to provide excellent resolution, freedom from image burn-in and good sensitivity over a wide spectral range within an extremely small, rugged package. The associated Camera Control Unit may be housed in a 2U rack-mounting module or a compact bench-mounting cabinet, and the multicore coupling cable, which may be up to 100 metres long, is a special radiation-tolerant cable with multiple twisted pair construction.

The camera housing is manufactured from stainless steel, and connection is made by a gland: the cable length needs to be specified at the time of ordering.

Care has been taken in the selection of components and materials to ensure that the camera head will survive and provide high quality pictures in environments subjected to high levels of ionising radiation; tests have been successfully completed at dose rates of 104 Gy/hour and total doses in excess of 106 Gy.

The camera head, which is built on modular lines, comprises the outer housing, the motorised lens, the tube and coil assembly, a mother board connected to the external cable and coupling to the two surface-mount functional assemblies. All the major items are easily removed for repair or replacement, using only a screwdriver.

Specially developed printed circuit scanning coils in conjunction with wide-band video processing circuits ensure that the full potential of the Chalnicon tube is realised.

A primary design aim has been virtually to eliminate the need for regular readjustment during the long operating life of the system; among its uncommon features is a tube beam current stabiliser, which ensures that, once set up, no further adjustment is necessary, the circuit compensating automatically as the tube's cathode emission falls off with age.

• Tube Beam Current Stabilised for Long Adjustment - Free Operating Life. • Rack-Mounting or Small Free standing Control Unit Includes Auto/Manual

Gain and Lens Iris. • Modular Design for Ease Of Maintenance. • Built-in wide angle or telephoto lens.

Slim Sealed Radiation Tolerant Camera with Integral 3:1 Zoom Lens.

Puffin UTC 300 Slim Series




VIDEO SIGNAL 1V. Composite with sync Pulses To CCIR Specification. (2 Separate Outputs).

BANDWIDTH 0 TO 10 MHz. (-3dB).

SIGNAL/NOISE RATIO >40dB (Unweighted).

RESOLUTION (LIMITING)

>700 TV Lines Per Picture Height (Centre). >550 TV Lines Per Picture Height (Corner).

SCANNING STANDARD 625 Lines, 50 Fields/Sec, 2:1 Interlace, to CCIR. Specification Alternative: 525 Lines, EIA RS170 (Selectable By Internal Switch).

GEOMETRY Distortion And Non - Linearity < 1%.

SENSITIVITY Full Picture Quality with an F1.4 Lens » 20 Lux. Reduced Picture Quality (Limit Of AGC): » 2 Lux.

LAG Image Retention 3 Fields After Removal of Illumination: 12%

LENS MOUNT Special – internal motorised via drive shafts with motors at rear of camera.

SYNC SYSTEM Crystal Controlled; Automatic Genlocking to External Source of Mixed Sync or Composite Video.

DIMENSIONS (Excluding mating connec-tor)

See outline drawing above.

ENVIRONMENTAL Operating Temperature: 0 - 40oC Nuclear Radiation: Total Dose > 106 Gy (Gamma) Dose Rate > 104 Gy/Hour. Sealing: IP68, 50 metres

INTERFACING Camera/Control Unit Connectors: Lemo Self - Latching Type 26 Pole (CCU) Lemo 19 pole sealed connector (Camera). All Signal Connections via 75 Ohm BNC Sockets.

CONTROL CABLE Miniature Multi twisted pairs, Radiation tolerant or PVC Approx. 8.5mm diameter.


TECHNICAL DATA


BACKGROUND Situations sometimes arise in nuclear inspection applications where a high quality image must be provided in the presence of considerable levels of radiation, but because of physical limitations in the number of cable cores or through connections, the usual approach using a separate camera head with a remote Camera Control Unit cannot be adopted.

Integral Television Camera With High Radiation Tolerance and Minimum External Connections

DESCRIPTION The camera is based on the radiation tolerant version of the existing PUFFIN

design; the functions of the CCU have, however, been shifted to the camera position, and the circuits redesigned to use mainly discrete components. Surface mount construction has kept the overall dimensions to the minimum.

The video signal from the camera is normally fed to the Control Unit using a balanced pair, and converted to a standard composite video waveform in the Control Unit. This arrangement has a number of advantages: it eliminates the need for a coaxial cable and cancels out external interference. However, for applications where a coaxial core is available, no lens controls are required and it is desired to eliminate the need for a control unit, a standard unbalanced signal is also available, suitable for direct application to a monitor.

A single DC supply is fed to the camera: discrete regulators and a synchronous inverter within the camera derive the required voltage rails.

In a typical system such as one using our PUFFIN high resolution camera fitted with a zoom lens, a 26 way cable is required, and this could be an embarrassment, for instance, in cases where all interconnections have to pass through a slip ring assembly.

It is to meet this type of requirement that the PETREL has been developed. A carefully chosen compromise, the design philosophy has deliberately avoided solutions which could achieve the absolute minimum number of conductors (i.e. a single coaxial) at the expense of increased complexity, degraded picture quality and reduced radiation tolerance.

Petrel IRC 400 Series




VIDEO SIGNAL: 1V composite to CCIR standard; peak white limit at +0.9V; sync pulses -0.3V.Black level clamp, variable gamma correction, aperture correction.

SCANNING FORMAT: 625 lines, 50 fields/sec, 2:1 interlace (CCIR) or 525 lines, 60 fields/sec, 2:1 int. (EIA RS170)

IMAGE FORMAT: 8.8 x 6.6 mm (2/3")

RESOLUTION: (LIMITING)

>650 TV lines per picture height. (tested with reference lens and Grade 1 monochrome monitor)

SENSITIVITY: 1.5 lux on faceplate for full image quality; 0.15 lux at max. video gain (reduced quality).

SPECTRAL RESPONSE: 375 - 725 nM (50%).

OPTICAL INTERFACE: "C" mount; optional internal focus racking in camera to allow remote focus with fixed focus lenses, macro focussing with zoom lenses or wide range focus with endoscopes.

RADIATION TOLERANCE: >7 x 105 Gy total dose. >104 Gy/Hr dose rate.

DIMENSIONS AND WEIGHT

CAMERA: Basic camera: 63 mm Dia x 172 mm long. (825g). Sealed 12-72mm zoom lens: 85.5 mm Dia x 300 mm long. (1.7Kg). Sealed 22-90mm zoom lens: 63 mm Dia x 275 mm long. (1.25Kg).

CONTROL UNIT: 2U Rack mounting module (for single or multiple cameras). Bench-top case, 430 mm wide x 110 mm high x 260 mm deep. (3.2kg).

INTERCONNECTION

CONNECTORS (CAMERA & CCU) : (LENS FUNCTIONS):

7 p0le Lemo or 12 pole Fischer options. Miniature 8 pole Datamate type at front of camera.

CABLE: 4 Core screened miniature, either standard or radiation resistant type, approx. 6 mm diameter; 4 single cores, or 2 twisted pairs, with overall screen.

CORE FUNCTIONS: 2 Cores carry balanced video from camera to CCU OR single coaxial cable carries unbalanced video. 2 Cores carry DC supply and 0V.

EXTERNAL INTERFACING: (CONNECTORS AT REAR OF CCU)

2 x independent Composite Video outputs (75 Ohm BNC socket). Mains input - IEC connector, OR DC input - Amphenol 62GB 2 pole.

SUPPLY (TO CAMERA): SUPPLY (TO CCU):

12V DC @ approximately 650mA (11 – 14V acceptable). Regulator required for over 14V. Mains 100/115/230V 50/60 Hz.


TECHNICAL DATA


Television Camera With High Radiation Tolerance, Colour Pictures and Minimum External Connections

DESCRIPTION The Petrel radiation-tolerant colour system uses a special Control Unit in conjunction with a high-powered LED illuminator to provide colour pictures from a basically monochrome camera, with high radiation tolerance. The only limitation on its use is that it functions best in relatively low levels of ambient light so that the main illumination source is the built-in illuminator. However, good results have been obtained in bright room lighting conditions of up to 850 lux. The scene to be recorded is exposed to alternate periods of red, green and blue light; in each case the period is 2 complete frames, sufficient to enable the camera to recover from its previous exposure; the second frame of each sequence is then written into one of three video memories, one for each of the three primary colours. The three memories are read out continuously and the resulting RGB signals are encoded into an PAL or NTSC video signal and fed out both as composite video and “S” video. Although the video images are of high quality, because of the relatively infrequent update rate of the store, any movement of the camera results in some “smearing”, so that the system is best used with relatively static subjects. To assist in the initial deployment of the camera, the light controls are so organised that a “continuous” lighting mode may be selected and a standard monochrome signal is then available for locating the scene of interest. This mode of operation also makes it easier to focus the lens. The “flashing” colour mode can then be selected to allow detailed examination and recording of the scene in full colour. As well as the standard video signals, a DV output is also available, which allows the user to feed the signal into a computer equipped with a “Firewire” port, (IEEE1394), and suitable software. In this way, video sequences or individual frames may be captured for later examination.

Colour Petrel IRC 400 Series

FEATURES • Uses a standard IRC404 Petrel

camera. • High Resolution (600 TV Lines) • S VIDEO, Composite & DV video

outputs available. • Standard illuminator works up to

5 Metres from subject matter. • Special illuminators can be

specifically designed to meet customer requirements.




VIDEO SIGNAL: PAL, 625 lines or NTSC, 525 lines Monochrome, Composite colour and “S” video signals Standard 1V including sync. pulses

RESOLUTION: Monochrome >650 TV lines “S” Video >600 TV lines Composite colour >450 TV lines

INTERNAL VIDEO STORE OR-GANISATION:

950 x 576 pixels (PAL) 950 x 484 pixels (NTSC)

OPTICAL: Standard zoom lens 22 – 90mm radiation tolerant type. Zoom, focus and auto/manual iris remotely controllable. Internal motorised focus gives macro focussing down to 100mm.

WORKING DISTANCE: Up to 2 metre in bright room lighting (» 850 lux) Up to 5 metres in subdued lighting (7 x 105 Gy total dose. >104 Gy/Hr dose rate.


CAMERA: 63mm Dia. x 275mm Long excluding connector. (4:1 zoom) Weight 1.1Kg 85mm Dia. x 310mm Long excluding connector (6:1 zoom ) Weight 1.7Kg

CONTROL UNIT: 3U Rack mount 360mm Depth. Weight 6.8Kg. 430W x 260D x 120H Desk-mount case Weight 7.1Kg.

INTERCONNECTION

CAMERA: 4 wire connection for camera (balanced pair or coax for video + 2 wires for 12V DC supply). Standard connector – 7 pole LEMO push-pull type.

SUPPLIES

SUPPLY (TO CAMERA): 12V DC @ approximately 650mA (11 – 14V acceptable)

LIGHTING UNIT: 4:1 110mm Dia. Weight 400g. 6:1 137mm Dia. Weight 600g.

LIGHTING UNIT: 4 wire small diameter cable (Common 0V + R, G and B supplies) Standard connector – Fischer 4 pole push-pull type.

CCU: 7-pin Lemo camera connector. 4-pin Fischer lighting connector. IEEE1394 Firewire 4-pin connector.

SUPPLY (TO CCU): Mains 100/115/230V 50/60 Hz.


TECHNICAL DATA


BACKGROUND The Plover has been developed to meet the need for a robust industrial inspection camera with simplicity of operation and remote control using the minimum number of conductors. Among its uses are boiler and pipe inspection in the electricity generating industry, including nuclear applications where the radiation level is relatively low and the greater cost of our purpose-built highly radiation-tolerant PETREL camera cannot be justified.

High Quality Solid State Television Camera with Minimal External Connections

DESCRIPTION The camera is based on a sensitive, inter-line transfer CCD sensor giving good resolution and image quality. The composite signal from the camera assembly is fed to a balanced video driver circuit to match the twisted pair in the cable; the Control Unit converts the balanced signals back to a conventional single-ended composite video waveform for application to a monitor. The balanced transmission system eliminates "earth loop" problems and minimises pickup from any nearby sources of interference. A single 12V DC supply is fed to the camera: a synchronous inverter within the camera derives the required voltage rails. Control signals for the lens functions, internal camera focus and Pan and Tilt unit are encoded in the Control Unit and superimposed on the video signal; they are decoded within the camera. Auto or manual iris and video gain operation can be selected from the Control Unit. Additional control channels can be provided on request for lamps, mirrors etc., and many special variants are available, including a model with a low-power illuminator utilising super-bright LEDs.

The camera has been designed to be functionally and mechanically completely compatible with the PETREL, so that the same Control Units and cables may be used, thus giving the user a choice of camera heads. Internal focus racking is incorporated, which may be manually operated or motorised for remote control. The camera uses a 1/2" CCD sensor with 750 x 578 elements, yielding exceptionally good resolution for this type of camera, of the order of 560 TV lines. The camera is normally connected via a 4 core cable, two cores (preferably a twisted pair) carrying balanced video signals while the remaining cores carry the 12V DC supply. Superimposed on the video signal (but invisible on the displayed image) are encoded pulses allowing control of a 3-function zoom lens with selectable auto or manual iris control, auto or manual video gain control and internal focus racking providing macro focus.

Plover ICD 200 Series




VIDEO SIGNAL: 1V composite to CCIR standard; peak white limit at +0.9V; sync pulses -0.3V. Black level clamp, variable gamma correction. Variable speed electronic shutter allowing observation of fast moving objects.


IMAGE FORMAT: 6.4 x 4.8 mm (1/2")


>500 TV lines per picture height.

SENSITIVITY: 0.7 lux on faceplate for full image quality; 0.07 lux at max. video gain (reduced quality).

SPECTRAL RESPONSE: 410 - 675 nM (50%).

OPTICAL INTERFACE: "C" mount; optional internal focus racking in camera to allow remote focus with fixed focus lenses, macro focussing with zoom lenses or wide range focus with endoscopes.

RADIATION TOLERANCE: >102 Gy total dose. >10 Gy/Hr dose rate.


CAMERA: 63 mm Dia x 150 mm Long. with 10 mm focus movement; 251 mm Long fully enclosed with zoom lens Weight aprox. 500g. (Without lens).

CONTROL UNIT: Bench mounting case with sloping control panel, 270mm Wide x 145mm Max height x 275mm Deep. Weight 3.2Kg. (Alternatively, 3U rack mounting module)

INTERCONNECTION

(CAMERA & CCU) : (LENS FUNCTIONS):

7 Pole Lemo as standard or Amphenol 62GB series bayonet lock option. Miniature 8 pole Datamate type at front of camera or internal link. When used with a Pan & Tilt unit, 7 pole connectors are required on CCU and Pan & Tilt units. Other connectors can be fitted upon request.

CABLE: 4 Core screened miniature, approx. 6 mm diameter; 4 single cores, or 2 twisted pairs, with overall screen.

CORE FUNCTIONS: 2 Cores carry balanced video from camera to CCU, 2 Cores carry DC supply and 0V.

EXTERNAL INTERFACING: (CONNECTORS AT REAR OF CCU)

2 x independent Composite Video outputs (75 Ohm BNC socket). Mains input - IEC connector, OR DC input - Amphenol 62GB 3 pole.


12V DC @ approximately 150mA Mains 115/230V 50/60 Hz. Or 80-110V to special order.

AMBIENT TEMPERATURE: -10 TO +55° C


TECHNICAL DATA


High Quality Colour Solid State Television Camera With Many Advanced features.

DESCRIPTION The ICD207 models are high quality solid state colour television cameras of extremely compact dimensions, based upon a 1/4" interline transfer sensor organised as 578 rows of 752 elements, providing resolution of 530 TV lines.

Housed in a rugged stainless steel case measuring only 75 mm, diameter, the camera includes a 36:1 zoom lens and incorporates auto or manual focus (set from the Control Unit) and focuses down to 80mm zoomed IN or 35mm when zoomed OUT.

Electrical interfacing is by a LEMO or Fischer hermetically sealed connectors and a cable incorporating 3 twisted pairs – this avoids the need for complex and expensive cables with mixed coaxial and single conductor cores, and also improves EMC performance. When fitted to out compatible PT550 pan and tilt unit, the camera supplies are looped through the unit and decoding circuits within the camera provide the drive signals for the pan and tilt functions.

Features include very good resistance to "blooming", low lag, excellent sensitivity, perfect positional geometry and virtual immunity from vibration and magnetic fields, making the camera ideal for many industrial and control applications.

The associated Control Unit incorporates push buttons for a wide range of functions:

Auto or Manual focus, optical Zoom over a range of 36:1 plus digital zoom providing a further 12:1 range with reducing image quality. Zoom speed can be selected to be Fast or Slow.

Other remotely controllable functions include back-light compensation, Left/Right image inversion (for use when viewing through a mirror) and image stabilisation, which greatly improves image quality when the camera is subjected to vibration or shaking.

Video outputs are Y/C and composite, and an option of Digital Video (Firewire) is also available, to allow images to be fed to a computer for archiving.

A single DC supply is fed to the camera: discrete regulators and a synchronous inverter within the camera derive the required voltage rails.

• Control of 36:1 zoom lens and other functions using pulses encoded and superimposed onto the video waveform – control of compatible Pan and Tilt unit also included.

Kingfisher ICD 200 Series

FEATURES • Very Rugged Construction:

Aluminium or hermetically sealed stainless steel case.

• Immune To Magnetic Interference. • Automatic White Balance setting • Long Maintenance-Free Life. • No Lag Or Image Burn-In. • Video to PAL or CCIR Specification:

composite and S-video signals provided.

• 12 VDC Operation with Low Power Consumption.




VIDEO SIGNAL: “S” video with separate chrominance and luminance signals to give best quality on a suitable monitor and allowing the use of an SVHS video recorder.

Standard composite signal also available from the Control Unit.


GAMMA: 0.45


>530 TV lines per picture height.

SENSITIVITY: 50 lux for full image quality; 3 lux for usable image quality.

IMAGE FORMAT: 3.2 x 2.4 mm (¼" format) OPTICAL INTERFACE: Camera incorporates integral 36:1 zoom lens. (1.7° - 58º) + 12 x Digital zoom

(with reduced quality)

WHITE BALANCE: Automatic. AMBIENT TEMPERATURE: 0 - 50°C


CAMERA: 75mm diameter – length approximately 180mm excluding connector.

CONTROL UNIT: 3U rack-mounting module or desk-mount case, depending on facilities required.

INTERCONNECTION

(CAMERA & CCU) :

CAMERA: 12 pole sealed Lemo socket on rear face of camera. CCU: Y/C output: Mini DIN connector Composite Video Out: 75 ohm BNC Camera Connector: 7 pole Lemo connector Digital video output: Standard 4 pin Firewire connector.


12V DC @ approximately 200mA Mains 230V 50Hz or 115V 50-60Hz Alternative: Nominal 100 V 50-60 Hz. (90 – 110V).

FUNCTIONS

CCU/CAMERA CONTROLS: Push buttons for Auto/Manual focus (toggled), Zoom Fast/Slow (toggled), Focus Near/Far and Zoom In/Out. Push buttons for Digital Zoom On/Off, L/R Invert On/Off, Image Stabilisation On/Off and Backlight compensation On/Off. Push buttons or joystick for Pan and Tilt controls (if specified). Variable brightness lighting control with Off position.


TECHNICAL DATA


FEATURES • Rugged, low backlash, sealed unit. • Output shafts carried on double row

ballraces. • Adaptors for various cameras. • Compatible with multiplexed

control system. • Acts as link between camera and

Control Unit. • Underwater or IP65 versions

available. • Substantial mounting base.

Rugged, Radiation Tolerant, Underwater Pan & Tilt Unit.

Pan & Tilt PT700 Series

DESCRIPTION This is a rugged radiation-tolerant unit designed primarily for use with the IRC400 series of cameras, though it may also be used with other TV cameras. The unit is normally sealed to IP65, but can also be supplied in underwater form, to IP68 for use down to 50 metres depth. The standard unit contains a demultiplexer/drive board to enable it to be operated from the pulses encoded onto the video signal which are standard in this series of cameras. Alternatively, when used with the Kingfisher series cameras, control signals are decoded within the camera, so that only relays are needed to operate the unit. The only additional cabling requirement is a 24V DC supply at approximately 0.5A for the drive motors. These are rugged, high-quality 24V DC motors employing rare-earth magnets and coupled via planetary gear heads to the final output gears, giving very low backlash and preventing back-driving. The output shafts of the unit are carried on double row ball-races for strength and stability. The unit can carry loads of up to 8 Kg, and both pan and tilt speeds are approximately 7.5º/second. The input connector is carried on the mounting base of the unit and the connections to the camera and lighting assembly are carried on the “up and over” platform to minimise external cables. Adjustable stops are provided, accessible from inside the unit. The unit contains a voltage regulator providing 12V DC for the camera from a range of input voltages from 12.5 – 22V; it is normally connected so as to act as a link between the incoming multi-core cable and the camera and lighting unit (if fitted). The standard unit is manufactured from black anodised aluminium alloy, but for underwater use, a stainless steel version is available. The unit is usually fitted with a substantial mounting base for stability, with both tapped and clearance holes to allow a variety of mounting options. The details of this may be varied to suit customer requirements.




PAN MOVEMENT: Approx. 360º with adjustable stops.

PAN SPEED: 60 seconds for 360º rotation, i.e. 6º per second.

TILT MOVEMENT: +90º with adjustable stops.

TILT SPEED: 30 seconds from vertically up to vertically down. (6º per second).

ENVIRONMENTAL: Operating Temperature range: -10° +50° C Humidity 85% Sealing to IP65 (Underwater version IP68 50 metres depth).


DIMENSIONS: Overall height 381mm (with camera in place). Width 250mm over platform excluding cables and connectors. Mounting Base 214mm Dia. (Can be varied to suit requirement).

WEIGHT: 10.5Kg

MAX. LOAD: 15 Kg.

INTERFACING

CONNECTIONS: All Interfacing via underwater Lemo connectors. FIXING HOLES: See drawing above.

SUPPLIES: Normal: 24V DC @ 250 ma max per channel. Speed control possible by variation of voltage in CCU

CONTROL: Remote via internal demultiplex board operated from pulses generated in CCU.

TECHNICAL DATA



FEATURES • Rugged, low backlash, sealed unit. • Output shafts carried on double row

ballraces. • Adaptors for various cameras. • Compatible with multiplexed

control system. • Acts as link between camera and

Control Unit. • Underwater or IP65 versions

available. • Substantial mounting base.

Compact, Rugged, Radiation Tolerant, Underwater Pan & Tilt Unit.

Pan & Tilt PT550 Series

DESCRIPTION This is a rugged radiation-tolerant unit designed primarily for use with the Petrel and Kingfisher series of cameras, though it may also be used with other TV cameras. The unit is normally sealed to IP65, but can also be supplied in underwater form, to IP68 for use down to 50 metres depth. The standard unit contains a demultiplexer/drive board to enable it to be operated from the pulses encoded onto the video signal which are standard in this series of cameras. Alternatively, when used with the Kingfisher series cameras, control signals are decoded within the camera, so that only a drive board is needed to operate the unit. The only additional cabling requirement is a 24V DC supply at approximately 0.5A for the drive motors. These are rugged, high-quality 24V DC motors employing rare-earth magnets and coupled via planetary gear heads to the final output gears, giving very low backlash and preventing back-driving. The output shafts of the unit are carried on double row ball-races for strength and stability. The unit can carry loads of up to 5 Kg, and both pan and tilt speeds are approximately 7º/second.

The input connector is carried on the mounting base of the unit and the connections to the camera and lighting assembly are carried on the “up and over” platform to minimise external cables. Outputs for various lighting assemblies can also be supplied.

The unit contains a voltage regulator providing 12V DC for the camera from a range of input voltages from 12.5 – 22V; it is normally connected so as to act as a link between the incoming multi-core cable and the camera and lighting unit (if fitted).

The standard unit is manufactured from black anodised aluminium alloy, but for underwater use, a stainless steel version is available.

The unit is fitted with a substantial mounting base for stability, with both tapped and clearance slots to allow a variety of mounting options. The details of this may be varied to suit customer requirements.

Adjustable stops are provided, accessible from inside the unit.




PAN MOVEMENT: Approx. 350º with adjustable stops.

PAN SPEED: 50 seconds for 350º rotation, i.e. 7º per second.

TILT MOVEMENT: +90º with adjustable stops.

TILT SPEED: 25 seconds from vertically up to vertically down. (7º per second).

ENVIRONMENTAL: Operating Temperature range: -10° +50° C Humidity 85% Sealing to IP65 (Underwater version IP68 50 metres depth).


DIMENSIONS: Overall height 230mm from base to load platform. Width 220mm across platform. Mounting Base 134mm diameter. (Can be varied to meet requirements)

WEIGHT: 5 Kg

MAX. LOAD: 5 Kg.

INTERFACING

CONNECTIONS: All interfacing via underwater Lemo connectors. FIXING HOLES: See drawing above.

SUPPLIES: Normal: 24V DC @ 300 ma max per channel. Speed control possible by variation of voltage in CCU Alternative: 18V or 30V.

CONTROL: Remote via internal demultiplex board operated from pulses generated in CCU.

TECHNICAL DATA



FEATURES • 9000 Candelas total output with 10°

beam.

• 5000 Candelas total output with 30° beam.

• Robust waterproof housing withstands up to 5Bars of pressure.

• Crisp, continuous white light, even at low levels.

High Power LED Illuminator Suited to High Pressure Underwater Applications

Illuminator - LA700

DESCRIPTION The LA-730 is a powerful underwater illuminator utilising the latest high-efficiency solid – state lights. Because of the efficiency of the light sources, the heat generated is considerably less than it would be from an incandescent lamp of equivalent output. Two modes of operation are provided – a reduced power mode for continuous operation in air and a “boosted” mode for underwater use, where the water provides cooling. An additional benefit is that the lamp can be dimmed without change of colour temperature, so that it is ideal for use with colour cameras.. The maximum light output from the 30° model is 5000 Candelas, which gives an illumination of 5000 lux at 1 metre, 320 lux at 4 metres and 50 lux at 10 metres. This increases to approximately 7000 candelas when the higher current mode is selected for underwater use’ The control unit is housed in a 2U rack-mounting module and is available in various configurations – it may contain supplies for up to four of the illuminators. Controls on the front panel allow for the separate adjustment of the two sections of up to four lamps units, with potentiometers incorporating ON/OFF switches. Operation of the unit is from a 50/60 Hz supply between 100 – 240V, with no need to make any adjustment for different supply voltages.




LIGHT OUTPUT: Approx. 9000 Candelas @ 10º / 5000 Candelas @ 30º

COLOUR TEMPERATURE: 500oºK

INTERFACING

CONNECTIONS: Lemo 4 pole underwater connector.


DIMENSIONS: 178mm Ø x 62mm deep (excluding rear connector).

WEIGHT: Approx. 2.5kg

TECHNICAL DATA

ILLUMINATION VERSUS DISTANCE

NOTE: Multiply above lux figures by 1.4 for operation in “Underwater” mode


30º Version, LA-730

Working Distance, Feet

Illumination, Lux

Lamp 1.6

3.2

4.8

5.4

6.4

3 6 9 10 12

5800

1460

650 530

367

Bea

m S

prea

d, F

eet

10° Version, LA-710

Lamp

Working Distance, Feet

Illumination, Lux

1.6

2.4

3.2

3.9

4.7

5 10 15 20 25

3800 950

422.5 238

152 Bea

m S

prea

d, F

eet

30

0.8

105.6



beam.

• High efficiency with low heat dissipation.

• Robust waterproof housing sealed to IP65.

• Crisp, continuous white light, even at low levels.

High Power Miniature LED Illuminator Suited Colour Camera Inspection Systems

Illuminator - LA767

DESCRIPTION The LA767 is a miniature lighting unit for use with high quality colour cameras such as our Kingfisher range. It provides an even white illumination and has a much longer useful life than equivalent quartz-halogen units. An additional benefit is that the lamp can be dimmed without change of colour temperature, making it is ideal for use with colour cameras. The LA767 is also very efficient, dissipating approximately 15 watts for a light output of approximately 4500 candelas at a beam width of 15º. The light itself contains no infra-red , so the beam does not cause any heating, which can be important in certain inspection processes. The unit operates in conjunction with a constant current power supply which is usually incorporated into the control unit of the camera. This allows a smooth control of the light output from full down to zero. As a rough guide, a pair of LA767 units will allow clear pictures to be obtained by a Kingfisher camera at distances up to 10 Metres from the point of interest. The unit can be produced in three beam widths, 25º flood, 15º standard, or 5º spot with corresponding changes in usable distance. An underwater version with a slight size increase can also be produced.




LIGHT OUTPUT: Approx. 4500 Candelas @ 15º COLOUR TEMPERATURE: 500oºK

INTERFACING

CONNECTIONS: 4 Pole Fischer connector


DIMENSIONS: 76mm Ø x 50mm deep (excluding rear connector). WEIGHT: Approx. 300g

RADIATION TOLERANCE: >106 Gy

TECHNICAL DATA



15º Version, LA-767

Working Distance, Metres

Illuminance, Lux

Lamp

0.3

0.8

1.8

2.4

2.6

1 3 7 9 10

4500 500

92 56

45

Bea

m S

prea

d, M

etre

s


1.4

5

180

OUTLINE DRAWING

High Power Miniature Quartz Halogen Illuminator Suited to Radiation Tolerant Inspection Systems

Illuminator - LA224




LIGHT OUTPUT: Approx. 1500 Candelas @ 36º COLOUR TEMPERATURE: 300oºK

INTERFACING

CONNECTIONS: 4 Pole Fischer connector


DIMENSIONS: 68mm Ø x 94mm deep (excluding rear connector). WEIGHT: Approx. 900g

RADIATION TOLERANCE: >106 Gy

DESCRIPTION This unit has been designed to provide a high level of illumination for inspection in conjunction with our range of radiation tolerant cameras such as the PUFFIN series. It is based on a 50W quartz-halogen lamp with integral dichroic reflector in a compact housing which is fitted with a fused silica faceplate and is designed for operating in hostile environments. The illuminator provides an output of >1500 Candelas and covers an angle of approximately 36º. The control unit LTCU230 is designed to supply power to two LA224 illuminators, allowing brightness to be separately controlled. The unit incorporates special features to help prolong the life of the lamps: whenever the unit is switched off, the brightness is automatically reduced to zero, so that the lamps always start from zero brightness and on switch-on, the supply is gently increased to the level that was previously in use. In addition, thermistors are incorporated to prevent surges in the case of intermittent mains supplies. The control unit is housed in a standard 3U rack-mounting module and operates from a 115V 50-60Hz mains supply

TECHNICAL


beam. • Radiation Tolerant. (106 Gy) • Robust waterproof housing sealed to

IP65. • Controller suitable for two

independently controlled units. • Integrated ‘lamp protection’ systems

to prolong lamp life.



36º Version, LA-224 Working Distance, Metres

Illuminance, Lux

Lamp

0.6

1.3

3.9

5.2

6.5

1 2 6 10

1500

375

42

23

15

Bea

m S

prea

d, M

etre

s


2.6

4

94

OUTLINE DRAWING

8

FEATURES • Robust housing machined from

solid aluminium. • Integral camera for simplicity. • Small overall dimensions for use in

areas with limited available space. • Can be mounted in a variety of

positions while maintaining full operation.

• Small handheld controller available. • Underwater & IP65 versions .

Miniature Pan & Tilt Unit with Integral Colour Camera

Pan & Tilt PTC150 Series

DESCRIPTION The PTC150 is an ultra-compact, high quality integral CCTV colour camera and pan and tilt unit for general industrial applications where space is at a premium. It may be mounted upright, inverted or perpendicular to a surface and, in conjunction with a hand-held control box, allows the user to obtain comprehensive views of the area of interest, with a total tilt range of 180° and a pan range of >330°. The unit is ruggedly constructed, the main body being machined from a single block of aluminium alloy, and has a black anodised finish Connection to the unit is via high quality push-pull LEMO connectors and a small power supply unit acts as a link between the camera/pan and tilt unit and the controller. Operation can be from 115V or 230V mains or various DC voltages.

PAN MOVEMENT: Approx. ±150º with adjustable stops. PAN SPEED: 5º per second.

TILT MOVEMENT: Approx. +90º with adjustable stops.

TILT SPEED: 5º per second.


DIMENSIONS: 100mm Ø x 75mm high (Camera in line with base). WEIGHT: 1kg.

FIXING HOLES: 3 x M4 tapped holes.

CAMERA

SENSOR: ¼” CCD, 752 x 582 pixels (PAL). ¼” CCD, 768 x 494 pixels (NTSC).

RESOLUTION: 450 TV Lines.

SENSITIVITY: 20 lux for full quality pictures. 2 lux limiting.

LENS: STANDARD: 3.8 mm F2 ALTERNATIVES: 2.5mm, 8mm, 12mm & 25mm.

TECHNICAL DATA





aluminium tube. • Radiation Tolerant. • Mounts easily to PT700 & PT550 Pan

& Tilt Units. • Loops through Pan & Tilt Unit for

Simplicity. • Broad Frequency Response. • Internal Pre-Amplifier. • Sealed to IP65.

Compact, Radiation Tolerant Microphone For Use In Harsh Environments

Microphone Unit MCR1

DESCRIPTION The MCR1 is a rugged radiation-tolerant microphone unit intended for industrial use, particularly in remote handling operations involving television cameras. It is based on a piezo-electric crystal element and contains a radiation-tolerant pre-amplifier to give a low impedance output suitable for driving long cables and to give an approximately flat frequency response over an adequate range for its intended use. The case is manufactured from anodized aluminium alloy and sealed to IP65; the front of the element is protected by a conductive film which protects it from dust and moisture and also screens it from electrical interference.

ENVIRONMENTAL

SEALING: IP65

OPERATING TEMPERATURE: 0 - 60° C

RADIATION TOLERANCE: 106 Gy Gamma

ELECTRICAL/ACCOUSTIC

SUPPLY TO INTERNAL PRE-AMPLIFIER:

11 – 16V @ 14mA approx. (Unit has internal regulator)

OUTPUT VOLTAGE: 500mV pk-pk (Ambient Sound level 85dB @ 1KHz)

FREQUENCY RESPONSE: 100Hz – 5.5KHz (±6dB)

OUTPUT IMPEDANCE: 100Ω


DIMENSIONS: 34mm Ø x 102mm long.

WEIGHT: Approx. 130g.

TECHNICAL DATA





solid aluminium. • Black anodised for a clean finish. • Suitable for use with any of our

range of cameras. • Allows for Pan & Tilt and optional

accessory connections. • Radiation tolerant. • Sealed to IP65. • Substantial mounting points. • Compatible with multiplexed

control systems.

Radiation Tolerant Quick Release Mechanism for Swapping Cameras Using Manipulators.

Hot Shoes HSR Series

DESCRIPTION These devices allow quick disconnection of TV camera assemblies operating in hazardous areas subject to radiation or chemical contamination where it is desirable to minimise exposure of personnel. They give a secure attachment for cameras, housings or complete assemblies including pan and tilt units yet permit mechanical and electrical disconnection in a few seconds with no need for tools. With appropriate handling attachments, they can be used with manipulators, entirely eliminating the need for human intervention. There are two models, the HSR250 allowing for 10 low voltage circuits while the other, the HSR6911, provides in addition for a mains supply (Live, Neutral and Earth). The coupling action is achieved by lowering the detachable portion onto the fixed portion and rotating it clockwise through 30° until it latches into position. Uncoupling is the reverse of this, the initial movement requiring additional torque to unlatch the locking spring mechanism. The unit may be mounted either upright or inverted, the latching action being completely secure. Cable entry to each portion is via glands which may be varied to suit the requirement. The fixed element is provided with 4 blind tapped holes for attachment, while the detachable element has 4 clearance holes counter bored to allow socket head screws to be fitted from the inside. The detachable or passive section carries the spring-loaded male contacts, and the “wiping” angle is so arranged that it is impossible for the wrong contacts to engage. Additional spacing is provided for the three mains contacts to ensure adequate clearance and provide a generous creepage distance.




FEATURES • Select and Control any camera on

the system from a single control panel.

• Lightweight handheld control panel with simply laid out controls.

• Compatible with all of our range of cameras.

• Mix and match different camera types on the same system.

• Fully compatible with multiplexed control cameras.

• Fully compatible with our range of Pan & Tilt units.

Control Units Designed for Use with Multiple Cameras Controlled from a Single Location.

Multi-Camera Systems

DESCRIPTION This system has been designed to allow up to 16 cameras to be displayed and controlled from several different control desks. Each control desk may be configured to display and control any number of the cameras in the system – for each selector switch position, a 16 way PCB switch is provided which is easily accessible within the control unit. Typically, the control unit is mounted in a wall-mounting housing and the control panel is coupled to it via a small-diameter flexible cable. The control panel may be added to an existing console or supplied in its own keyboard-style housing. A line of text can be pre - programmed for each camera to describe its position or function when selected. A further line of text describes the control status for the camera selected. An interlock system prevents the same camera being simultaneously controlled from more than one station. When a particular camera is selected at a given control station, as soon as any control button is pressed, that station is given exclusive control and all others are locked out for 30 seconds. On the controlling station monitor screen, the message CONTROL ESTABLISHED is displayed, while if the same camera is selected at any other position, the monitor carries the warning ANOTHER USER HAS CONTROL. This condition persists for 30 seconds after the last control command, after which the camera may be selected at any control position. If a particular camera is non-operational or if a select button has been set to display a position where no camera is present, the message NO CAMERA SELECTED is displayed.




FEATURES • Allows complex controls on systems

with limited cable cores. • Radiation tolerant design. • Decoding boards built right into our

range of cameras. • Decoding boards built right into our

range of Pan & Tilt Units. • Decoding boards available and

custom designed for remote controlled surveillance vehicles and robotic systems.

Radiation Tolerant Control System for use with Simple Cable Camera Systems.

Multiplex Control System

DESCRIPTION The CCL remote control multiplex system allows the cabling in a typical TV camera installation to be greatly simplified. By encoding pulses on the video signal, the number of conductors required can be reduced to just 2 for the power supply and 2 for the video signal, which may either be transmitted via a coaxial cable or a twisted pair; in the latter case a very low cost and readily available cable may be used. The standard system allows for the control of up to 16 On/Off functions; this may be increased to 32 for special requirements and proportional control is also possible.

By encoding the pulses and superimposing them on the video signal during the field blanking interval, there is no interference with the visible picture. In the standard system, the pulses are sent every other field, so that by transmitting a second train of pulses during the normally unused field, the number of control channels may be doubled. The system has been implemented in both standard and radiation - tolerant forms; the necessary circuits are quite compact and are usually built using surface – mount technology. The output can be in the form of direct drive from semiconductors or via relay contacts, the latter providing a more flexible and rugged solution. A typical application might comprise a camera with zoom lens, control being provided for zoom and focus functions, auto/manual iris operation, internal camera focus to allow close-up viewing, control of a pan and tilt unit and lighting On/Off. Auto/Manual video gain with proportional control of the gain is also feasible. In the Petrel, Plover and Kingfisher cameras, de-multiplexing and drive circuits are already integrated into the cameras and pan and tilt units, but separate de-multiplex boards can also be supplied which can be used with any camera, lens and pan and tilt assembly. When required, special designs can be provided to meet customers’ individual requirements.




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